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CONCEPT INTRODUCTION
CONSTRUCTION OF TRANSPORT INFRASTRUCTURES
–
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PRESENTATION CONTENTS
1) INTRODUCTION : ENVIROTAC II
2) CONCEPT DESCRIPTION
3) THE PRODUCT – ENVIROTAC II
4) THE EQUIPMENT – TEREX Reclaimers
5) ROAD CONSTRUCTION DETAILS - CONVENTIONAL METHOD VS NEW CONCEPT
6) THE ENVIRONMENT & CARBON FOOTPRINT
7) CONCEPT APPLICATION AREAS
8) CONCLUSION - QUESTIONS
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1) INTRODUCTION : ENVIROTAC II
• Road Construction Consultancy & Project Management
• Turnkey Projects in cooperation with Road Construction Companies
• Provide product & equipment for implementation according to revolutionary concept
• Provide extensive Warranties for Combined Materials executed by Smart Construction Solutions (M) SDN BHD • Guarantee shorter Project Time-frame
• Guarantee lower Project Costs
• Product & procedures are safe for the Environment and reduce Carbon Footprint
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2) CONCEPT DESCRIPTION
Water Truck containing diluted product hose-connected to the Reclaimer
WATER + PRODUCT
TEREX RS600C
Product mixed with soils available on-site
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2) CONCEPT DESCRIPTION
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3) THE PRODUCT – ENVIROTAC II
• Concentrated Liquid Water-based Co-polymer
• Designed to solidify non-organic soils resulting in increased strength & ductility compared
with conventional constructed road base layers.
• Eliminates the need for import of large volumes aggregates currently used for road base
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3) THE PRODUCT – ENVIROTAC II
• made in U.S.A
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3) THE PRODUCT – ENVIROTAC II
• Overseas transportation by ISO Liquid Containers or by Standard Containers with Totes
ISO Liquid Container – 24,000 litres capacity Totes – 1,000 litres capacity
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3) THE PRODUCT – ENVIROTAC II
• Until 2009 primarily used for military purposes in desert environment
US Air Force take-off & landing sites in Iraq and Afghanistan
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3) THE PRODUCT – ENVIROTAC II
IMPORTANT NOTE:
ENVIROTAC II is currently the only global available liquid soil-stabilizing product
able to solidify soils in extreme saline environment and does not require other
binding materials such as Portland Cement or lime/fly-ash.
Envirotac II can be diluted with water containing up to 4% salts or with ‘’grey’’
water from waste-water plants.
‘’Sabkha’’ at Al Ashaab area, Emirates of Abu Dhabi
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3) THE PRODUCT – ENVIROTAC II
• Diluted in fresh, salt or grey-water at an average mix-ratio 4 ltr H2O : 1 ltr Envirotac II
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3) THE PRODUCT – ENVIROTAC II
• ENVIROTAC II eliminates the need for import of large volumes aggregates for road base
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3) THE PRODUCT – ENVIROTAC II
• ENVIROTAC II mixed directly with in-situ soil (sand only!)and added carbon dye for coloring
• 4,500 m2 completed in less than 4 hours and ready for striping and traffic after 24 hours
• ASPHALT PAVING NOT NECESSARY
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4) THE EQUIPMENT – TEREX Reclaimers
• TEREX RS600C & RS950b
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4) THE EQUIPMENT – TEREX Reclaimers
• TEREX RS445C & RS446
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4) THE EQUIPMENT – TEREX Reclaimers
• TEREX RS600C & RS950b
Depth Adjustable Milling Rotor Chamber
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4) THE EQUIPMENT – TEREX Reclaimers
• TEREX RS445C & RS446
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4) THE EQUIPMENT – TEREX Reclaimers
• TEREX Reclaimer - Milling Rotor Chamber
Latest milling technology
Adjustable milling depth
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4) THE EQUIPMENT – TEREX Reclaimers
• TEREX Reclaimer – Operational Details
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4) THE EQUIPMENT – TEREX Reclaimers
• normal site preparations before implementation of ENVIROTAC II with TEREX Reclaimer
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4) THE EQUIPMENT – TEREX Reclaimers
• Soils compacted at desired road height
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4) THE EQUIPMENT – TEREX Reclaimers
• TEREX Reclaimer – mixing ENVIROTAC II with the compacted soils
Microprocessor controlled pump for calibrated injection of Envirotac II/H2O into milled soil.
Hose connected to Water Truck
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4) THE EQUIPMENT – TEREX Reclaimers
• Thorough compaction immediate after mixing ENVIROTAC II with in-situ pre-compacted soils
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4) THE EQUIPMENT – TEREX Reclaimers
• Treated areas ready for traffic and/or asphalt paving after 12 to 24 hours curing
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4) THE EQUIPMENT – TEREX Reclaimers
ALTERNATIVE APPLICATION METHOD – Asphalt Recycling:
Most recent developments and executed projects in U.S.A have also shown
that ‘’on-the-spot’’ recycling of asphalt (full depth asphalt recycling) using the
TEREX RS600C and TEREX RS950b while mixing Envirotac II and Carbon (for
coloring) directly with the on-site milled materials results in a new road
surface after compaction with equal appearance as new asphalt however
better in strength and performance.
One single TEREX Reclaimer can process up to 15,000m2 in one day
operation. The treated areas are ready for traffic after 12 to 24 hours curing!
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4) THE EQUIPMENT – TEREX Reclaimers
• ALTERNATIVE APPLICATION METHOD - ‘’on-the-spot’’ Asphalt Recycling
Microprocessor controlled pump for calibrated injection of Envirotac II/H2O and Carbon (for coloring) into milled asphalt and soil.
Hose connected to Water Truck
Damaged Asphalt
Reclaimed Asphalt/Road Base Materials mixed with Envirotac II & Carbon (for coloring) will after compaction result in a new improved pavement layer. Conventional asphalt paving is therefore not necessary.
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4) THE EQUIPMENT – TEREX Reclaimers
• Full Depth Asphalt recycling
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4) THE EQUIPMENT – TEREX Reclaimers
• Immediate compaction after mixing ENVIROTAC II with ‘’on-the-spot’’ pulverized Asphalt
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4) THE EQUIPMENT – TEREX Reclaimers
• crushing old asphalt for discard or complicated recycling methods NOT NECESSARY!
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5) ROAD CONSTRUCTION DETAILS
• CONVENTIONAL METHOD
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5) ROAD CONSTRUCTION DETAILS
• CONVENTIONAL METHOD – Imported aggregates (Macadam) applied at 0.15m per layer
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5) ROAD CONSTRUCTION DETAILS
• NEW CONCEPT - ENVIROTAC II for construction of road base layer
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5) ROAD CONSTRUCTION DETAILS
• NEW CONCEPT - Water diluted ENVIROTAC II mixed with in-situ soils
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6) THE ENVIRONMENT & CARBON FOOTPRINT
• ENVIROTAC II is completely harmless for the environment and is used in eco-sensitive areas
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6) THE ENVIRONMENT & CARBON FOOTPRINT
• SMART CONSTRUCTION SOLUTION CONCEPT (ENVIROTAC II + TEREX Reclaimers) reduces Carbon Footprint
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6) CONCEPT APPLICATION AREAS
• General Road & Highway construction
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6) CONCEPT APPLICATION AREAS
• Construction of un-paved farm roads and other areas where asphalt pavement not required
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6) CONCEPT APPLICATION AREAS
• Full depth ‘’on-the-spot’’ asphalt recycling
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6) CONCEPT APPLICATION AREAS
• Construction of military take-off & landing sites in desert environment
US Air Force take-off & landing sites in Iraq and Afghanistan
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6) CONCEPT APPLICATION AREAS
• Construction of storage areas and service roads for onshore oil & gas drilling sites
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6) CONCEPT APPLICATION AREAS
• Able to solidify total upper layer of artificial satellite islands in order to create efficient
storage areas, infrastructures and foundations for other construction activities.
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6) CONCEPT APPLICATION AREAS
• Construction of Railway Track Foundation & Railway Service Road
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7) CONCLUSION & QUESTIONS
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7) CONCLUSION & QUESTIONS
• SAVES MONEY, SAVES TIME, SAVES THE ENVIRONMENT
• IN EXTREME HARSH ENVIRONMENT
• UNDER EXTREME CONDITIONS
• MULTIPLE AREAS OF APPLICATION
• EQUAL TO BETTER RESULTS COMPARED WITH CONVENTIONAL METHODS
• EXTENSIVE WARRANTIES FOR THE COMBINED MATERIALS EXECUTED BY SMART CONSTRUCTION SOLUTIONS (M) SDN BHD
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7) CONCLUSION & QUESTIONS
• Envirotac II
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7) CONCLUSION & QUESTIONS
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7) CONCLUSION & QUESTIONS
QUESTIONS?