Table 1. Specifications

End Connections

Mates with ANSI Class 150 or 300 1", 1-1/2", 2", 3", 4" and 6"raised-face flanges or DIN DN25, DN40, DN50, DN80, DN100,and DN150 PN10-16 or PN25-40 flanges

Process Pressures and Temperatures (1)

Consistent with ANSI Class 150 or 300 unless limited byvalve material temperature limits

Valve Material Temperature Limits (1)

WCC Steel ValveMetal Seat

440C SST Bushings (standard):-20 to 750°F (-29 to 400°C)

PEEK/PTFE Bushings (optional):-20 to 500°F (-29 to 260°C)

Alloy 6 Bushings (optional):-20 to 750°F (-29 to 400°C)

PTFE SeatAll Bushing options:

-20 to 450°F (-29 to 232°C)CF8M (316 Stainless Steel) Valve

Metal SeatPEEK/PTFE Bushings (standard):

-100 to 500°F (-73 to 260°C)Alloy 6 Bushings (optional)

-320 to 750°F (-196 to 400°C)PTFE Seat

PEEK/PTFE Bushings (standard):-100 to 450°F (-73 to 232°C)

Alloy 6 Bushings (optional)-320 to 450°F (-196 to 232°C)

Ambient Temperature Limits (1)

Actuator: -40 to 150°F (-40 to 66°C)Type 863 and 865 Positioner: -10 to 150°F (-23 to 66°C)Type 3710 and 3720 Positioner: -40 to 180°F (-40 to 80°C)Type 3660 and 3661 Positioner: -40 to 180°F (-40 to 80°C)FIELDVUE® Controller: -40 to 180°F (-40 to 82°C)

Shutoff Classification (ANSI/FCI 70-2-1991 and IEC 534-4)

Metal Seats: Class IVPTFE Seats: Class VI

Positioner Input Signals

Type 865-3, 865-1 (2) (Direct-Acting Only): 3 - 15 psig(0.2 - 1.0 bar)Type 863-3, 863-1 (2) (Direct-Acting Only): 4 - 20 mA dcType 3710 (Direct or Reverse Acting): 3 - 15, 3 - 9, or9 - 15 psig (0.2 - 1.0, 0.2 - 0.6 or 0.6 - 2.0 bar) equal % orlinear camsType 3720 (Direct or Reverse Acting): 4 - 20, 4 - 12, or12 - 20 mA equal % or linear camsType 3660 (2) (Direct or Reverse Acting): 3 - 15, 3 - 9, or9 - 15 psig (0.2 - 1.0, 0.2 - 0.6 or 0.6 - 2.0 bar) equal %Type 3661 (2) (Direct or Reverse Acting): 4 - 20, 4 - 12, or12 - 20 mA equal %FIELDVUE Controller: See separate instruction manual

Maximum Supply Pressures

Refer to Table 7

Flow Direction

Flow into seat ring end of valve (flow tends to open)

42000 Series

ContentsIntroduction ........................................................................ 1Specifications .................................................................... 1Installation .......................................................................... 2Maintenance ....................................................................... 4

IntroductionThis instruction manual applies only to the 42000 Seriescontrol valves with Size 10, 25, or 54R actuators. The 42000is an eccentric rotary plug control valve designed to handlea broad range of industrial and general service applications.Refer to separate instruction manuals for the digital valve

42000 Series Rotary Eccentric-Plug Valve Instructions

Instruction ManualApril 2000

Figure 1. 42000 Series Control Valve

(1) Also, do not exceed any other limit in codes, standards or this publication.(2) Available on 54R actuator only.

controller and other accessories. Use this instruction manualonly if you are trained or experienced in the use andmaintenance of automatic control valves. If you have anyquestions, contact your nearest sales office beforeproceeding.

H.D. BAUMANN, INC. 2000; All Rights Reserved

2

42000 Series

been removed from the valve body, mount the actuatoraccording to the actuator mounting procedure before installingthe valve body.

4. Before starting the actual installation of the valve body,determine the proper installation orientation of the valve plugand actuator. See tables 3 and 4.

Note

Standard flow direction is into the seat ringend of the valve (flow tends to open).

5. Insert gaskets.

Avoid injury from contact with moving partsor from pinching between parts—stay clearof valve parts when moving the plug.

Use hoists and rigging that are capable ofhandling the weight of the package. Stayclear in case chains or slings slip.

Note

For best shutoff performance, installation withthe shaft horizontal is recommended.

6. Install the flange gaskets and insert the valve bodybetween the mating pipeline flanges. Use flat sheetgaskets compatible with the process media, or spiral woundgaskets with compression-controlling center rings.

7. For all bodies, install the line bolts and nuts; then, tightenthem using accepted bolting procedures. These proceduresinclude, but are not limited to, lubricating the line bolts andhex nuts and tightening the nuts in a crisscross sequenceto ensure proper gasket load.

A 42000 series valve shaft is not necessarilygrounded when installed in a pipeline unlessthe valve shaft is electrically bonded to thevalve body.

WARNING

InstallationOnly personnel qualified through training or experienceshould install, operate, and maintain this valve body andrelated equipment. If there are any questions concerningthese instructions, contact your Baumann sales office orsales representative before proceeding.

Avoid personal injury or property damageresulting from the sudden release of pressure,do not install the valve assembly whereservice conditions could exceed the limitsgiven on the appropriate nameplates or themating pipe flange rating. Use pressure-relieving devices as required by governmentor accepted industry codes and goodengineering practices.

CAUTION!

When ordered, the valve configuration andconstruction materials were selected to meetparticular pressure, pressure drop,temperature and controlled fluid conditions.Since some body/trim material combinationsare limited in their pressure drop andtemperature range capabilities, do not applyany other conditions to the valve without firstcontacting the Baumann sales office or salesrepresentative

1. If the valve body is to be stored before installation, protectthe flange mating surfaces and keep the body cavity dryand clear of foreign material.

2. Install a three-valve bypass around the control valveassembly if continuous operation will be necessary duringinspection and maintenance of the valve body.

3. The 42000 series valve body is normally shipped aspart of a control valve assembly, with a power actuatormounted on the valve body. If the valve body and actuatorhave been purchased separately or if the actuator has

WARNING

WARNING

3

42000 Series

Air-to-Open - (ATO) - Fails Closed Air-to-Close - (ATC) - Fails Open

Table 3. Actuator Orientations for Size 10 and 25 Actuators (shown with actuator in front of valve)

Table 2. Approximate Valve and Actuator Weights

MountingOption

Air-to-Open(ATO)

Fails Closed

Flow DirectionActuator In Front Of Pipeline

Air-to-Close(ATC)

Fails Open

1

Standard

2

3

4

Table 4. Actuator Orientations for Size 54R Actuator (shown with actuator in front of valve)

VALVE SIZEAPPROXIMATE VALVE WEIGHT

ACTUATORSIZE

APPROXIMATEACTUATOR WEIGHTClass 150 Class 300 PN 10-40

in DN Pounds Kilograms Pounds Kilograms Pounds Kilograms Pounds Kilograms

11-1/2

2346

25405080100150

1317193470105

689153248

1720234484135

8910203861

1920214282133

9910193760

54R1025

252565

1111

30

Standard Standard

4

42000 Series

Maintenance

WARNING

Avoid personal injury or property damagefrom sudden release of process pressure orbursting of parts. Before performing anymaintenance operations:

• Disconnect any operating lines providing airpressure, electric power, or a control signalto the actuator. Be sure the actuator cannotsuddenly open or close the valve.

• Use bypass valves or completely shut off theprocess to isolate the valve from processpressure. Relieve process pressure from bothsides of the valve. Drain the process mediafrom both sides of the valve.

• Vent the pneumatic actuator loadingpressure.

• Avoid injury from contact with moving partsor from pinching between parts—stay clearof valve parts when moving the plug.

• Use lock-out procedures to be sure that theabove measures stay in effect while you workon the equipment.

Maintenance NotesReview these notes and refer to the illustrations beforeattempting any maintenance.

Packing Maintenance

Key numbers are referenced in figure 19 unless otherwiseindicated.

Note

Both the standard braided PTFE/Graphitepacking and the optional ENVIRO-SEAL Ò

packing systems can be used in vacuumservice. It is not necessary to reverse theENVIRO-SEAL PTFE v-rings.

Stopping Leakage

All maintenance procedures in this section may be performedwith the valve body in the line.

Leakage around the packing can be stopped by tighteningthe packing box nuts (figure 2). If packing leakage cannotbe stopped in this manner, replace the packing accordingto the "Replacing Packing" procedure below.

If the packing is relatively new and tight on the valve shaft,and if tightening the packing nuts does not stop leakage, itis possible that the valve shaft is worn or nicked so that aseal cannot be made. If the leakage comes from the outsidediameter of the packing, it is possible that the leakage iscaused by nicks or scratches on the packing box wall.Inspect the shaft and packing box wall for nicks or scratcheswhen performing the following procedures.

Replacing Packing

Note

If the valve has ENVIRO-SEAL live-loadedpacking installed, see the Fisher Controlsinstruction manual entitled ENVIRO-SEALPacking System for V-Line and edisc RotaryValves.

The actuator must be removed if replacing the packing or ifthe metal packing parts need to be replaced.

1. Isolate the control valve from the line pressure, releasepressure from both sides of the valve body and drain theprocess media from both sides of the valve. If using apower actuator, also shut off all pressure lines to the poweractuator, and release all pressure from the actuator. Uselock-out procedures to be sure that the above measuresstay in effect while you work on the equipment.

2. If necessary, remove the actuator as outlined in theactuator sections of this manual.

3. Remove the packing box nuts(18), packing flange(14)and packing follower(13).

4. Remove the old packing rings(12). Do not scratch thevalve shaft or packing box wall; scratching these surfacescould cause leakage. Clean all accessible metal partsand surfaces to remove particles that would prevent thepacking(12) from sealing.

5. Install the new packing rings(12) being sure to offset thesplits in the adjacent packing rings to avoid forming a leakpath. Slide the stack into the packing box as far as it willgo while being careful to avoid trapping air among the rings.

6. Install the packing follower(13), packing flange(14) and

Figure 2 . Packing Adjustment

Packing BoxNuts

ValveMountingBolts

5

42000 Series

packing box nuts(18), and tighten them on far enough tostop leakage under normal conditions.

7. Mount the actuator while referring to the actuator mountingprocedures this manual. Complete the adjusting actuatortravel procedure in this manual before installing the valve inthe pipeline. This is necessary due to the measurementsthat must be made during the actuator adjustment process.

8. When the control valve is being put back into operation,check the packing follower(13) for leakage, and retightenthe packing box nuts(18) as necessary.

Seat Ring MaintenanceKey numbers referenced in figure 19 unless otherwiseindicated.

This procedure is to be performed if the control valve is notshutting off properly, if the port diameter is to be changedby installing a different seat ring, or if seat ring inspection isnecessary. The actuator and valve body must be removedfrom the pipeline; however, the actuator may remain mountedto the valve during this procedure.

A special tool is required to remove the seat ring retainer. Atool can be machined using the dimensions shown in figure5 and table 5.

During disassembly, handle the retainer and seat ringcarefully. Critical areas that must be protected are thethreads and inner surface of the retainer, the sealing surfacesof the gaskets, and the shutoff surface of the seat ring.

A new seat ring gasket is required whenever the seat ringis removed. Other parts in good condition can be reused.

Disassembly

Before removing the seat ring retainer(2), mark the locationof the alignment notch in the seat ring(3) in relation to thealignment notch in the body bore(figure 6).

Note

Exact alignment of the notches is not required.The notches show approximate alignment only.

To remove the seat ring retainer(2), seat ring(3), andgasket(4), use the retainer tool on the retainer to unscrew it.After the seat ring retainer is removed, the seat ring andgasket can be lifted out of the valve body.

Lapping Seating SurfacesThe seat ring(3) and plug(5) can be lapped to restore shutoffif there is minor wear. Lap outside the body using fine grindingcompound. Toggle and turn the plug(5) against the seatring(3) until complete line contact is restored.

Reassembly1. Clean all parts that are to be replaced.

2. Install the plug(5) before installing the seat ring(3). Insertthe seat ring gasket(4) (with mylar surface up) and thenthe seat ring(3).

3. Apply anti-seize compound to the gasket(4) surface ofthe seat ring(3). Line up the notch in the seat ring(3) withthe mark you made in the body bore(figure 6). The seatring(3) is now within a few degrees of the correct position.

4. Apply anti-seize compound to retainer threads and tothe underside of retainer. Initially tighten the seat ring retainer(2)to compress the gasket(4).

5. Loosen the seat ring retainer(2).

Graphite

ENVIRO-SEAL

PTFE

ENVIRO-SEAL

* Order ENVIRO-SEAL packing kits through Fisher Controls. Note that the packing flange in the retrofit kits is not used on the 42000 series.

Figure 3

Standard Packing System

Braided PTFE/Graphite

Split Rings

Figure 4

Optional Packing Systems

Valve Size 1" - 3" 4" & 6"Kit P/N 42000T001 42000T002

Valve Size 1" - 3" 4" & 6"

Repair Kit P/N RRTYX000022 RRTYX000052

Retrofit Kit P/N RRTYXRT0022 RRTYXRT0052

Valve Size 1" - 3" 4" & 6"

Repair Kit P/N 13B8816X032 13B8816X092

Retrofit Kit P/N RRTYXRT0322 RRTYXRT0352

6

42000 Series

Table 5. Seat Ring and Seat Ring Adaptor Tools (Critical Dimensions are Shown as an Upper and Lower Limit)

6. With the plug(5) gently closed, shine a light into the outletof the valve. Slowly rotate the seat ring(3) on the plug(5)and watch for light shining between the plug(5) and seatring(3). When there is no light shining between, the seatring(3) is aligned.

7. Making sure the seat ring(3) does not move, tighten theseat ring retainer(2) as recommended in table 5. If the seatring(3) moves, loosen the seat ring retainer(2), repositionthe seat ring(3), and re-tighten.

Seat Ring Tool

Figure 5. Seat Ring and Seat Ring Retainer Wrench

VALVE SIZELugStyle

INCHES MILLIMETERS

in DN A B C D E FG

MinH

SqA B C D E F

GMin

HSq

Seat Ring Tool

1 25 1.790.780

.50 1.50.188.178

1.12 .12 .500.383.378

20.0719.81

12.70 38.104.784.52

28.45 3.05 12.709.739.60

1-1/2 40 11.1401.130

.75 1.50.188.178

1.00 .12 .670.508.503

28.9628.70

19.05 38.104.784.52

25.40 3.05 17.0212.9012.78

2 50 21.8901.870

1.25 1.75 .28 1.12 .22 .670.508.503

48.0147.50

31.75 44.45 7.14 28.45 5.59 17.0212.9012.78

3 80 22.8502.830

2.25 2.12 .47 1.38 .25 .670.508.503

72.3971.88

57.15 53.85 11.91 35.05 6.35 17.0212.9012.78

4 100 23.5663.546

2.75 2.12 .47 1.25 .35 .670.508.503

90.5890.07

69.85 53.85 11.94 31.75 8.89 17.0212.9012.78

6 150 25.0205.000

4.25 2.25 .56 1.38 .38 .670.508.503

127.51127.00

107.95 57.15 14.30 35.05 9.65 17.0212.9012.78

Retainer Tool

1 25 41.1541.134

.80 .88 .19 .19 .19 .670.508.503

29.3128.80

20.32 22.23 4.83 4.70 4.83 17.0212.9012.78

1-1/2 40 41.5061.486

1.15 .88 .19 .19 .19 .670.508.503

38.2537.74

29.21 22.35 4.83 4.83 4.83 17.0212.9012.78

2 50 22.3902.370

1.93 1.50 .50 .69 .31 .670.508.503

60.7160.20

49.02 38.10 12.70 17.53 7.87 17.0212.9012.78

3 80 23.5003.480

2.89 1.75 .50 .75 .22 1.3501.0091.004

88.9088.39

73.41 44.45 12.70 19.05 5.59 34.2925.6325.50

4 100 44.1384.118

3.61 1.75 .50 .62 .38 1.3501.0091.004

105.11104.60

91.59 44.45 12.70 15.75 9.65 34.2925.6325.50

6 150 45.8885.868

5.06 1.88 .63 .69 .44 1.3501.0091.004

149.56149.05

128.52 47.75 16.00 17.53 11.18 34.2925.6325.50

Lug Style 1 Lug Style 2 Lug Style 4

Retainer Tool

7

42000 Series

Valve Plug, Shaft, and BushingsMaintenanceKey numbers are referenced in figure 19 unless otherwiseindicated.

Perform this procedure to replace the valve plug, shaft, orbushings. These parts are independently replaceable.

Disassembly

To avoid personal injury resulting fromcontact with edges of the valve plug and seatring during plug rotation, stay clear of the plugedges when rotating the plug. To avoiddamage to tools, valve parts, or other itemsresulting from the valve plug rotation, keeptools and other property away from the edgesof the plug.

1. Isolate the control valve from the line pressure, releasepressure from both sides of the valve body, and drain theprocess media from both sides of the valve. If using apower actuator, also shut-off all pressure lines to the poweractuator, release all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay ineffect while you work on the equipment.

2. With the valve body out of the pipeline, remove theactuator in accordance to the Actuator Removal instructions.

3. Loosen the packing box nuts(18). If the packing(12) isto be reused, do not remove it. However, it is recommendedthat the packing(12) be replaced whenever the shaft(7) isremoved.

4. Rotate the plug(5) to the fully open position.

WARNING

5. Remove the packing box nuts(18), lockwashers(19), andpacking flange(14) from the packing box studs(17).

6. Remove packing follower(13), packing(12), packing boxring(23), spacer(11) and retainer(10).

7. Remove retention bolt(20); then, slide shaft(7) out ofbody(1) and remove plug(5) and bushings(8 & 9).

8. Remove seat ring(3) and seat ring retainer(2) as outlinedin the Seat Ring Maintenance section of this manual.

Assembly

1. Insert bushings(8 & 9)

2. Slide plug(5) into body(1) and insert shaft(7), packingbox ring(23), and the two piece stepped retainer(10) intobody(1) and plug(5), making sure that the thicker end of theretainer(10) goes in first. Fasten the retention bolt(20) andgasket(21) in place. When placing plug(5) on shaft(7),make sure to orientate the plug(5) with the slot at the end ofthe shaft(7) so that the slot and the plug(5) are both vertical.

3. Insert packing(12), making sure to alternate splits in rings.

4. Insert packing follower (13) with the o-ring side going intothe body(1) first.

5. If the mounting bracket(15) was removed, slide it overthe shaft(7). Put LOCTITE

® onto the valve mounting

screws(16) and attach the mounting bracket(15) using thevalve mounting screws(16). Slide the packing flange(14)onto the packing box studs(17). Place the lockwashers(19)and the packing box nuts(18) onto the packing boxstuds(17) and tighten.

6. To ensure proper plug and seat ring alignment, refer tothe Seat Ring Maintenance section of this manual.

Table 6. Recommended Torque

Notches in Bodyand Seat RingShow ApproximateAlignment

Figure 6. Shown with Plug Opened

Approximately 10 Degrees

VALVE SIZERECOMMENDED SEAT RING

RETAINER TORQUE

Inches mm Lbf·Ft N·m

11-1/2

23

25405080

115161115374

100140100325

46

100150

460978

400850

8

42000 Series

Actuator Removal, Mounting,Spring Adjustments, and ChangingFail Mode (For Size 10 & 25 Actuators Only)

Key numbers are referenced in figure 12 unless otherwise

indicated.

To make removal and reinstallation of actuator parts easier,attach flexible tubing to the power module(100). Apply airpressure to remove spring force and position the actuatorat approximately mid travel.

When required, it is recommended that the power module(100) be replaced as a complete unit. If you wish to replaceindividual power module parts, ask your sales office forseparate instructions.

Removal (Air Supply Required)1. Using flexible tubing from an external air supply to theactuator power module, apply slight pressure to the actuatorto move the actuator to approximately mid travel.

2. Remove locknut(23), and travel indicator pointer.

3. Remove the socket head cap screws(19) holding theactuator to the mounting bracket(15)(figure 19) on the valvebody(1)(figure 19).

4. Slide the actuator off the valve shaft.

Mounting1. Manually rotate the valve shaft(7)(figure 19) and valveplug(5)(figure 19)to approximately mid travel.

2. Using flexible tubing from an external air supply to theactuator power module(100), apply slight pressure to theactuator to move the actuator to approximately mid travel.

3. Slide actuator onto the valve shaft(7)(figure 19).

4. Attach the actuator to the mounting bracket(15)(figure19)by installing the socket head cap screws(19)(figure 19),while holding the actuator to the valve mounting bracket(15)(figure 19).

5. Install the travel indicator pointer, and locknut(23).

6. Torque the locknut(23) to 25 lbf·ft (34 N·m) for size 10actuators and 40 lbf·ft (54.23 N·m) for size 25 actuators.

Installing a RotaryAttenuator Disc (2" - 6" Only)

Apply anti-seize thread compound on the disc threads.Proper flow is into the sharper edge of the attenuator disc(figure 7). Screw the disc into the outlet of the valve until thedisc is flush or slightly recessed into the valve body.

The disc should be snug in the body, however, high torqueis not required as the disc is further retained between thevalve body and downstream piping. To tighten the disc,insert a screwdriver into one of the installation slots and tapon the screwdriver to tighten. Be sure the disc does notextend beyond the mating surface of the flange.

Side withSharperEdges

Disc

InstallationSlot

Flow

MatingFlange

Gasket

InstallationSlot

Figure 7. Optional Rotary Attenuator Disc

9

42000 Series

Table 7. Setting Actuator Spring Compression

Spring Adjustments and Changing Fail Mode (Applies to Size 10 & 25 Actuators ONLY)

Table 8. Setting Actuator Fail Safe Mode (Key numbers are referenced in figure 12 unless otherwise indicated)

CHANGE ACTION ( AIR-TO-OPEN OR AIR-TO-CLOSE) CHANGE MOUNTING POSITION(ROTATING THE ACTUATORON THE VALVE SHAFT TO

ACCOMMODATE PIPING OROPERATOR ACCESS)

With 863-3 or 865-3 Positioner With 3710 or 3720Positioner

With FIELDVUEController

1 Observe Warning and maintenance notes at beginning of Maintenance Section.Take the valve and actuator out of service.

2 Pressure the power module to remove the spring force and to move the actuator to approximately mid stroke.

3

Remove locknut (23),nameplate, travel

indicator,pointer, and anyaccessories that are mounted

to the shaft.

Remove positioner andmounting parts from end of

valve shaft. Removelocknut(23), nameplate, and

travel indicator pointer.

Remove locknut (23),nameplate, travel indicator

pointer and any accessoriesthat are mounted to theshaft.Remove the alignment screw

(18) from the housing.

Remove locknut (23),nameplate, travel indicator,

pointer, and any accessoriesthat are mounted to the shaft.

4Remove socket head cap screws (19) and remove the entire

actuator from the valve mounting bracket. Re-position theactuator end-for-end (do not rotate it around the shaft).

Disconnect the Fieldvuefeedback lever from the

actuator lever(17) by slidingthe spring loaded sleeve on

the end of the feedbacklever back against the spring.While doing this, slightly pull

feedback arm away fromactuator lever to disengage

connection.Unscrew cap screws (20) and

remove the outer housing.The Fieldvue can remainattached to the housing.

CAUTION!Before removing the packingflange, ensure the valve body

has been removed from serviceand all line pressure has been

released.Remove the packing flange(14).Remove the entire actuator andbracket from the valve. Rotatethe actuator and bracket to thedesired position (remove androtate packing flange studs as

necessary).

5 - - - - - -

Turn power module end-for-end and reassemble. Newtubing is required between

the Fieldvue and powermodule.

- - -

6 Position the valve plug at approximately mid travel before putting the actuator back on the valve.

7 Recommended torque for the locknut(23) is 25 lbf·ft (34 N·m) for size 10 actuators and 40 lbf·f (54.23 N·m) for size 25 actuators.

8 Re-adjust spring compression; as outlined in table 7.

9 Recalibrate positioner according to calibration procedures in this manual.

AIR-TO-OPEN AIR-TO-CLOSE

1 Loosen locknut(21) and turn adjusting bolt(22) all the way in.Loosen locknut(21) and turn adjusting bolt(22) out until spring

preload is relieved.

2Apply beginning bench range pressure directly to power module

per chart below.Apply ending bench range pressure directly to power module per

chart below.

3 Back out adjusting bolt(22) until plug just begins to open. Turn in adjusting bolt(22) until plug just touches into seat.

ACTUATORSIZE

SPRING*SUPPLY

PRESSUREBENCH RANGE ACTUATOR

SIZESPRING*

SUPPLYPRESSURE

BENCH RANGE

Psig Bar Psig Bar Psig Bar Psig Bar

10

L40 2.8

20-35 1.4-2.4

10

L40 2.8 5-20 0.3-1.4

50 3.4 50 3.4 8-23 0.6-1.6

S

60 4.1

25-75 1.7-3.9 S

60 4.1 10-42 0.7-2.9

70 4.8 70 4.8 11-43 0.8-3.0

80 5.5 80 5.5 21-53 1.4-3.7

25L

40 2.8

19-34 1.3-2.325

L

40 2.810-25 0.7-1.7

50 3.4 50 3.4

60 4.1 60 4.1 20-35 1.4-2.4

S70 4.8

25-65 1.7-4.5 S70 4.8 6-47 0.4-3.2

80 5.5 80 5.5 15-55 1.0-3.8 * "L" refers to the spring that accomodates lower air supplies. "S" refers to the standard spring that accomodates higher air supplies.

10

42000 Series

Accessories Mounting, Calibration,and Removal (For Size 10 & 25 Actuators Only)

863-3 I/P or 865-3 P/P PositionerKey numbers are referenced in figure 9 unless otherwiseindicated.

Mounting

1. Screw the output/mounting(1) fitting into the mountingplate(2); then, screw the fitting(1) and plate(2) into the powermodule.

2. Slide the feedback rod(3) into the actuator. Screw thezero adjusting nut(4) into the actuator just enough to engagethe threads.

3. Be sure the lock ring(5) is on the feedback rod(3). Screwthe positioner onto the zero adjusting nut(4) and attach themounting plate(2) to the positioner.

Calibration1. Change the zero by first attaching an air supply to thepositioner.

2. Loosen the two cap screws(6) that attach the positionerto the mounting plate(2).

3. Rotate the zero adjustment nut(4) on the feedback rod(3)to change the zero. Tighten the cap screws(6) after eachadjustment. Repeat as necessary. Span is controlled bythe positioner spring and is not adjustable.

Removal

1. Remove mounting plate(2); then, unscrew the positionerfrom the zero adjusting nut(4).

2. Remove locknut from feedback rod(3); then, unscrew thezero adjustment nut(4) from the actuator.

3. Slide the feedback rod out of the actuator.

3710 P/P or 3720 I/P PositionerKey numbers are referenced in figure 10 unless otherwiseindicated.

Mounting1. Attach mounting plate(1) to actuator housing with theflathead screws(3).

2. Mount the coupler(7) onto the slotted end of the valveshaft.

3. Attach positioner to the mounting plate(1) with the sockethead cap screws(4) and lockwashers making sure to alignthe positioner on coupler.

CalibrationRefer to Fisher instruction manual, form number 5300 for

calibration instructions.

Removal1. Remove the socket head cap screws(4); then, removethe positioner from the mounting plate(1).

FIELDVUE® ControllerKey numbers are referenced in figure 11 unless otherwiseindicated.

Note

DO NOT remove linkage from the back of theFIELDVUE unit as it has been pre-calibratedat the factory.

Mounting

1. Loosely screw in the mounting screw on the back of theFieldvue unit that will mate with the slotted hole in the housing.

2. Guide the connecting rod(7) into the actuator housing.Hold the Fieldvue up to the housing and hook the Fieldvueonto the housing using the installed screw and tighten inplace with the remaining mounting screws(2).

3. With the actuator locknut and nameplate removed, attachthe connecting rod(7) to the standoff(1) on the actuatorlever(17)(figure 10) using the spring-loaded latching sleeve.

4. Replace nameplate, travel indicator pointer, andlocknut(23).

5. Recommended torque for the actuator locknut is 25 lbf·ft(34 N·m) for size 10 actuators and 40 lbf·ft (54.23 N·m) forsize 25 actuators.

CalibrationRefer to Fisher instruction manual, form number 5335 forcalibration instructions.

Removal

The FIELDVUE controller bolts directly to the actuator housing.

1. Remove the tubing from the back of the FIELDVUE andactuator power module.

2. Remove locknut(23), travel indicator pointer, andnameplate.

3. Disconnect the FIELDVUE connecting rod(7) from theactuator locking bar standoff(1) by holding the connectingrod(7) with needle-nose pliers and pulling the connector lockback against the spring force towards the FIELDVUE. Slidethe connecting rod(7) off of the locking bar standoff(1). Leavelinkage attached to the FIELDVUE.

4. Remove the bottom two and the upper right socket headcap screws(2) and pull off the FIELDVUE unit.

11

42000 Series

Pneumatic Connections

Avoid injury or damage from uncontrolledprocess. Use only clean, dry, oil-free, non-corrosive gas for supply pressure. Refer toindustry standards. Baumann has notechnical basis to recommend filtrationrequired for all applications, but a 40-micronfilter should suffice for most applications.

Avoid injury or damage from fire or explosionof flammable gas or contact with toxic orreactive gas. Provide ventilation to removeharmful gas.

Connect supply and input signal to the controller or positioner.For FIELDVUE digital valve controllers and 3710/3720positioners, also refer to the separate instruction manual.For the positioners, connect input signal to the signal portand supply pressure to the supply port.

Electrical Connections

Avoid injury from discharge of static electricity.Ground the controller in accordance withinstructions in the controller instruction manual.Avoid injury from fire or explosion. Confirmthat all hazardous area requirements have beenmet. Consult the controller instruction manualor your sales office. Do not apply power whenwiring covers are open.

For intrinsically safe installations, refer todrawings and instructions provided by thebarrier manufacturer.

For FIELDVUE digital valve controllers and 3710/3720positioners, refer to the separate instruction manuals.

For the Type 863-3 positioner, connect the black wire to thenegative (-) terminal and the red wire to the positive (+)terminal. If the valve does not respond as expected, theproblem might be incorrect connections to the positioner,switches, or actuator.

If the valve does not operate smoothly, the problem mightbe packing adjustment that is too tight or obstructions toplug movement.

W6886/ILWARNING W6886/ILWARNING

Figure 8. Size 10 Actuator shown with Travel Stop

ITEM QTY DESCRIPTION MATERIAL PART NUMBER

1 1 Hex Head Cap Screw 18-8 SST 42761

2 1 Locking lever CF3 42765

3 1 Locking Lever Nut 18-8 SST 42767

Table 9. Size 10 Actuator with Travel Stop

M42001-6

12

42000 Series

Figure 9. Size 25 Actuator shown with 865-3 positioner

Figure 10. Size 10 Actuator shown with 3720 positioner

Table 10. Size 10 and 25 Actuator with 863-3/865-3 Positioner

Table 11. Size 10 and 25 Actuator with 3710/3720 Positioner

42001-7

M42802

ITEM QTY DESCRIPTION MATERIALPART NUMBER

Size 10 Size 251 1 Output / Mounting Fitting 316 SST 71486-129

2 1 Mounting Plate 18-8 SST 71486-118 71486-119

3 1 Feedback Rod 316 SST 71486-116 71486-117

4 1 Zero Adjusting Nut 303 SST 71486-127 71486-136

5 1 Lock Ring PH15-7MO 71486-135

6 2 Cap Screws 18-8 SST 71486-145

31 1 Housing A356-T6 Aluminum 71486-115

ITEM QTY DESCRIPTION MATERIAL PART NUMBER

1 1 Mounting Plate 18-8 SST 42912

2 2 Spacer 18-8 SST 42911

3 4 Socket Flat Head Screw 18-8 SST 42913

4 3 Socket Head Cap Screw 18-8 SST 42914

5 3 Washer, Split 304 SST 21811

6 3 Nut 18-8 SST 42915

7 1 Coupler 18-8 SST 42910

13

42000 Series

Figure 11. Size 10 Actuator shown with FIELDVUE Digital Valve Controller

Table 12. Size 10 and 25 Actuator with FIELDVUE Digital Valve Controller

M42001-1

ITEM QTY DESCRIPTION MATERIAL PART NUMBER

1 1 Standoff 18-8 SST 42794A

2 3 Socket Head Cap Screw 18-8 SST 42786

3 1 Fieldvue Cover 302/304 SST 42784

4 1 Pointer 18-8 SST 25853

5 2 Pan Head Screw 18-8 SST 42762

7 1 Connecting Rod Subassembly SAE12 L14 / 18-8 SST 42782-1

8 1 Hex Head Cap Screw 18-8 SST 42788

9 1 Jam Nut 18-8 SST 42789

10 1 Socket Set Screw 18-8 SST 37184

11 1 Take-Off Arm 304 SST 42783

12 2 Gauge --- 71486-142

14

42000 Series

Figure 12. Size 10 and 25 Actuator

Figure 13. Size 25 Actuator shown with Handwheel (Handwheel s/a for size 25 actuator - P/N 42890)

Figure 14. Size 10 Actuator shown with Handwheel (Handwheel s/a for size 10 actuator - P/N 42001-2T001)

M42001

M42802-1

M42001-2

15

42000 Series

Table 13. Part Numbers for size 10 & 25 Actuators

FIGURE ITEM QTY DESCRIPTION MATERIALPART NUMBER

Size 10 Size 25

10

1 1Inner Housing for use with FIELDVUE

Controller304 SST 42710 - - -

Ductile Iron - - - 42810

2 1Outer Housing for use with FIELDVUE

Controller304 SST 42710-3 - - -

Ductile Iron - - - 42815

1 2Housing for use with 863-3 or 865-3

Positioner304 SST 42710 - - -

Ductile Iron - - - 42810

8 1 Key Pin PEEK 42731 42831

9 1 SpringStandard Pressure Steel 42732 42832

Low Pressure Steel 42732-1 42832-1

10 7 Spring Button 304 SST 42733 42833

11 1 Diaphragm Polyester 42735 42835

12 1 Shroud Nylon 42726 42826

13 2 Actuator Linkage Duplex ASTM A890 Gr4A 42740 42840

14 1 Roller 440C SST 42750 42850

15 1 Dowel Pin Stainless Steel 42751 42851

16 2 Bushing Steel/Bronze 42716 42854

17 1 Locking Bar Stainless Steel 42743 42842

18 1 Cylinder/Housing Alignment Screw Stainless Steel 42755 42855

19 4 Socket Head Cap Screw Stainless Steel 42757 42857

20 4 Socket Head Cap Screw Stainless Steel 42756 25836M-1S

21 1 Hex Nut 304 SST 42657 42680

22 1 Adjusting BoltStandard Pressure 304 SST 42758 42859

Low Pressure 304 SST 42758-1 42861

23 1 Locking Nut Stainless Steel 44-86

24 1 End Cap Vinyl 42793 42885

25 2 Washer Polymer 42745

26 1 Handwheel Nut Polymer Blend 15 42768 ---

100 1

Size 10 Power ModuleStandard Spring --- 42001-4T001

Low PressureSpring

--- 42001-4T002

Size 25 Power ModuleStandard Spring --- 42001-4T003

Low PressureSpring

--- 42001-4T004

Size 25 Power Modulewith Handwheel

Standard Spring --- Consult FactoryLow Pressure

Spring--- Consult Factory

12

1 1 Handwheel Plastic / Steel 42791 ---

2 1 Roll Pin Zinc Plated 25897 ---

3 1 Handwheel Stem 316 SST 42792 ---

4 1 Locking Lever CF3 42765 ---

5 1 Nut 18-8 SST 42767 ---

16

42000 Series

Actuator Removal, Mounting andChanging Fail Mode (For Size 54 Actuator Only)

Key numbers are referenced in figure 18 unless otherwiseindicated.

Removal (Air Supply Required)1. Using flexible tubing from an external air supply to theactuator, apply slight pressure to the actuator to move theactuator to approximately mid travel.

2. Loosen linkage bolt(37); then, remove locknut(22), andtravel indicator pointer(5). Slide the actuator off the valveshaft.

Mounting1. Manually rotate the valve shaft and valve plug toapproximately mid travel.

2. Using flexible tubing from an external air supply to theactuator, apply slight pressure to the actuator to move toapproximately mid travel. Slide actuator onto the valveshaft.

3. While holding the actuator to the valve mounting bracket,install the socket head cap screws(33)

4. Install the travel indicator pointer(5) and locknut(22).5. Tighten locknut(22) to pull valve shaft securely into place,tighten linkage bolt(38).

Changing Fail Mode1. After removing the actuator from the valve, move ballbearing assembly to opposite side of bracket.

2. Once the ball bearing assembly is moved, mount theactuator on the opposite side of the ball bearing assembly.

Disassembly1. Disconnect air lines

2. Remove hex head cap screws(8), nuts(10) and upperactuator case(1), making sure to remove the two longerhex head cap screws last.

3. Remove diaphragm assembly; then, loosen and removehead bolt(26) from diaphragm plate(14).

4. Replace diaphragm(13) if needed. Note location of boltholes and make sure the rolled portion of the diaphragm fitsinto the lower actuator case(2), but do not disturb springs(30).While holding the actuator stem(28) with a wrench, replacehead bolt(26) and tighten.

5. Reassemble upper actuator case(1), making sure toreplace the two longer hex head cap screws(8) first.

Reassembly1. Attach actuator stem(28) to diaphragm plate(14) usinghead bolt(26) and belleville washers(27).

2. Place springs(30) into lower diaphragm case.

3. Place diaphragm plate(14) over springs(30), and rotatediaphragm plate(14) back and forth until all springs arecentered on guides (place 4 springs symmetrically).

4. Attach diaphragm(13) to diaphragm plate(14) with headbolt(26). Note: Holes to line up with lower actuator case(2).

5. Place upper actuator case(1) on top of lower actuatorcase(2) and tighten hex head cap screws(8) evenly, makingsure to replace the the two longer hex head cap screwsfirst. Push springs(30) down to allow screws(8) to engagewith nuts(10).

6. Screw ball joint(35) into stem(28) until center of ball jointextends 3-7/32” from lower surface of actuator case(2), andlock with nut(18). Note: Ball joint should be perpendicularto valve stem axis.

7.Place pair of linkages(38) and washers(36) onto valveshaft (linkage pin to face towards valve). Insert screws(37)and partially engage nut(20) (linkage to hang loose). NoteOrientation: extended side of linkage hubs to face outwards.

8. Apply air pressure to actuator to move to approximatelymid travel and slide actuator and linkages(38) onto actuatorstem(18). Note valve plug location for reassembly. Actuatorstem(18) should be pushed down.

9. Align pointer(5) with name plate(6) in the “closed” valveplug position, and set lower hex head cap screw(12)(if required) to limit down travel.

Adjusting Actuator Stem LengthWhen replacing the actuator on an existing valve, it may benecessary to change the actuator stem length in order toseat the valve plug properly. Proceed as follows with ac-tuator removed from valve.

1. Stroke actuator down, loosen jam nut(18) and turn-buckle(15) with linkages(38) in or out of actuator stem(28)to reach desired angular position of linkage. Note: correctlinkage orientation is, pin to face valve.2. Retighten nut(17), making sure ball joint is perpendicularto valve stem axis. Reassemble and tighten all parts inreverse order.

17

42000 Series

ACTUATORSIZE

VALVESIZE

TRIMCAPACITY

AIR-TO-OPEN AIR-TO-CLOSE

BENCHRANGE(1)

Maximum Shutoff Pressure

BENCHRANGE

Maximum Shutoff Pressure

3-15 psi(0.21-1.0 bar)

SIGNALTO

ACTUATOR

WITHPOSITIONER

20 psig(1.4 bar)

AIR SUPPLYPRESSURE

3-15 psi(0.21-1.0 bar)

SIGNALTO

ACTUATOR

WITHPOSITIONER

20 psig(1.4 bar)

AIR SUPPLYPRESSURE

Cv Kv PSI BAR PSI BAR PSI BAR PSI BAR PSI BAR PSI BAR

54R

1" DN25

148.45.62.8

127.34.82.4

7-15 0.5-1.0 750 51.7750 51.7 5-10 0.3-0.7 750 51.7 750 51.7

8-16 0.6-1.1 --- ---

1-1/2" DN40

18126.0

16105.2

7-15 0.5-1.0 750 51.7

750 51.7 5-10 0.3-0.7

750 51.7

750 51.78-16 0.6-1.1 --- ---

30 267-15 0.5-1.0 600 41.4

687 47.48-16 0.6-1.1 --- ---

2" DN50

30 267-15 0.5-1.0 361 24.9 606 41.8

5-10 0.3-0.7

418 28.8 750 51.78-16 0.6-1.1 --- --- 678 46.8

45 397-15 0.5-1.0 245 16.9 421 29.0

286 19.7 599 41.38-16 0.6-1.1 --- --- 473 32.6

3" DN80

77 677-15 0.5-1.0 73 5.0 138 9.5

5-10 0.3-0.7

92 6.3 217 15.08-16 0.6-1.1 --- --- 159 11.0

107 937-15 0.5-1.0 40 2.8 84 5.8

53 3.7 140 9.78-16 0.6-1.1 --- --- 100 6.9

(1) Nominal bench spring range of 8-16 psi (7.6-16 psi actual). 0.6-1.1 bar (0.52-1.1 bar actual). Note: Do not exceed valve pressure rating.

Table 14. Size 54R Actuator for General Utility Applications - Air Supply and Maximum Pressure Drops

18

42000 Series

Accessories Mounting, Calibration,and Removal (For Size 54 Actuator Only)

863-1 I/P or 865-1 P/P Positioner3660 P/P or 3661 I/P PositionerKey numbers are referenced in figure 15 unless otherwiseindicated.

Mounting1. Place back housing slot onto mounting block(2) and attachwith washers(4) and cap screws(7). DO NOT TIGHTEN.

Note:Be sure take-off pin assembly (36)(20)(21) (22) is resting on angle of take-offplate(7).

2. Use separate air source to stroke valve to mid-position.3. Slide positioner onto cast mounting block(2) until feedbacklever is horizontal.6. Tighten mounting cap screws (3); then, remove air fromactuator.

CalibrationFor 865-1 or 863-1, refer to Baumann instruction manuals,No. 863-1.IP:IM and No. 865-1.PP:IM for calibrationinstructions.For 3660 or 3661, refer to Fisher instruction manual, formnumber 5265 for calibration instructions.

Removal1. Remove mounting bolt(3); then, remove positioner frommounting block(2).

3710 P/P or 3720 I/P PositionerKey numbers are referenced in figure 16 unless otherwiseindicated.

Mounting1. Attach mounting plate(1) to actuator tube bracket usingthe socket flat head screws(3), spacers(4), nuts(9), andwashers(7).

2. Place the coupler(2) onto the slotted end of the valveshaft; then, Attach positioner to the mounting plate with thesocket head cap screws(8), nuts(9)and washers(7) makingsure to align the positioner on the coupler.

CalibrationRefer to Fisher instruction manual, form number 5300 forcalibration instructions.

Removal1. Remove the socket head cap screws(8); then, remove

the positioner from the mounting plate.

FIELDVUE® ControllerKey numbers are referenced in figure 17 unless otherwiseindicated.

Note

DO NOT remove linkage from the back of theFIELDVUE unit as it has been pre-calibratedat the factory.

Mounting1. Attach mounting plate(5) to the FIELDVUE using bolt(8).2. Attach coupler(1) to positioner; then, mount the FIELDVUEto actuator tube bracket using the cap screws(3) andnuts(12). Before mounting, slide the two mountingspacers(6) over the four cap screws(3).CRITICAL FOR PROPER OPERATION!

3. Refer to FIELDVUE instruction manual form number5335(section 6-8) on how to adjust the travel sensor in theFIELDVUE unit

CalibrationRefer to Fisher instruction manual, form number 5335 forcalibration instructions.

Removal1. Remove the four bolts(3) and nuts(12); then, removeFIELDVUE from the actuator tube bracket.

Pneumatic Connections

Avoid injury or damage from uncontrolledprocess. Use only clean, dry, oil-free, non-corrosive gas for supply pressure. Refer toindustry standards. Baumann has no technicalbasis to recommend filtration required for allapplications, but a 40-micron filter should sufficefor most applications.

Avoid injury or damage from fire or explosionof flammable gas or contact with toxic orreactive gas. Provide ventilation to removeharmful gas.

Connect supply and input signal to the controller or positioner.For FIELDVUE digital valve controllers, also refer to theseparate instruction manual. For the positioners, connectinput signal to the signal port and supply pressure to thesupply port.

WARNING

19

42000 Series

Electrical Connections

Avoid injury from discharge of static electricity.Ground the controller in accordance withinstructions in the controller instruction manual.Avoid injury from fire or explosion. Confirmthat all hazardous area requirements have beenmet. Consult the controller instruction manualor your sales office. Do not apply power whenwiring covers are open.

For intrinsically safe installations, refer todrawings and instructions provided by thebarrier manufacturer.

For FIELDVUE digital valve controllers and 3710/3720positioners, refer to the separate instruction manuals.

For the Type 863-3 positioner, connect the black wire to thenegative (-) terminal and the red wire to the positive (+)terminal. If the valve does not respond as expected, theproblem might be incorrect connections to the positioner,switches, or actuator.

If the valve does not operate smoothly, the problem mightbe packing adjustment that is too tight or obstructions toplug movement.

WARNING

Figure 15. Size 54 Actuator shown with 865-1 and 3661 positioner

Table 15. Size 54 Actuator with 863-1/865-1 and 3660/3661 Positioners

M42002-3

ITEM QTY DESCRIPTION MATERIAL PART NUMBER

1 1 Cover Plate 304 SST 42988-1

2 1 Mounting Block ASTM A108 42987

3 2 Hex Head Cap Screw 304 SST 20086

4 2 Lockwasher 18-8 SST 20057

5 1 Cover Plate 304 SST 42988-5

7 1 Positioner Take Off-Plate 304 SST 42983

8 1 Cover Plate 304 SST 42988

9 12 Pan Head Screw 18-8 SST 42988-3

10 12 Insert Nylon 42988-2

20 1 Lock Nut 300 Series SST 71486-72

21 1 Hex Nut Stainless Steel 71486-73

22 1 Washer 300 Series SST 71486-87

36 1 Take-Off Pin 300 Series SST 71486-71

20

42000 Series

Figure 17. Size 54 Actuator shown with FIELDVUE Digital Valve Controller

Figure 16. Size 54 Actuator shown with 3720 positioner

Table 16. Size 54 Actuator with 3710/3720 Positioner

Table 17. Size 54 Actuator with FIELDVUE Digital Valve Controller

42002-4

42002-5

ITEM QTY DESCRIPTION MATERIAL PART NUMBER1 1 Mounting Plate 18-8 SST 429122 1 Coupler 18-8 SST 429103 4 Socket Flat Head Screw 18-8 SST 429134 2 Spacer 18-8 SST 429115 8 Pan Head Screw 18-8 SST 42988-36 8 Insert Nylon 42988-27 7 Washer 304 SST 218118 3 Socket Head Cap Screw 18-8 SST 429149 7 Nut 18-8 SST 4291511 1 Cover Plate 304 SST 42988

ITEM QTY DESCRIPTION MATERIAL PART NUMBER1 1 Coupler SST 17B2810X0122 1 Bolt ASTM A582 S30300 21939-13 4 Hex Head Cap Screw 18-8 SST 42856-14 4 Spacer Steel 25610-115 1 Mounting Plate 18-8 SST 42798-16 2 Spacer 18-8 SST 429117 8 Pan Head Screw 18-8 SST 42988-38 4 Hex Head Cap Screw 18-8 SST 87807-19 4 Washer 304 SST 2181111 2 Cover Plate 304 SST 4298812 4 Nut 18-8 SST 4291513 8 Insert Nylon 42988-2

21

42000 Series

Figure 18. Size 54 Actuator

Table 18. Size 54 Actuator

42002

ITEM QTY DESCRIPTION MATERIAL PART NUMBER1 1 Upper Actuator Case Carbon Steel 259892 1 Lower Actuator Case Carbon Steel 219353 1 Tube Bracket A500 Grade A 429804 1 Travel Scale ASTM A240 S30400 429865 1 Pointer 18-8 SST 258537 1 Jam Nut 18-8 SST 427898 8 Hex Head Cap Screw 304 SST 25913-19 8 Lock Washer 304 SST 2573410 8 Nut 304 SST 971511-011-25012 1 Hex Head Cap Screw 18-8 SST 4278813 1 Diaphragm Nitril Rubber / Dacron 2469814 1 Diaphragm Plate 1010 Carbon - Zinc 0.330-042015 1 Turnbuckle ASTM A582 S30300 4298216 1 Shaft Collar 304 SST 24732-217 1 Lock Washer 304 SST 2573418 1 Jam Nut 304 SST 971514-002-25019 2 Flangette Stamping Zinc Plated Carbon Steel 25850-220 1 Nut (Nyloc) Zinc Plated Carbon Steel 971543-009-88821 1 Ball Bearing --- 25850-122 1 Lock Nut (Nyloc) 18-8 SST 44-8623 4 Hex Head Cap Screw 304 SST 2008624 4 Lockwasher 18-8 SST 2005725 4 Nut 304 SST 971511-010-25026 1 Head Bolt 304 SST 2598727 2 Bellevue Washer 17-4 PH 2591828 1 Actuator Stem 1075 Spring Steel 4298129 1 Adapter Coupler ASTM A582 S30300 21802-130 6 Spring ASTM A108 G10180 4182531 2 Hex Jam Nut 18-8 SST 4298932 4 Washer 18-8 SST 2181133 4 Socket Head Cap Screw 304 SST 4298534 4 Nut M8 304 SST 4291535 1 Ball Joint 4130 Steel Cadmium Plated 2589436 2 Washer 18-8 SST 4298437 1 Hex Head Cap Screw 18-8 SST 25863-138 2 Linkage 304 SST 20052

22

42000 Series

Parts ListsOrder parts using part numbers in the following lists. ALWAYS mention the serial number of the valve.

Figure 19. Typical Valve Assembly

Table 19. Materials of Construction

Section A-A

ITEM QTY DESCRIPTION MATERIAL

1 1 Valve Body WCC steel DIN 1.0619 steel CF8M / 316 stainless steel DIN 1.4408 stainless steel

2 1 Seat Ring Retainer CF8M / 316 stainless steel

3 1

Seat Ring, MetalSeat

S31600 stainless steel (standard for all sizes) Solid Alloy 6 (optional for sizes1" & 1-1/2") S31600 stainless steel with CoCr-A (Alloy 6) seating surface (optional for sizes 2"- 6")

Seat Ring, PTFESeat

S31600 stainless steel / PTFE insert

4 1 Gasket S31600 stainless steel (standard for sizes 1" & 1-1/2") Graphite (standard for sizes 2"- 6")

5 1 Valve Plug Solid Alloy 6 (standard for sizes 1" & 1-1/2") Chrome-plated CF8M (316 stainless steel) (standard for sizes 2"-6") CF8M / 316 stainless steel with CoCr-A (Alloy 6) overlay (optional for sizes 2"- 6")

6 1Noise Attenuator

Disc CF8M / 316 stainless steel (optional 2"- 6")

7 1 Shaft S31600 stainless steel (condition A)

8 1 Guide Bushing 440C stainless steel (standard for WCC valve body) PEEK/PTFE (standard for 316 stainless steel valve body, optional for WCC valve body) NACE compliant Alloy 6 (optional) NACE compliant9 1 Guide Bushing

10 2 Shaft Retainer CF8M / 316 stainless steel11 1 Spacer S31600 stainless steel12 6 Packing Ring PTFE / graphite split ring

13 1Packing Follower

Assembly S30400 stainless steel, fiberglass/PTFE, fluoroelastomer o-rings

14 1 Packing Flange 18-8 stainless steel15 1 Bracket CF8 (304 stainless steel)16 2 Bolt

A193 B8M (stainless steel)17 2 Packing Box Stud18 2 Hex Nut A194 Grade 8M (stainless steel)19 2 Lock Washer S30400 stainless steel20 1 Retention Bolt F738M Class A4-70 316 stainless steel21 1 Gasket S31600 stainless steel22 2 Spacer 18-8 stainless steel23 1 Packing Box Ring S31600 stainless steel

23

42000 Series

Table 20. Part Numbers for Valve Parts

ITEM QTY DESCRIPTIONVALVE SIZE

1" 1-1/2" 2" 3" 4" 6"

1 1 Valve Body Specify Serial Number

2 1 Seat Ring Retainer 42205 42225 42323 42333 42343 42363Cv Kv P/N Cv Kv P/N Cv Kv P/N Cv Kv P/N Cv Kv P/N Cv Kv P/N

3* 1 Seat

316 SST

148.45.62.8

127.34.82.4

42206422104221142212

3018126.0

2616105.2

42226422304223142232

4530------

3926------

4232042324

------

10777------

9367------

4233042334

------

195118------

169102------

4234042344

------

410310224---

355268194---

423604237142364

---

316 SST / PTFE

148.45.62.8

127.34.82.4

422134221442215

---

3018126.0

2616105.2

42233422344223542237

4530------

3926------

4232642328

------

10777------

9367------

4233642338

------

195118------

169102------

4234642348

------

410310224---

355268194---

4236642368-242368

---

Solid Alloy 6

148.45.62.8

127.34.82.4

42206-142210-142211-142212-1

3018126.0

2616105.2

42226-142230-142231-142232-1

--- ---

195118

169102

---

410310224

355268194

---

316 SST / CoCr-A

(Alloy 6)--- ---

4530---

3926---

4232142325

---

10777---

9367---

4233142335

---

195118---

169102---

4234142345

---

410310224

355268194

423614237242365

4* 1 Gasket 42209 42229 42322 42332 42342 42362

5* 1 Plug

Solid CoCr-A(1"-1-1/2")

42207 42227 --- --- --- ---

316 SST/Chrome Plate

--- --- 42420 42430 42440 42460

316 SST/CoCr-A(2"-6" Optional)

--- --- 42421 42431 42441 42461

6 1 Noise Attenuator Disc --- --- 42920 42930 42940 429607 1 Shaft 42208 42228 42520-4 42530 42540 42560

8* 1Guide

Bushing

440C 42626 42626 42626 42626 42646 42646

Alloy 6 42626-1 42626-1 42626-1 42626-1 42646-1 42646-1PTFE / PEEK 42620 42620 42620 42620 42628 42628

9* 1Guide

Bushing

440C 42627 42627 42627 42627 42647 42647

Alloy 6 42627-1 42627-1 42627-1 42627-1 42647-1 42647-1

PTFE / PEEK 42623 42623 42623 42623 42645 42645

10* 2 Shaft Retainer 42662 42662 42662 42662 42664 4266411 1 Spacer 42218 42638-2 42638 42639 42659 4266012* 6 Packing Ring 25708-1 25708-1 25708-1 25708-1 25709-1 25709-1

13* 1Packing Follower

Assembly42632 42632 42631 42631 42651 42651

14 1 Packing Flange 25606 25606 25606 25606 42661 42661

15 1 Bracket 42770 42770 42770 42770 42870 42870

16 2 Bolt 25836M-2S 25836M-2S 25836M-2S 25836M-2S 42656-1 42656-117 2 Packing Box Stud 42635 42635 42635 42635 42655 42655

18 2 Hex Nut 25705M 25705M 25705M 25705M 42657 42657

19 2 Lockwasher 25736 25736 25736 25736 42658 4265820 1 Retention Bolt 42666 42666 42666 42666 42667 42667

21 1 Gasket 42665 42665 42665 42665 42665 42665

22 2 Spacer 42668 42668 42668 42668 42669 42669

23 1 Packing Box Ring 25602 25602 25602 25602 16A6085X012 16A6085X012 * Indicates Recommended Spare Parts

24

42000 Series

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, expressor implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

For Information, contact:H.D. Baumann Inc.35 Mirona RoadPortsmouth, NH 03801Tel: (603) 436-2044/Fax: (603) 436-4901

H.D. BAUMANN INC.Subsidiary of Fisher Controls International, Inc.