45tesys t Components

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16-92 2009 Schneider ElectricAll Rights Reserved

www.schneider-electric.us

Protection components TeSys T Motor Management System

TeSys T is a motor management system that provides full motor monitoring, control, and protection when used with short circuit protection and a contactor. TeSys T manages most critical processes while reducing downtime and increasing productivity. TeSys T is a flexible system that integrates seamlessly into your automation system through five major communication protocols. TeSys T predicts what will happen in the process, as it accurately monitors current, voltage, and power over a wide range.TeSys T is a green motor management system with unique power monitoring capabilities for better energy management.TeSys T carries all appropriate and necessary third party certifications. See page 16-93.

Selection of TeSys T ProductsLTMR Controller

The LTMR controller provides a wide range of current monitoring and five different communication protocols.

For Pricing Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16-94


Use the external current transformer for the 100 A to 1000 A range. See page 16-94 for details. For more information about the LTMR controller, see page 16-94.LTME Expansion ModuleThe LTME expansion module, when added to the LTMR controller, provides power monitoring, energy management and voltage. The TeSys T expansion module makes the most of your energy.


The LTME expansion module and the LTMR controller are connected side-by-side or remotely by cable. See page 16-94 for details. For more information about the LMTE expansion module, see page 16-94. LTMCU Compact DisplayThe LTMCU compact display is an easy and intuitive way to connect to the TeSys T controller and allows full set-up through menus, full monitoring, full control and full commissioning. The LTMCU display allows you to make minor changes on the fly.For more flexibility, the LTMCU display is powered by the base unit and can be set up in multiple languages.


The LTMCU compact display connects to the LTMR controller or the LTME expansion module with a cable, LU9R. See page 16-94 for details. For more information about LTMCU compact display, see page 16-94.For more information about TeSys T functionalities and communication capabilities, see page 16-93.

Table 16.275: Type of Fieldbus Modbus Profibus DP

Supply Voltage 24 Vdc 100240 Vac 24 Vdc 100240 Vac

Catalog Number

Current Range

0.48 A LTMR08MBD LTMR08MFM LTMR08PBD LTMR08PFM1.3527 A LTMR27MBD LTMR27MFM LTMR27PBD LTMR27PFM5100 A LTMR100MBD LTMR100MFM LTMR100PBD LTMR100PFM

Table 16.276: Type of Fieldbus Ethernet ModbusTCP CANopen DeviceNet

Supply Voltage 24 Vdc 100240 Vac 24 Vdc 100240 Vac 24 Vdc 100240 Vac

Catalog Number

Current Range

0.48 A LTMR08EBD LTMR08EFM LTMR08CBD LTMR08CFM LTMR08DBD LTMR08DFM1.3527 A LTMR27EBD LTMR27EFM LTMR27CBD LTMR27CFM LTMR27DBD LTMR27DFM5100 A LTMR100EBD LTMR100EFM LTMR100CBD LTMR100CFM LTMR100DBD LTMR100DFM

Table 16.277: Input Voltage 24 Vdc 100240 Vac

Catalog Number LTMEV40BD LTMEV40FM

Table 16.278: Catalog Number LTMCU

Table 16.279: Configuration Tools and AccessoriesModule Quick Description Find out more and Select it...

Current transformers Allows use of TeSys T up to 1000 A Page 16-95Ground sensor Measures ground currents Page 16-95Thermistor probe Measure temperatures of motor windings Page 16-95Connecting cable Wire together the different modules Page 16-96Magelis compact display Use only one HMI for up to 8 TeSys T controllers Page 16-94PowerSuite V2.5 or greater Configuration software for TeSys U and TeSys T Page 16-95PowerLogic SMS 4.0 Use with TeSys T power/energy management features Page 16-96

LTMR08MBD

LTMEV40BD

LTMCU

New!

New!

New!

New!

I12 Discount Schedule

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

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2009 Schneider ElectricAll Rights Reserved

16-93


Protection components TeSys T Motor Management System

Protection functions:

thermal overload phase imbalance and phase failure thermal motor protection via PTC probes phase reversal ground fault detection long starting times and motor stalling automatic load shedding and restarting load fluctuations (current, voltage, power) variations of Cos (power factor)Metering functions:

Measurements (rms values): current on the 3 phases voltage on the 3 phases (shedding) motor temperature ground fault sensing

Values calculated: average current frequency Power factor, power, power consumption

Motor control functions:

A motor managed by a TeSys T controller can be controlled: locally, using the logic inputs present on the product, or

via the human machine interface (HMI) remotely, via the network

Motor control modes:

10 predefined motor control modes are incorporated in the controller: overload mode: monitoring of motors whose control is not

managed by the controller (2 or 3 wire) independent mode: starting of full voltage non-reversing

motors reverser mode: starting of full voltage reversing motors 2-step mode: 2-step starting of motors (star-delta, by

autotransformer and by resistor) 2 or 3 wire 2-speed mode: 2-speed starting of motors (Dahlander,

pole changer) 2 or 3 wire

A custom mode is available to allow the user to create a specific motor control mode that is not predefined in the controller.Custom Logic has the basic functions of a small programmable logic controller (PLC). Programming can be done in Structured Text mode or in Block Diagrams through PowerSuite V2.5 software. To ensure consistency, the same software used to commission the TeSys T controller is used for Custom Logic programming.Statistical and diagnostic functions:

history of the last five detected faults motor statistics controller operations warning of pending faults

Standards and CertificationsProduct Type LTMR Controllers LTMEV40 Expansion Modules

Conforming to standards IEC/EN 60947-4-1, UL 508, CSA 22-2 n14, IACS E10Product certifications UL, CSA, BV, LROS, DNV, GL, RINA, ABS, RMRos, NOM, CCC, C-TICK, ATEX, GOST, KERI


TeSys T detailed functionalities and possible configuration:Communication:

TeSys T is a flexible motor management system that supports five major communication protocols: Modbus, CANopen, DeviceNet, Profibus, and Ethernet Modbus TCP.These communication protocols allow the TeSys T controller to integrate seamlessly into your automation systems.Ethernet Modbus TCP provides Faulty Device Replacement to reduce maintenance time to a minimum.

Possible Configurations:

TeSys T controller is a flexible motor management system using PowerSuite V2.5 commissioning tools. PowerSuite is the configuration software for the TeSys T controllers. See page 16-95 for details.

LTM CU TeSys T

TeSys T

LTMR

PowerSuite

LTM CU

PowerSuite

PowerSuite

connector

PLC (automation platform)

Net

wor

k or

bus


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LTMR Controller:The controller is the central component in the motor management system. It manages the basic functions such as: measurement of 3-phase current via integral

current transformers from 0.4 to 100 A (up to 1000 A by external current transformers)

measurement of ground current internally or external ground sensors

measurement of motor temperature inputs and outputs for the various motor control modes, detected fault

management, and other functions

CharacteristicsAs standard, the controller manages the following:Control Modes

overload mode independent mode reverser mode 2-speed mode 2-step mode Custom modeInputs/Outputs

6 discrete logic inputs 3 relay logic outputs (1 N.O.) 1 relay output for detected fault signalling

(1 N.O. + 1 N.C.) overload relay

Measurements

connection for a thermistor probe connections for a ground sensor

LTME Expansion Module:The expansion module adds the following functionalities to the TeSys T controller: voltage measurement between phases up to 690 V

nominal 4 additional inputsInputs

4 discrete logic inputs (isolated) 2 types of power for the inputs: 24 Vdc and 100 to 240 Vac

A 24 Vdc LTMR controller can be assembled with a 240 Vac expansion module and vice versa

The LTMVE must be connected to the LTMR controller by a connecting cable.

HMI Human Machine Interface:Depending on the application, two types of HMI can be used with the motor management system. The LTMCU operator control unit:

Control/monitoring of a 1 to 1 LTMR controller

A Magelis XBTN410 terminal Control/monitoring of 1 to 8 LTMR controllers

LTMCU Compact Display: Configure the parameters Display information Monitor the alarms and detected faults Local control of the motor via the local control interface

(keys can be customized) Three different languages can be loaded into the

LTMCU controller at the same time: English, French, Spanish are the defaults.

A language download utility (LangTool), together with all the other languages, are available on the website www.schneider-electric.com.This tool allows the languages present in the LTMCU control until to be adapted.The LTMCU HMI control unit has an additional front panel RJ45 port, protected by a flexible cover.

Magelis Display:

Two applications have been predefined for the TeSys T controller. Depending on the application loaded, the HMI terminal makes it possible to: Configure and monitor a motor starter (LTM_1T1_V1.dop) Monitor and modify certain parameters up to 8 motor starters

(LTM_1T8_X_V1.dop)

XBTL1000 programming software is needed for loading applications into the XBT HMI terminal.

Table 16.1: ControllersSetting Range

(A)Control Voltage

(V)Current Range

(A) Catalog Number $ Price

For Modbus

824 Vdc 0.48 LTMR08MBD 675.00

100240 Vac 0.48 LTMR08MFM 675.00

2724 Vdc 1.3527 LTMR27MBD 675.00

100240 Vac 1.3527 LTMR27MFM 675.00

10024 Vdc 5100 LTMR100MBD 765.00

100240 Vac 5100 LTMR100MFM 765.00

For EtherNet Modbus TCP

824 Vdc 0.48 LTMR08EBD 825.00

100240 Vac 0.48 LTMR08EFM 825.00

2724 Vdc 1.3527 LTMR27EBD 825.00

100240 Vac 1.3527 LTMR27EFM 825.00

10024 Vdc 5100 LTMR100EBD 935.00

100240 Vac 5100 LTMR100EFM 935.00

For CANopen

824 Vdc 0.48 LTMR08CBD 750.00

100240 Vac 0.48 LTMR08CFM 750.00

2724 Vdc 1.3527 LTMR27CBD 750.00

100240 Vac 1.3527 LTMR27CFM 750.00

10024 Vdc 5100 LTMR100CBD 850.00

100240 Vac 5100 LTMR100CFM 850.00

For DeviceNet

824 Vdc 0.48 LTMR08DBD 750.00

100240 Vac 0.48 LTMR08DFM 750.00

2724 Vdc 1.3527 LTMR27DBD 750.00

100240 Vac 1.3527 LTMR27DFM 750.00

10024 Vdc 5100 LTMR100DBD 850.00

100240 Vac 5100 LTMR100DFM 850.00

For Probibus DP

824 Vdc 0.48 LTMR08PBD 750.00

100240 Vac 0.48 LTMR08PFM 750.00

2724 Vdc 1.3527 LTMR27PBD 750.00

100240 Vac 1.3527 LTMR27PFM 750.00

10024 Vdc 5100 LTMR100PBD 850.00

100240 Vac 5100 LTMR100PFM 850.00

LTMR08MBD

Table 16.2: Expansion Module Input Control

VoltageNumber of

InputsSupply to the Electronics Catalog Number $ Price

24 Vdc 4 via the LTMR controller

LTMEV40BD 300.00100240 Vac 4 LTMEV40FM 300.00

Table 16.3: HMI Modules and Software Description Supply Voltage Catalog Number $ Price

Operator Control unit via the LTMR controller LTMCU 265.00

Magelis compact display 24 Vdc XBTN410 300.00Configuration software Windows 99, 2000, XP VJD SND TMS V11M 161.00

LTMEV40BD

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LTMCU

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Protection Components TeSys T Motor Management System


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a For use with LTMR08 controllers.

Note: Dimensional drawings are in catalog DIA1ED2061002EN-US.

b PTC: Positive Temperature Coefficient.c Sold in lots of 10.

Configuration with PowerSuite

The TeSys T configurator is incorporated in the PowerSuite software application, versions 2.5 and higher.PowerSuite software allows configuration, commissioning and maintenance of motor starters protected by a TeSys T controller. A library containing predefined motor control mode functions is available in order to: allow standardization avoid errors reduce motor starter setup timesBy using logic functions, a custom mode makes it possible to: easily adapt these predefined motor control mode functions to the specific needs of your

applications create new functionsThe functions thus defined can be saved and used to build your function library for future applications.To create special functions, a logic editor is incorporated in the configurator and allows a choice of 2 programming languages: function block structured textA

Table 16.1: Current Transformers Current Transformer Ratio a Catalog Number $ Price

100:1 LT6CT1001 300.00200:1 LT6CT2001 300.00400:1 LT6CT4001 700.00800:1 LT6CT8001 1000.00

Table 16.2: Ground Fault Sensors Rated Operational Current le (A) Internal Toroid (mm) Catalog Number $ Price

Closed Toroids, Type A

65 30 50437 250.0085 50 50438 325.00160 80 50439 410.00250 120 50440 555.00400 200 50441 835.00630 300 50442 1530.00

Split Toroids, Type OA1530.00

85 46 50485 1145.00250 110 50486 2010.00

Table 16.3: PTC Thermistor Probes b

DescriptionNominal Operating Temperature (NOT) C

Color Catalog Number c $ Price Each

Triple Probes 90 Green/green DA1TT090 3.30110 Brown/brown DA1TT110 3.30120 Grey/grey DA1TT120 3.30130 Blue/blue DA1TT130 3.30140 White/blue DA1TT140 3.30150 Black/black DA1TT150 3.30160 Blue/red DA1TT160 3.30170 White/green DA1TT170 3.30

Table 16.4: Configuration Tools Description Composition Catalog Number $ Price

Connection kit for PC serial port for Modbus PLC multidrop connection

1 x 3 m length cable with two RJ45 connectors

VW3A8106

75.001 RS232/RS485 converter with one 9-pin female SUB-D connector and one RJ45 connector.

Interface for USB port (for use with cable W3A8106) Length: 1.8 m

1 USB cable, SUB-D 9-pin SR2CBL06 156.00Drivers supplied on CD-Rom

USB serial port cable for connecting a TeSys T controller to your PC 1 USB/Serial Port Cable TXSCUSB485 250.00

LT6CT4001

DA1TT

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TeSys T and SMS PowerLogic:

TeSys T is integrated in PowerLogic SMS Version 4.0. and will address energy management needs by fully utilizing the TeSys T power/energy management features. For more information on PowerLogic products, see Power Monitor Control Section 4.

a When ordering replace the in the catalog number with the number or letter required.

Table 16.1: Connecting Cables

Description Number and type of connectorsLength m (ft) Catalog Number $ Price

LTMCU control unit2 x RJ45 1 (3) VW3A1104R10 35.00

3 (10) VW3A1104R30 35.005 (16) VW3A1104R50 35.00

XBTN410 SUB-D 25-pin femaleto RJ45 2.5 (8) XBTZ938 30.00

LTME expansion module

2 x RJ45 0.04 (0.13) LTMCC004 125.000.3 (1) LUR03 20.00

1 (3) LU3R10 25.00

180 degree Ethernet external connector

1 x RJ45 LTM9CE180T 20.00

Table 16.2: Connection Accessories

Description Length m (ft) Catalog Number $ Price

For EtherNet (Modbus TCP) connection

Shielded twisted pair cables to standard EIA/TIA568

Cables fitted with 2 x RJ45 connectors for connection to terminal equipment

Straight 2 (7) 490NTW00002 48.605 (16) 490NTW00005 58.0012 (39) 490NTW00012 77.0040 (131) 490NTW00040 150.0080 (263) 490NTW00080 266.00

Shielded twisted pair cables, UL and CA 22.1 approved

Cables fitted with 2 x RJ45 connectors for connection to terminal equipment

Straight 2 (7) 490NTW00002U 48.005 (16) 490NTW00005U 57.0012 (39) 490NTW00012U 75.0040 (131) 490NTW00040U 159.0080 (263) 490NTW00080U 258.00

For Modbus PLC connection

Cables fitted with 2 x RJ45 connectors 0.3 (1) VW3A8306R03 20.001 (3) VW3A8306R10 25.003 (10) VW3A8306R30 30.00

T-junctions 0.3 (1) VW3A8306TF03 75.001 (3) VW3A8306TF10 85.00

RS485 line terminator VW3A8306R N/A

For CANopen connection

Cables 50 (164) TSXCANCA50 112.00100 (328) TSXCANCA100 467.00300 (984) TSXCANCA300 1323.00

IP20 connectors SUB-D 9-pin female Line end adapter switch

Elbowed (90) TSXCANKCDF90T 52.00

Straight TSXCANKCDF180T 52.00

Elbowed (90) SUB-D 9-pin connector for connection to PC or diagnostic tool

TSXCANKCDF90TP

78.00

For DeviceNet connection

Cables 50 (164) TSXCANCA50 112.00100 (328) TSXCANCA100 467.00300 (984) TSXCANCA300 1323.00

For Profibus DP connection

Cables 100 (328) TSXPBSCA100 826.00400 (1313) TSXPBSCA400 2990.00

Connectors With line terminator 490NAD01103 73.00Without line terminator 490NAD01104 62.00With line terminator and terminal port

490NAD01105 101.00

Table 16.3: Marking Accessories

Description Composition Sold in lots of Catalog Number $ Price Each

Clip-in markers(maximum of5 per unit)

Strips of 10 identical numbers (0 to 9) 25 AB1R a 0.52

Strips of 10 identical capital letters (A to Z) 25 AB1G a 0.52

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LTMR controllers

LTMEV40 expansion modules

LTMCU operator control unit

a 140 mm with RJ45 connector for connection to expansion module and to network, 166 mm with Profibus DP/CANopen connector.b Leave a gap around the device of: 9 mm at 45 C, 9 to 40 mm from 45 to 50 C, 40 mm at 60 C.

Current Transformers HMI Terminal

LT6CT XBTN410

c 104 mm with mounting clips (supplied with the product).d 58 mm with SUB-D 25-pin elbowed cable XBTZ9680 for Twido, TSX Micro and Premium PLCs

or XBTZ998 for Advantys STB distributed I/O system. 104 mm with SUB-D 25-pin cable XBTZ68/Z9681 for Twido, TSX Micro and Premium PLCs

5.2 91122.5

6130

.2

5.5 45120.7

6130

.2

23

50

117

70

92

45

Panel mounting, cut-out

2,5

35255 52595

35 107

3042

1010

2,5

20

42,5 42,55 5132

74 c

6

d



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