5. Cable, Wire and Hose Routing. -...
Transcript of 5. Cable, Wire and Hose Routing. -...
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Notice for assembly:
1. Do not fold or squeeze the wires, cables or hoses.2. Ensure to connect the couplers or connectors in correct position tightly.3. Do not force to pull or squeeze any wire, cable or hose, that way would damage parts. To orginize wires, calbes and hoses in correct position before assembling.4. O2 sensor is a very expensive but fragile part, be more careful while assembling. a. Be sure to disconnect the coupler before dismantling the exhaust pipe while maintaining, prevent from damage the wire and O2 sensor. b. Do not heat the O2 sensor or coupler when maintaning it would cause malfuction.5. When dismantle the ECU couple, do not pull or squeeze the fixed rod or wire, it would cause malfuction.
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R2 R1R5
R4
TOP VIEW
R3
F1
L1 L2 L3 L4 L5 L5F2
5. Cable, Wire and Hose Routing. MYROAD 700i
FRONT VIEW
F1FRNOT VIEW-1
ABS controller's coupler need
to be in correct position. Fixed band
Fix ABS wire by soft hook.
Fixed hook
Notice for assembly:
1. Ensure the wires, cables or hoses in correct routes.2. Replace the wires, cables or hoses in correct routes ifany damage found.
F2FRONT VIEW-2
Fixed hook
ABS controller
Tire pressure monitor
system controller
Fixed band
Fixed hookDirection of screw.
Oil gas recycle (oil tank end)
3 way pipe
3 way pipeOil gas recycle (air cleaner end)
L1LEFT VIEW-1
ABS ECU wire
Vacuum pipeMETER wirefixed hook
Fix water pipe and oil
gas pipe by soft hook.
Fix the cable and oil gas pip by soft hook.
Radiator pipe
CANISTER 3 way
Fix cam sensor by band.
L2LEFT VIEW-2
1. Install the radiator pipe first.
2. Then install theoil gas pipe. 3. Fix the wire.
4. Fixed by softh k
Notice for assembly:1. Radiator pipe and air pipe can not be twisted or squeezed.
L3LEFT VIEW-3
The route of vacuum pipe
01
Locate all the cables and
wires under stay.
Locate all the wires and
cables in hook and fix them,
except throttle cable and
seat-lock cable.
Vacuum pipe
L4LEFT VIEW-4
The cable of rear food step need to be located upon
the secondary water tank.
The harness wire should be
located behind the frame.
These bands fix harness wire only.Accelerated cable.
Decelerated cable.
Fix by band.
Fix by band.
Fix by band.
Confirmation:1. Ensure those C-type
hooks to be fixed firmly.
2. Do not assemble both
oil coolant pipe in the
wrong position.
LEFT VIEW-5-Notice for route of radiator pipe.
Oil coolant cycle loopwhich conducts to oil filter loop. Small cycle loop. Coolant outs from engine. The pipe of radiator cap.
Coolant gets into engine
bye this pipe.
Both oil coolant pipes should not be
assembled bye the wrong position.
L5
L6LEFT VIEW-6
Seat lock route
The coupler of suspension motor.
The terminals should be
installed upon the battery
contacts.
The cable should not be tightened,
it should be installed with tolerance.
Spong patchs.
Fix by band.
R1RIGHT VIEW-1
Throttle body should be installed in precise position.
Controllers' coupler located under the stay.
Locate the wirebetween bothcouplers.
Wheel speed sensor
Rear brake hose.
Parking brake
Crank Position SensorCOUPLER
R2RIGHT VIEW-2
O2 sensor's coupler need tobe located on the cover.
The route of rear
brake cable.
ECU coupler need to be fixed in
correct position firmly.
Fix the cable by soft hook.
Fix by band.
Condenser's position.
RIGHT VIEW-3
Fan cable and harness wire coupler
Locate the parkingbrake cable underthe stay.
Heat insulating by pastethe aluminum foil on theframe pipe.
Fixed by soft hooks.
Fixed by band.
The fixed order asfollowing,1.Brake oil pipe2.COIL wire
3.Air cleaner pipe
4.The pipe of small
circle
Fixed by band.
Paste with aluminum foil.
RIGHT VIEW-4
Oil gas recycle(CAP end)
Fix the pipe by 8-type ring.
Fix the hazard controller wire by soft hook.
Pressure sensor wire's route.
RIGHT VIEW-5
Wheel speed sensor's 8-type hook need to befixed in correct position.
Parking brake
Fix position the brake oil pipe.
Parking brake switch terminal.
RIGHT VIEW-6
Fix the wheel speedsensor by band.
Fix the harness wire by hook.
D1TOP VIEW-1
The screws mount inside.
Fix the fuel pump pipes as picture'sshowing
Notice for assembly:
1. Injectors' wires have been marked in R(right) and L(left) for your reference, do notassemble in wrong position.2 D t th ' l
The routes of pipes: Oil gas recycle pipe Oil tank cap pipe
The routes of injectors' pipes.
The route of ISC pipe.
TOP VIEW-2Notic for oil pipes' routes
Mounting the oil pipes' screws follow the picture.
2 Throttle cables
Right oil pipe
Right handle bar
wire
Eletrical
suspension
Rear foot step's cable.
Wires and pipes locate understay.
TOP VIEW-3
Do not fix seat lock cables by hook.
Left oil pipe
Right handle
barwire
Do not fix seat lock cables by hook.
Fix by hook.
TOP VIEW-4
Handle bar switch wire Brake cable Throttle cable Handle bar switch wire
Brake cable