Assembly Technologies

INTELLIGENT

Stanley Assembly Technologies’ Quality Management System is registered to ISO 9001:2000 at its headquarters in Cleveland, Ohio.

Assembly Technologies

INTELLIGENTAIR TOOLS

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Solutions for the Global Assembly Market

Stanley Assembly Technologies is a leading supplier of solutions for the industrial assembly market. Stanley delivers innovative, reliable products and systems to our customers to ensure the quality of the products they manufacture. The Stanley Pneumatic solution includes: nEconomical error proofing solutions for all types of pneumatic tools. Intelligent systems ensure that the process is completed correctly every time. nPulse and direct drive tools with options for fastening cycle control. Control methods include air shutoff, clutch shutoff, transducer control and electronic cycle monitoring. nTorque capacities from <1 to 2,000 Nm and higher are available in geometries that can fit the operator and fit the job.

The Stanley Advantage

ADVANCING 40 YEARS OF PROVEN FASTENING METHODS WITH

TECHNOLOGY FOR THE 21st CENTURY

CONTENTS

PSI-Qualifiersand Controllers . . . . . . . . . . . . . 4

Pulse and Impact Tools . . . . . . . . . . . . . . . 6

Air Shutoff Tools . . . . . . . . . 8

Clutch Shutoff Tools . . . . . . 9

Output Options . . . . . . . . . . . 10

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INTELLIGENT

THREADED FASTENING With torque capacity ranging from 0.5 to 2000 Nm, Stanley’s threaded fastening solutions come in multiple geometries to fit the job. In addition to pneumatic solutions, Stanley offers QPM DC electric fastening systems with real-time monitoring, analysis, diagnostics, and configuration available plant-wide.

ENGINEERED SYSTEMS.Reducing cycle times, improving ergonomics, and ensuring quality, our systems are tailored to your needs and can include multiple spindles, automated tools, and data interfaces. Installed as projects, Stanley accepts responsibility for results from proposal to buy-off.

MATERIAL HANDLING.Stanley’s Cobotics line is a leader in the growing global market for Intelligent Assist Devices (IADs). Improving productivity, quality, and ergonomic safety, Cobotics products are computer-controlled, servo-powered devices that assist workers in manipulating heavy and awkward parts.

www.StanleyAssembly.com

4

PSI-Controllers and Qualifiers improve assembly quality by enabling error proofing to prevent missed fasteners or incomplete fastening cycles. PSI-Q, Qc and C models interface with all types of pneumatic tools. Incomplete fastening cycles that are

identified and alarmed include:

Rehits of a pre-tightened fastener

Cross-thread of fasteners into mating threads

Slip-off (or cam out) of the socket or screwdriver bit from the

fastener head before fastening to final torque.

Short cycle (premature cycle abort) by the operator prior to

fastening to final torque.

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The PSI develops a rundown signature from a series of mass air flow measurements to detect OK vs. NOK fastening cycles.

1 2 3 4

Flow

Time

PSI-CFor Closed-Loop

Transducer Control Pulse Tools

PSI-QFor

Shutoff Tools

PSI-QcFor

Non-shutoffPulse Tools PLC

Part ExitPart EntrySwitch 1 Switch 2

Plant Air

Reduce Total Cost of Ownership as compared to error proofing with pressure feedback tubes

Eliminates added cost for tool porting to connect pressure feedback tubes during installation.

No pressure feedback system maintenance reduces cost.

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OW

N E R S H

IP

TO

T A L C O S T OF

1PSI-QUALIFIERS & CONTROLLERS Enable Error Proofing of Threaded Fastening with any Pneumatic Tool

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PSI-C for Control ofTransducerized Pulse ToolsThe PSI-C enables closed loop transducer control of each fastening cycle. The Optional Data Transfer Unit (DTU) stores as many as 2800 rundowns and 8 parameter sets.One tool can tighten different torque values with the use of a socket tray, PLC or manually switching between as many as eight parameter sets.

Up/Down keys scroll

menu options

Front panel for Flash-

programming and Data

Transfer Unit (DTU) access

PSI-C displaysprogramming optionsand assembly results

Cycle and Batch LED’s Green OK, Red NOK

PSI-C

PSI-Qc for Non-shutoff Pneumatic Tools The PSI-Qc monitors each fastening cycle and uses a solenoid valve to shutoff the tool at the end of the cycle. Incomplete cycles are detected and alarmed.

PSI-Q for Shutoff Pneumatic Tools The PSI-Q monitors each fastening cycle to

detect incomplete cycles and report complete cycles.

Up/Down keys scroll menu

options

PSI displays programming options and assembly results

Green cycle and batch OK and Red cycle and batch NOK LED’s

PSI-Q/Qc

Flow sensor connector

Hose light connector

EthernetRS2�2 Connector

Simple menu driven programming; no laptop needed.

Learn mode records normal cycle and rehit joint signatures

Results display includes target torque, parameter set, bolt count, and OK/NOK

Programming options include torque units, parameter setup, bolt count, target torque, and transducer scale.

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COUNT STATUS lights indicate total number of rundowns and rundowns “OK”. Batch “OK” outputs and resets the count and indicator lights.

Discrete I/O for tie-in to local station controller, light tower or PLC.

Ethernet and RS232 serial options for networking.

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PSI Benefits/Features

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2PULSE ANd IMPACT TOOLS

PSI-C Controllers and Transducer-Controlled Pulse Tools Enable High Torque Accuracy and Traceability of Results

PSI-CFor Closed-LoopTransducer Control Pulse Tools

PE Transducer-Controlled Pulse Tools

Stanley pulse and impact tools reduce the torque reaction allowing hand fastening without reaction devices for torque levels as high as 700 Nm on Pistol tools and 70 Nm on straight tools.

For transducer-controlled pulse tools, the PSI-C controller monitors the dynamic torque at the joint and stops the tool at the target torque level. A unique pressure control method reduces torque variability as compared to use with line pressure.

The PSI-Qc Qualifier enables tool shutoff with superior torque control that improves quality and reduces cycle time.

The PSI-Qc compares the fastening cycle to a stored optimal signature that stops the air supply to the tool at the cycle end point. Time is not wasted while the tool stalls in a traditional non-shutoff application.

The PSI-Qc can interface to plant systems for error proofing that prevents missed fasteners.

Pulse Tools with PSI Controllers/Qualifiers Minimize Total Cost of Ownership (TCO)

Transducer-Controlled Pulse and Impact Tools

Patented non-contact electronic transducer for closed loop control and improved torque accuracy

Data Output for traceability - every fastening cycle date- and time-stamped for output through serial or optional EtherNET communication.

Virtually no torque reaction to the operator.

High-Intensity light surrounds the spindle and illuminates the work surface GREEN (OK) or RED (NOK) after each tightening cycle

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With StanleyPressureControlTo

rque

Sca

tter

WithoutPressureControl

Pressure control method gives more repeatable results.

Pulse Tool ApplicationsFree Running FastenersMedium to Hard JointsLight to Medium Duty Cycle Applications (as many as 12 bolts/minute)

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Impact Tool ApplicationsFree & prevailing torque fasteners such as self-threading bolts.Medium to Soft JointsHeavy Duty Cycle Applications (up to 30 bolts/minute)

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PSI-Qc Qualifiers Enable Error Proofing of Non-shutoff Pulse Tools

PSI-QcForNon-shutoffPulse Tools

Non-shutoff Pulse Tool

OK / NOK Hose Light

Pulse Non-shutoff ToolsEnhance Quality and Productivity

Dual chamber motor and double blade pulsing mechanism speed tightening.Pistol or straight models fit different tightening applications.Two fill holes eliminate the need for vacuum fixturing to change the hydraulic fluid. PSI-Qualifier compatible for error proofing assembly operations.

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Ergonomic Design Reduces Operator FatigueVirtually no torque reaction to the operator.Ergonomically quiet with low vibration.Oil-free operation eliminates fogging and product contamination.Comfortable elastomer grip on pistol models.

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KB4KA4KA3 KB5

Non-Shutoff Straight Pulse Tools

P2 P3

P5P43 10 15 30 50 70 90 115 150 200 250 310 400

P2 P3

Pulse and Impact Torque Capability

Non-Shutoff Pistol Pulse Tools

PA43 10 15 30 50 70 90 115 150 200 250 310 400

PA2 PA3

Transducer-Controlled Pistol Tools

3 10 15 30 50 70 90 115 150 200 250 310 400 550 700

Pulse

Impact

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�AIR ShUTOFF TOOLS

Pistol Straight Tools

Angle Tools

Air Shutoff Torque Capability

A40SB\3/5A40SBA30U

Handheld or Fixtured

A40LB3/5A40LB

Small Angle

A2LA

Crowfoot/Tubenut

F30F30

3 10 15 30 50 70 90 115 150 200 250 310 400 600 800 1,000 1,500 2,000

Handheld

A40LAA30LA

Air Shutoff Tools Offer Robust Performance with Torque Capability from 1 to 2,000 NmStanley continues to supply simple and highly reliable air shutoff tools that have been an industry standard for over 40 years. These tools use only one moving part to shutoff the motor. A wide range of handles, mounting options, and output types can fit the job. Models include pistol, swivel pistol, lever and fixured motors. Mounting options include reaction bars, base mount brackets, flanges, and spring-loaded spindles. Output types include the industry-leading

portfolio of crowfoot, tubenut, hold-n-drive, and flush socket heads. Stanley also delivers custom configurations to address assembly challenges.

Adding a PSI-Q Qualifier enables fastening cycle monitoring that improves quality. The PSI-Q compares the fastening cycle to a stored optimal signature and gives an OK/NOK signal. The PSI-Q can interface to plant systems for error proofing that prevents missed fasteners.

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Adjustable Clutch Shutoff Tools Improve Precision and Ergonomics with Torque Capability from 1.0 to 150 Nm

Clutch shutoff tools disengage the

motor from the drive spindle at

a torque level preset at the tool.

The fast clutch shutoff minimizes

operator effects and torque

level is not affected by supply

pressure variations. Ergonomic

improvements result from a fast

shutoff that lowers torque reaction

impulse. The low torque reaction

impulse makes clutch actuated

shutoff tools ideal for hand-held

applications.

CLUTCh ShUTOFF TOOLS

Handheld or Fixtured

A33LAA32LA

Straight Tools

Angle Tools

3 10 15 30 50 70 90 115 150 200

Clutch Torque Capability

Crowfoot/Tubenut

F33F32

Handheld

A33LB2A32LB

PSI-Q Qualifiers Enable Error Proofing of Shutoff Tools

PSI-QFor any Shutoff

Tool

Shutoff ToolOK / NOK

Hose Light

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4OUTPUT OPTIONSHundreds of output designs enable solutions that fit the processStanley manufactures a complete range of outputs to access all types of threaded fasteners. By controlling both the design of the tool and the output, Stanley can properly match components to gain optimal performance and long life. With over 40 years of experience in developing standard and special outputs, Stanley has the expertise to handle the most challenging fastening requirements.

STRAIGhTStraight and pistol handle tools fit applications with direct access to the fastener. Multiple spindle fixtured straight tools use retractable spindles to help engage the spindles on the job. Offset spindles enable assembly of tight bolt centers.

FLUSh ANGLEFlush angle tools can access vertical spaces 50% lower than standard angle tools.

CROwFOOTCrowfoot nutrunners have a range of sizes and torque levels to access fasteners in unique, hard to reach applications.

TUbENUTTubenut nutrunners have open sockets that enable the tool end to be put over a tube, hose, or other tubular connection to secure a fitting.

hOLd & dRIvEHold and drive tools simultaneously hold the bolt while the nut is tightened. A formed end on the bolt interfaces with a mating tang or bit to prevent bolt rotation.

ANGLEAngle tools can access fasteners in spaces not accessible to straight tools. Multiple spindle fixtured angle tools use retractable spindles to help engage the spindles on the job.

ANGLE

CROwFOOT

hOLd & dRIvE

STRAIGhT

FLUSh ANGLE

TUbENUT

H

H

H

W

H

W

H

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Model TorqueRange

"R" Sideto Center

Pistol Nm lb in mm inA30U 1 - 13 9 - 115 21 0.8

Straight or Pistol Nm lb ft mm inA40LB/SB 10 - 90 7.5 - 65 25 1

A40LB3 105-325 78-240 35 1.4A40LB4/SB4 170- 1435 125 - 1060 38 1.5A40LB5/SB5 350 - 2035 258 - 1500 44 1.7

ClutchShutoff

TorqueRange

"R" Sideto Center

Clearance Height

AirShutoff

TorqueRange

"R" Side to Center

Clearance Height

Angle Nm lb ft mm in mm in Angle Nm lb ft mm in mm inA32LAA 3 - 15 2 - 11 13 0.5 72 2.8 A30LA 2-20 13-15 13 0.5 72 2.8A32LA1 7 - 30 5 - 22 14 0.55 73 2.9 A30LA2 12 - 33 9 - 25 17.5 0.7 78 3.1A32LA2 19 - 40 14 -29 17.5 0.7 78 3.1 A40LA 17 - 54 12 - 40 17.5 0.7 78 3.1A33LA2 18 - 59 14 - 44 17.5 0.7 78 3.1 A40LA2 16 - 126 12 - 93 22 0.9 101 4A33LA3 34 - 90 25 - 66 22 0.9 101 4 A40LA3 63 - 156 47-115 26 1.03 117 4.6A33LA4 75 - 150 55 - 110 26 1.03 117 4.6 A40LA4 103 - 450 75 - 330 32 1.25 138 5.4

Model TorqueRange

"R" Sideto Center

Clearance Height Model Torque

Range"R" Sideto Center

Clearance Height

Flush Nm lb ft mm in mm in Flush Nm lb ft mm in mm inA32LAA 3 - 15 2 - 11 13 0.5 34 1.32 A30LA 2 - 20 1.3-15 13 0.5 34 1.32A33LA2 18 - 59 14 - 44 17.5 0.7 40 1.56 A30LA2 12 - 33 9 - 25 17.5 0.7 40 1.56A33LA3 34 - 90 25 - 66 22 0.9 50 1.95 A40LA 17 - 54 12 - 40 17.5 0.7 40 1.56A33LA4 75 - 150 55 - 110 26 1.03 60 2.37 A40LA2 16 - 126 12 - 93 22 0.9 50 1.95

A40LA3 63-156 47-115 26 1.03 60 2.37A40LA4 103 - 450 75 - 330 32 1.25 71 2.8

Model TorqueRange Width Clearance

Height Model TorqueRange Width Clearance

HeightCrowfoot Nm lb ft mm in mm in Crowfoot Nm lb ft mm in mm inF32/33L69 6 - 31 4.5 - 23 32 1.25 16 0.64 F30L8 1.5-13 1-9 25.4 1 16 0.64F33L246 17 - 38 12 - 28 32 1.25 20.5 0.8 F30L69 13-30 10-22 32 1.25 16 0.64

F33L29/35 10 - 30 7 - 22 38 1.5 14 0.55F33L10/31 22 - 60 16 - 44 38 1.5 28 1.1

Model Torque Range Width Clearance Height Model Torque Range Width Clearance

HeightTubenut Nm lb ft mm in mm in Tubenut Nm lb ft mm in mm inF33L346 15 - 21 11 - 15.5 42 1.65 14 0.55 F30L346 12 - 24 9 - 18 42 1.65 14 0.55F32L252 14 - 20 10 - 14.5 42 1.65 14 0.55 F30L252 12 - 25 9 - 19 42 1.65 14 0.55

F32/33L74 10 - 30 8 - 22 48 1.9 14.5 0.57 F30L74 6.5 - 24 5 - 18 48 1.9 14.5 0.57F33L264 16 - 44 12 - 32 54 2.1 18 0.7 F30L264 17-47 13.35 54 2.1 18 0.7

Model TorqueRange

"R" Sideto Center

Head Height @ 1" Travel Model Torque

Range"R" Sideto Center

Head Height @ 1" Travel

Hold & Drive Nm lb ft mm in mm in Hold & Drive Nm lb ft mm in mm inA33LA3H 15 - 85 11 - 63 22 0.9 118 4.65 A40LA3H 63-155 47-115 26 1.03 117 4.6A33LA4H 60 - 135 44 - 100 26 1.03 114 4.6

ANGLE CLUTCh ShUTOFF ANGLE AIR ShUTOFF

FLUSh ANGLE CLUTCh ShUTOFF FLUSh ANGLE AIR ShUTOFF

CROwFOOT CLUTCh ShUTOFF CROwFOOT AIR ShUTOFF

TUbENUT CLUTCh ShUTOFF TUbENUT AIR ShUTOFF

hOLd & dRIvE CLUTCh ShUTOFF hOLd & dRIvE AIR ShUTOFF

Model TorqueRange

"R" Sideto Center

Straight Nm lb ft mm inA32LB 5 - 23 3 - 17 23 0.9A33LB2 15 - 48 11 - 35 23 0.9

STRAIGhT CLUTCh ShUTOFF STRAIGhT AIR ShUTOFF

ANGLE

CROwFOOT

hOLd & dRIvE

STRAIGhT

FLUSh ANGLE

TUbENUT

AIR0707 - ENU ©2007 The Stanley Works, All Rights Reserved

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SALES AND SUPPORT STANLEY ASSEMBLY TECHNOLOGIESAMERICAS/ASIA-PACIFIC Applications and Productivity Center 1�75 Research Drive Suite 200, Troy, MI 4�0�� USA Tel: 1 (24�) �24-1100 Fax: +1 (24�) �24-1110 Toll Free Service: (�77) 7�7-7��0 Toll Free Sales: (�77) 70�-�00�

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Assembly Technologies