5-Expert Tips for Pick-off Weld Templates
-
Upload
rentapen-inc -
Category
Engineering
-
view
1.028 -
download
2
description
Transcript of 5-Expert Tips for Pick-off Weld Templates
![Page 1: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/1.jpg)
5 TIPS FORPICK OFF WELD TEMPLATES
![Page 2: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/2.jpg)
Pick-off Weld Templates
![Page 3: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/3.jpg)
Characteristics
Light weight
Easy to lift and put into place by operator
Locates smaller parts to be welded onto bigger parts
Usually (not always) used for initial tack welding
![Page 4: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/4.jpg)
Tip 1 – Use holes and edges
Look at the product weld drawings.
![Page 5: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/5.jpg)
Tip 1 – Use holes and edges
Learn what holes or edges are important to the location of the small production parts that are being tacked on.
![Page 6: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/6.jpg)
Tip 1 – Use holes and edges
If possible touch key surfaces on the larger production part to locate your template.
![Page 7: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/7.jpg)
Tip 1 – Use holes and edges
In this weld template, a pin inserted into a hole on the big production part helps locate the template and thus the smaller production parts to be welded.
![Page 8: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/8.jpg)
Locate the template on the bigger part or assembly
This pin is held in place by RAPid Block™ RB03
![Page 9: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/9.jpg)
Locate the template on the bigger part or assembly
SHCS threads into bottom of pin
![Page 10: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/10.jpg)
Locates parts to be welded onto bigger part or assembly
RAPid Block ™ altered with SF C’Bore to hold base of pin.
![Page 11: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/11.jpg)
Locate the template on the bigger part or assembly
Pin goes intosecond hole inlarge part to locate template.
![Page 12: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/12.jpg)
Locate the template on the bigger part or assembly
This pin’s location is adjustable.
![Page 13: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/13.jpg)
Locate the template on the bigger part or assembly
Pin block ismounted toRAPid Blocks™
![Page 14: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/14.jpg)
Locate the template on the bigger part or assembly
Shim packsIn between
![Page 15: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/15.jpg)
Locate the template on the bigger part or assembly
Or locate template by edges on the bigger production part.
![Page 16: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/16.jpg)
Locate the template on the bigger part or assembly
RAPid Plates™ are perfect for this job.
![Page 17: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/17.jpg)
Locate the template on the bigger part or assembly
These RAPid Plates™ are altered.
![Page 18: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/18.jpg)
Locate the template on the bigger part or assembly
And have shims to adjust the template to fit the production parts.
![Page 19: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/19.jpg)
Tip 2 – Hold template in place
This Template uses magnets to hold it down to the production part.
![Page 20: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/20.jpg)
Tip 3 – Drill out inside corners
The small parts to be located using this template are placed in corners and round cuts on the template.
![Page 21: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/21.jpg)
Tip 3 – Drill out inside corners
To get a sharp inside corner, add a drilled hole.
![Page 22: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/22.jpg)
TIP 4 - Make it Easy for Operator to Lift
Easy grip handles
![Page 23: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/23.jpg)
TIP 4 - Make it Easy for Operator to Lift
Reduce weight. Add Holes and Cut Outs
Use Aluminum if possible
![Page 24: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/24.jpg)
TIP 5 – Plan for Storage
![Page 25: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/25.jpg)
TIP 5 – Plan for Storage
Unlike a table top weld fixture, a pick off fixture gets removed.
Where will it be kept?
How will it be marked?
![Page 26: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/26.jpg)
THERE YOU ARE -- 5 TIPS
www.rentapen.com
![Page 27: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/27.jpg)
DESIGN…
![Page 28: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/28.jpg)
AND BUILD
Home ofRAPid Tooling Components™
![Page 29: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/29.jpg)
www.weldfixturecomponents.com
Order 3D Models On-line
![Page 30: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/30.jpg)
http://www.weldfixturedesign101.com
Discover more design tips at…
![Page 31: 5-Expert Tips for Pick-off Weld Templates](https://reader038.fdocuments.in/reader038/viewer/2022102902/558a1750d8b42ad7028b4778/html5/thumbnails/31.jpg)
www.rentapen.com
262-542-8891