451. Electrical_East Coast Knit Wear Pvt Ltd._qc_yusuf_FQC_Rezaul

8/17/2019 451. Electrical_East Coast Knit Wear Pvt Ltd._qc_yusuf_FQC_Rezaul

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Preliminary Electrical Safety

Assessment Report (EAR)

Factory ID : B. Code – 1466Factory Name : East Coast Knit ear P!t "td.

Address : Takkar Math, Sheharchor, Stadium Road, Fatullah,

Narayangonj-1420

GPS Coordinate : 23!"442, #04$1#3

Name of Auditor : Md %r&an Rahaman, Md Salah 'ddin

Name of Reviewer : Md %(u )u*u&

Date of Inspection : 201"-0+-11

Date of Report : 201"-0+-13

Report Status : 1

VERITAS Engineering & Consultant


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E.ectrica. Safety Assessment Report : East Coast Knit ear P!t. "td.

/a0.e of Content

Pa#e No!

Introduction +*

E1ecutive Summary +2

C3apter % Geo#rap3ica. "ocation of t3e Factory +-

C3apter * Factory Genera. Information +,

C3apter 2 Criteria For E.ectrica. Safety Assessment +4

Time Frame &or orrecti.e %ction +4

C3apter - Detai.s (0servations of non5comp.iance issues +6

41 /eneral ocumentation on e*ign and Maintenance +6

42 /enerator Room +7

43 i*tri(ution Su(-di*tri(ution oard* %+

44 iring Sy*tem %-

4" ontinuation o& i*crimination rotection %,

4! 5arthing Sy*tem %,

4+ 6ightning rotection Sy*tem %6

4$ Thermogra7hy %7

4# %dditional %rea o& Non-om7liance %8

C3apter , Recommendations Summary *%

C3apter 4 DIFE Summary *-

C3apter 6 Disc.aimer *4


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Introduction

8.er the 7a*t decade* the RM/ *ector ha* e97erienced a num(er o& indu*trial di*a*ter* like the &ire

at T%:R55N F%S;


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East Coast Knit ear Pvt! "td! i* a *i9 *toried (uilding, located at Stadium Road, Fatullah,

Narayangonj The &actory i* 7o=ered (y one 7ole mounted tran*&ormer @&ed &rom haka 5lectric

Su77ly om7any 6tdA and one die*el generator uring the in*7ection the electrical dra=ing* =ere

a.aila(le &or re.ie= %ll the noncom7liance i**ue* are de*cri(ed in cha7ter 4 in detail* (a*ed on

NT% guideline*, .i*ual in*7ection, thermogra7hic *canning, engineering judgment and inter.ie= o& &actory technical 7er*onnel Factory need* to 7ut more concentration on the &ollo=ing noncom7liance

i**ue* highlighted (elo= con*idering &ire and electrical ha>ard

• anel (oard* @including 7anel doorA are not 7ro7erly earthed

• edicated earthing i* not 7ro.ided &or each circuit

• 5lectrical ca(le* are not *i>ed according to ca7acity o& circuit (reaker

• unch o& ca(le* are &ound in*ide di*tri(ution (oard*

• 6ightning 7rotection *y*tem i* not in*talled on the (uilding

• /enerator room i* not &ire rated


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) S Coordinate of *actory+ ,-.644,/ 0.4210-

Inspected ui.din# of East Coast Knit3ear (P!t) "td.

C3apter5 *


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Factory Genera. Information

Num(er o& *torie*8ne num(er o& 0!-*toried rein&orced concrete (uilding

uilding* in om7le9D01 @8neA


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Criteria for E.ectrica. Safety Assessment

The &ollo=ing re7ort contain* a *ite 7ro&ile and *ummary o& non-con&ormitie* identi&ied during an

on*ite in*7ection conducted (y erita* 5ngineering on*ultant The in*7ection =a* conducted(a*ed on the &ollo=ing *tandard

iA National Tri7artite lan o& %ction ;N/PA<iiA /uideline o& uilding %**e**ment @Structural FireA &or R)G Factory ui.din# in

an#.ades3 - 5lectrical art, ha7ter-4iiiA anglade*h National uilding ode @NA 200! K 5lectrical art

/ime Frame for Corrective Action:

The o(*er.ation* are categori>ed a* A!RED 9 !RED 'A)ER9 C!A)ER9 D! =E""(, E !GRE=9Timeline &or correction* are *et a*


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-!% Genera. Documentation on Desi#n and )aintenanceIssue No: +%


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(0servation: N-200!, 211"1 211"3

Low

Medium


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Issue No: +,

oe* the generator room ha.e &ire rated =all and door in ca*e o& it i* located in*ide or adjacent the7roduction (uildingE

(0servation: The generator room i* located at ground &loor o& the &actory (uilding (ut it doe* noha.e &ire *e7aration

"ocation: /enerator room

Severity"eve.D

Source ofFindin#s:

hotogra7hy

/ime frame ! Month*

Co.or Code

Recommendation: 5n*ure the generator room ha* adeQuate &ire *e7aration &rom the 7roduction area

Standard'Reference: N/PA5-!8!2> 2!6!%+> N-200!, 2!42

Issue No: +4

%re generator* earthed at t=o *e7arate 7oint*E

(0servation: The generator i* earthed at one 7oint only

"ocation: /enerator room

Severity"eve.D

Source ofFindin#s:

hotogra7hy

/ime frame ! eek*

Co.or Code

Recommendation: ro.ide t=o *e7arate and di*tinct connection* o& earthing &or the generator

Standard'Reference: N/PA5 -!8!%

High

Medium


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-!2 Distri0ution ? Su05distri0ution oardsIssue No: +6

%re all internal com7onent* o& *=itch(oard* andJor di*tri(ution (oard* 7ro7erly concealedE

(0servation: a(le entry and e9it 7oint* o& the 7anel (oard* are not 7ro7erly *ealed

"ocation: 8SJ/round &loor, MJ/round &loor, SJ1*t &loor, SJo&&ice

Severity"eve.D

Source ofFindin#s:

hotogra7hy

/ime frame ! Month*

Co.or Code

Recommendation: 5n*ure 7anel (oard* ha.e no o7ening and all li.e internal com7onent* arconcealed 7ro7erly

Standard'Reference: N/PA5 -!%4!6!%9 -!7!*> N-200!, 211"1

Issue No: +7

%re all *=itch(oard* andJor di*tri(ution (oard* 7ro7erly grounded @earthedAE

(0servation: anel (oard* @including 7anel doorA are not 7ro7erly earthed"ocation: 8SJ/round &loor, MJ/round &loor, SJ1*t &loor, SJo&&ice, SJ2nd &loo

SJ3rd &loor, SJ4th &loor

Severity"eve.D

Source ofFindin#s:

hotogra7hy

/ime frame 1 eek

Co.or Code

Recommendation: 5n*ure all 7anel (oard* @including 7anel doorA are earthed 7ro7erly u*ina77ro7riate ty7e and *i>e o& ca(le* and the earthing ca(le* ha.e continuity u7 tmain earth

Standard'Reference: N/PA5 -!%%!*!%> N-200!, 2$

Medium

High


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Issue No: +8

%re *=itch(oard* andJor di*tri(ution (oard* &ree o& dirt and de(ri*E

(0servation: i*tri(ution (oard* are not clean

"ocation: 8SJ/round &loor, MJ/round &loor

Severity

"eve.D

Source ofFindin#s:

hotogra7hy

/ime frame 1 eek

Co.or Code

Recommendation: N-200!, 2"210

Medium

Medium


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Issue No: %%

e o& earthing =ith 7ro7er identi&ication &or eaccircuit and en*ure continuou* earth 7ath i* (ack to main (uilding intake

Standard'Reference: N/PA5 -!%%9 -!%%!*!%9 /a0.e -!,> N-200!, 2$33, Ta(le $211

Issue No: %*

%re multi loo7ing o& =iringJca(le* o(*er.ed at circuit (reaker* =ithin *=itch(oard* andJor di*tri(ution(oard*E

(0servation: unch o& ca(le* are &ound at circuit (reaker terminal and (u* (ar*

"ocation: MJground &loor, 8SJ/round &loor, SJ3rd &loor

Severity"eve.D

Source ofFindin#s:

hotogra7hy

/ime frame ! eek*

Co.or Code

Recommendation: Re=ire to a.oid the u*e o& multi7le ca(le* on outgoing *ide o& M?* and (u*(ar

Standard'Reference: N/PA5 -!-!%> N-200!, 2"21

High

Medium


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Issue No: %2

ed according to ca7acity o& circuit (reaker*E

(0servation: 5lectrical ca(le* are not *i>ed according to ca7acity o& circuit (reaker

"ocation: Main M

Severity

"eve.D

Source ofFindin#s:

hotogra7hy

/ime frame ! eek*

Co.or Code

Recommendation: on*ult =ith a Quali&ied electrical engineer and en*ure all electrical ca(le* are *i>e

according to ca7acity o& circuit (reakerStandard'Reference: N/PA5 -!%+> N-200!, 2+!

Issue No: %-

%re li*t and diagram o& the circuit* a.aila(le &or all di*tri(ution (oard*E o ca(le* ha.e identi&ication a*7er li*t and diagramE

(0servation: 6i*t and diagram o& the circuit* are not a.aila(le &or all di*tri(ution (oard* and nmean* o& identi&ication i* 7ro.ided o& ca(le*

"ocation: MJ/round &loor, SJ1*t &loor, SJo&&ice, SJ2nd &loor, SJ3rd &loor, SJ4&loor

Severity"eve.D

Source ofFindin#s:

hotogra7hy

/ime frame ! Month*

Co.or Code

Recommendation: 5n*ure each di*tri(ution (oard i* 7ro.ided =ith a circuit li*t indicating current ratino& circuit and *i>e o& &u*e elementJ (reaker %l*o en*ure the mean* o& identi&icatio@*e7arate color coding, marking ta7e, tagging, or other a77ro.ed mean*A o& ca(le 7ro.ided a* 7er circuit li*t

Standard'Reference: N/PA -!7!29 -!%4!6!%

-!- irin# SystemIssue No: %,

%re *tranded conductor* ha.ing a nominal cro**-*ectional area !mm2 or greater 7ro.ided =ith ca(le

Breaker rating -300A,

Cable current rating -96

High

Low


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*ocket*E %re onductor* (elo= !mm2 =ithout ca(le *ocket*, all *trand* at the e97o*ed end* *olderedtogether or are crim7ed u*ing *uita(le *lee.e or &errule*E

(0servation: Stranded conductor* (elo= !mm2 are not 7ro.ided =ith *lee.e or &errule*

"ocation: 8SJground &loor, MJ/round &loor, SJ1*t &loor, SJo&&ice, SJ2nd &looSJ3rd &loor SJ4th &loor

Severity"eve.D

Source ofFindin#s:

hotogra7hy

Dead.ine: ! Month*

Co.or Code

Recommendation: For *tranded conductor* ha.ing a nominal cro**-*ectional area le** than !mm u*

*uita(le *lee.e or &errule* to make *ure all *trand* at the e97o*ed end* are *oldetogether or crim7ed

Standard'Reference: N/PA5 -!-!%+!2> N-200!, 2"43

Issue No: %4

%re =iring *y*tem 7a**e* through element* o& (uilding con*truction *ealed according to the degree o& &ire re*i*tanceE

(0servation: iring *y*tem 7a**e* through element* o& (uilding con*truction are not *ealeaccording to the degree o& &ire re*i*tance

"ocation: %ll &loor*

Severity"eve.D

Source ofFindin#s:

hotogra7hy

/ime frame ! eek*

Co.or Code

Recommendation: iring *y*tem 7a**e* through element* o& (uilding con*truction *uch a* &loor

=all*, the o7ening* remaining a&ter 7a**age o& the =iring *y*tem ha.e to *eaccording to the degree o& &ire re*i*tance 7re*cri(ed &or the re*7ecti.e element o(uilding con*truction (e&ore 7enetration

Standard'Reference: N/PA5 -!,!2

-!, Continuation of Discrimination ? ProtectionIssue No: %6

Low

Medium


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%re di*tri(ution (oard* marked *e7arately &or lighting and 7o=er circuitE

(0servation: i*tri(ution (oard* are not marked *e7arately &or lighting and 7o=er circuit

"ocation: MJ/round &loor, SJ1*t &loor, SJo&&ice, SJ2nd &loor, SJ3rd &loor, SJ4th &loo

Severity"eve.D

Source ofFindin#s:

Technical inter. i*ual in*7ect

/ime frame ! Month*

Co.or Code

Recommendation:


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(0servation: Metal re(ar in concrete, metal 7i7e* and the ca(le channel* are not connected to th(uilding earthing *y*tem

"ocation: Throughout the (uilding

Severity"eve.D

Source ofFindin#s:

Technicalinter.ie= i*ualin*7ection

/ime frame ! eek*

Co.or Code

Recommendation: onnect all metal in the (uilding to the (uilding earthing *y*tem *uch a* metal re(ain concrete, metal 7i7e* and the ca(le channel*

Standard'Reference: N/PA -!7!%

-!6 "i#3tnin# Protection SystemIssue No: *+

High


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e %ir termination net=ork .erticalJhori>ontal conductor* are a77ro7riately *7aced

iiA %77ro7riate num(er* o& do=n conductor* are in*tallediiiA Re*i*tance o& earth conductor =ithin limit @PG10A

Standard'Reference: N/PA5 -!%*> N-200!, 2#

-!7 /3ermo#rap3y

Medium


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Issue No: *%

ere tem7erature di&&erence* o& 21 to 40 noted (a*ed on com7ari*on* (et=een com7onent andam(ient air tem7erature*E

(0servation: Tem7erature di&&erence* o& 21 to 40 =ere o(*er.ed (a*ed on com7ari*on(et=een com7onent and am(ient air tem7erature*

ro(a(le cau*e* are loo*e connection, o.er loading, multi ca(le at *ingle 7oinru*ted connection, u*e o& im7ro7er lug, im7ro7er ca(le joint, im7ro7er ca(le (endingdamage in*ulation, internal 7ro(lem etc

"ocation: 8SJ/round &loor, MJ/round &loor

Severity"eve.D

Source ofFindin#s:

Thermogra7hy

/ime frame ! eek*

Co.or Code

Recommendation: Make *ure ca(le* are not o.erloaded ,7ro7erly terminated u*ing 7ro7er lug, jointare made 7ro7er =ay, no ru*ted throughout the connection, 7ro7er ca(le (ending, nin*ulation damage, *ingle ca(le at *ingle 7oint etc to a.oid tem7erature ri*e nece**ary con*ult =ith a Quali&ied engineer and re7lace ca(le or eQui7ment

Standard'Reference: N/PA5 -!%4!6!%9 -!-!%%!*> -!-!%+!,> -!-!%+!%9 -!-!4

-!8 Additiona. Area of Non5comp.ianceIssue No: **

Medium


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o all *=itch(oard* andJor di*tri(ution (oard* ha.e dead &ront con*tructionE

(0servation: %ll di*tri(ution (oard* do not ha.e dead &ront con*truction

"ocation: SJ1*t &loor, SJo&&ice, SJ2nd &loor, SJ3rd &loor, SJ4th &loor

Severity"eve.D

Source ofFindin#s:

hotogra7hy

/ime frame

Co.or Code

Issue No: *2

%re 7ha*e *e7arator*J


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ha.e 7ractice o& u*ing 7ro7er 7er*onal 7rotecti.e eQui7ment @5AE

(0servation: The =orker* that o7erate and maintain the electrical *y*tem ha.e not recei.eelectrical *a&ety training and do not ha.e 7ractice o& u*ing 7ro7er 7er*onal 7rotecti.eQui7ment @5A

"ocation: Not %77lica(le

Severity"eve.D

Source ofFindin#s:

Technicalinter.ie= i*ualin*7ection

/ime frame

Co.or Code

C3apter @ ,


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Recommendations Summary

/ime "ine (0servation Recommended Action P.anCo.or code

Immediate None None

S3ort /erm

@1 eekA

anel (oard* @including

7anel doorA are not 7ro7erly

earthed

5n*ure all 7anel (oard* @including 7anel doorA

are earthed 7ro7erly u*ing a77ro7riate ty7e and

*i>e o& ca(le* and the earthing ca(le* ha.e

continuity u7 to main earth

S3ort /erm@1 eek B

8ngoingA

i*tri(ution (oard* are not

clean

ed according toca7acity o& circuit (reaker

iring *y*tem 7a**e*

through element* o&

(uilding con*truction are

not *ealed according to the

degree o& &ire re*i*tance

iring *y*tem 7a**e* through element* o&

(uilding con*truction *uch a* &loor*, =all*, the

o7ening* remaining a&ter 7a**age o& the =iring

*y*tem ha.e to *eal according to the degree o&

&ire re*i*tance 7re*cri(ed &or the re*7ecti.e


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/ime "ine (0servation Recommended Action P.anCo.or code

element o& (uilding con*truction (e&ore

7enetration

Metal re(ar in concrete,

metal 7i7e* and the ca(le

channel* are not connected

to the (uilding earthing

*y*tem

onnect all metal in the (uilding to the (uilding

earthing *y*tem *uch a* metal re(ar in concrete,

metal 7i7e* and the ca(le channel*

Tem7erature di&&erence* o&

21 to 40 =ere

o(*er.ed (a*ed on

com7ari*on* (et=een

com7onent and am(ient air

tem7erature*ro(a(le cau*e* are loo*e

connection, o.er loading,

multi ca(le at *ingle 7oint,

ru*ted connection, u*e o&

im7ro7er lug, im7ro7er

ca(le joint, im7ro7er ca(le

(ending, damage

in*ulation, internal 7ro(lem

etc

Make *ure ca(le* are not o.erloaded ,7ro7erly

terminated u*ing 7ro7er lug, joint* are made

7ro7er =ay, no ru*ted throughout the connection,

7ro7er ca(le (ending, no in*ulation damage,

*ingle ca(le at *ingle 7oint etc to a.oid

tem7erature ri*e


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%ddre** o& the Factory : Takkar Math, Sheharchor, Stadium Road, Fatullah,

Narayangonj-1420

re*ent Statu* o& the Factory : nder (peration

5lectrical %**e**ment conducted (y : VERITAS Engineering & Consultant

ate o& 5lectrical


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/ime "ine Recommended Action P.an

5n*ure each di*tri(ution (oard i* 7ro.ided =ith a circuit li*t and mean* o& identi&ication i*

7ro.ided a* 7er li*t

ro.ide 7ro7er ca(le terminatorJconnector &or *tranded conductor* at it* 7oint o

termination


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o& the electrical *a&ety *tandard* con*idered nece**ary &or the common area* to en*ure the *a&ety o&

the o=ner*, =orker* and .i*itor* to the 7remi*e* a* =ell a* the a**et* o& the &actory

VERITAS Engineering & Consultant and it* .i*iting mem(er* =ill not (e re*7on*i(le and =ill not

acce7t any &urther lia(ility i& &urther un*a&e =ork 7ractice*, 7rocedure*, action* or in-action* create any

non-com7liance i**ue (y the &actory 7er*onnel =hile 7er&orming their a**igned dutie*

451. Electrical_East Coast Knit Wear Pvt Ltd._qc_yusuf_FQC_Rezaul

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Transcript of 451. Electrical_East Coast Knit Wear Pvt Ltd._qc_yusuf_FQC_Rezaul