45DV-MQ Full Freelift 4-Stage Opti-Vis Quad Mast · About This Manual Introduction LIFT-TEK /...

This manual contains standard productionProduct Identification Numbers.

Special Engineered Options not included.

7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-6195

Manual Number:263918 R1

45DV-MQFull Freelift 4-StageOpti-Vis Quad Mast

P ARTS MANUAL

FOR PARTS AND SERVICE:TELEPHONE: (888) 946-3330

About This Manual

Introduction

LIFT-TEK / ELECAR

CUSTOMER SERVICE

7040 S HWY 11WESTMINSTER, S.C. 29693

TELEPHONE: (888) 946-3330FAX: (864) 647-5406

This manual shows the parts breakdown for the mast product ID numbers. Locatethe product ID number stamped on the left hand side of the outer upright channel.This number must be used when ordering replacement parts for this product.

Ordering Parts

Customers -Parts and service literature is available through authorized lift truck dealers.To place an order, contact the lift truck dealer of your choice.

Lift Truck Dealers -To order parts and service literature contact:

45DV-MQ-XYZ

PRODUCT I.D. NUMBER

XXX-XX-XXX

MA2380.epsEXAMPLE

XXX-XX-XXXX

263918 R1 08/18/09

Safety Decals

Contents

Cover .................................................................................................................................................... 1Introduction .......................................................................................................................................... 2Safety Decals ....................................................................................................................................... 3Weldments ......................................................................................................................................... 10Lowering Control Valve ....................................................................................................................... 14Load Backrest .................................................................................................................................... 154 Roller Carriages .............................................................................................................................. 166 Roller Carriages .............................................................................................................................. 17Single Opti-Vis IHR ............................................................................................................................ 18Single Opti-Vis IHR With High Pressure Rear Hose........................................................................... 20Double Opti-Vis IHR With High Pressure Rear Hose ......................................................................... 21Double Opti-Vis IHR ........................................................................................................................... 22Replacement Parts ............................................................................................................................. 24

08/18/09 263918 R1

Free Lift Cylinder

MA2977.eps

41718 15

3

2

6

10

217

20

16

19

9

23

13

8

1

14

22

12

5

11

263918 R1 08/18/09

Free Lift Cylinder

FL-10

OCL MFH Part Number OCL MFH Part Number

(in) (in) (in) (in)

67 189 1005244 88 264 1005265

68 193 1005245 89 268 1005266

70 201 1005247 90 269 1005267

71 205 1005248 91 273 1005268

74 217 1005251 92 277 1005269

75 221 1005252 93 278 1005270

76 225 1005253 94 282 1005271

77 229 1005254 95 286 1005272

78 233 1005255 96 287 1005273

80 241 1005257 97 291 1005274

81 242 1005258 98 295 1005275

82 246 1005259 99 296 1005276

83 250 1005260 100 300 1005277

84 251 1005261 101 304 1005278

85 255 1005262 103 309 1005280

86 259 1005263 104 313 1005281

87 260 1005264

OCL-Outer Channel Length.

Cylinder Part Numbers

FL-11Item # QTY Part # Description Item # QTY Part # Description

1 1 1 Back-Up Ring 13 1 N/A Rod2 1 2 Check Valve 14 1 1 Rod Seal3 1 1 , 2 Circlip 15 1 769018 Roll Pin4 1 564107 Spring Guide 16 1 N/A Shell5 1 3133 Snap Ring 17 1 564108 Spring6 2 1 Nylon Ring 18 1 3104903 Fuse Piston7 1 1 , 2 O-Ring 19 1 N/A Stand Tube8 1 1 O-Ring 20 1 2 Washer9 1 N/A Piston 21 1 1 Wear Ring

10 1 1 Piston Seal 22 1 1 Wiper11 1 611299 Fitting 23 1 3 Pull-In Wire12 1 3106469 Retainer1 - Included in Cylinder Service Kit 3106465.2 - Included in Check Valve Kit 563904.

Common Parts

3 - This is a non-serviceable item and cannot be replaced - DO NOT REMOVE.

08/18/09 263918 R1

Right Hand Main Lift Cylinder

6

17

5

24

14

7

4

13

9

3

26

22

11

12

1

8

21

18

20

25

16

3

10

2

9

23

19

15

MA2979.eps

263918 R1 08/18/09

Right Hand Main Lift Cylinder

ML-14

OCL MFH MAINLIFT OCL MFH MAINLIFT(in) (in) RH (in) (in) RH67 189 1005347 88 264 100536868 193 1005348 89 268 100536970 201 1005350 90 269 100537071 205 1005351 91 273 100537174 217 1005354 92 277 100537275 221 1005355 93 278 100537376 225 1005356 94 282 100537477 229 1005357 95 286 100537578 233 1005358 96 287 100537680 241 1005360 97 291 100537781 242 1005361 98 295 100537882 246 1005362 99 296 100537983 250 1005363 100 300 100538084 251 1005364 101 304 100538185 255 1005365 103 309 100538386 259 1005366 104 313 100538487 260 1005367

OCL-Outer channel length

Cylinder Part Numbers

ML-15Item # QTY Part # Description Item # QTY Part # Description

1 1 1 Backup Ring 14 1 1 Piston Seal2 1 1 Backup Ring 15 1 611291 Fitting3 2 1 Backup Ring 16 1 3107009 Retainer4 3 3107909 Check Valve 17 1 N/A Retaining Ring5 1 N/A Cushion Sleeve 18 1 N/A Rod6 1 611289 Fitting 19 1 N/A Rod End7 1 1 Nylon Ring 20 1 1 Rod Seal8 1 1 O-Ring 21 1 N/A Shell9 1 1 O-Ring 22 1 N/A Spacer

10 1 1 O-Ring 23 1 N/A Spring11 1 N/A O-Ring 24 1 1 Wear Ring12 1 N/A Pipe 25 1 1 Wiper13 1 N/A Piston 26 1 N/A Wire Ring1 - Included in Cylinder Kit 3107200.

Common Parts

08/18/09 263918 R1

Left Hand Main Lift Cylinder

5

11

13

4

18

10

6

3

17

7

2

9

14

16

8

1

15

19

12

20

MA2980.eps

263918 R1 08/18/09

Left Hand Main Lift Cylinder

ML-16OCL MFH MAINLIFT OCL MFH MAINLIFT

(in) (in) LH (in) (in) LH

67 188.5 1005304 88 263.5 100532568 192.5 1005305 89 267.5 100532670 200.5 1005307 90 268.5 100532771 204.5 1005308 91 272.5 100532874 216.5 1005311 92 276.5 100532975 220.5 1005312 93 277.5 100533076 224.5 1005313 94 281.5 100533177 228.5 1005314 95 285.5 100533278 232.5 1005315 96 286.5 100533379 236.5 1005316 97 290.5 100533480 240.5 1005317 98 294.5 100533581 241.5 1005318 99 295.5 100533682 245.5 1005319 100 299.5 100533783 249.5 1005320 101 303.5 100533884 250.5 1005321 102 304.5 100533985 254.5 1005322 103 308.5 100534086 258.5 1005323 104 312.5 100534187 259.5 1005324

OCL-Outer channel length

Cylinder Part Number

ML-17Item # QTY Part # Description Item # QTY Part # Description

1 1 1 Backup Ring 11 1 251997 External Fuse2 1 2 Check Valve 12 1 3107009 Retainer3 1 12 Circlip 13 1 1 Retaining Ring4 1 N/A Cushion Sleeve 14 1 N/A Rod5 1 N/A Wire Ring 15 1 1 Rod Seal6 1 1 Nylon Ring 16 1 N/A Shell7 1 12 O-Ring 17 1 2 Washer8 1 1 O-Ring 18 1 1 Wear Ring9 1 N/A Piston 19 1 1 Wiper

10 1 1 Piston Seal 20 1 3135 Snap Ring

2 - Inluded in Check Valve kit 563904.

Common Parts

1 - Included in Cylinder Service Kit 3107100.

08/18/09 263918 R1

Weldments

7

33

36

39

48

11

4

13

14

10

543

12

15

40

9

8

10

C

C

B

B

55

C

C

19

50

49

41

5657

5859

2322

21

20

42

10

13

14

4

11

12

37

16

1112

2

1

10

8

9

3

15

12

29

27

31

54

651

1

53

2425

5326

1724

25

32

34

35

44

45

46

47

6

28

30

18

52 24

31

30

28

38

29

B

A

A

A

A

263918 R1 08/18/09

WLD-1

OCL (in)

OUTER UPRIGHT

OUTER INTER

UPRIGHT

INNER INTER

UPRIGHT

INNER UPRIGHT

OCL (in)

OUTER UPRIGHT

OUTER INTER

UPRIGHT

INNER INTER

UPRIGHT

INNER UPRIGHT

67 260895 260929 260963 381192 88 260914 260948 260982 373125

68 260896 260930 260964 203377 89 260915 260949 260983 372215

70 260897 260931 260965 223736 90 260916 260950 260984 387879

71 260898 260932 260966 384845 91 261917 261618 261189 261190

74 260899 260933 260967 203378 92 260917 260951 260985 203381

75 260900 260934 260968 378392 93 260918 260952 260986 235904

76 260901 260935 260969 373874 94 260919 260953 260987 215929

77 260902 260936 260970 216687 95 260920 260954 260988 234732

78 260903 260937 260971 246802 96 260921 260955 260989 373883

80 260904 260938 260972 203379 97 260922 260956 260990 390746

81 260905 260939 260973 253689 98 260923 260957 260991 203382

82 260906 260940 260974 220824 99 260924 260958 260992 213898

83 260908 260942 260976 374785 100 260925 260959 260993 383220

84 260909 260943 260977 388992 101 260926 260960 260994 381282

85 260910 260944 260978 214458 103 260927 260961 260995 217597

86 260911 260945 260979 203380 104 260928 260962 260996 203383

87 260913 260947 260981 373438

WELDMENTS

OCL = Outer Channel Length

CPG-1ITEM # QTY Part # PART DESCRIPTION ITEM # QTY Part # PART DESCRIPTION

A - 1 UPRIGHTS 29 4 769572 CAPSCREW M12 X 35 LGB - 2 CYLINDERS 30 2 661786 PADC - 3 HYDRAULIC COMPONENTS 31 4 680218 CAPSCREW HEX HEAD1 10 662145 ROLLER ASSY 32 1 203269 SHAFT2 *12 631881 SHIM , ROLLER 33 2 3147 RETAINER CLIP3 2 679146 CHAIN ANCHOR 34 1 3135 SNAP RING 1.25" DIA4 4 680242 CHAIN ANCHOR 35 1 203404 WASHER HARDENED5 2 201493 ROLLER ASSY 36 1 203314 WASHER HARDENED6 4 6 203388 SHIM 37 1 203403 WASHER HARDENED7 2 201494 PLUG 38 1 261117 BAR STOP8 4 200242 NUT HEX FULL 39 1 611291 FITTING9 4 200244 NUT HEX JAM 40 2 679144 CHAIN ANCHOR

10 10 6518 COTTER PIN 41 1 611299 FTG. 90 EL 10T X 10 SAE11 6 684305 PIN 42 2 203406 CAPSCREW SOCKET HEAD12 20 6508 COTTER PIN 43 16 637536 SHIM13 8 200006 NUT .625-18UNF 44 *1 205196 WASHER SHIM14 8 200007 JAM NUT .625-18 45 *1 205197 WASHER SHIM15 4 679149 PIN 46 *1 205198 WASHER SHIM16 2 683817 CHAIN ANCHOR 47 *1 205199 WASHER SHIM17 1 261915 SHAFT ASSEMBLY 48 1 260007 TUBE ASSEMBLY18 1 206655 HOSE CLAMP 49 1 209625 BAND19 2 657852 SHEAVE 50 2 219596 SOCKET SCREW20 1 210169 CROSSHEAD WELDMENT 51 4 215720 PLUG , WEAR21 1 3133 SNAP RING 29MM SHAFT 52 1 212632 CAPSCREW M10 X 20 LG22 2 660051 SHEAVE ASSY 53 2 260023 SHEAVE23 2 3140 SNAP RING 40MM SHAFT 54 1 251997 EXT FUSE VALVE-14 GPM24 3 681238 LOCKWASHER M10 55 1 611289 FITTING STR 8T X 10 SAE25 2 683820 CAPSCREW M10 X 16 LG 56 1 260128 TUBE ASSEMBLY26 1 203385 SHEAVE 57 1 787398 FLAT WASHER M827 1 203291 BAR STOP 58 1 206315 LOCKWASHER M828 2 606212 DOWEL PIN 59 1 689151 CAPSCREW M8 X 20 BH

* - Quantity will vary.1 - See WLD-1 for specific part numbers.2 - See cylinder charts for specific part numbers.3 - Contact Lift-Tek for specific part numbers.4 - Included Wear Plug Service Kit P/N 214949.

Common Parts Group 261031

08/18/09 263918 R1

CHN-1

OCL (in)

FREELIFT CHAIN QTY 2 ITEM 1

INNER CHAIN QTY 2 ITEM 4

OUTER CHAIN QTY 2 ITEM 3

FL HOSE QTY 1 ITEM 4

67 680458 683981 205984 249085

68 680458 683981 205984 249086

70 683960 681430 678804 249088

71 683960 681430 205987 249089

74 681428 683984 205989 249092

75 683976 683895 678805 249093

76 683977 680459 678805 249094

77 683977 680459 205992 249095

78 683978 678711 205992 249096

80 683979 683987 205204 249098

81 681429 683988 205994 249099

82 683980 678796 678806 249100

83 681428 678796 209404 249101

83 683980 678796 209404 249101

84 683981 683990 209404 249102

85 683982 678797 205996 249103

86 683982 678797 205996 249104

86 683979 678797 205996 249104

87 681430 683992 678807 249105

88 678770 681431 678807 249106

89 678770 681431 209405 249107

90 683984 683993 209405 249108

91 683984 683993 209405 249109

92 683985 683994 205999 249110

93 680459 683995 206000 249111

94 678771 678800 678808 249112

95 678771 678800 209406 249113

96 683987 678775 209406 249114

97 683988 683998 206001 249115

98 683988 683998 206002 249116

99 678796 683999 678809 249117

100 683990 684000 678809 249118

101 683990 684000 213370 249119

CHAIN and HOSES

263918 R1 08/18/09

Hoist Chain Routing

Free Lift Hose Routing

1

2 3

MA0063.eps

4

MA2354.eps

SEE CHN-1

SEE CHN-1

08/18/09 263918 R1

1

3

2

2

3

1

Lowering Control ValveHi-Vis Bracket Standard Bracket

Parts vary by PID #, Contact Lift Technologies for specific part numbers.

1

23

4

5

6

3MA2102.eps

7 3

438

5

REF QTY PART# DESCRIPTION1 1 683831 Standard Mounting Bar2 1 601378 Fitting3 4 681238 Lockwasher, M104 2 684649 M10 Capscrew5 2 601377 Fitting6 2 683823 M10 Capscrew7 1 216402 Hi Vis Mounting Bar8 2 767611 M10 Capscrew

LCV Mounting Part Numbers

LCV-1REF QTY PART# DESCRIPTION

1 214794 Lowering Control Valve Assembly17 GPM2 1 214793 Valve Body3 1 684210 Valve Cartridge, 17 GPM

* - Item 1 includes items 2 and 3.

REF QTY PART# DESCRIPTION

*200630 2000 PSI Lowering Control Valve, 8 GPM*684812 2000 PSI Lowering Control Valve, 24 GPM*684810 2600 PSI Lowering Control Valve, 17 GPM

2 1 684152 Valve Body

200629 2000 PSI Valve Cartridge, 8 GPM684154 2000 PSI Valve Cartridge, 24 GPM684210 2600 PSI Valve Cartridge, 17 GPM

LCV2port

* - Valve Assembly consists of 1 - Valve Body and 1 - Valve Cartridge.

Valve Assembly

Valve Body

Valve Cartridge

Lowering Control Valve

1

3 1

263918 R1 08/18/09

Load Backrest

* includes Ref 2 and 3

1

32

Backrest-2.eps

Other Backrest sizes are available, contact Lift Technologies for details.

REF QTY PART # DESCRIPTION684769 *Backrest, 31" x 36"684770 *Backrest, 31" x 48"684771 *Backrest, 31" x 60"226822 *Backrest, 37" x 30"214063 *Backrest, 37" x 31"250091 *Backrest, 37" x 34"684772 *Backrest, 37" x 36"234649 *Backrest, 37" x 38"226827 *Backrest, 37" x 40"246383 *Backrest, 37" x 41"684773 *Backrest, 37" x 48"226835 *Backrest, 37" x 54"235274 *Backrest, 37" x 55"684774 *Backrest, 37" x 60"246397 *Backrest, 37" x 64"230896 *Backrest, 37" x 72"230596 *Backrest, 37" x 74"238567 *Backrest, 41" x 30"249220 *Backrest, 41" x 32"684775 *Backrest, 41" x 36"684776 *Backrest, 41" x 48"246640 *Backrest, 41" x 54"684777 *Backrest, 41" x 60"245083 *Backrest, 47" x 30"684778 *Backrest, 49" x 36"684779 *Backrest, 49" x 48"684780 *Backrest, 49" x 60"226830 *Backrest, 58" x 48"684781 *Backrest, 61" x 36"684782 *Backrest, 61" x 48"684783 *Backrest, 61" x 60"245168 *Backrest, 41" x 62"

2 4 200173 Capscrew, M16x2,0x35-8.83 4 684586 Lockwasher, M16

Class II Load Backrests45D MQ LBR-1

1 1

08/18/09 263918 R1

4 Roller Carriages

41

3

1

5

6

7

8

9

1011

A

912

2

MA2096.eps

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).

REF QTY Part # Description REF QTY Part # Description

203323 37" Cushion Carriage Weldment 1 4 6508 Cotter Pin203324 41" Cushion Carriage Weldment 2 2 683817 Chain Anchor219851 31" Pneumatic Carriage Weldment 3 2 6518 Cotter Pin203325 37" Pneumatic Carriage Weldment 4 2 684305 Pin216747 38.5" Pneumatic Carriage Weldment 5 2 200007 Nut, .625203326 41" Pneumatic Carriage Weldment 6 2 200006 Nut Jam

7 4 206174 Capscrew, M12x458 4 684660 Lockwasher, M129 4 662145 Roller Assembly

10 *16 631881 Shim11 4 683819 Thrust Roller Assembly12 1 219400 Forkstop Kit

* Quantity as required

4CARR

A 1

45D MQ 4 Roller Carriages Common Parts

263918 R1 08/18/09

6 Roller Carriages(Standard and Heavy Duty)

412

3

1

7

8

910

1112

13

13

1415

A

6

5

MA2097.eps

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).

Heavy Duty Carriage required in all 6000# truck and Roll Clamp Applications

REF QTY Part # Description REF QTY Part # Description233777 35.5" Standard Cushion Carriage Weldment 1 4 6508 Cotter Pin

203391 37" Standard Cushion Carriage Weldment 2 2 683817 Chain Anchor203469 37" Heavy Duty Cushion Carriage Weldment 3 2 6518 Cotter Pin203392 41" Standard Cushion Carriage Weldment 4 2 684305 Pin203470 41" Heavy Duty Cushion Carriage Weldment 5 2 200007 Nut, .625250010 43" Heavy Duty Cushion Carriage Weldment 6 2 200006 Nut Jam245079 47" Standard Cushion Carriage Weldment 7 4 206174 Capscrew, M12x45203417 49" Standard Cushion Carriage Weldment 8 4 684660 Lockwasher, M12203471 49" Heavy Duty Cushion Carriage Weldment 9 4 683819 Thrust Roller Assembly203418 61" Standard Cushion Carriage Weldment 10 2 660050 Load Roller203472 61" Heavy Duty Cushion Carriage Weldment 11 2 658378 Retainer Plate214333 62" Heavy Duty Cushion Carriage Weldment 12 4 680218 Hex Head, M6x12 long203393 37" Standard Pneumatic Carriage Weldment 13 4 662145 Load Roller203473 37" Heavy Duty Pneumatic Carriage Weldment 14 *16 631881 Load Roller Shim203394 41" Standard Pneumatic Carriage Weldment 15 1 219400 Fork Stop Kit203474 41" Heavy Duty Pneumatic Carriage Weldment203419 49" Standard Pneumatic Carriage Weldment203475 49" Heavy Duty Pneumatic Carriage Weldment220811 58" Standard Pneumatic Carriage Weldment203420 61" Standard Pneumatic Carriage Weldment203476 61" Heavy Duty Pneumatic Carriage Weldment

6CARR

45D MQ 6 Roller Carriages Common Parts

A 1

Top Roller Kit P/N 688378.* Quantity as required

08/18/09 263918 R1

8

20

12

3

27

11

22

612 3

1

8

20

26

7

2419

3223

12 4

2

1

123 1

2829

21 10

33

30

17

16

9

15

18

34

31

25

5 14

25

MA3151.eps

13

Single Opti-Vis IHR

263918 R1 08/18/09

SIHR-1

OCL (in)

IHR KITCOMMON

PARTS GROUP

RH GUIDE UPPER QTY 1

RH GUIDE LOWER QTY 1

REAR HOSE, INSIDE QTY 1

REAR HOSE,

OUTSIDE QTY 1

FL HOSE #6

QTY 2

67 261834 261832 260061 260056 237094 237092 23699068 261835 261832 260061 260056 237096 237093 21157369 261836 261832 260061 260056 215943 237095 23699170 261837 261832 260061 260056 237100 237097 23699271 261838 261832 260061 260056 237102 237099 22742072 261839 261832 260061 260056 237103 237101 23699373 261840 261832 260061 260056 211507 210229 23699474 261841 261832 260061 260056 211508 237104 21157475 261842 261832 260062 260057 237108 237106 23699576 261843 261832 260062 260057 237109 237107 21157577 261844 261832 260062 260057 237111 211583 23699678 261845 261832 260062 260057 218480 215944 23699779 261846 261832 260062 260057 237115 237112 23699880 261847 261832 260060 260055 237116 237113 21152081 261848 261832 260060 260055 237118 210230 23699982 261849 261832 260060 260055 211509 210231 23700083 261850 261832 260060 260055 237121 237119 21158584 261851 261832 260063 260058 237122 237120 23700185 261852 261832 260063 260058 220339 218481 23700286 261853 261832 260063 260058 210232 218379 21152187 261854 261832 260063 260058 210234 237124 21157688 261855 261832 260063 260058 231279 237125 21157789 261856 261832 260063 260058 211512 237126 21157890 261857 261832 260063 260058 237128 211511 21157991 261858 261832 260099 260059 237130 211513 23700392 261859 261832 260099 260059 206254 237129 21152293 261860 261832 260099 260059 210236 237131 21158094 261861 261832 260099 260059 216392 210235 23228895 261862 261832 260099 260059 237134 237132 23700496 261863 261832 260099 260059 237135 237133 21158197 261864 261832 260099 260059 237136 211515 23700598 261865 261832 260099 260059 237137 214939 21152399 261866 261832 260065 260066 210238 220340 237006100 261867 261832 260065 260066 218482 210238 237007101 261868 261832 260065 260066 237140 232287 214940102 261869 261832 260065 260066 237141 237139 237008103 261870 261832 260065 260066 237143 211517 237009104 261871 261832 260065 260066 237144 206257 211524

KITS and COMPONENTS


SIHRCPG-1

ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION1 6 227855 (2) HOSE CLAMP 18 1 210846 I.H.R. BRACKET CARRIAGE2 2 227854 (4) HOSE CLAMP 19 1 260125 IHR BLOCK3 3 227884 BAR, HOSE CLAMP 20 4 681238 LOCKWASHER M104 1 227885 BAR, HOSE CLAMP 21 1 683822 LOCKWASHER M125 1 2453 BULKHEAD UNION 90 DEG 22 2 206323 LOCKWASHER M66 1 248483 CABLE TIE RESTRAINT 23 1 261118 LOWER IHR BRACKET7 2 768696 CAPSCREW M10 X 16 LG 24 1 260042 LOWER IHR BRACKET8 4 684649 CAPSCREW M10X25 LG 25 2 2645 NUT #6 CAP9 1 768414 CAPSCREW M12 X 65 LG 26 1 SEE SIHR-1 LOWER GUIDE

10 1 768557 CAPSCREW M12X50 27 1 SEE SIHR-1 UPPER GUIDE11 2 206321 CAPSCREW M6 X 16LG 28 1 261911 SHAFT12 8 762900 CAPSCREW M6X25 LG 29 1 209623 SHEAVE13 1 2375 FITTING BULKHEAD U 30 2 210677 SHEAVE I.H.R. CROSSHEAD14 1 2680 FITTING 31 1 688935 SNAP RING 1.00 DIA15 1 786882 HEX NUT M10 32 2 768704 SOCKET HEAD CAPSCREW16 1 205979 HEX NUT M12 33 2 210173 STUBSHAFT SINGLE FUNCTION17 2 210174 HOSE GUARD 34 1 200524 WASHER 1.5D-1.0 ID

Single Opti-Vis IHR COMMON PARTS 261832

08/18/09 263918 R1

Single Opti-Vis IHRWith High Pressure

Rear Hose

SIHR-2

CUSHION I.H.R. CPG RH GUIDE RH GUIDE REAR HOSE REAR HOSE FL HOSE

(SINGLE) QTY 1 UPPER LOWER INSIDE OUTSIDE #6

OCL (in) KIT QTY 1 QTY 1 QTY 1 QTY 1 QTY 2

67 264719 261832 260061 260056 246195 246191 236990

68 264720 261832 260061 260056 246197 246193 211573

69 264721 261832 260061 260056 246200 246196 236991

70 264722 261832 260061 260056 246202 246198 236992

71 264723 261832 260061 260056 246205 246201 227420

72 264724 261832 260061 260056 246207 246203 236993

73 264725 261832 260061 260056 246210 246206 236994

74 264726 261832 260061 260056 246212 246208 211574

75 264727 261832 260062 260057 246215 246211 236995

76 264728 261832 260062 260057 246217 246213 211575

77 264729 261832 260062 260057 246220 246216 236996

78 264730 261832 260062 260057 246222 246218 236997

79 264731 261832 260062 260057 246225 246221 236998

80 264732 261832 260060 260055 246227 246223 211520

81 264733 261832 260060 260055 246230 246226 236999

82 264734 261832 260060 260055 246232 246228 237000

83 264735 261832 260060 260055 246235 246231 211585

84 264736 261832 260063 260058 246237 246233 237001

85 264737 261832 260063 260058 246240 246236 237002

86 264738 261832 260063 260058 246242 246238 211521

87 264739 261832 260063 260058 246245 246241 211576

88 264740 261832 260063 260058 246247 246243 211577

89 264741 261832 260063 260058 246250 246246 211578

90 264742 261832 260063 260058 246252 246248 211579

91 264743 261832 260099 260059 246255 246251 237003

92 264744 261832 260099 260059 246257 246253 211522

93 264745 261832 260099 260059 246260 246256 211580

94 264746 261832 260099 260059 246262 246258 232288

95 264747 261832 260099 260059 246265 246261 237004

96 264748 261832 260099 260059 246267 246263 211581

97 264749 261832 260099 260059 246270 246266 237005

98 264750 261832 260099 260059 246272 246268 211523

99 264751 261832 260065 260066 246275 246271 237006

100 264752 261832 260065 260066 246277 246273 237007

101 264753 261832 260065 260066 246280 246276 214940

102 264754 261832 260065 260066 246282 246278 237008

103 264755 261832 260065 260066 246285 246281 237009

104 264756 261832 260065 260066 246287 246283 211524

RH Single Function Opti-Vis with High Pressure Rear Hose

OCL = Outer Channel Length.

263918 R1 08/18/09

Double Opti-Vis IHRWith High Pressure

Rear Hose

DIHR-2 CUSHION I.H.R. CPG RH GUIDE LH GUIDE RH GUIDE LH GUIDE REAR HOSE REAR HOSE FL HOSE

(DOUBLE) QTY 1 UPPER UPPER LOWER LOWER INSIDE OUTSIDE #6

OCL (in) KIT QTY 1 QTY 1 QTY 1 QTY 1 QTY 2 QTY 2 QTY 4

67 264757 261032 260061 260049 260056 260068 246195 246191 236990

68 264758 261032 260061 260049 260056 260068 246197 246193 211573

69 264759 261032 260061 260049 260056 260068 246200 246196 236991

70 264760 261032 260061 260049 260056 260068 246202 246198 236992

71 264761 261032 260061 260049 260056 260068 246205 246201 227420

72 264762 261032 260061 260049 260056 260068 246207 246203 236993

73 264763 261032 260061 260049 260056 260068 246210 246206 236994

74 264764 261032 260061 260049 260056 260068 246212 246208 211574

75 264765 261032 260062 260050 260057 260069 246215 246211 236995

76 264766 261032 260062 260050 260057 260069 246217 246213 211575

77 264767 261032 260062 260050 260057 260069 246220 246216 236996

78 264768 261032 260062 260050 260057 260069 246222 246218 236997

79 264769 261032 260062 260050 260057 260069 246225 246221 236998

80 264770 261032 260060 260048 260055 260067 246227 246223 211520

81 264771 261032 260060 260048 260055 260067 246230 246226 236999

82 264772 261032 260060 260048 260055 260067 246232 246228 237000

83 264773 261032 260060 260048 260055 260067 246235 246231 211585

84 264774 261032 260063 260051 260058 260070 246237 246233 237001

85 264775 261032 260063 260051 260058 260070 246240 246236 237002

86 264776 261032 260063 260051 260058 260070 246242 246238 211521

87 264777 261032 260063 260051 260058 260070 246245 246241 211576

88 264778 261032 260063 260051 260058 260070 246247 246243 211577

89 264779 261032 260063 260051 260058 260070 246250 246246 211578

90 264780 261032 260063 260051 260058 260070 246252 246248 211579

91 264781 261032 260099 260052 260059 260071 246255 246251 237003

92 264782 261032 260099 260052 260059 260071 246257 246253 211522

93 264783 261032 260099 260052 260059 260071 246260 246256 211580

94 264784 261032 260099 260052 260059 260071 246262 246258 232288

95 264785 261032 260099 260052 260059 260071 246265 246261 237004

96 264786 261032 260099 260052 260059 260071 246267 246263 211581

97 264787 261032 260099 260052 260059 260071 246270 246266 237005

98 264788 261032 260099 260052 260059 260071 246272 246268 211523

99 264789 261032 260065 260053 260066 260054 246275 246271 237006

100 264790 261032 260065 260053 260066 260054 246277 246273 237007

101 264791 261032 260065 260053 260066 260054 246280 246276 214940

102 264792 261032 260065 260053 260066 260054 246282 246278 237008

103 264793 261032 260065 260053 260066 260054 246285 246281 237009

104 264794 261032 260065 260053 260066 260054 246287 246283 211524

Double Function Opti-Vis with High Pressure Rear Hoses

OCL = Outer Channel Length.

08/18/09 263918 R1

Double Opti-Vis IHR

13

13

9

18

13

31

27

26

1220

7

13 31

9

18

25 24

11

19

31

2928

8

2217

3221

13 4

2

23

6

14

23

10

1516

30

33

5

34

MA3152.eps

263918 R1 08/18/09

ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION1 12 227855 (2) HOSE CLAMP 18 8 681238 LOCKWASHER M102 2 227854 (4) HOSE CLAMP 19 2 683822 LOCKWASHER M123 6 227884 BAR, HOSE CLAMP 20 4 206323 LOCKWASHER M64 1 227885 BAR, HOSE CLAMP 21 1 261118 LOWER IHR BRACKET5 1 214932 BRACKET FORMED 22 1 260042 LOWER IHR BRACKET6 4 2453 BULKHEAD UNION 90 DEG 23 4 2645 NUT #6 CAP7 2 248483 CABLE TIE RESTRAINT 24 1 SEE DIHR-1 LOWER GUIDE8 2 768696 CAPSCREW M10 X 16 LG 25 1 SEE DIHR-1 LOWER GUIDE9 8 684649 CAPSCREW M10X25 LG 26 1 SEE DIHR-1 UPPER GUIDE

10 1 684800 CAPSCREW M12X100 LG 27 1 SEE DIHR-1 UPPER GUIDE11 2 768557 CAPSCREW M12X50 28 2 261911 SHAFT12 4 206321 CAPSCREW M6 X 16LG 29 2 209623 SHEAVE13 14 762900 CAPSCREW M6X25 LG 30 2 210670 SHEAVE I.H.R.14 1 786882 HEX NUT M10 31 2 688935 SNAP RING 1.00 DIA15 1 205979 HEX NUT M12 32 2 768704 SOCKET HEAD CAPSCREW16 2 210174 HOSE GUARD 33 2 210216 STUBSHAFT17 2 260125 IHR BLOCK 34 2 200524 WASHER 1.5D-1.0 ID

DIHRCPG-1

Double Opti-Vis IHR COMMON PARTS 261032

OCL (in)

IHR KITSCOMMON

PARTS

RH GUIDE UPPER QTY 1

LH GUIDE UPPER QTY 1

RH GUIDE LOWER QTY 1

LH GUIDE LOWER QTY 1

REAR HOSE, INSIDE QTY 2

REAR HOSE,

OUTSIDE QTY 2

FL HOSE #6 QTY 4

67 261825 261032 260061 260049 260056 260068 237094 237092 23699068 261826 261032 260061 260049 260056 260068 237096 237093 21157369 261827 261032 260061 260049 260056 260068 215943 237095 23699170 261828 261032 260061 260049 260056 260068 237100 237097 23699271 261829 261032 260061 260049 260056 260068 237102 237099 22742072 261830 261032 260061 260049 260056 260068 237103 237101 23699373 261831 261032 260061 260049 260056 260068 211507 210229 23699474 265718 261032 260061 260049 260056 260068 211508 237104 21157475 261033 261032 260062 260050 260057 260069 237108 237106 23699576 261034 261032 260062 260050 260057 260069 237109 237107 21157577 261035 261032 260062 260050 260057 260069 237111 211583 23699678 261036 261032 260062 260050 260057 260069 218480 215944 23699779 261037 261032 260062 260050 260057 260069 237115 237112 23699880 261038 261032 260060 260048 260055 260067 237116 237113 21152081 261039 261032 260060 260048 260055 260067 237118 210230 23699982 261040 261032 260060 260048 260055 260067 211509 210231 23700083 261041 261032 260060 260048 260055 260067 237121 237119 21158584 261042 261032 260063 260051 260058 260070 237122 237120 23700185 261043 261032 260063 260051 260058 260070 220339 218481 23700286 261044 261032 260063 260051 260058 260070 210232 218379 21152187 261045 261032 260063 260051 260058 260070 210234 237124 21157688 261046 261032 260063 260051 260058 260070 231279 237125 21157789 261047 261032 260063 260051 260058 260070 211512 237126 21157890 261048 261032 260063 260051 260058 260070 237128 211511 21157991 261049 261032 260099 260052 260059 260071 237130 211513 23700392 261050 261032 260099 260052 260059 260071 206254 237129 21152293 261051 261032 260099 260052 260059 260071 210236 237131 21158094 261052 261032 260099 260052 260059 260071 216392 210235 23228895 261053 261032 260099 260052 260059 260071 237134 237132 23700496 261054 261032 260099 260052 260059 260071 237135 237133 21158197 261055 261032 260099 260052 260059 260071 237136 211515 23700598 261056 261032 260099 260052 260059 260071 237137 214939 21152399 261057 261032 260065 260053 260066 260054 210238 220340 237006100 261058 261032 260065 260053 260066 260054 218482 210238 237007101 261059 261032 260065 260053 260066 260054 237140 232287 214940102 261060 261032 260065 260053 260066 260054 237141 237139 237008103 261061 261032 260065 260053 260066 260054 237143 211517 237009104 261062 261032 260065 260053 260066 260054 237144 206257 211524


KITS and COMPONENTSDIHR-1

08/18/09 263918 R1

1-5 6-19 20-50MAIN LIFT CYLINDERS

n Main Lift Cylinder Assembly (See Cylinder Pages) 0 0 1n Seal Kit (See Cylinder Pages) 2 4 8n Check Valve Kit (See Cylinder Pages) 2 4 8

FREE LIFT CYLINDERSn Free Lift Cylinder Assembly (See Cylinder Pages) 0 1 2n Seal Kit (See Cylinder Pages) 2 4 8n Check Valve Kit (See Cylinder Pages) 2 4 8

UPRIGHTS6508 Cotter Pin 20 20 40

679146 Chain Anchor 2 4 8679144 Chain Anchor 2 4 8679149 Chain Anchor Pin 4 8 16680242 Chain Anchor 6 12 24684305 Chain Anchor Pin 2 4 8200007 Jam Nut 6 12 24200006 Nut 6 12 246518 Cotter Pin 10 10 20

631881 Shim, .03 in. 16 32 64662145 Load Roller 10 20 40201493 Load Roller outer 2 4 8210767 Wear Plug Service Kit 4 8 16

n Free Lift Chains (See Weldment Pages) 2 4 8n Main Lift Chains (See Weldment Pages) 2 4 8

CROSSHEAD660051 Chain Sheave 4 8 163133 Snap Ring 4 8 163140 Snap Ring 2 4 8

CARRIAGE683819 Carriage Side Thrust Roller 4 16 32660050 Load Roller 4 8 16662145 Load Roller 8 16 32683817 Chain Anchor 2 4 86518 Cotter Pin 4 8 16

684305 Chain Pin 8 8 166508 Cotter Pin 8 16 32

200007 Jam Nut 2 8 16200006 Nut 2 8 16

INTERNAL REEVINGn Hose R.H. and L. H. (See IHR Pages) 2 4 8

2453 Fitting 1 2 4210175 Crosshead IHR Sheave, Single IHR 1 2 4210172 Crosshead IHR Sheave, Double IHR 2 4 8204156 STD IHR - Sheave, Single IHR 2 4 8204156 STD IHR - Sheave, Double IHR 4 8 16215772 Hi-Vis - Sheave, Single IHR 2 4 8215772 Hi-Vis - Sheave, Double IHR 4 8 16

RPL-1

n - See specific pages for part numbers.

45DV MQ Opti-Vis Quad MastMASTS SERVICED

PART # DESCRIPTION

Replacement Parts

263918 R1 08/18/09

PAR

TS

OR

DE

RIN

G L

OG

PR

ICE

DE

SC

RIP

TIO

NC

US

TO

ME

R

PA

RT

#P

AR

T #

RE

F #

Pag

e #

SE

RIA

L N

UM

BE

RP

UR

CH

AS

E

OR

DE

RD

AT

E

08/18/09 263918 R1

Manual Changes

R0 - 12/12/08Release.

R1 - 08/18/09Revise P/N of item 59 on page 11 - was 209742.Revise FL Hose P/Ns on page 12.Revise CGP and Guide P/Ns on page 19.Add pages 20 and 21.Revise P/N of 74” IHR Kit on page 22.

Lift -Tek Elecar Srl29015 Castel. San. Giovanni (PC)Via G. GalileiItaly

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© Lift Technologies Inc. 01-2009 www.lift-tekelecar.com

Lift Technologies, Inc.7040 South Highway 11Westminster, SC 29693USATel: (864) 647-1119Fax: (864) 647-5406Toll Free: (888) 946-3330 - North America OnlyWebsite: www.lift-tekelecar.com

Parts and ServiceToll Free: (877) 430-6302Direct: (864) 647-6302Fax: (864) 647-7302Email: [email protected]

45DV-MQ Full Freelift 4-Stage Opti-Vis Quad Mast · About This Manual Introduction LIFT-TEK /...

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