404D-22T IOPU (TPD1717E2)
Transcript of 404D-22T IOPU (TPD1717E2)
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Technical Data
Basic technical dataNumber of cylinders .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 4
Cylinder arrangement ... ... ... ... ... ... ... ... ... ... ... .. Vertical in-line
Cycle . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 4
Induction system... ... ... ... ... ... ... ... ... ... ... ... ... . Turbo charged
Combustion system... ... ... ... ... ... ... ... ... ... ... .. Indirect injection
Compression ratio . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 233:1
Bore... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 84 mm (3.3 in)
Stroke ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 100 mm (3.9 in)
Cubic capacity... ... ... ... ... ... ... ... ... ... ... . 2216 litres (135.2 in)Direction of rotation when viewed from flywheel .. ...anti-clockwise
Firing order ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1, 3, 4, 2
Estimated total weightdry ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 230,0 kg (507.1 lb)
wet. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 247.7 kg (546.1 lb)
Overall dimensions-height .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 973.1
-length (from rear of air cleaner to front face of radiator) .. ... 972.3
-width. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 589.6
Moments of inertia (kgm)-engine includes fan pulleys, fan and flywheel:
-Engine rotational components . ... ... ... ... ... ... ... .0.444444 kgm-crankshaft pulley .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. N/A kgm
-flywheel (option DD002)... ... ... ... ... ... ... ... ... ... ... ... . 1.07 kgm
Centre of gravity-forward from rear of block. ... ... ... ... ... ... ... ... ... ... ... ...147 mm
-above block centre line . ... ... ... ... ... ... ... ... ... ... ... ... ... .78 mm
-offset to RHS of crankshaft centre line.. ... ... ... ... ... ... ... ...3 mm
PerformanceNote: All data based on operation to ISO/TR14396 standard
reference conditions
Test conditions-air temperature.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... 25 C (77 F)-barometric pressure.. ... ... ... ... ... ... ... ... ... 100 kPa (14.5 lb/in)
-relative humidity ... ... ... ... ... ... ... ... ... ... ... ... ... . .. ... ... ... 30 %
Sound levelaverage sound pressure level for bare engine (without inlet and
exhaust) at 1 metre:
-44.7 kW gross @ 2800 rev/min. ... ... ... ... ... ... ... ... ... 85,13 dbA
-45.5 kW @ 3000 rev/min .. ... ... ... ... ... ... ... ... ... ... ... 86,66 dbA
Air inlet restriction at maximum power (nominal) ... ... ... ... 5.0 kPa
Exhaust back pressure at maximum power (nominal) ... ... 9.0 kPa
Fuel temperature (inlet pump) ... ... ... ... ... ... ... ... ... ... ... ... 40 C
All ratings certified to within ... ... ... ... ... ... ... ... ... ... ... ... ... 5%
If the engine is to operate in ambient conditions other than those of
the test conditions, suitable adjustments must be made for thesechanges. For full details, contact Perkins Technical Service
Department.
400 Series 404D-22TIndustrial Open Power Unit 41.5 kW @ 2800 rev/min42.1 kW @ 3000 rev/min
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General installation,
Caution: The airflows shown in this table will provide acceptable cooling for an open power unit operating in ambient temperatures of up
to 53 C (46 C if a canopy is fitted with an airflow restriction of up to 0,125 kPa). If the power unit is to be enclosed totally, a cooling test
must be done to check that the engine cooling is acceptable. If there is insufficient cooling, contact your Perkins Distributor or Perkins
Technical Service Department.
Designation UnitsEngine speed rev/min
2800 3000
Gross engine power kW (bhp) 44.7 (59.94) 45.5 (61.01)
Brake mean effective pressure kPa (lbf/in) 864.7 (125.4) 821.5 (119.2)Mean piston speed m/s (ft/s) 9.3 (30.5) 10. (32.8)
Fan power absorption kWm (bhp) 3.2 (4.3) 3.4 (4.6)
IOPU net engine power kW (bhp) 41.5 (55.7) 42.1 (56.5)
Engine coolant flow, against a 90 kPa restriction
@ Rated Speed with 1.25 : 1 pulley ratiol/min (UK gal/min) 99.5 (21.9) 105.5 (23.2)
Combustion air flow m/min(ft/min) 3.72 (131.4 ) 3.9 (137.7)
Exhaust gas flow (Max.) m/min (ft/min) 10.9 (384.9) 11.4 (402.6)
Exhaust gas temperature (Max.) C (F) 620 (1148) 620 (1148)
Energy balance
Energy in fuel (fuel heat of combustion) kW (bhp) 137.7 (184.7) 142.2 (190.69)
Gross engine power kW (bhp) 44.7 (59.94) 45.5 (61.01)
Fan power absorption kWm (bhp) 3.2 (4.3) 3.4 (4.6)
Energy net engine power kW (bhp) 41.5 (55.7) 42.1 (56.5)
Energy to coolant and lubricating oil KW (bhp) 48.2 (64.6) 51.4 (68.9)
Energy to exhaust KW (bhp) 34.9 (46.8) 35.3 (47.3)
Heat to radiation KW (bhp) 9.9 (13.3) 10.0 (13.4)
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404D-22T IOPU - left side view
973.1854
Approx.
C. of G.
87
Approx.
C. of G.
229
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404D-22T IOPU - right view
340
137.509
0
59.6
to241spot-face
Pilot206
104
67.oflywheelflat-face
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404D-22T IOPU - rear view
295.9 293.7
277
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404D-22T IOPU - plan view
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404D-22T IOPU - view from below
196
393
383.3
375.8
tostoneguard
rear
leg
bolts
310
front
leg
bolts
324
1
3
1
3
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Cooling system
Radiator-face area... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 03 m (3.229 ft)
-rows and materials ... ... ... ... ... ... ... ... ... ... ... 1 row, Aluminium
-matrix density and material... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
... ... ... ... ... ... ... ... 54 tubes /row, 12.57 fins per inch, Aluminium
-height of matrix . ... ... ... ... ... ... ... ... ... ... ... . 524.2 mm (20.7 in)-width of matrix... ... ... ... ... ... ... ... ... ... ... ... . 570.0 mm (22.5 in)
-pressure cap setting . ... ... ... ... ... ... ... ... ... 110 kPa (13.1 lb/in)
Fan-diameter ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 457 mm (18 in)
-drive ratio .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 125:1
-number of blades.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 7
-material . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . plastic
-type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. puller
Airflow at rated speed
-2800 rev/min. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 67.8 m/min
-3000 rev/min. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 72.4 m/min
Airflow at maximum torque speed.. ... ... ... ... ... ... ... . 39.9 m/min
CoolantRecommended coolant: BS6580 - 1992, ASTM D3306 and PerkinsELC coolants to 1E1966
Total system capacity
-with radiator .. ... ... ... ... ... ... ... ... ... ... ... ... .. 8.45 litres (14.9 pt)
-without radiator . ... ... ... ... ... ... ... ... ... ... ... ... . 3.6 litres (6.3 pt)
Maximum permissible external
system resistance .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... . TBA kPa
Maximum top tank temperature . ... ... ... ... ... ... ...110 C (230 F)
Thermostat rise across engine... ... ... ... ... ... ... ... ... TBA C ( F)
Thermostat operation range... ... ... ...82 - 95 C (179.6 - 203.0 F)
Coolant pump drive type and ratio. ... ... ... ... ... belt driven, 125:1
Maximum static pressure head on water pump . ... ... ... . 30.4 kPa
Electrical system
Voltage... ... ... ... ... ... ... ... ... ... ... ... ... ... 12 V, negative ground
Alternator output ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 65 amps
Starter motor power ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 2,0 kW
Number of teeth on flywheel .. ... ... ... ... ... ... ... ... ... ... ... ... . 126
Number of teeth on pinion.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 9
Starter solenoid pull-in current .. ... ... ... ... ... ... ... ... ... TBA amps
Starter solenoid hold-in current . ... ... ... ... ... ... ... ... ... TBA amps
Note: For further information on the electrical system, refer to the
Application and Installation Manual.
Cold start recommendations
Notes:
Battery capacity is defined by the 20 hour rate
If a change to a low viscosity oil is made, the cranking torque
necessary at low ambient temperatures is much reduced. The
starting equipment has been selected to take advantage of
this. It is important to change to the appropriate multigrade oil
in anticipation of operating in low ambient temperatures
Breakaway current is dependent on battery capacity available.
Cables should be capable of handling the transient current
which may be up to double the steady cranking current.
Exhaust system
Maximum back pressure for total system ... ... 10,2 kPa (1.5 lb/in)Inside diameter of outlet flange... ... ... ... ... ... ... . 42 mm (1.65 in)
Temperature
Range
5to
-7C
-7to
-10C
-7to
-15C
-15to
-20C
Oil 20W 20W 10W 5W
Starter 2 kW 2 kW 2 kW 2 kW
Battery 647 647 647 655
Max
breakaway
current
TBA TBA TBA TBA
Cranking
currentTBA TBA TBA TBA
Aids Glowplugs
Minimum
mean
cranking
speed
180 rev/min
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Fuel system
Type of:
-injection ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Indirect
-fuel injection pump... ... ... ... ... ... ... ... ... ... ... ... ... cassette type
-fuel atomiser ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... pintle nozzle
Nozzle opening pressure ... ... ... ... ... ... ... ... 14,7 MPa (2132 lbf/in)
Fuel lift pump-flow/hour .. ... ... ... ... ... ... ... ... ... 1.05 litres/min (1.85 pints/min)
-pressure... ... ... ... ... ... ... ... ... ... ... ... ... ... ..10 kPa (1.45 lbf/in)
Maximum suction head at pump inlet ... ... ... ... ... ... ... ... ... 0,8 m
Maximum static pressure head. ... ... ... ... ... ... ... ... ... ... ... 3,0 m
Governor type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. Mechanical
Fuel specificationUSA FED Off Highway
Density . ... ... ... ... ... ... ... ... ... ... ... 0.840 - 0.865 (kg/l @ 15 C)
Viscosity ... ... ... ... ... ... ... ... ... ... ... ... 2.0 - 3.2 (mm/s @ 40 C)
Sulphur content ... ... ... ... ... ... ... ... 0.0007 - 0 0.0015 (% mass)
Cetane No. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 40 - 50
Europe Off Highway
EU 2004/26/EC Stage 3B/4
Density . ... ... ... ... ... ... ... ... ... ... ... 0.833 - 0.837 (kg/l @ 15 C)
Viscosity ... ... ... ... ... ... ... ... ... ... ... ... 2.3 - 3.3 (mm/s @ 40 C)
Sulphur content ... ... ... ... ... ... ... ... ... ... .. 0.001 Max. (% mass)
Cetane No. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 54 Max.
Fuel consumption (typical)
Induction system
Maximum air intake restriction-clean filter. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .3,0 kPa-dirty filter .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .8,0 kPa
-air filter type . ... ... ... ... ... ... ... ... ... ... ... ... ... .. dry element type
Lubrication system
Lubricating oil capacity-maximum... ... ... ... ... ... ... ... ... ... ... ... ... ... . 10,6 litres (18.7 pt)
-minimum ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 8,9 litres (15.7 pt)
Maximum engine operating angles -
front up, front down, right side, left side . ... ... ... ... ... ... ... ... . 35
Sump drain plug tapping size. ... ... ... ... ... ... ... ... ... ... ... ... M16Shutdown switch:
-pressure setting (when fitted) 29.4 to 68.6 kPa (4.26 to 9.95 lbf/in)
Lubricating oil flow at rated speed:
- @ 2800 rev/min ... ... ... ... ... ... ... ... 20,4 litres/min (4.5 gal/min)
- @ 3000 rev/min ... ... ... ... ... ... ... ... 21,9 litres/min (4.8 gal/min)
Lubricating oil pressure-relief valve opens .. ... ... ... ... ... ... 304 - 500 kPa (44 - 72 lbf/in)
-at maximum no-load speed... ... ... . 196 - 392 kPa (28 - 57 lbf/in)
-at rated no-load speed .. ... ... ... ... .120 - 392 kPa (17 - 57 lbf/in)
-at minimum speed. ... ... ... ... ... ... ... ... ... ... .. 49 kPa (7.1 lbf/in)
Maximum continuous oil temperature (in rail) ... ...125 C (257 F)
Recommended SAE viscosityA multi grade lubricating oil which conforms to API CH4 or ACEAE5 must be used, see illustration below:
Note: For additional notes on lubricating oil specifications, refer to
the Operation and Maintenance Manual
MountingsMax bending moment. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
Maximum static bending moment at
rear face of block ... ... ... ... ... ... ... ... ... ... ... ... ... TBA Nm (lbf ft)
Torque capability
Continuous . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 75.3 Nm
Intermittent . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 89.7 Nm
Fuel consum ption @ 100% power rating @ specified speed
rev/min 2800 3000
litres/hour 10,2 10,5
W1355
0W
5W20
10W30
15W40
20W50
20
-30 -20 -10 0 10 20 30 40 50oo
C-22 -4 14 32 50 68 86 104 122 F
30
40
Ambient temperarture
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All information in the document is substantially correct at the timeof printing but may be subsequently altered by the company.
Distributed by
400 Series 404D-22T
PublicationNo.
TPD1717E,
Issue2.P
erkinsEnginesCompanyLimited.
Perkins Engines Company Limited
Peterborough PE1 5NA United Kingdom
Telephone +44 (0) 1733 583000Fax +44 (0) 1733 582240
www.perkins.com