5 star tech manual final copy - Home | Reece Supply...• Final sand primer with nothing coarser...

Safety First5 STAR is pleased to offer the automotive refinishing products listed in this manual. Theyare formulated by experienced chemists and designed to provide your Bodyshop withhigh quality, productivity and value. 5 STAR Products are for professional use only. Yoursafety is important to us. Please read the information below before using them.

• 5 STAR products are intended for professional use only.

• Most automotive paint products are flammable and can be harmful through both ingestion and inhalation.

• Keep paint products away from flame and spark sources.

• When spraying polyurethanes (isocyanate cured systems) where overspray is present,a positive pressure air supplied respirator must be used (TC 19C NIOSH/MSHATC23C).

• For acrylic and synthetic enamel undercoat/topcoat systems, insist that charcoal particulate filter respirators are used when spraying (NIOSH/MSHA TC23C).

• Keep control of your paint products. Insure that they are only used by trained professionals.

• Read and follow the safety data printed on material safety data sheets (MSDS) and WHIMIS labels.

• Avoid inhalation of vapors and skin contact.

• Provide either general or exhaust ventilation in areas where paint is applied.

• Use the proper protective equipment and fire extinguisher available and in proper working order.

• Practice safe disposal of all hazardous waste materials according to local regulations.

All technical information, procedures, and recommendations as described in this manualare based on the latest, most current technology available to 5 STAR and is believed bythe manufacturer to be reliable.

Table of ContentsSURFACE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

PRIMERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Direct To Metal Primers#5414 Self-Etch Primer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2#5425 XTREME High Build 2K Primer/Filler/Sealer 3-in-1 (Gray) 2.1 VOC . . . . . . . . . . . . . . . . . . 2-3

Urethane Primers#5468 XTREME Universal 2K Primer (Gray) 3.7 VOC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4#5469 XTREME Universal 2K Primer (Gray) 2.1 VOC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5#6400 XTREME EuroPrime 2K Primer (Gray) 3.5 VOC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6#5453 Maxx-Fill High Build 2K Primer Surfacer (Buff) 4.4 VOC . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7#5451 Maxx-Fill High Build 2K Primer Surfacer (Gray) 4.4 VOC . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8#5452 Maxx-Fill High Build 2K Primer Surfacer (Buff) 2.1 VOC. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9#5455 Maxx-Fill High Build 2K Primer Surfacer (Gray) 2.1 VOC . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Acrylic Primers#5400NR Hi-Solids Acrylic Lacquer Primer (Gray) 4.8 VOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11#5400C Hi-Solids Acrylic Lacquer Primer (Gray) 2.1 VOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12#5403 Hot Rod Black Acrylic Lacquer Primer Surfacer 4.8 VOC . . . . . . . . . . . . . . . . . . . . . . . . . 2-13#5401 Hot Rod Black Acrylic Lacquer Primer Surfacer 2.1 VOC . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

CLEAR COATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Speed: Spot & Panel (1-4 Panels)#5157 XTREME Hi-Velocity Clearcoat 4.2 VOC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2#5158 XTREME Hi-Velocity Clearcoat 2.1 VOC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3#5159 XTREME Spot & Panel Clearcoat 4.2 VOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Multi-Purpose: Spot, Panel, Multi-Panel and Overall Refinishing#5135 Pro1000 Clearcoat 4.2 VOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5#5155 XTREME Classic Clearcoat 4.2 VOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6#5156 XTREME Classic Clearcoat 2.1 VOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7#5185 XTREME Original Clearcoat 4.4 VOC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8#5180 XTREME Original Clearcoat 2.1 VOC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Glamour: Spot, Panel and Overall Refinishing#5125 XTREME Glamour HS Clearcoat 4.2 VOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10#6100 XTREME EuroStar Clearcoat 4.2 VOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

SURFACE CLEANERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1#5900/#5901 Wax & Grease Remover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2#5960 Final Wipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

REDUCERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Urethane Grade Reducers, Reactive Reducers, Basemaker Reducers, Basecoat Stabilizers. . . . . . . . . . . 5-2

HELPFUL HINTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

TECHNICAL SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Surface PreparationPRE-EVALUATION Pre-evaluation of the surface will determine the type of preparation required for the repairand refinish process. This step will also assist the technician in determining which refinishproducts to use for the repair to maximize productivity and achieve the desired finish.Before you begin any refinish work, you must inspect the surface area that you will bepainting.

WASHINGStart by thoroughly washing the old paint work with a mild detergent and water. This willensure the removal of dirt and other soluble contaminants that could become dislodgedand end up in your paint job. This procedure also helps you clearly determine the exactextent of the repair work that needs to be done. After washing, rinse the surface well toremove any soap residue. Wipe dry by using clean absorbent towels.

BODYWORK• Before any sanding, use wax, grease and silicone remover to remove any tar, wax, or

grease.• Grind away paint and primer in areas requiring body work.• Use power tools to get close when sanding body filler. Block sand by hand to finish

body work.• For best results always prime with our two component primers. Allow proper flash and

cure times to prevent shrinkage.• When priming over bodywork always use a guide coat so you can see any sand

scratches and detect high and low spots in your work.• Final sand primer with nothing coarser than 400 grit wet or 320 grit dry.

SANDINGBefore sanding the surface, use wax & grease remover to ensure the removal of any contaminants that could cause problems in your paint job by sanding them into the oldfinish. When starting most sanding operations, the use of a DA sander is the fastest method forthe removal of surface rust and loose damaged paint. The entire panel or vehicle shouldbe sanded before applying primer. Spot repairs should be feathered out by block sandingfor best results. Sand beyond the feathered area to insure good adhesion of primer filler. A proper featheredge should have a gradual taper that cannot be felt when moving yourhand over it. Once sanding is complete, the surface must be free from dust. After dry sanding, cleanwith compressed air and wipe with a tack rag. When wet sanding, rinse of with clean waterand wipe dry, used compressed air to blow out seams and edges.

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PrimersA paint job can only be as good as the prepared substrate underneath it!

The selection of a primer for the particular job you are working on is very important therefore, you must select one that will provide you with the performance characteristics,and enhance the topcoat that you apply over it. After you select the right primer for thejob, carefully follow mixing and application directions in this manual.The application of primer to small areas should be made with relatively low air pressure.This will allow for better spray control and keep overspray to a minimum. Apply justenough primer to achieve coverage over the entire repair area. Allow primer to flash offcompletely before applying a second coat. When too much primer is applied without adequate flash time between coats, the result will be poor adhesion, improper cure, poorsanding, and shrinkage.

IMPORTANT: You must wait for each coat of primer to completely flash off before applyingthe next coat. Allow primer to dry for the recommended time (refer to individual producttechnical data sheet). Attempting to sand it too soon will cause the sandpaper to clog upresulting in deeper sand scratches.

DIRECT TO METAL#5414 Self-Etch Primer#5425 XTREME High Build 2K Primer/Filler/Sealer 3-in-1 (Gray) 2.1 VOC

URETHANE#5468 XTREME Universal 2K Primer (Gray) 3.7 VOC#5469 XTREME Universal 2K Primer (Gray) 2.1 VOC#6400 XTREME EuroPrime 2K Primer (Gray) 3.5 VOC#5453 Maxx-Fill High Build 2K Primer Surfacer (Buff) 4.4 VOC#5451 Maxx-Fill High Build 2K Primer Surfacer (Gray) 4.4 VOC#5452 Maxx-Fill High Build 2K Primer Surfacer (Buff) 2.1 VOC#5455 Maxx-Fill High Build 2K Primer Surfacer (Gray) 2.1 VOC

ACRYLIC#5400NR Hi-Solids Acrylic Lacquer Primer (Gray) 4.8 VOC#5400C Hi-Solids Acrylic Lacquer Primer (Gray) 2.1 VOC#5403 Hot Rod Black Acrylic Primer Surfacer 4.8 VOC#5401 Hot Rod Black Acrylic Primer Surfacer 2.1 VOC

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#5414 SELF-ETCH PRIMER

Product Description#5414 Self-Etch Primer and #5415 Self-Etching Filler Reducer is a Chromate Free Metal Etching Filler that isideal for spot/panel repairs where bare metal is present. It increases both adhesion and corrosion protectionon bare substrates. It fills minor surface imperfections and may be topcoated directly for quick and easyrepairs.

Products Gallon Qty/Cs. Quart Qty/Cs.• Etching Filler #5414-1 4 #5414-4 12• Etching Filler Reducer #5415-1 4 #5415-4 12

Surface Preparation1. Solvent clean surface with 5 STAR #5900 Wax and Grease Remover2. Grind repair area to remove paint and all rust as needed3. Apply body filler (if required)4. Sand all areas to be refinished and featheredge all broken film areas with 320 grit5. Use 36" masking paper to prevent overspray problems

Mixing DirectionsNational Rule:1 part D.T.M. Etching Filler to 1 part D.T.M. Etching Filler Reducer

ApplicationSpray at 5-9 PSI at the cap for HVLP or 30-35 PSI for conventional guns. Apply 2-3 medium wetcoats allowing 2-3 minutes flash time between coats.

SubstratesSteel, Fiberglass, Galvanized Steel, Cured Body Filler, Aluminum, OEM Enamel, OEM Lacquers.

Gun SetupsAIR PRESSURESConventional @ GunGravity Feed 30-35 psiSiphon Feed 30-35 psiHVLP @ Cap 5 - 9

Technical DataV.O.C: 5.83 lbs/gal Volume Solids: 11% (Mixed) Film build full: wet coats 1mil Flash Point: 48º F Pot Life: 24 Hours Theoretical Coverage: 176 sq. ft.

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West Coast S.C.A.Q.M.D.:1 part D.T.M. Etching Filler to 1 part D.T.M.Etching Filler Reducer to 1/2 Part 5 STAR#5705 Medium Acrylic Lacquer Thinner.

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#5425 XTREME HIGH BUILD 2K PRIMER/FILLER/SEALER 3-in-1 (GRAY) 2.1 VOC

Product DescriptionXTREME #5425 is formulated with a hybrid of epoxy and acrylic polymers, which provide excellent adhe-sion, good corrosion resistance, productive dry times, and ease of sanding.

Products Gallon Qty/Cs. Quart Qty/Cs. Half Pint Qty/Cs.• XTREME High Build 2K Primer/Filler/Sealer 3-in-1(Gray) #5425-1 2 #5425-4 6• Primer Activator #5426-4 6 #5426-16 12

Surface PreparationClean all areas to be primed with compliant Wax & Grease Remover to remove all dirt,wax,grease, and other contaminants. Featheredge and sand the original finish. Surface must be cleanand dry. Note: Rust and oxidation must be removed prior to applying primer by sanding, grinding,or sand blasting.

Mixing DirectionsHigh Build Primer Filler • 4 PARTS XTREME #5425 DTM Primer• 1 PART XTREME #5426 Activator Note: 2.0mm gun setup is recommended for this mix ratio

Primer Sealer • 4 PARTS XTREME #5425 DTM Primer• 1 PART XTREME #5426 Activator• 2 PARTS Urethane Reducer - Nat’l Rule

Acetone - California Note: 1.5mm gun setup is recommended for this mix ratio

Application Spray one to three medium wet coats allowing 10-20 minutes flash between coats.

Clean-up & StorageClean spray equipment immediately after use with 5 STAR #5700 or #5700C

Substrates• Properly cleaned and sanded aluminum, steel, galvanized or sand blasted steel, fiberglass,

SMC, E-Coat and OEM finish.

Gun SetupsCONVENTIONAL Gravity Feed 1.5 mm – 2.0 mm Siphon Feed 1.7 mm – 2.0 mm HVLP 1.5 mm – 2.0 mm

Flash/Dry TimesAIR DRY @ 77 degrees F

Please Note: Flash between coats: 10-20 Minutes Reduction may accelerate flash times. To Sand: 60-90 Minutes To Topcoat : 30 Minutes* *To Topcoat without sanding - 24 hrs max

Technical DataVolume Solids: 41.6% Pot Life: 2-3 Hours @ 77 degrees F VOC Coating: 1.9 lbs. per gallon

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Regular Build Primer Filler • 4 PARTS XTREME #5425 DTM Primer• 1 PART XTREME #5426 Activator• 1 PART Urethane Reducer - Nat’l Rule

Acetone - California Note: 1.7mm gun setup is recommended for this mix ratio

AIR PRESSURESConventional @ Gun PANEL OVERALL Gravity Feed 30-35 psi 40-45 psi Siphon Feed 30-40 psi 45-55 psi HVLP @ Cap 6-8 psi 8-10 psi

VOC Material: 1.4 lbs. per gallon Disposal/Safety: See MSDS for this product

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#5468 XTREME UNIVERSAL 2K PRIMER (GRAY) 3.7 VOC

Product Description#5468 is a high build, two component, tintable Urethane Primer Filler/Sealer, designed to provide excellentadhesion and film build. Productive dry times and ease of sanding coupled with the option of three UniversalActivators fast, medium, and slow, makes #5468 the perfect choice for any size job.

Products Gallon Qty/Cs. Quart Qty/Cs. Half Pint Qty/Cs. • Universal Primer - High Solids Primer Filler 3.7 VOC #5468-1 4 #5468-4 6• Universal Urethane Activator Fast (Spot/Panel Repairs) #5162-4 6 #5162-16 12• Universal Urethane Activator Medium (Multi Panel/Small Overall) #5163-4 6 #5163-16 12• Universal Urethane Activator Slow (Small Overall/Large Overall) #5164-4 6 #5164-16 12

Surface PreparationClean all areas to be primed with 5 STAR #5900 Wax & Grease Remover to remove all surface contaminants. Featheredge and sand original finish. Surface must be clean and dry. Large baremetal, galvanized steel, and aluminum should be coated with 5 STAR #5414 and #5415 Self-EtchPrimer prior to applying #5468 Universal Primer.

Mixing DirectionsPrimer Filler 4 Parts XTREME #5468 Universal Primer 1 Part XTREME Universal Activator

(#5162, #5163 or #5164).Note: XTREME #5468 Universal Primer may be tinted by adding 5% tint paste or toner from any Urethane compatible paint system. Tinting primer may effect sanding and dry times.

ApplicationPRIMER FILLERSpray 2-3 medium wet coats allowing 5-10 minutes flash between coats.

Clean-up & StorageClean equipment immediately using spray gun cleaning solvent.

SUBSTRATES:• Properly cleaned and sanded aluminum, steel, galvanized steel or sand blasted steel.• Properly cleaned and sanded fiberglass, SMC, E-coat and OEM finish.


Flash/Dry TimesAir Dry @ 77°F Flash Between Coats: 5-10 minutes To Sand: 1-2 hours depending on Activator To Topcoat: 1 hour* Note: Reduction may accelerate flash times. *To topcoat without sanding: 4 hours maximum

Technical DataMixing Ratio (Primer Filler): 4:1 VOC Coating: 3.7 lbs. per gallon Mixing Ratio (Primer Sealer): 4:1:1 Disposal/Safety: See MSDS for this product Pot Life: 30 minutes - 1 hour @ 77°F

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Primer Sealer4 Parts XTREME #5468 Universal

Primer/Filler 1 Part XTREME Universal Activator

(#5162, #5163 or #5164). 1 Part 5 STAR Flowstar Urethane

Grade Reducer Tinting Mixture - See 2-8

PRIMER SEALERSpray 1-2 medium wet coats allowing 5-10 minutes flashtime between coats.After final coat has dried for a minimumof 1 hour @ 77°F topcoat may be applied without sanding.Surface must be sanded if topcoat is not applied within 4hours after last primer sealer coat was applied.


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#5469 XTREME UNIVERSAL 2K PRIMER (GRAY) 2.1 VOC

Product Description#5469 is a high build, two component, tintable Urethane Primer Filler/Sealer, designed to provide excellentadhesion and film build. Productive dry times and ease of sanding coupled with the option of three UniversalActivators fast, medium, and slow, makes #5469 the perfect choice for any size job.

Products Gallon Qty/Cs. Quart Qty/Cs. Half Pint Qty/Cs. • XTREME Universal Tintable 2K Primer (Gray) #5469-1 4 #5469-4 6• Universal Urethane Activator Fast (Spot/Panel Repairs) #5162-4 6 #5162-16 12• Universal Urethane Activator Medium (Multi Panel/Small Overall) #5163-4 6 #5163-16 12• Universal Urethane Activator Slow (Small Overall/Large Overall) #5164-4 6 #5164-16 12

Surface PreparationClean all areas to be primed with 5 STAR #5905 VOC Waterborne Surface Prep to remove all contaminants. Featheredge and sand original finish. Surface must be clean and dry. Large baremetal areas (more than 2 sq. ft.) should be coated with 5 STAR #5414 and #5415 Self-EtchPrimer prior to applying #5469.

Mixing DirectionsPrimer Filler 4 Parts XTREME #5469 Universal Primer 1 Part XTREME Universal Activator

(#5162, #5163 or #5164)

ApplicationPrimer FillerSpray 2-3 medium wet coats allowing 5-10 minutes flash between coats.

Clean-up & StorageClean equipment immediately using spray gun cleaning solvent #5700C


Flash/Dry TimesFlash Between Coats: 5-10 minutes Air Dry @ 77°F To Sand: 1-2 hours depending on Activator To Topcoat: 1 hour*

Note: Reduction may accelerate flash times. *To topcoat without sanding: 4 hours maximum

Technical DataMixing Ratio (Primer Filler): 4:1Mixing Ratio (Primer Sealer):4:1:1Pot Life: 30 minutes - 1 hour @ 77°F VOC Coating: 2.1 lbs. per gallon (ready to spray)Disposal/Safety: See MSDS for this product

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Primer Sealer 4 Parts XTREME #5469 Universal Primer 1 Part XTREME Universal Activator

(#5162, #5163 or #5164) 1 Part 5 STAR Acetone #5910 or low

VOC Reducer #5427Primer SealerSpray 1-2 medium wet coats allowing 5-10 minutesflash between coats.


Tinting Mixture - See 2-8

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#6400 XTREME EUROPRIME 2K PRIMER (GRAY) 3.5 VOC

Product Description#6400 EuroPrime is formulated to provide excellent filling capabilities and ease of sanding. It is designed tobe mixed at a four to one ratio using our EuroStar Universal Activators which allow the user the flexibility ofusing the same activator for both the EuroPrime and EuroStar products. EuroPrime is compatible with mostepoxy and etch primers. This Primer-Filler can be topcoated with any paint system..

Products 4 Liters Qty/Cs. 2.5 Liters Qty/Cs. 1 Liter Qty/Cs. • XTREME EuroPrime 2K Primer (Gray) 3.5 VOC #6400-4 4• EuroStar Universal Activator Fast #6105-2.5 4• EuroStar Universal Activator Medium #6106-2.5 4 #6106-1 12

Surface PreparationClean all areas to be painted with 5 STAR #5900 Wax & Grease Remover to remove all dirt,wax,grease and other surface contaminants. Featheredge and sand original finish. Surface must beclean and dry. Bare metal,aluminum and galvanized steel should be coated with 5 STAR #5414and #5415 Self Etch Primer prior to applying #6400 EuroPrime 2K Primer Filler.

Mixing DirectionsMix 4 parts #6400 Primer with 1 part #6105 Activator Fast or #6106 Activator Medium. Reducercan also be added up to 5% if desired. Stir thoroughly after adding each item.

ApplicationApply 2 full wet coats allowing 5-10 minutes flash time between coats. Mil thickness is approxi-mately 3 mils per coat. Sanding time after two coats is approximately 3-4 hours @ 68°F/20°C.Sanding and cure time will vary depending on thickness of application.This product can also beforce dried after allowing the last coat to flash for 10 minutes then baking for 15 minutes @ 60°C.

Clean-up & StorageClean spray equipment immediately after use with 5 STAR #5700 Virgin Wash Thinner orUrethane Grade Reducer. Do not leave material in spray gun.

Gun SetupsCONVENTIONAL 1.8 mm - 2.5 mmHVLP 1.8 mm - 2.5 mm

AIR PRESSURESConventional @ Gun 35-45 psiHVLP @ Gun 28-35 psi

Flash/Dry TimesFlash Between Coats: 5-10 minutesAir Dry @ 77°FTo Sand: 3-4 hoursTo Topcoat: 3-4 hours

Technical DataMixing Ratio (Primer Filler): 4:1 - 4 parts primer to 1 part activatorPot Life: 2 hours @ 200C/680FVOC Coating: 3.5 lbs/gallon (ready to spray)Disposal/Safety: See MSDS for this product

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#5453 MAXX-FILL HIGH BUILD 2K PRIMER SURFACER (BUFF) 4.4 VOC

Product Description#5453 is formulated to provide a fast-drying, high-build film that has excellent adhesion, easy sanding properties and excellent color holdout. It is designed to be used on properly prepared steel, aluminum, iron,fiberglass and previously painted surfaces.This primer surfacer can be topcoated with any paint system.Offered in a Buff (Yellow) color.

Products Gallon Qty/Cs. Quart Qty/Cs.• Maxx-Fill High Build 2K Primer Surfacer (Buff) 4.4 VOC #5453-1 4• Maxx-Fill 2K Activator #5457-4 6

Surface PreparationClean all areas to be painted with 5 STAR #5900 Wax & Grease Remover to remove all dirt,wax,grease and other contaminants. Featheredge and sand original finish. Surface must be clean anddry. Bare galvanized steel and aluminum should be coated with 5 STAR #5414 and #5415 Self-Etch Primer prior to applying #5453 Maxx-Fill High Build 2K Primer Surfacer.

Mixing DirectionsMix 4 parts #5453 primer with 1 part #5457 activator, and 1 part 5 STAR Urethane Grade Reducer (available in fast, medium, and slow). Stir thoroughly after adding each item.

ApplicationApply 2 full wet coats at 40-50 psi to achieve 3 mils of film that can be sanded and topcoated in 3hours. Sanding and cure time may be longer depending on thickness of application, tints usedand/or temperature. Let each coat flash 5-10 minutes. Better appearance and holdout will beachieved by letting dry 6-8 hours prior to sanding and topcoating. It can also be force-dried for 30minutes at 140°F (60°C) after allowing the final coat to flash 20 minutes. Films in excess of 3 milsshould not be force-dried. #5453 Maxx-Fill High Build 2K Primer Surfacer must always be sandedbefore topcoating.


Gun SetupsCONVENTIONAL 1.5 mm – 2.2 mmHVLP @ Gun 1.5 mm – 2.2 mm


Flash/Dry TimesFlash Between Coats: 5-10 minutesAir Dry @ 77°F To Sand: 3 hoursTo Topcoat: 3 hours

Technical DataMixing Ratio (Primer Filler): 4:1:1 - 4 parts primer to 1 part activator to 1 part urethane

grade reducerPot Life: 1 hourVOC Coating: 4.4 lbs/gallon (ready to spray)Disposal/Safety: See MSDS for this product

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#5451 MAXX-FILL HIGH BUILD 2K PRIMER SURFACER (GRAY) 4.4 VOC

Product Description#5451 is formulated to provide a fast-drying, high-build film that has maximum adhesion, easy sanding properties and excellent color holdout. #5451 is designed to be used on properly prepared steel, aluminum,iron, fiberglass and previously painted surfaces.This primer surfacer can be topcoated with any paint system. Offered in a Gray color #5451 can also be tinted.

Products Gallon Qty/Cs. Quart Qty/Cs. Half Pint Qty/Cs. • Maxx-Fill High Build 2K Primer Surfacer (Gray) 4.4 VOC #5451-1 4 #5451-4 6• Maxx-Fill 2K Activator #5457-4 6 #5457-16 12

Surface PreparationClean all areas to be painted with 5 STAR #5900 Wax & Grease Remover to remove all dirt,wax,grease and other contaminants. Featheredge and sand original finish. Surface must be clean anddry. Bare metal, galvanized steel, and aluminum should be coated with 5 STAR #5414 & #5415Self Etching Primer prior to applying #5451 Maxx-Fill High Build 2K Primer Surfacer.

Mixing DirectionsMix the components in the order and ratio indicated below. Stir thoroughly after adding each item.

High Build Mixture • 4 PARTS #5451 MAXX FILL Gray Primer• Mixing or Tinting Base (Not Required)• 1 PART 5 STAR Urethane Grade Reducer• 1 PART #5457 MAXX FILL Activator

Application DirectionsApply 2 full wet coats at 40-50 psi to achieve 3 mils of film that can be sanded and topcoated in 3hours. Sanding and cure time may be longer depending on thickness of application, tints usedand/or temperature. Let each coat flash 5-10 minutes. Better appearance and holdout will beachieved by letting dry overnight prior to sanding and topcoating. It can also be force-dried for 30minutes at 140°F (60°C) after allowing the final coat to flash 20 minutes. Films in excess of 3 milsshould not be force-dried. #5451 should always be sanded before topcoating.

Clean-up & StorageClean spray equipment immediately after use with Urethane Grade Reducer or 5 STAR #5700Virgin Wash Thinner. Do not leave material in spray gun.

SubstratesProperly prepared steel, aluminum, iron, fiberglass and cured previously painted surfaces.

Gun SetupsCONVENTIONAL 1.5 mm - 2.2 mmHVLP 1.8 mm – 2.5 mm

Flash/Dry TimesFlash Between Coats: 5-10 minutes

Technical DataMixing Ratio (Primer Filler): 4:1:1 - 4 parts primer to 1 part activator to 1 part urethane grade reducerPot Life: 1 hourDisposal/Safety: See MSDS for this productsVOC Coating: 4.4 lbs/gallon (ready to spray)

2-8

Tinting Mixture • 4 PARTS #5451 MAXX FILL

Gray Primer• 1/2 PART Mixing or Tinting

Base• 1 PART 5 STAR Urethane

Grade Reducer• 1 PART #5457 MAXX FILL

Activator

AIR PRESSURESCONVENTIONAL @ Gun 35-45 psiHVLP @ Gun 28-35 psi

Air Dry @ 77°FTo Sand: 3 hoursTo Topcoat: 3 hours

4

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4

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#5452 MAXX-FILL HIGH BUILD 2K PRIMER SURFACER (BUFF) 2.1 VOC

Product Description#5452 is formulated to provide a fast-drying, high-build film that has excellent adhesion, easy sanding properties and excellent color holdout. It is designed to be used on properly prepared steel, aluminum, iron,fiberglass and previously painted surfaces. This primer surfacer can be topcoated with any paint system.

Products Gallon Qty/Cs. Quart Qty/Cs.• Maxx-Fill High Build 2K Primer Surfacer (Buff) 2.1 VOC #5452-1 4• Maxx-Fill 2K Activator #5458-4 6

Surface PreparationClean all areas to be painted with 5 STAR #5900 Wax & Grease Remover to remove all dirt,wax,grease and other contaminants. Featheredge and sand original finish. Surface must be clean anddry. Bare galvanized steel and aluminum should be coated with 5 STAR #5414 and #5415 Self-Etch Primer prior to applying #5452 Maxx-Fill High Build 2K Primer Surfacer


ApplicationApply 2 full wet coats at 40-50 psi to achieve 3 mils of film that can be sanded and topcoated in 1to 2 hours.



Gun SetupsCONVENTIONAL 1.5 mm – 2.2 mmHVLP 1.5 mm – 2.2 mm


Flash/Dry TimesLet each coat flash 5-10 minutes. Better appearance and color holdout will be achieved by lettingdry 6-8 hours prior to sanding and topcoating. It can be force dried for 30 minutes at 140°F (60°C)after allowing the final coat to flash 10 minutes. Films in excess of 3 mils should not be forcedried. If 6-8 mils film build is desired, omit the 5 STAR Urethane Grade Reducer and use a gravityfeed gun at 30-35 psi at the gun. Allow 15 minutes flash between coats. Films in excess of 3 milsmust be dried overnight before sanding and topcoating. #5455 must always be sanded beforetopcoating.

Technical DataMixing Ratio (Primer Filler): 4:1:1 - 4 parts primer to 1 part activator to 1 part urethane grade

reducerPot Life: 1 hourVOC Coating: 2.1 lbs/gallon (ready to spray)Disposal/Safety: See MSDS for this product.

2-9

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#5455 MAXX-FILL HIGH BUILD 2K PRIMER SURFACER (GRAY) 2.1 VOC

Product Description#5455 is formulated to provide a fast-drying, high-build film that has excellent adhesion, easy sanding properties and excellent color holdout. It is designed to be used on properly prepared steel, aluminum, iron,fiberglass and previously painted surfaces. This primer surfacer may be tinted and can be topcoated withany paint system.

Products Gallon Qty/Cs. Quart Qty/Cs.• Maxx-Fill High Build 2K Primer Surfacer (Gray) 2.1 VOC #5455-1 4• 2.1 VOC Maxx Fill 2K Activator #5458-4 6

Surface PreparationClean all areas to be painted with 5 STAR #5901 Wax & Grease Remover to remove all dirt,wax,grease and other contaminants. Featheredge and sand original finish. Surface must be clean anddry. Bare galvanized steel and aluminum should be coated with 5 STAR #5414 and #5415 Self-Etch Primer prior to applying #5455 Maxx-Fill High Build 2K Primer Surfacer.


Tinting Mixture See 2-8

ApplicationApply 2 full wet coats at 40-50 psi to achieve 3 mils of film that can be sanded and topcoated in 1to 2 hours.



Gun SetupsCONVENTIONAL 1.5 mm – 2.2 mmHVLP 1.5 mm – 2.2 mm

AIR PRESSURESContentional @ Gun 35-45 psiHVLP @ Gun 28-35 psi

Flash/Dry TimesLet each coat flash 5-10 minutes. Better appearance and color holdout will be achieved by lettingdry 6-8 hours prior to sanding and topcoating. It can be force dried for 30 minutes at 140°F (60°C)after allowing the final coat to flash 10 minutes. Films in excess of 3 mils should not be forcedried. If 6-8 mils film build is desired, omit the 5 STAR Urethane Grade Reducer and use a gravityfeed gun at 30-35 psi at the gun. Allow 15 minutes flash between coats. Films in excess of 3 milsmust be dried overnight before sanding and topcoating. #5455 must always be sanded beforetopcoating.

Technical DataMixing Ratio (Primer Filler): 4:1:1 - 4 parts primer to 1 part activator to 1 part urethane grade reducer.Pot Life: 1 hourVOC Coating: 2.1 lbs/gallon (ready to spray)Disposal/Safety: See MSDS for this product

2-10

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#5400NR HI-SOLIDS ACRYLICLACQUER PRIMER (GRAY) 4.8 VOC

Product Description#5400NR is a fast drying, high build, and easy sanding Acrylic Primer Surfacer that offers good color holdout, minimal shrinkage, and great adhesion to properly prepared substrates.

Products Gallon Qty/Cs. Quart Qty/Cs.• Hi-Solids Acrylic Lacquer Primer Surfacer (Gray) 4.8 VOC #5400NR-1 4• Hi-Solids Acrylic Lacquer Primer Surfacer (Gray) 4.8 VOC #5400NR-4 6

Surface PreparationClean all areas to be primed with compliant Wax & Grease Remover to remove all dirt, wax,grease, and other contaminants. Featheredge and sand the original finish. Surface must be cleanand dry. Apply an etching primer if product is going over bare metal. Note: Rust and oxidation must be removed prior to applying primer by sanding, grinding, or sandblasting.

Mixing Directions1 Part (100%) #5400NR - Hi-Solids Acrylic Lacquer Primer Surfacer1 Part (100%) #5427 - 5 STAR VOC Compliant Reducer or #5910 Acetone

ApplicationApply 2-3 medium coats to the clean and dry surface. Allow #5400NR to flash 5-10 minutesbetween coats. Final dry film thickness should be 2.0 - 2.5 mils after sanding.

SubstratesTreated steel, treated aluminum, fiberglass, body filler, OEM lacquers, OEM enamels.

Gun SetupsCONVENTIONAL 1.5 mm - 2.2 mmHVLP 1.5 mm - 2.2 mm

AIR PRESSURESConventional @ Gun 35 - 45 psiHVLP @ Gun 28 - 35 psi

Flash/Dry TimesFlash Between Coats: 5 - 10 minutesAir Dry @ 77°FTo Sand: 20 - 30 minutesTo Topcoat: 1 hour

Technical DataColor: #5400NR - GrayReduction: 1:1 with (exempt solvent) #5427 or #5410Mix Ratio: 1:1Weight Solids (Sprayable): N/AViscosity (Sprayable): 17-21 seconds with a #4Film Build @ full wet coat: 1 milVolume Solids (Sprayable): 18.5%VOC: 4.59 lbs/gal (ready to spray)Pot Life: No pot lifeDisposal & Safety: See MSDS for these products

2-11

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#5400C HI-SOLIDS ACRYLIC LACQUER PRIMER (GRAY) 2.1 VOC

Product Description#5400C is a fast drying, high build, and easy sanding Acrylic Primer Surfacer that offers good color holdout,minimal shrinkage, and great adhesion to properly prepared substrates.

Products Gallon Qty/Cs. Quart Qty/Cs.• Hi-Solids Acrylic Lacquer Primer (Gray) 2.1 VOC #5400C-1 4• Hi-Solids Acrylic Lacquer Primer (Gray) 2.1 VOC #5400C-4 6

Surface PreparationClean all areas to be primed with compliant Wax & Grease Remover to remove all dirt,wax,grease, and other contaminants. Featheredge and sand the original finish. Surface must be cleanand dry. Note: Rust and oxidation must be removed prior to applying primer by sanding, grinding, or sandblasting.

Mixing Directions1 Part (100%) #5400C: Hi-Solids Acrylic Lacquer Primer1-1/4 Parts (125%) #5910: 5 STAR Acetone or #5427 Compliant Reducer

Application Apply 2-3 medium coats to the clean and dry surface. Allow #5400C to flash 10 minutes betweencoats.

Clean-up & StorageClean spray equipment immediately after use with 5-Star #5700C Virgin Wash Thinner or SprayGun Cleaner.

Gun SetupsHVLP Siphon 1.8 mm – 2.0 mmHVLP Gravity 1.6 mm – 2.0 mm

AIR PRESSURESHVLP Siphon @ Gun 35 - 45 psiHVLP Gravity @ Gun 30 - 40 psi

Flash/Dry TimesAfter the last coat has been applied allow the primer to dry for 30 minutes before sanding. Use the grit recommended for the topcoat paint. #5400C Acrylic Primer must be sanded prior to topcoating.

Technical DataMixing Ratio: 1:1-1/4 (125% reduction) 1 part primer to 1-1/4 parts #5910 Acetone or (Primer Filler): #5427 Compliant ReducerPot Life: NoneVOC Coating: 2.1 lbs/gallon (ready to spray)Disposal/Safety: See MSDS for this product

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#5403 HOT ROD BLACK ACRYLIC LACQUER PRIMER SURFACER 4.8 VOC

Product Description#5403 is a 4.8 VOC, high quality, single component primer surfacer that offers quick fill, fast drying, easysanding characteristics while providing minimal shrinkage and great adhesion to properly prepared substrates.

Products Gallon Qty/Cs. Quart Qty/Cs.• Hot Rod Black Acrylic Lacquer Primer Surfacer #5403-1 4 #5403-4 6

Surface PreparationClean all areas to be primed with #5900 Wax & Grease Remover to remove all dirt, wax, greaseand other surface contaminants. Featheredge bodywork and sand all areas to be primed with180-220 grit sandpaper. Surface must be clean and dry. Rust and oxidization must be removedprior to applying primer by sanding, grinding or sand blasting. Note: Self Etching Primer MUST be used under #5403 when used over aluminum, bare metal orstainless steel substrates.

Mixing Directions1 Part (100%) #5403: Hot Rod Black Acrylic Lacquer Primer Surfacer 1-1/4 Part (125%) #5910: 5 STAR Acetone or #5427 Compliant Reducer

ApplicationApply 1-3 wet coats allowing 5-10 minutes between coats.

Clean-up & StorageClean spray equipment immediately after use with 5 STAR #5414 Virgin Wash Thinner or SprayGun Cleaner.

Gun SetupsHVLP Siphon @ Cap 6-8 psiHVLP Gravity @ Gun 30-40 psi

Dry/Flash TimesAfter the last coat has been applied allow the primer to dry for 30 minutes before sanding.Use gritrecommended for the topcoat paint. #5403 must be sanded prior to topcoating.

Technical DataMixing Ratio: 1:1-1/4 (125% reduction) (Primer Filler): 1 part primer to 1-1/4 parts acetone or #5427 Compliant ReducerPot Life: NoneVOC Coating: 4.8 lbs/gallon (ready to spray)Disposal/Safety: See MSDS for this product

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#5401 HOT ROD BLACK ACRYLIC LACQUER PRIMER SURFACER 2.1 VOC

Product Description#5401 is a 2.1 VOC, high quality, single component primer surfacer that offers quick fill, fast drying, easysanding characteristics while providing minimal shrinkage and great adhesion to properly prepared substrates.

Products Gallon Qty/Cs. Quart Qty/Cs.• Hot Rod Black Acrylic Lacquer Primer Surfacer #5401-1 4 #5401-4 6

Surface PreparationClean all areas to be primed with compliant Wax & Grease Remover to remove all dirt,wax, greaseand other surface contaminants. Featheredge bodywork and sand all areas to be primed with180-220 grit sandpaper. Surface must be clean and dry. Rust and oxidization must be removedprior to applying primer by sanding, grinding or sand blasting. Note: Self Etching Primer MUST be used under #5401 when used over aluminum, bare metal orstainless steel substrates.

Mixing Directions1 Part (100%) #5401: Hot Rod Black Acrylic Primer Surfacer 1-1/4 Part (125%) #5910: 5 STAR Acetone or #5427 Compliant Reducer

ApplicationApply 1-3 wet coats allowing 5-10 minutes between coats.

Clean-up & StorageClean spray equipment immediately after use with 5 STAR #5700 Virgin Wash Thinner or SprayGun Cleaner.

SubstratesProperly prepared bare metal, aluminum, fiberglass and cured painted surfaces.

Gun SetupsHVLP Siphon @ Cap 6-8 psiHVLP Gravity @ Gun 30-40 psi

Flash/Dry TimesAfter the last coat has been applied allow the primer to dry for 30 minutes before sanding. Use grit recommended for the topcoat paint. #5401 must be sanded prior to topcoating.

Technical DataMixing Ratio: 1:1-1/4 1 part primer to 1-1/4 parts #5910 Acetone or (Primer Filler): #5427 Compliant ReducerPot Life: NoneVOC Coating: 2.1 lbs/gallon (ready to spray)Disposal/Safety: See MSDS for this product

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Clear CoatsThe last step in the refinishing process, Clear Coats are designed to provide gloss andlasting durability to your finish. They are also the most critiqued part of the job becauseclear coats magnify paint imperfections.

5 STAR has several different choices of clear coats to meet the painter's requirements. Allof our clears are high quality products but each of them have their own unique characteristics i.e. speed, buff ability, flow out, dry times and viscosities. Select the clearcoat and activator combination that is right for the particular job that you are working onthen make sure to carefully follow individual product data sheet for proper mixing andapplication instructions.

SPEED: SPOT & PANEL (1-4 PANELS)#5157 XTREME Hi-Velocity Clearcoat 4.2 VOC#5158 XTREME Hi-Velocity Clearcoat 2.1 VOC#5159 XTREME Spot & Panel Clearcoat 4.2 VOC

MULTI-PURPOSE: SPOT, PANEL, MULTI-PANEL AND OVERALL REFINISHING#5135 Pro1000 Clearcoat 4.2 VOC#5155 XTREME Classic Clearcoat 4.2 VOC#5156 XTREME Classic Clearcoat 2.1 VOC#5185 XTREME Original Clearcoat 4.4 VOC #5180 XTREME Original Clearcoat 2.1 VOC

GLAMOUR: SPOT, PANEL AND OVERALL REFINISHING#5125 XTREME Glamour HS Clearcoat 4.2 VOC#6100 XTREME EuroStar Clearcoat 4.2 VOC

3-1

#5157 XTREME HI-VELOCITY CLEARCOAT 4.2 VOC

Product Description#5157 is a medium solids two component polyurethane clearcoat formulated to offer refinishers ease ofapplication, great flow and leveling, superior gloss and excellent distinctness of image in a highly productive2K polyurethane clearcoat.Under proper conditions #5157 can be polished in as little as 90 minutes.

Products Gallon Qty/Cs. Quart Qty/Cs. Half Pint Qty/Cs. • XTREME Hi-Velocity Clearcoat 4.2 VOC #5157-1 4 #5157-4 6• Universal Urethane Activator Fast (Spot/Panel Repairs) #5162-4 6 #5162-16 12• Universal Urethane Activator Medium (Multi Panel/Small Overall) #5163-4 6 #5163-16 12• Universal Urethane Activator Slow (Small Overall/Larger Overall) #5164-4 6 #5164-16 12• Urethane Reducer Fast - #5685 -1 or #5650-1 4• Urethane Reducer Medium - #5690-1 or #5655-1 4• Urethane Reducer Slow - #5695-1 or #5660-1 4

Surface Preparation• Apply Undercoats and Basecoat per manufacturer’s instruction. Over OEM or completely

cured previously painted substrates scuff with a gray scuff pad or 600 grit then wipe cleanwith an approved solvent or water-borne wipe.

• Allow basecoat adequate flash time (follow manufacturer’s recommendation)• Follow basecoat manufacturer’s recommendation for recoat intervals.

Mixing DirectionsMix 4 parts #5157 base with 1 part #5162, #5163, or #5164 by volume, and reduce with up to10% XTREME Urethane Reducer as desired. Activator selection should be based on the size ofthe part to be painted and the temperature of both the air and part at time of painting.

ApplicationNumber of Coats: 2-4 Application Density: Medium-wet to wet Overlap: 50% Flash: Follow recommendations in "Dry Time" section Application Conditions:

Minimum Temp - 50°F (Substrate Temp.) Max Temp - 100°F (Substrate Temp.) Ambient Humidity - Less than 80% preferred

AdditivesACCELERATOR: N/AFISHEYE: N/AFLEX ADDITIVE: Not requiredNote: Do not spray when surface temperature is below 50°F.

Clean-up & StorageClean equipment immediately using 5 STAR #5700 or #5703 Lacquer Thinner or #5650 UrethaneReducer.

Substrates• Commercially available basecoats with a VOC less than 6.6 lbs/gal• Properly prepared previously painted substrates

3-2

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#5157 XTREME HI-VELOCITY CLEARCOAT 4.2 VOC (CONTINUED)


Flash/Dry Times#5162 @ or #5163 @ or #5164 @ orabove 77OF above 85OF above 95OF

Flash Between Coats 3-5 min 5-7 min 5-10 min Dust Free 5-7 min 7-10 min 10-15 min Sand/Polish 1.5-2 hours 1.5-2 hours 1.5-2 hours

Force Dry (Convection Heat) #5162 #5163 #5164 Purge time before applying heat 0-10 min 0-10 min 0-10 min Force Dry Time 20 min @ 165°F 20 min @ 165°F 20 min @ 165°F Sand and Buff After Cool Down After Cool Down After Cool Down

Technical DataDensity: 8.69 lbs/gal (unactivated) Solids:

By Weight 37.4% By Volume 32.3%

VOC (Volatile Organic Content): 4.1 lbs/gallon (ready to spray)Viscosity: 20 seconds Zahn #2 Flash Point: -4°F Theoretical Coverage: 518 ft2/gal @ 1 mil thicknessPot Life: 1-4 hours depending on activator selection

3-2

AIR PRESSURESCONVENTIONAL @ Gun PANEL OVERALL Gravity Feed 35-45 psi 45-50 psi Siphon Feed 35-45 psi 45-50 psi HVLP @ Cap 6-8 psi 9-10 psi

#5158 XTREME HI-VELOCITY CLEARCOAT 2.1 VOC

Product Description#5158 is a durable medium solids two component polyurethane clearcoat formulated to offer refinishersease of application, extremely fast dry and polish times, great gloss and excellent distinctness of image.#5158 is compliant under current 2.1 VOC regulations in the United States.

Products Gallon Qty/Cs. Quart Qty/Cs. Half Pint Qty/Cs. • XTREME Hi-Velocity Clearcoat 2.1 VOC #5158-1 4 #5158-4 6• Universal Urethane Activator Fast (Spot/Panel Repairs) #5162-4 6 #5162-16 12• Universal Urethane Activator Medium (Multi Panel/Small Overall) #5163-4 6 #5163-16 12• Universal Urethane Activator Slow (Small Overall/Larger Overall) #5164-4 6 #5164-16 12




Mixing DirectionsMix 4 parts #5158 base with 1 part #5162, #5163, or #5164 by volume. Activator selectionshould be based on the size of the part to be painted and the temperature of both the air and partat time of painting.


Minimum Temp 50°F (Substrate Temp.) Max Temp 100°F (Substrate Temp.) Ambient Humidity Less than 80% preferred


Clean-up & StorageClean spray equipment immediately after use with gun wash solvent.

Substrates• Commercially available basecoats with a VOC less than 6.3 lbs/gal

(SCAQMD rule 1151 Group 1)• Properly prepared previously painted substrates

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#5158 XTREME HI-VELOCITY CLEARCOAT 2.1 VOC (CONTINUED)



Flash Between Coats 3-5 min 5-7 min 5-10 min Dust Free 5-7 min 7-10 min 10-15 min Sand/Polish 1.5-2.5 hours 1.5-2.5 hours 1.5-2.5 hours

Force Dry (Convection Heat) #5162 #5163 #5164 Purge time before applying heat 0-10 min 0-10 min 0-10 min Force Dry Time 20 min @ 165°F 20 min @ 165°F 20 min @ 165°F Sand and Buff After Cool Down After Cool Down After Cool Down



VOC (Volatile Organic Content): 2.08 lbs/gallons (ready to spray)Viscosity: 20 seconds Zahn #2 Flash Point: -4°F Theoretical Coverage: 565 ft2/gal @ 1 mil thicknessPot Life: 1-2 hours depending on activator selection

3-3

AIR PRESSURESCONVENTIONAL @ Gun PANEL OVERALL Gravity Feed 35-40 psi 45 psi Siphon Feed 35-45 psi 45-50 psi HVLP @ Cap 6-8 psi 9-10 psi

#5159 XTREME SPOT & PANEL CLEARCOAT 4.2 VOC

Product Description#5159 is a durable two component polyurethane clearcoat formulated to offer refinishers ease of application, extremely fast dry and polish times, great gloss and excellent distinctness of image in a 4.2 VOCConventional Solids Polyurethane Clearcoat.

Products Gallon Qty/Cs. Quart Qty/Cs. Half Pint Qty/Cs. • XTREME Spot & Panel Clearcoat 2.1 VOC #5159-1 4 #5159-4 6• Universal Urethane Activator Fast (Spot/Panel Repairs) #5162-4 6 #5162-16 12• Universal Urethane Activator Medium (Multi Panel/Small Overall) #5163-4 6 #5163-16 12• Universal Urethane Activator Slow (Small Overall/Large Overall) #5164-4 6 #5164-16 12• Urethane Reducer Fast - #5685 -1 or #5650-1 4• Urethane Reducer Medium - #5690-1 or #5655-1 4• Urethane Reducer Slow - #5695-1 or #5660-1 4

Surface Preparation• Apply Undercoats and Basecoat per manufacturer’s instruction.Over OEM or completely







Clean-up & StorageClean spray equipment immediately after use with #5700 Gun Wash Solvent.

Substrates• Commercially available basecoats with a VOC less than 6.6 lbs/gal (National Rule).• Properly prepared previously painted substrates

3-4

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#5159 XTREME SPOT & PANEL CLEARCOAT 4.2 VOC (CONTINUED)



Flash Between Coats 3-5 min 5-7 min 7-10 min Dust Free 5-7 min 7-10 min 10-15 minSand/Polish 1.5-2.5 hours 4-6 hours 6-8 hours

Force Dry (Convection Heat) #5162 #5163 #5164 Purge time before applying heat 20 min 20 min 20 min Force Dry Time 20 min @ 165°F 25 min @ 165°F 30 min @ 165°F Sand and Buff After Cool Down After Cool Down After Cool Down


By Weight: 36.4% By Volume: 28.6%

VOC (Volatile Organic Content): 4.19 lbs/gallon (ready to spray)Viscosity: 20 seconds Zahn #2 Flash Point: -4°F Theoretical Coverage: 460 ft2/gal @ 1 mil thicknessPot Life: 1-2 hours depending on activator selection

3-4


#5135 PRO1000 CLEARCOAT 4.2 VOC

Product DescriptionDesigned to give rapid dry time, good gloss, depth, and excellent buff-ability in a National Rule Compliantproduct. Pro1000 is designed for spot, panel, and overall refinishing offering the perfect combination ofspeed and versatility.

Products Gallon Qty/Cs. Quart Qty/Cs.• Pro1000 Clearcoat 4.2 VOC #5135-1 4 #5135-4 6• Pro1000 Spot Activator #5136-4 6• Pro1000 Panel Activator #5137-4 6• Pro1000 Multi-Panel Activator #5138-4 6• Pro1000 Extra Slow Activator #5139-4 6

Surface PreparationFOR APPLICATION OVER RECOMMENDED BASECOAT SYSTEM1. Mask all adjacent areas to prevent overspray problems.2. Allow basecoats sufficient dry times.3. Over OEM finish use gray scuff pad.

Mixing Directions4 parts of Pro1000 Clearcoat to 1 part Pro1000 Activator.

ApplicationSpray two to three medium wet coats allowing 10-15 minutes flash between coats.

Clean-up & StorageClean equipment immediately using Thinner.

Gun SetupsCONVENTIONAL Gravity Feed 1.4 mm – 1.6 mmSiphon Feed 1.6 mm – 1.8 mmHVLP 043” - .052”

Flash/Dry TimesAIR DRY @ 77 FO

Flash between coats 3-6 Minutes Dust Free 6-8 Minutes To Sand/Buff 4-6 Hours To Deliver 6-8 Hours

FORCE DRY Flash before Force Dry 10 Minutes Force Dry Time 40 Minutes @ 145 degrees Sand and Buff After Cool Down (1-2 hours) To Deliver After Cool Down (1-2 hours)

Technical DataMixing Ratio: 4:1Volume Solids: 23.6% VOC (packaged): 4.2 lbs/gallon (ready to spray)Disposal/Safety: See MSDS for this product Pot Life: 4 hours @ 77 degrees

3-5

AIR PRESSURESCONVENTIONAL @ Gun PANEL OVERALL Gravity Feed 30-35 psi 35-45 psi Siphon Feed 35-45 psi 40-50 psi HVLP @ Cap 6-8 psi 8-10 psi

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#5155 XTREME CLASSICCLEARCOAT 4.2 VOC

Product Description#5155 is a medium solids clearcoat that is easy to spray providing excellent flowout, gloss, and DOI. Withthree activators to choose from it offers versatility in most shop conditions and temperatures. #5155 can beused for partial or complete paint jobs in need of a high quality, durable finish.

Products Gallon Qty/Cs. Quart Qty/Cs. Half Pint Qty/Cs.• XTREME Classic Clearcoat 4.2 VOC #5155-1 4 #5155-4 6• Fast Activator #5162-4 6 #5162-16 12• Medium Activator #5163-4 6 #5163-16 12• Slow Activator #5164-4 6 #5164-16 12


cured previously painted substrates scuff with a gray scuff pad or 600 grit then wipe cleanwith Final Wipe #5960.



ApplicationNumber of Coats: 3-4Application Density: Medium-wet to wet Overlap: 50% Flash: Follow recommendations in "Dry Time" section Application Conditions:

Minimum Temp - 50°F (Substrate Temp.) Max Temp - 100°F (Substrate Temp.) Ambient Humidity - Less than 80% preferred



Substrates• Commercially available acrylic/cab basecoats with a VOC less than 6.6 lbs/gal• Properly prepared previously painted substrates

Gun SetupsCONVENTIONAL Gravity Feed 1.3 mm – 1.5 mm tipSiphon Feed 1.6 mm – 1.8 mm tipHVLP 1.3 mm – 1.6 mm

3-6


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#5155 XTREME CLASSICCLEARCOAT 4.2 VOC (CONTINUED)


Flash Between Coats 5-10 min 5-10 min 5-10 min Dust Free 10-15 min 10-15 min 10-15 minSand/Polish 4-6 hours 6-8 hours 8-10 hours

Force Dry (Convection Heat) #5162 #5163 #5164 Purge time before applying heat 20 min 20 min 20 min Force Dry Time 20 min @ 165°F 25 min @ 165°F 30 min @ 165°F Sand and Buff After Cool Down After Cool Down After Cool Down



VOC (Volatile Organic Content): 4.2 lbs/gallon (ready to spray)Viscosity: 17" Zahn #2 Flash Point: -4°F Theoretical Coverage: 465 F2/gal @ 1 mil thicknessPot Life: 4-6 hours depending on activator selection

3-6

#5156 XTREME CLASSIC CLEARCOAT 2.1 VOC

Product Description#5156 is a medium solids clearcoat that is easy to spray providing excellent flowout, gloss, and DOI. Withthree activators to choose from it offers versatility in most shop conditions and temperatures. #5156 can beused for partial or complete paint jobs in need of a high quality, durable finish.

Products Gallon Qty/Cs. Quart Qty/Cs. Half Pint Qty/Cs.• XTREME Classic Clearcoat 2.1 VOC #5156-1 4 #5156-4 6• Universal Urethane Activator Fast (Spot/Panel Repairs) #5162-4 6 #5162-16 12• Universal Urethane Activator Medium (Multi Panel/Small Overall) #5163-4 6 #5163-16 12• Universal Urethane Activator Slow (Small Overall/Large Overall) #5164-4 6 #5164-16 12• Urethane Reducer Fast #5685 (available in gallon & 5 gallon) • Urethane Reducer Medium #5690 (available in gallon & 5 gallon) • Urethane Reducer Slow #5695 (available in gallon & 5 gallon)

CAUTION: ACCELERATOR NOT RECOMMENDED WHEN USING #5162 FAST ACTIVATOR


cured previously painted substrates scuff with a gray scuff pad or 600 grit then wipe clean withan approved solvent or water-borne wipe.


Mixing DirectionsMix 4 parts #5156 clear with 1 part #5162, #5163, or #5164 by volume. Activator selectionshould be based on the size of the part to be painted and the temperature of both the air and partat time of painting.

ApplicationNumber of Coats: 2-3Application Density: Medium-wet to wet Overlap: 50% Flash: Follow recommendations in "Dry Time" section Application Conditions:




Substrates• Commercially available basecoats with a VOC less than 6.6 lbs/gal (National Rule) or 6.3

lbs/gal (SCAQMD rule 1151 Group I)• Properly prepared previously painted substrates

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#5156 XTREME CLASSIC CLEARCOAT 2.1 VOC (CONTINUED)

Gun SetupsCONVENTIONAL Gravity Feed 1.3 mm – 1.5 mm tipSiphon Feed 1.6 mm – 1.8 mm tipHVLP 1.3 mm – 1.6 mm


Flash Between Coats 10-15 min 10-15 min 10-15 min Dust Free 15-20 min 15-20 min 15-20 minSand/Polish 4-6 hours 6-8 hours 8-10 hours

Force Dry (Convection Heat)#5162 #5163 #5164

Purge time before applying heat 0 min 0 min 0 min Force Dry Time 20 min @ 165°F 20 min @ 165°F 20 min @ 165°F Sand and Buff After Cool Down After Cool Down After Cool Down



VOC (Volatile Organic Content): 2.1 lbs/gallon (ready to spray)Viscosity: 20" Zahn #2 Flash Point: -4°F Theoretical Coverage: 566 F2/gal @ 1 mil thicknessPot Life: 3-4 hours depending on activator selection

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#5185 XTREME ORIGINALCLEARCOAT 4.4 VOC

Product Description#5185 is a urethane clearcoat with a sprayable VOC of 4.4 lbs/gal. It is a fast drying user friendly clearcoatthat produces an extremely durable finish.

Products Gallon Qty/Cs. Quart Qty/Cs. Half Pint Qty/Cs.• XTREME Original Clearcoat 4.4 VOC #5185-1 4 #5185-4 4• Fast Activator #5186-4 4 #5186-16 12• Medium Activator #5187-4 4 #5187-16 12• Slow Activator #5188-4 4 #5188-16 12

Surface PreparationSurface must be clean, dry, and free of any contaminants, such as wax, oil, etc...1. Always wash vehicle with soap and water.2. Wipe surface with 5 STAR XTREME #5960 or #5900 Surface Cleaner3. Abrade the surface to remove any corrosion.4. Re-clean area with #5960 Surface Prep5. Prime bare metal with appropriate primers.

Mixing Directions4 parts of XTREME Original Clearcoat to 1 part XTREME Activator.

Application1. Adjust air pressure to 45-50 psi (Siphon); 35-40 (Gravity); 6-10 (HVLP).2. Apply 2-3 flowing coats.3. Allow 10-15 minutes flash time between coats. Keep spray gun 6-10 inches from substrate to

avoid problems associated with air entrapment.4. Allow to dry overnight before exposing to the weather.


Flash/Dry Times#5186 - Fast #5187 - Medium #5188 - Slow

Dust Free 15 minutes 20 minutes 25 minutesTack Free 15 minutes 20 minutes 25 minutesWet Sand or Buffable 8-10 hours 10-12 hours 12-14 hoursDelivery overnight overnight overnight

Technical DataMixing Ratio : 4:1 Catalyst: #5186 Fast, #5187 Medium, #5188 Slow Viscosity (Sprayable): 17-19 seconds #2 Zahn Suggested Fluid Tip Size*: Siphon (1.3mm - 1.5mm)

Gravity (1.3mm - 1.5mm) HVLP (1.3mm - 1.5mm)

Volume Solids (Sprayable): 29% Film Build: 0.8 - 1.0 mils per full wet coat Coverage: 465 Sq. Ft. per gallon @ 1 mil V.O.C. (Sprayable): 4.4 lbs/gallon Pot Life: 4-5 Hours with #5186, 8-10 hours with #5187 or#5188 *NOTE: Some spray gun manufacturers have specific recommendation for specific spray guns &product viscosity, always check spray gun manufacturer’s recommendation.

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#5180 XTREME ORIGINAL CLEARCOAT 2.1 VOC

Product Description#5180 is an ALL Temperature Urethane clear is very easy to use and provides great gloss and DOI. Its threeActivators allow it to be used in most temperatures and make it versatile enough to be used as a Spot orMulti-Panel Clear. Its 2.1 VOC rating makes it compliant in all VOC regulated areas. Mix Ratio of 4:1.

Products Gallon Qty/Cs. Quart Qty/Cs. Half Pint Qty/Cs.• XTREME Clearcoat 2.1 VOC #5180-1 4 #5180-4 4• Fast Activator #5181-4 4 #5181-16 12• Medium Activator #5182-4 4 #5182-16 12• Slow Activator #5183-4 4 #5183-16 12

Surface PreparationSurface must be clean, dry, and free of any contaminants, such as wax, oil, etc...1. Always wash vehicle with soap and water.2. Wipe surface with 5 STAR Autobody Products: Wax & Grease Remover or #5905 Surface Prep.3. Abrade the surface to remove any corrosion.4. Re-clean area with #5905 Surface Prep.5. Prime bare metal with appropriate primers.

Mixing Directions4 parts of XTREME Clearcoat to 1 part XTREME Activator.

Application1. Adjust air pressure to 45-50 psi (Siphon); 35-40 (Gravity); 8-10 (HVLP).2. Apply 2-3 flowing coats.3. Allow 10-15 minutes flash time between coats. Keep spray gun 6-10 inches from substrate to

avoid problems associated with air entrapment.4. Allow to dry overnight before exposing to the weather.


Gun SetupsCONVENTIONAL Gravity Feed 35 - 40 psiSiphon Feed 45 - 50 psiHVLP @ Cap

8 - 10 psi

Technical DataMixing Ratio : 4:1 Catalyst: #5181 Fast, #5182 Medium, #5183 SlowViscosity (Sprayable): 17-19 seconds #2 ZahnSuggested Fluid Tip Size*: Siphon (1.3mm - 1.5mm)


Volume Solids (Sprayable): 34.2%Film Build: 1.0 mils per full wet coat Coverage: 549 Sq. Ft. per gallon @ 1 mil V.O.C. (Sprayable): 2.1 lbs/gal (using EPA test method 24)Pot Life: 3-5 Hours *NOTE: Some spray gun manufacturers have specific recommendation for specific spray guns &product viscosity, always check spray gun manufacturer’s recommendation.

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Flash/Dry TimesDust Free: 30 Minutes Buffable: 6-8 Hours Tack Free: 60 Minutes Delivery: Overnight Wet Sand: 6-8 Hours

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#5125 XTREME GLAMOUR HS CLEARCOAT 4.2 VOC

Product Description#5125 is a high quality, high solids acrylic urethane clearcoat with built-in flex additive for spot, multi-panelor overall repairs. Formulated to be applied over basecoat systems. Excellent for custom painters. 4.2 VOC,Mix Ratio of 2:1.

Products Gallon Qty/Cs. Quart Qty/Cs.• XTREME Glamour HS Clearcoat 4.2 VOC #5125-1 4• Panel Activator #5150-4 4• Fast Spot Activator #5152-4 4

• Multi Panel/Overall Activator#5160-4 4

Mixing Directions2 parts of XTREME Glamour HS Clearcoat to 1 part Pro 2000 Urethane Activator.

Application1. Adjust air pressure to 45-50 psi (Siphon); 35-40 (Gravity); 8-10 (HVLP).2. Apply 1 medium coat followed by 1 full wet coat.3. Allow 10-15 minutes flash time between coats.4. Allow to dry overnight before exposing to the weather.

Clean-up & StorageClean equipment immediately using 5 STAR #5700 or #5703 Lacquer or #5650 UrethaneThinner.

Gun SetupsCONVENTIONAL Gravity Feed 35 - 40 psiSiphon Feed 45 - 50 psiHVLP @ Cap 8 - 10 psi

Flash/Dry TimesDust Free: 15-20 Minutes Tack Free: 60 Minutes Wet Sand: 16-24 Hours Buffable: 16-24 Hours Delivery: Overnight

Technical DataColor: Water White Mixing Ratio: 2:1 Catalyst: #5150 Panel, #5152 Spot, #5160 Multi-Panel/OverallViscosity (Sprayable): 18-20 seconds #2 Zahn Suggested Fluid Tip Size: Siphon (1.3mm - 1.5mm)


Volume Solids (Sprayable): 50%Film Build: 1.5 - 2.0 mils wetCoverage: 810 sq. ft. per gallon at 1 milVOC: 4.2 lbs/gallon (Ready to Spray)Pot Life: 5 hours

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#6100 XTREME EUROSTAR CLEARCOAT 4.2 VOC

Product Description#6100 is a European two component medium solids Acrylic Polyurethane Clearcoat that offers ease of application providing excellent flowout, gloss retention, distinctness of image and durability.

Products 5 Liters Qty/Cs. 2.5 Liters Qty/Cs. 1 Liter Qty/Cs. • XTREME EuroStar Clearcoat 4.2 VOC #6100-5 4• EuroStar Universal Activator Fast #6105-2.5 4• EuroStar Universal Activator Medium #6106-2.5 4 #6106-1 12• EuroStar Universal Activator Slow #6107-2.5 4

Surface PreparationApply undercoats and basecoats per manufacturers instruction. Over OEM or completely curedpreviously painted substrates, scuff with a gray scuff pad or 600 grit sandpaper then wipe with#5960 or #5965 Final Wipe. Allow basecoat adequate flash time (follow manufacturers recommendation). Follow basecoat manufacturer’s recommendation for recoat intervals.

Mixing DirectionsMix 2 parts #6100 Clearcoat with 1 part #6105, #6106 or #6107 activator by volume. Activatorselection should be based on the size of part to be painted and the booth temperature at the timeof painting.

Application Number of Coats 2-3 Application Density Medium-wet to wet Overlap 50% Film Thickness Range:

Dry 1.5 mils – 6 mils Wet 2 mils – 6 mils

Application Conditions: Minimum Temp 50°F (Substrate Temp.) Max Temp 100°F (Substrate Temp.) Ambient Humidity Less than 80% preferred

Additives Accelerator: N/A Fisheye: N/A Flex Additive: Not Required Note: Do not spray at temperatures lower than 50°F.


Substrates• Basecoat paints with a VOC less than 6.6 lbs/gal• Properly prepared previously painted substrates

Gun SetupsCONVENTIONAL Gravity Feed 1.3mm - 1.5mm tipSiphon Feed 1.6mm - 1.8mm tipHVLP 1.3mm - 1.6mm tip

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AIR PRESSURESCONVENTIONAL @ Gun PANEL OVERALL Gravity Feed 40-45 psi 50 psi Siphon Feed 45-50 psi 50-60 psi HVLP @ Cap 6-8 psi 10 psi

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#6100 XTREME EUROSTAR CLEARCOAT 4.2 VOC (CONTINUED)


Flash Between Coats 8-10 min 10-12 min 12-15 min Dust Free 30 min 30 min 30 minSand/Polish 3-4 hours 3-4 hours 3-4 hours

Force Dry (Convection Heat)Purge time before applying heat 15 minForce Dry Time 10-15 min @165OF/600CWet Sand after cool downBuffable after cool downDelivery after cool down

Technical DataDensity: 4.2 lbs/gal (unactivated) Solids Content: 46% (activated) VOC (Volatile Organic Content): 4.2 lbs/gallon (ready to spray)Viscosity: 35 seconds Ford #4 Type of Product: Acrylic-Polyurethane Color: Colorless Pot Life: 3 hours

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Surface Cleaners & Reducers

All 5 STAR Solvents are made manufactured from the Highest Quality, 100% virgin sol-vents offering our customers maximum product performance and quality.

Surface Cleaners#5900/#5901 Wax & Grease Remover#5960 Final Wipe

Urethane Reducers#5650 FlowStar Fast#5685 XTREME Fast (up to 75 F/ 24C)#5655 FlowStar Medium#5690 XTREME Medium (75F-85F 24C-29C)#5660 FlowStar Slow#5695 XTREME Slow (85F+/ 29C+)#5427 Compliant Reducer

QuickBase Reducers(PPG) (Dupont) (Sherwin Williams)#5600P - Fast #5605D - Fast #5610S - Fast#5601P - Medium #5606D - Medium #5611S - Standard#5602P - Slow #5607D - Slow

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#5900/#5901 WAX & GREASE REMOVER

Description5 STAR Wax & Grease Remover #5900/#5901 is a rapid acting safe solvent based cleaner specially formulated for removing wax, grease, silicones, oils and other surface contaminants from surfaces to bepainted. Ideal for both pre-cleaning and final pre-paint cleaning.

Products Gallon Quart 5 Gallon 16oz Aerosol Cs/Qty.• Wax & Grease Remover #5900-1 4• Wax & Grease Remover #5900-4 12• Wax & Grease Remover #5900-5 1• Wax & Grease Remover #5901 12

Application DirectionsApply to the surface prior to grinding or sanding to remove contaminants that could potentially beworked into the substrate surface. Wipe the Wax & Grease remover from the surface with a clean,dry cloth. Clean areas smaller than two square feet, changing cloths frequently to prevent contaminants from moving around the surface.

Technical DataAppearance: Clear liquidSolvents: Aliphatic and Aromatic HydrocarbonsV.O.C. Content: 5.859 lbs/gallon 762 g/L

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#5960 - FINAL WIPE

Description#5960 is a special solvent blend formulated for removing wax, grease, silicone, oils and other contaminantsfrom surfaces to be painted.This fast drying product leaves no residue making it the perfect pre-paint surfacecleaner for any substrate.

Products Gallon Qty/Cs. 5 Gallon Qty/Cs.• Final Wipe Pre-Paint Formula Wax & Grease Remover #5960-1 4• Final Wipe Pre-Paint Formula Wax & Grease Remover #5960-5 1

Application DirectionsApply directly to the surface to be cleaned, wiping immediately with a clean, dry, lint free cloth. Workareas smaller than two square feet, wiping in one direction, changing cloths frequently to preventspreading of surface contaminants.

Technical DataAppearance: Clear liquidSolvents: Aliphatic and Aromatic HydrocarbonsV.O.C. Content: 5.859 lbs/gallon 762 g/L

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ReducersURETHANE GRADE REDUCERS

Description100% virgin solvents for use in urethane topcoats, clearcoats, primers and primer surfacers. Provides excellent gloss and leveling - 80% active solvents.

ProductsUrethane Reducers Quart Gallon 5 Gallon#5650 FlowStar Fast Yes Yes Yes

#5685 XTREME Fast (up to 75F / 24C) N/A Yes Yes

#5655 FlowStar Medium Yes Yes Yes

#5690 XTREME Medium (75F - 85F / 2C - 29C) Yes Yes Yes

#5695 XTREME Slow (85F+ / 29C+) N/A Yes Yes

#5427 Compliant Reducer N/A Yes N/A

DirectionsRefer to specific product Technical Data Sheets for mixing and application instructions.

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REACTIVE REDUCERS, BASEMAKER REDUCERS, BASECOAT STABILIZERS

Product DescriptionMany basecoat systems require the use of a "Stabilizer" or a "Converter", which are added to the basecoatcolor. These products are designed to initiate a very fast cure, or a very fast flash time of the basecoat. Thisis achieved with products that quickly evaporate from the basecoat film or products that induce a reaction ofthe resins. The objective of these products is to prevent the aluminum flakes in the basecoat from moving or"mottling".

Each major paint company has formulated a separate method of "stabilizing" or "converting" their basecoatcolors. 5 STAR Autobody Products has duplicated three of the most very popular Basecoat Systems:

PPG: Reactive Reducers Dupont: Basemaker Reducers Sherwin Williams: Basecoat Stabilizer

Features• Direct offset to major paint companies• Prevents “mottling” of metallics• Fast Drying

ProductsGallon Product Paint Co. Code#5600 Quickbase-P Fast Reactive Reducer PPG Industries #1160#5601 Quickbase-P Medium Reactive Reducer PPG Industries #1170#5602 Quickbase-P Slow Reactive Reducer PPG Industries #1185#5605 Quickbase-D Fast Reducer Dupont #7160#5606 Quickbase-D Medium Reducer Dupont #7175#5607 Quickbase-D Slow Reducer Dupont #7185#5610 Quickbase-S Fast Stabilizer Sherwin Williams #600#5611 Quickbase-S Standard Stabilizer Sherwin Williams #605

Application Directions(Reducers)1. Read all label directions, warnings and cautions for safe use of these products. 2. Mix per paint manufacturer’s mixing directions found on formulas, basecoat labels or Product Data

Sheet.3. Keep cap tightly closed at all times as Quickbase is moisture sensitive. Exposure to humidity will

contaminate these products and will affect its performance. Once opened, shelf life is 7 days.

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Helpful HintsTEN WAYS TO HELP ELIMINATE DUST PROBLEMS

1. Make sure to blow out dust and dirt from moldings, door jambs, vents, etc.

2. Use only clean and lint free rags when surface cleaning.

3. Always wear lint free clothing.

4. Make sure spray booth and equipment is clean and free of dirt that may drop on thejob while spraying.

5. Be certain the booth filters aren't plugged because it will cause the fan to draw airthough cracks and crevices in the booth.

6. Check to insure that booth filters are installed properly (sticky side in). This will keepthe fine fibers in the filter intact and also prevent them from becoming blocked fromdust and dirt outside of the spray booth.

7. Do not hose down the booth walls with water. When the water dries during spraying operations, dirt traps in the creases or filters and may break loose.

8. Tack vehicle off thoroughly, including masking paper. Remember to open the tackcloth fully and use light pressure so that no residue is left on area to be sprayed.

9. Once completing step 8, try to stay in the booth until spraying operations have been completed.

10. When a high degree of static electricity is present, it will help to ground vehicle toavoid attraction of dust particles. Low humidity conditions will promote static problems.

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Helpful HintsFlow CoatThis procedure is used to achieve ultimate off the gun finish when using topcoat clear.Polishing is not required unless you want a show quality finish. After your clear coat hascured 12-24 hours, color sand using 600 grit wet paper. Adding a few drops of liquid dishwashing detergent to your water bucket, soak the sandpaper for 15-20 minutes. This willprevent the sand paper from loading. Sand the complete surface removing all of theorange peel texture, there should be no shiny spots (do not sand through the clearcoat).Rinse and dry the surface as you work to prevent soap residue from biting into the freshclear coat.

After you are finished sanding, wipe the sanded surface using a clean soft cloth and water.Wipe dry with a clean soft cloth. Blow the surface to remove any water that could be present in seams, door jambs, vents, etc. Then lightly tack off the surface to remove anylint or dust. Avoid touching the surface with your bare hands as the oil from your skin cancause contamination.

Select the 5 STAR clearcoat and activator that you will be using for your flow coat. Followall mixing instructions listed on the individual product tech data sheet. Begin by applyingone medium coat, allowing proper flash time. Then follow up with 1 or 2 wet coats allowing clear to flash off between coats.

PolishingPolishing urethane clear coats is best achieved when performed in accordance with the recommendations listed on the individual product Technical Data Sheet. Keep in mind thatthe window of time for best results is within 48 hours of the clear coat application. Waitinglonger will make polishing more difficult as the clear coat cures and becomes harder.There are many high quality products and systems available for polishing. Choose a system that suits your needs and follow the manufacturer’s instructions for use.

MaintenanceWe have listed some helpful hints for maintaining your 5 STAR finish:• Do not apply wax for at least 60 days (we recommend using a quality carnuba

wax only).• Wait at least two weeks before washing your vehicle with a detergent or soap.• Only use a product that has been specially formulated as a mild car wash detergent.• Never wash your vehicle in direct sunlight.• Always use a chamois or soft towel when drying off the surface after washing and

rinsing.• Stay away from commercial car washes for a minimum of 30 days.• Immediately remove anything that spills or splashes onto your finish such as bird

droppings, bugs, tree sap, gasoline, soda pop etc.

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Glossary of TermsADHESION: The force that makes two materials stick together. When paint bonds to paint, it is

called intercoat adhesion.

AIR DRY: When a coating dries at normal room temperature (usually between 60 and 80degrees).

AIRLESS SPRAY: Method of forcing coating through a sprayer by hydraulic pressure rather than air.

BAKING- Hardening a coating by oven-drying or exposing to high temperatures. Baking BAKING TEMPERATURE: temperature is the prescribed heat for curing any particular film.

BASECOAT/CLEARCOAT: A two layer paint system, which, unlike conventional lacquer or enamel, has the pigment in the basecoat. A clearcoat is applied to protect the basecoat providing protection and a deep luster appearance.

BATCH: A unit of production, usually stated numerically on the product container. Asequence of numbers stating the date of production.

BINDER: The non-volatile, film forming liquid, usually oils, alkyds, latex, varnishes or plasticizers, which bind the pigment particles in paint together.

BLISTERING: Pressure under the paint film from vapor or moisture will cause blistering. The vapormay come from trapping solvents or from a chemical reaction within the paint filmitself. Gives the appearance of microscopic bubbles in the paint film.

BLUSHING: Blushing usually occurs under high humid conditions. Usually caused by condensation during the drying period. The film becomes cloudy or translucent.

BODY: A word used to indicate thickness or thinness of a liquid paint. A more acceptableterm is viscosity or consistency.

BRIDGING: Refers to the ability of a paint film to span across small gaps through its elastic orflexible qualities. It is a desirable quality built into most paint films. Care must betaken when masking to avoid bridging between the surface being painted and themasking tape.

BRITTLENESS: Easily cracked or flaked when bent.

CATALYST: An additive that causes chemical change to the paint film. Catalysts usually affectspeed of dry and flexibility. Refers to a drier, hardener or activator.

CHALKING POWDERING: A dulled paint finish leaving a chalk like powder. Usually appears on flat surfaces which causes the color to look faded.

CHECKING: Tiny breaks in the paint film. Usually "V" shaped and the underlying surface is notvisible.

CHIPPING: Separation of paint from its previous coat, generally caused by an impact- such asthe term stone-chipping.

CLOUDY: Hazy in appearance. See blushing.

COHESION: The state or process by which the particles within the paint film are bound together.

COLOR RETENTION: Refers to the ability of the paint to retain its original color for a long period of time.

COMPATIBILITY: The ability of materials to get along together without causing separation or a reaction.

CORROSION: An oxidation process such as rust on steel. A chemical reaction between two dissimilar metals. A chemical reaction to eat away.

COVERING POWER: The ability of a coating to cover a surface. Can be referred to as opacity or hidingpower.

CRACKING: Larger than hairline breaks in the paint surface. Usually curled edges and the underlying surface is exposed.

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CRAZING: Minute cracks or lines in the paint film. Usually appears as tiny X's in the surface anddoes not show the underlying surface.

CURE: The drying or hardening process of a paint film.

CURING AGENT: A catalyst which affects the drying or hardness of a paint film.

CURTAINS: Sagging of the paint film usually caused by applying too much product.

DEGREASER: A solvent for the purpose of removing grease, oil, wax silicone or other contaminants.

DRIER: A substance added to paint to make it dry. Driers accelerate the action of dryingwithout undergoing any change themselves. Driers are metallic compounds such aslead, cobalt, manganese, iron, zinc, calcium, zirconium, etc.- each with their ownspecific purpose.

DRY FILM THICKNESS: A dry film of paint measured in mils or thousands of an inch.

DRYING TIME: Expressed as dry time between coats, setup time, tack time, through dry, dust freetime before a paint film can be recoated. All times expressed are usually at roomtemperature. They may vary dependant on product and atmospheric conditions.

DURABILITY: The lasting qualities or wearability of a paint for which it was designed.

ENAMEL: A finish that dries to a hard film and cannot be redissolved with solvent.

EVAPORATION: To convert into a gaseous state or vapor. The action of drying removing moisture.Lacquers dry by the evaporation of solvent.

FEATHERING: Blending or tapering out the edge of a paint film.

FILM THICKNESS: The thickness of a paint coating measured in mils.

FINISHES: Topcoats that protect and beautify the substrate. Examples of these paint systemsare lacquers, basecoat/clearcoat, water base and high solids enamels.

FLAKING: A failure in the substrate or paint coating causing a separation between them.

FLASH POINT: The temperature at which the solvent or vapor will ignite in the presence of sparks orflame.

FLAT: Does not have a sheen or gloss appearance.

FLEXIBILITY: A film that is easily bent without cracking or losing adhesion.

FLOW: The degree of leveling to a smooth finish. Excess flow can create runs or sags.

FORCED DRYING: Drying a paint at increased temperatures usually not over 150F.

GLOSS: A degree of luster. The shine on a paint film.

GLOSS RETENTION: The length of time a finish retains its gloss without flatting or dulling.

HARDNESS: The capacity of a surface or paint film to resist scratching.

HIDING POWER: The ability of a paint film to hide previous coats or the surface beneath it. Opacity.

HOLD OUT: The ability to seal a surface so the color coat will be of even gloss, it also preventssinking and sand scratches. For example: Primers.

INCOMPATIBLE: Paints products or paint systems that should not be mixed together or should not beapplied over another are incompatible.

INTERCOAT ADHESION: Refers to adhesion between two coats of paint.

JELLED: Products that are allowed to thicken by adding certain additives. A jelly like state.

LACQUER: A finish that dries by the evaporation of solvent.

LIFTING: When the solvents in the topcoat penetrate the coat underneath causing it to lift up,wrinkle or sink in. When a film loses adhesion causing it to lift and peel.

LUSTER: Deep gloss or luster is the appearance of depth obtained by multiple coats of paint.

MASKING: To protect areas from being painted by covering with masking paper or plastic andtape. The masking of a color on exposure is called chalking.

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MIL THICKNESS: Unit of measuring film thickness. One (1) mil equals one thousandth of an inch (.001 inch).

MIST COAT: A semi-transparent spray coat of paint. A paint that is reduced too thin and sprayedas a mist coat. A coat of paint applied by keeping the spray gun too far away fromthe surface.

NON-VOLATILE (SOLIDS): The portion of paint that does not evaporate.

ORANGE PEEL: Referred to as a film that has the appearance of an orange peel, caused by improperspray application.

PEELING: Loss of adhesion. Stripping paint film from the surface. Flaking.

PINHOLING: Tiny round breaks in a paint film giving the appearance of a pinhole.

POT LIFE: The time specified to use a paint product after the container was opened or after theproduct was mixed with other ingredients. To be used within a period of time.

PRIMERS: Undercoats which bind the topcoat to a substrate.

REDUCE: To thin in viscosity by adding a solvent.

RELATIVE HUMIDITY: A scientific way of measuring moisture in the air. The percentage ratio of water vaporin the air to the amount required to saturate it at the same room temperature.

RUNS/SAGS/CURTAINS: Usually caused by improper consistency of paint, too slow a solvent used for the temperature, or applying too heavily.

SEALER: A primer that does not allow succeeding coats to penetrate. Also seals in materialthat may otherwise bleed through the surface.

SEEDING: A uniform, sandy like appearance over the entire painted area caused by the incompatibility of materials, a lumping of pigment or the resin becoming gelatinous.

SETTLING: When the pigment separates from the resin and settles on the bottom.

SHEEN: Luster, gloss, semi-gloss, etc.

SHELF LIFE: The length of time a product can be stored on a shelf and still be usable.

SOLIDS: The pigment and non-volatile components of the paint. Material which remains onthe surface. Can be measured by weight and volume.

SOLVENT: The component that dissolves other components. Usually volatile in paint. Reducer,thinner. There are two categories of paint, one is solvent-base referring to oils orresin, the other is water-base or water-borne in which water is the solvent.

SPECIFICATIONS: Written instructions on details of a product referring to its use, content or formula performance.

SUBSTRATE: A layer lying under another layer. A material on a surface on which a coating will beapplied.

TACKY: A sticky condition that exists between wet and dry, during the drying process.

THINNER: A volatile liquid in which the viscosity of paint can be modified. The thinner evaporates when the paint is drying.

TOOTH: Roughening of a surface with sandpaper or washing with a chemical degreaser in preparation for paint. A condition of the surface which assists adhesion.

TOUGHNESS: The quality of a hard film to resist scratches, abrasion and breaking.

UNDERCOAT: A primer over which a topcoat will be applied.

VEHICLE: A liquid resin. For example: oil mixed with pigment to make paint.

VISCOSITY: The thickness or thinness of a liquid. A measure of resistance to flow.

VOLATILE: Any material that passes off in the form of a vapor. A liquid that evaporates duringthe dry of a film.

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