5. Tanks: Corrosion Protection - Amazon Web Services · 5. Tanks: Corrosion Protection NCDENR...
Transcript of 5. Tanks: Corrosion Protection - Amazon Web Services · 5. Tanks: Corrosion Protection NCDENR...
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5. Tanks: Corrosion Protection NCDENR Division of Waste Management Underground Storage Tank Section
Rev 01-11
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Tank Corrosion Protection
• Protecting the integrity of the UST walls
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Tank Corrosion Protection:
A. Non-corrodible materials FRP (fiberglass reinforced plastic), composite,
jacketed, clad
B. Internal Lining
C. Sacrificial Anodes
D. Impressed Current
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1. Non-corrodible materials (FRP, composite, jacketed, clad)
2. Internal Lining
3. Sacrificial Anodes
4. Impressed Current
“BLANK” OR UNKNOWN??
Spill Bucket Overfill Equipment Vapor Recovery
Tank: Corrosion Protection 1
Tank: Leak Detection 2
Piping: Corrosion Protection Tank End 1 Main Run 2
Dispenser End 3
Piping: Leak Detection Suction
Pressurized
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1. Non-corrodible Materials UST
• FRP (Fiberglass Reinforced Plastic)
• DW FRP (Double-Walled)
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Non-corrodible Materials UST
• Steel/FRP Composite ▫ Glasteel
▫ ACT100
• Jacketed/ Clad
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Non-corrodible Material Records:
• Written verification of tank material: Installation or repair invoice Original UST-8 form signed by installer
at time of installation Verifiable photographs of installation
• Visual verification: Not typical for tanks
Corrosion protection testing NOT required
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Non-corrodible Material UST:
FRP
N/A
Example: Install invoice
N/A
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2. Internal Lining
• Applying non-corrodible lining inside UST
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Internal Lining Testing:
• Internal inspection within 10 years of installation,
• Then every 5 years thereafter
• Tightness test after every internal inspection
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Internal Lining Records: • Most recent internal inspection results
• Most recent tightness test results
Note:
• National code or standard used for installation
• Keep repair invoices
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Internal Lining on Compliance Plan:
Internal Lining
10 years, then every 5 years
Internal Inspection
results, TTT results
--/--/--
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3. Sacrificial Anode UST
• Anodes (zinc or
magnesium) connected to structure by welding or lead wires
Anode
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• Anode corrodes, instead of UST
• Most common: StiP3
Sacrificial Anode UST:
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• Test every 3 years
• Done by qualified cathodic protection tester
• Report results on UST-7A form
• Keep the (2) most recent tests
Sacrificial Anode UST
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Sacrificial Anode on Compliance Plan:
Sacrificial Anodes
Every 3 years
UST-7A
--/--/-- (3 years from previous test)
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4. Impressed Current Systems
• Anodes located in soil around structures to be protected
• Electrical current is applied to anodes
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Impressed Current Requirements:
• Requires dedicated and protected circuit
• Power must not be interrupted
• Breaks in wiring result in system failure
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Impressed Current Requirements: • Operator must
inspect system every 60 days
• Record reading on UST-21 form
• Make sure NOT reading “zero”
• Make sure meter never loses power
Rectifier Box
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Add Rectifier Box to Site Diagram
21
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UST Site Diagram: Fuel Mart 27
Raleigh Blvd
Hart Road
Fuel Mart 27
*
*
*
UST
Spill Bucket
Overfill PreventionFlapper Valve
Vapor RecoveryCoaxial
STP
ATG
Dispenser
ATG Console
Rectifier Box
probe
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Impressed Current Records
• Test IC system every 3 years • Done by qualified cathodic protection tester • Report results on UST-7B form
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Impressed Current on Compliance Plan:
Impressed Current
60-days 3 years
Rectifier Readings UST-7B
(--/--/--) :(every 60 days) (--/--/--) : (3 years from previous test)
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Problems with
Cathodic Protection
(Sacrificial Anodes or
Impressed Current)
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• Wires of IC system broken in parking lot
26
Problems with Impressed Current:
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• No power to the rectifier
Problems with Impressed Current:
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Problems with Cathodic Protection
If rectifier, impressed current, or sacrificial anode test
FAILS or there has been NO ELECTRICITY
See corrosion protection guidance documents on website
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Exam
• Please answer questions #10 – 17
• Take a break!
• We will begin again at _______
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Next up:
Tank Leak Detection