4016-61TRG2 4000 4016-61TRG3 · 2018-04-11 · Perkins Engines Company Limite d Peterborough, PE1...
Transcript of 4016-61TRG2 4000 4016-61TRG3 · 2018-04-11 · Perkins Engines Company Limite d Peterborough, PE1...
Perkins Engines Company LimitedPeterborough, PE1 5FQ, United KingdomTel: +44 (0)1733 583000Fax: +44 (0)1733 582240www.perkins.com
Copyright © 2013 Perkins Engines Company Limited, all rights reserved. No part of this document may be reproduced in any form or by any means, without prior written permission of Perkins Engines Company Limited. The information in this document is substantially correct at the time of printing and may be altered subsequently.
Series
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Publication No. TPD1822, November 2013.
Basic technical dataNumber of cylinders.. ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... 16
Cylinder arrangement .... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... .... 60° Vee
Cycle .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... .... 4 stroke
Induction system...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... Turbocharged
Combustion system .. ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .. Direct injection
Compression ratio.. .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ..13:1
Bore.. .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ....160 mm
Stroke .. ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ....190 mm
Cubic capacity .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... .... 61..123 litres
Direction of rotation.... ...... .... ...... .... ...... .... ...... ..Anticlockwise viewed on flywheel
Firing order ...... ..1A, 1B, 3A, 3B, 7A, 7B, 5A, 5B, 8A, 8B, 6A, 6B, 2A, 2B, 4A, 4B
Cylinder 1 .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ..Furthest from flywheel
Note: Cylinders designated ‘A’ are on the right hand side of the engine when viewed from the flywheel end..
Weight of Electrounit (engine only)Dry...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... .... 5570 kg
Wet .... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... .... 5847 kg
Overall dimensions of ElectrounitHeight .. ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... 2068 mm
Length.... ...... ...... ...... ...... ...... .... .... .... ...... .... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... 3350 mm
Width...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... .... ...... .... ...... .... ...... ...... ...... ...... ...... ....1652 mm
Centre of gravityForward of rear face of cylinder block .... ...... .... ...... .... ...... .... ...... .... ...... .... ....900 mm
Above crankshaft centre line (wet).... ...... ...... ...... ...... ...... ...... ...... ...... .... ...... .... ...... 50 mm
Moments of inertiaEngine.... ...... ...... .... .... ...... .. .. ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ......11..15 kgm²
Flywheel...... ...... ........ ...... .... .. ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ......9..57 kgm²
Cyclic irregularity, engine/flywheel Prime power4016-61TRG1 .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... ....1:290
4016-61TRG2 .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... ....1:277
4016-61TRG3 .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... ....1:260
RatingsSteady state speed stability at constant load ...... ...... .... .... ...... ...... ...... ...... ± 0..25%
Electrical ratings are based on average alternator efficiency and are for guidance only (0..8 power factor being used)..
Operating pointEngine speed ...... ...... ...... ...... ...... ...... ...... ...... ...... .. .... ...... .... ...... .... .. .... ...... ...... ...... ...... .. 1500 rpm
Inlet manifold mixture temperature ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... 45°C
Cooling water exit temperature.. ...... ...... ...... ...... .... ...... .... .. .. ...... ...... ...... ...... ...... .... < 98°C
Fuel dataTo conform to BS2869 class A2 or BS EN590..
PerformanceSound pressure level 1500 rpm
4016-61TRG1 .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... 110 dB(A)
4016-61TRG2 .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... 111 dB(A)
4016-61TRG3 .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... 112 dB(A)
Note: All data based on operation to ISO 3046/1, BS 5514 and DIN 6271 standard reference conditions..
Note: For engines operating in ambient conditions other than the standard reference conditions stated below, a suitable derate must be applied
Note: Derate tables for increased ambient temperature and/or altitude are available, please contact Perkins Applications Department..
Test conditionsAir temperature.. ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... .... .. .... ...... .. .. ...... ...... ...... ...... ...... .. 25°C
Barometric pressure.... ...... ...... ...... ...... ...... ...... ...... .... .. .... ...... .. .. ...... ...... ...... ...... ...... ...... 100 kPa
Relative humidity...... ...... ...... ...... ...... ...... ...... ...... ...... ...... .... ...... .... ...... ...... ...... ...... ...... ...... ...... .. ..50%
Air inlet restriction at maximum power (nominal) .... .. .... ...... ...... ...... ...... .. 2..5 kPa
Exhaust back pressure (nominal) .. ...... ...... ...... ...... .......... ...... .... .... ...... ...... ...... ...... .. 3 kPa
Fuel temperature (inlet pump)...... ...... ...... ...... ...... .... ...... .... .... .. ...... ...... 58°C maximum
40004016-61TRG14016-61TRG24016-61TRG31269 - 2074 kWm (Gross) @ 1500 rpm Emissions compliant
Electrounit
Perkins Engines Company LimitedPeterborough, PE1 5FQ, United KingdomTel: +44 (0)1733 583000Fax: +44 (0)1733 582240www.perkins.com
Copyright © 2013 Perkins Engines Company Limited, all rights reserved. No part of this document may be reproduced in any form or by any means, without prior written permission of Perkins Engines Company Limited. The information in this document is substantially correct at the time of printing and may be altered subsequently.
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Publication No. TPD1822, November 2013.
General installation
4016-61TRG1
Designation Units Baseload power Prime power Standby power
Gross engine power kWb 1269 1648 1774
Gross BMEP kPa 1661 2157 2322
Combustion air flow m³/min 125 160 170
Exhaust gas temperature, after turbo °C 425 440 460
Exhaust gas flow (max..) at atmospheric pressure m³/min 400
Boost pressure ratio :1 3..7
Mechanical efficiency % 89 91 92
Overall thermal efficiency % 37 36 36
Friction power and pumping losses kWm 160
Mean piston speed m/s 9..5
Engine coolant flow (minimum) litres/s 23
Typical Genset electrical output 0..8pf 25°C (100 kPa)kWe 1120 1480 1600
kVA 1400 1850 2000
Assumed alternator efficiency % 95
Note: All quoted gross engine powers include an allowance of 1..5% for installation variances..
Note: Not to be used for CHP design purposes (indicative figures only).. Consult Perkins Engines Company Limited.. Assumes complete combustion..
Rating definitionsBaseload powerUnlimited hours usage with an average load factor of 100% of the published Baseload power.. No overload is permitted on Baseload power..
Prime powerUnlimited hours usage with an average load factor of 80% of the published Prime power over each 24 hour period.. A 10% overload is available for 1 hour in every 12 hour operation..
Standby powerLimited to 500 hours annual usage with an average load factor of 80% of the published Standby power rating over each 24 hour period.. Up to 300 hours of annual usage may be run continuously.. No overload is permitted on Standby power..
Energy balance
4016-61TRG1
Designation Units Baseload power Prime power Standby power
Energy in fuel kWt 3183 4239 4608
Energy in power output (gross) kWb 1269 1648 1774
Energy to exhaust kWt 1115 1479 1580
Energy to coolant and oil kWt 456 529 565
Energy to radiation kWt 73 111 130
Energy to charge cooler kWt 270 472 541
Note: Not to be used for CHP design purposes (indicative figures only).. Consult Perkins Engines Company Limited..
Perkins Engines Company LimitedPeterborough, PE1 5FQ, United KingdomTel: +44 (0)1733 583000Fax: +44 (0)1733 582240www.perkins.com
Copyright © 2013 Perkins Engines Company Limited, all rights reserved. No part of this document may be reproduced in any form or by any means, without prior written permission of Perkins Engines Company Limited. The information in this document is substantially correct at the time of printing and may be altered subsequently.
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Publication No. TPD1822, November 2013.
General installation
4016-61TRG2
Designation Units Baseload power Prime power Standby power
Gross engine power kWb 1437 1774 1985
Gross BMEP kPa 1881 2322 2598
Combustion air flow m³/min 140 169 184
Exhaust gas temperature, after turbo °C 420 440 460
Exhaust gas flow (max..) at atmospheric pressure m³/min 460
Boost pressure ratio :1 4
Mechanical efficiency % 90 92 93
Overall thermal efficiency % 40 39 37
Friction power and pumping losses kWm 160
Mean piston speed m/s 9..5
Engine coolant flow (minimum) litres/s 23
Typical Genset electrical output 0..8pf 25°C (100 kPa)kWe 1280 1600 1800
kVA 1600 2000 2250
Assumed alternator efficiency % 95
Note: All quoted gross engine powers include an allowance of 1..5% for installation variances..
Note: Not to be used for CHP design purposes (indicative figures only).. Consult Perkins Engines Company Limited.. Assumes complete combustion..
Rating definitionsBaseload powerUnlimited hours usage with an average load factor of 100% of the published Baseload power.. No overload is permitted on Baseload power..
Prime powerUnlimited hours usage with an average load factor of 80% of the published Prime power over each 24 hour period.. A 10% overload is available for 1 hour in every 12 hour operation..
Standby powerLimited to 500 hours annual usage with an average load factor of 80% of the published Standby power rating over each 24 hour period.. Up to 300 hours of annual usage may be run continuously.. No overload is permitted on Standby power..
Energy balance
4016-61TRG2
Designation Units Baseload power Prime power Standby power
Energy in fuel kWt 3609 4572 5312
Energy in power output (gross) kWb 1437 1774 1985
Energy to exhaust kWt 1259 1586 1854
Energy to coolant and oil kWt 454 535 584
Energy to radiation kWt 111 149 234
Energy to charge cooler kWt 348 528 655
Note: Not to be used for CHP design purposes (indicative figures only).. Consult Perkins Engines Company Limited
Perkins Engines Company LimitedPeterborough, PE1 5FQ, United KingdomTel: +44 (0)1733 583000Fax: +44 (0)1733 582240www.perkins.com
Copyright © 2013 Perkins Engines Company Limited, all rights reserved. No part of this document may be reproduced in any form or by any means, without prior written permission of Perkins Engines Company Limited. The information in this document is substantially correct at the time of printing and may be altered subsequently.
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Publication No. TPD1822, November 2013.
General installation
4016-61TRG3
Designation Units Baseload power Prime power Standby power
Gross engine power kWb 1600 1975 2074
Gross BMEP kPa 2094 2585 2857
Combustion air flow m³/min 153 183 190
Exhaust gas temperature, after turbo °C 430 460 475
Exhaust gas flow (max..) at atmospheric pressure m³/min 460
Boost pressure ratio :1 4
Mechanical efficiency % 91 93 93
Overall thermal efficiency % 40 38 37
Friction power and pumping losses kWm 160
Mean piston speed m/s 9..5
Engine coolant flow (minimum) l/s 23
Typical Genset electrical output 0..8pf 25°C (100 kPa)kWe 1440 1800 1850
kVA 1800 2250 2350
Assumed alternator efficiency % 96
Note: All quoted gross engine powers include an allowance of 1..5% for installation variances..
Note: Not to be used for CHP design purposes (indicative figures only).. Consult Perkins Engines Company Limited.. Assumes complete combustion..
Rating definitionsBaseload powerUnlimited hours usage with an average load factor of 100% of the published Baseload power.. No overload is permitted on Baseload power..
Prime powerUnlimited hours usage with an average load factor of 80% of the published Prime power over each 24 hour period.. A 5% overload is available for 1 hour in every 12 hour operation..
Standby powerLimited to 500 hours annual usage with an average load factor of 80% of the published Standby power rating over each 24 hour period.. Up to 300 hours of annual usage may be run continuously.. No overload is permitted on Standby power..
Energy balance
4016-61TRG3
Designation Units Baseload power Prime power Standby power
Energy in fuel kWt 4010 5241 5594
Energy in power output (gross) kWb 1600 1975 2074
Energy to exhaust kWt 1400 1837 1976
Energy to coolant and oil kWt 497 597 600
Energy to radiation kWt 86 186 241
Energy to charge cooler kWt 427 646 703
Note: Not to be used for CHP design purposes (indicative figures only).. Consult Perkins Engines Company Limited..
Perkins Engines Company LimitedPeterborough, PE1 5FQ, United KingdomTel: +44 (0)1733 583000Fax: +44 (0)1733 582240www.perkins.com
Copyright © 2013 Perkins Engines Company Limited, all rights reserved. No part of this document may be reproduced in any form or by any means, without prior written permission of Perkins Engines Company Limited. The information in this document is substantially correct at the time of printing and may be altered subsequently.
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Publication No. TPD1822, November 2013.
Cooling system
For details of recommended coolant specifications, please refer to the Operation and Maintenance Manual (OMM) for this engine model..
Maximum pressure in crankcase water jacket ...... .. .... .... .... ...... ...... ...... .. 170 kPaMaximum top tank temperature (standby)...... ...... ...... ...... .. .... ...... ...... ...... ...... ......98°CMaximum static pressure on pump ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... .. .... 70 kPa
Total coolant capacity:Electrounit (engine only) .. ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... .... 95 litresMaximum permissible restriction to coolant pump flow .. .... ...... .... ...... 30 kPaThermostat operating range .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... 71 - 85°CAmbient cooling clearance (Standby power) based on air temperature at fan of 6°C above the ambient .... .... ...... .... dependent on radiator selectionTemperature rise across the engine (Standby power) with inhibited coolant @ 1500 rpm ...... .... ...... .... ...... 5 - 9°C (depending on rating)Coolant temperature shutdown switch setting.. .. ...... .... ...... .... ...... 101°C (rising)Coolant immersion heater capacity (2 of).. .... ...... .... ...... .... ...... .... ..4 kWe (each)
Water jacket cooling data
Coolant flow 21 litres/s
Coolant exit temperature (max) 98ºC
Coolant inlet temperature (min) 70ºC
Coolant inlet temperature (max) 80ºC
Water Jacket coolant pumpSpeed .. ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... 1..4 x e rpmMethod of drive .. ...... ...... ...... ...... .... .... ...... .... ...... .... ...... .... ...... .... .... ...... ...... ...... Engine driven
Secondary water circuitCoolant flow 12 litres/s
Maximum permissible restriction to coolant pump flow 60 kPa
Coolant inlet temperature (min) 10ºC
Coolant inlet temperature (max) refer to derate charts
Lubrication system
Total system capacityMaximum sump capacity ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... 213 litresMinimum sump capacity .. ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... 157 litresOil temperature at normal operating conditions.... ...... .... ...... .... ...... .... ...... .... 95 ºCOil temperature (in rail) - Maximum continuous operations .... .... ...... 105 ºC
Lubricating oil pressureAt rated speed ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... .... .... ...... ...... ...... ...... ..400 kPaMinimum @ 80 ºC ...... ...... ...... ...... ...... ...... .. ...... .... ...... .... .... ...... ...... ...... ...... ...... ...... ...... 340 kPaOil filter screen spacing ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... 40 micronsSump drain plug tapping size ...... ...... ...... ...... .. .... .... ...... .... ...... ...... ...... ...... ...... ...... ...... ...... ..G1Oil pump speed and drive method.. ...... .... ...... .... ...... 1..4 x e rpm engine drivenShutdown switch - pressure setting...... .... ...... .... ...... .... ...... .... ...... 193 kPa (falling)
Oil consumption
Prime power after running in (typically after 250 hours) 0..52 g/kWhr
Oil flow rate from pump 6..7 litres/sec
Recommended SAE viscosity
Multigrade oil conforming to API CG 15W/40 CH4 must be used..
Note: For additional notes on lubricating oil specifications, refer to the OMM..
Induction system
Maximum air intake restriction of engineClean filter.. ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... .... ...... .... .... .. ...... 1..24 kPaDirty filter...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... .... .. ...... .... ...... .... ...... ...... ...... ...... 3..71 kPaAir filter type...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... ..Donaldson
Exhaust system
Maximum back pressure for total systemExhaust outlet size (internal).... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... 2 x 254 mmExhaust outlet flange size ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... ..10 inch Table DBack pressure for total system at standby power ...... .... ...... .... ...... .... ..3..91 kPa
Note: For recommended pipe sizes see the Installation Manual..
Perkins Engines Company LimitedPeterborough, PE1 5FQ, United KingdomTel: +44 (0)1733 583000Fax: +44 (0)1733 582240www.perkins.com
Copyright © 2013 Perkins Engines Company Limited, all rights reserved. No part of this document may be reproduced in any form or by any means, without prior written permission of Perkins Engines Company Limited. The information in this document is substantially correct at the time of printing and may be altered subsequently.
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Publication No. TPD1822, November 2013.
Fuel systemRecommended fuel to conform to .. ...... .... ..BS2869 Class A2 or BS EN590Type of injection system.... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .. Direct injectionFuel injection pump.... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... Combined unit injectorFuel injector pressure .... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ..140 MpaLift pump type .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... DFMFuel delivery .... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... .. 1380 litres/hrHeat retained in fuel to tank.. .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... ..14 kWFuel inlet temperature to be less than .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... 58°CMaximum suction head at pump inlet .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... ....2..5 mMaximum static pressure head .... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... see manualFuel filter spacing .... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... 10 micronsGovernor type .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... ....ElectronicGoverning to .... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ....ISO 8528-5 2004Torque at the governor output shaft...... .... ...... .... ...... .... ...... .... ...... .... ...... .. 1..631 kgmTolerance on fuel consumption to.... ...... .... ...... .... ...... .... ...... .... ....ISO 8528-1 1993
Fuel consumption
4016-61TRG1
Rating g/kWh litres/hr
Standby 234 480
Prime power 233 447
Base load power 229 337
At 75% Prime power 229 337
At 50% Prime power 223 212
At 25% Prime power 230 109
4016-61TRG2
Rating g/kWh litres/hr
Standby 221 513
Prime power 214 442
Base load power 209 347
At 75% Prime power 206 317
At 50% Prime power 204 209
At 25% Prime power 210 107
4016-61TRG3
Rating g/kWh litres/hr
Standby 224 537
Prime power 220 503
Base load power 208 385
At 75% prime power 207 355
At 50% prime power 204 233
At 25% prime power 210 118
Note: Fuel consumption calculated on gross rated power, based on an assumed density of 0..862..
Note: All figures in the table above are based on gross mechanical output, for fuel consumption based on electrical output of the generating set contact your OEM..
Electrical systemVoltage ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ......24 voltsAltenator type.. .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... Insulated returnAlternator output ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... .. 55 ampsStarter motor type .. .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ..2 x 24 volt electricStarter motor power .. ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ....16..4 kWNumber of teeth on flywheel .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ....156Number of teeth on starter pinion.... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... 12Minimum cranking speed (0°C) .... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ....120 rpmStarter solenoid pull-in current @ -25 °C max .. .... ...... .... ...... .... ...... .... .. 30 ampsStarter solenoid hold-in current @ -25 °C max .... ...... .... ...... .... ...... .... ...... 9 ampsStop solenoid hold-in current .. ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... 1..1 amps
Engine mountingMaximum static bending moment at rear face of block .... .... ...... .... 1356 Nm
Cold start recommendations
Temperature range down to -10°C (14°F)Oil ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... API CG 15W/40Starter ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... 2 x 24 voltsBattery ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... 4 x 12 volts x 286 AhMax breakaway current .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... 2000 ampsCranking current ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... 957 ampsAids.... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... Block heatersMinimum mean cranking speed .. .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ....120 rpm
Note: Battery capacity is defined by the 20 hour rate..
Note: The oil specification should be for the minimum ambient temperature as the oil will not be warmed by the immersion heater..
Note: Breakaway current is dependant on battery capacity available..Cables should be capable of handling transient current which may be up to double the steady cranking current..
Perkins Engines Company LimitedPeterborough, PE1 5FQ, United KingdomTel: +44 (0)1733 583000Fax: +44 (0)1733 582240www.perkins.com
Copyright © 2013 Perkins Engines Company Limited, all rights reserved. No part of this document may be reproduced in any form or by any means, without prior written permission of Perkins Engines Company Limited. The information in this document is substantially correct at the time of printing and may be altered subsequently.
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Publication No. TPD1822, November 2013.
Emissions
RatingGerman
TA Luft @ <3 MWGerman
TA Luft @ >3 MWFrench Limits
2000 @ <500 hours/yearFrench Limits
1500 @ >500 hours/year
4016-61TRG1 - Spill timing 10°
Baseload N/A N/A N/A No
Prime power N/A Yes Yes No
4016-61TRG2 - Spill timing 11°
Baseload N/A Yes Yes No
Prime power N/A Yes Yes No
4016-61TRG3 - Spill timing 11°
Baseload N/A Yes Yes No
Prime power N/A Yes Yes No
German TA Luft legislation (1986) limits:
lNOx ≤ 2000 mg/Nm³lCO ≤ 650 mg/Nm³lHC ≤ 150 mg/Nm³lPM ≤ 50 mg/Nm³
All tests were conducted using an engine installed and serviced to Perkins Engines Company Limited recommendations..
Applied load is a percentage of generator electrical output efficiency as published in the general installation section of this data sheet..
Typical load acceptance
Initial load acceptance when engine reaches rated speed (15 seconds maximum after engine starts to crank)
2nd load step after speed recovery
Prime power %Load kWm nett/
kWe
Transient frequency
deviation %
Frequency recovery time
secondsPrime power %
Load kWm nett/kWe
Transient frequency
deviation %
Frequency recovery time
seconds
4016-61TRG1
60 944 / 920 ≤ -10 5 40 614 / 600 ≤ -10 5
4016-61TRG2
56 944 / 920 ≤ -10 5 44 740 / 720 ≤ -10 5
4016-61TRG3
50 944 / 920 ≤ -10 5 50 944 / 920 ≤ -10 5
The figures shown in the table above were obtained under the following test conditions:
Engine block temperature (cold) .. .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... 45°CAmbient temperature ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... 25°CGoverning mode ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... IsochronousAlternator inertia ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... 55 kgm²Under frequency roll off (UFRO) point set to ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... 49..5 HzUFRO rate set to ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... .. 16 volts/HzLAM on /off.... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... On
All tests were conducted using an engine installed and serviced to Perkins Engine Company Limited recommendations..
The information given on this Technical Data Sheet is for guidance only.. For ratings other than those shown, please contact Perkins Engines Company Limited..
Perkins Engines Company LimitedPeterborough, PE1 5FQ, United KingdomTel: +44 (0)1733 583000Fax: +44 (0)1733 582240www.perkins.com
Copyright © 2013 Perkins Engines Company Limited, all rights reserved. No part of this document may be reproduced in any form or by any means, without prior written permission of Perkins Engines Company Limited. The information in this document is substantially correct at the time of printing and may be altered subsequently.
8 of 13
Publication No. TPD1822, November 2013.
Noise DataNoise levelsThe figures for total noise levels are typical for an engine running at the continuous Baseload power rating in a semi-reverberant environment and measured at a distance of one metre from the periphery of the engine (sound pressure level re: -20 x 10-6 pa)..
Ambient noise level .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... .... ...... ..78 dB(A)
Octave analysisThe following histogram shows an octave band analysis at the position of the maximum noise level..
7
45
6
1
2
3Engine
Rear
Front
Frequency, Hz
No
ise,
dB
(A)
120
110
100
90
80
70
60
31..5 63 125 250 500 1000 2000 4000 8000 16000
1/3 octave analysis (1500 rpm) at position 7
POSITION 1
4016-61TRG1 107 dB(A)
4016-61TRG2 107 dB(A)
4016-61TRG3 107 dB(A)POSITION 2
4016-61TRG1 110 dB(A)
4016-61TRG2 111 dB(A)
4016-61TRG3 111 dB(A)
POSITION 3
4016-61TRG1 110 dB(A)
4016-61TRG2 110 dB(A)
4016-61TRG3 111 dB(A)
POSITION 4
4016-61TRG1 109 dB(A)
4016-61TRG2 111 dB(A)
4016-61TRG3 111 dB(A)
POSITION 7
4016-61TRG1 110 dB(A)
4016-61TRG2 111 dB(A)
4016-61TRG3 112 dB(A)
POSITION 6
4016-61TRG1 110 dB(A)
4016-61TRG2 110 dB(A)
4016-61TRG3 111 dB(A)
POSITION 5
4016-61TRG1 109 dB(A)
4016-61TRG2 109 dB(A)
4016-61TRG3 111 dB(A)
Perkins Engines Company LimitedPeterborough, PE1 5FQ, United KingdomTel: +44 (0)1733 583000Fax: +44 (0)1733 582240www.perkins.com
Copyright © 2013 Perkins Engines Company Limited, all rights reserved. No part of this document may be reproduced in any form or by any means, without prior written permission of Perkins Engines Company Limited. The information in this document is substantially correct at the time of printing and may be altered subsequently.
9 of 13
Publication No. TPD1822, November 2013.
4016-61TRG1 - Left side view
2128
189
1846
73.5
FUE
L LE
AK-O
FFCO
NN, N
O F
UEL
COO
LER
FITT
ED.
178
PRIM
ARY
WAT
ERO
UTLE
T CO
NN.
1 EA
CH S
IDE.
1700
25
320
480
866
391
3
398
WAT
ERIN
LET
3392
OVE
RALL
LEN
GTH
G 3/
8" TA
PPIN
G FO
RLU
B. O
IL TE
MP.C
ONN
.
AIR
FILT
ER IN
LET
2 EA
CH S
IDE
REAR
LIF
TING
BRA
CKET
ENGI
NE O
NLY
1 EA
CH S
IDE
CRAN
KCAS
E IN
SPEC
TIO
N CO
VERS
OIL
CO
OLE
R DR
AIN
TAP
1 EA
CH S
IDE
LUB.
OIL
CO
OLE
R1
EACH
SID
E
LUB.
OIL
FIL
LER
LUB.
OIL
DIP
STIC
K
LOW
OIL
PRE
SSUR
E SW
ITCH
1 EA
CH S
IDE.
SIDE
VIE
W B
BAN
K
FUEL
LEA
K-O
FFCO
NNEC
TOR
24V
AIR
SHUT
-OFF
VALV
EEN
ERGI
SED
TO C
LOSE
.1
EACH
SID
E
q C
RANK
SHAF
TFRONT FACE C/CASE
REAR FACE C/CASE
REAR FACE FLYWHEEL HSG
SUM
P DR
AIN
PLUG
G1"
1 EA
CH S
IDE
G 1/
4" TA
PPIN
G FO
RLU
B.O
IL P
RESS
CO
NN.
SECO
NDAR
Y W
ATER IN
LET
TORS
IONA
L VIB
RATI
ON
DAM
PER
(SIN
GLE
STAN
DARD
AND
TWIN
OPT
IONA
L)
SECO
NDAR
Y W
ATER
PUM
P
Perkins Engines Company LimitedPeterborough, PE1 5FQ, United KingdomTel: +44 (0)1733 583000Fax: +44 (0)1733 582240www.perkins.com
Copyright © 2013 Perkins Engines Company Limited, all rights reserved. No part of this document may be reproduced in any form or by any means, without prior written permission of Perkins Engines Company Limited. The information in this document is substantially correct at the time of printing and may be altered subsequently.
10 of 13
Publication No. TPD1822, November 2013.
4016-61TRG1 - Front view
12.5
REA
R LI
FTIN
G BR
ACKE
T
Ø26
.5 R
EAR
LIFT
ING
BRAC
KET
237
237
938
631
REAR
LIF
TING
BRAC
KET
370
1272
315
315
729
385
554
509
REAR
LIF
TING
BRA
CKET
509
REAR
LIF
TING
BRA
CKET
475
475
182
353
681
681
275
106
275
150
FRO
NT V
IEW
EXHA
UST
OUT
LET
ELBO
W1
EACH
SID
E.SE
E FL
ANGE
DET
AIL.
SYST
EM P
IPEW
ORK
MUS
T BE
ADEQ
UATE
LY S
UPPO
RTED
TOEN
SURE
THAT
NO
LOAD
ISEX
ERTE
D O
N TU
RBO
CHAR
GERS
AIR
FILT
ER R
ESTR
ICTI
ON
INDI
CATO
R. 2
EACH
SID
E.
n
20 H
OLE
FRO
NT L
IFTI
NG B
RACK
ET (E
NGIN
E O
NLY)
1 E
ACH
SIDE
.
FUEL
LEA
K-O
FF C
ONN
TO S
UIT
15m
m O
/D P
IPE.
`BIT
E` T
YPE
NON
RETU
RNVA
LVE
SUPP
LIED
1 EA
CH S
IDE
(NO
FUE
L CO
OLE
R)
FUEL
INLE
T CO
NNEC
TIO
N n
15(O
UTSI
DE) S
TEEL
PIP
E.M
AXIM
UM F
UEL
LIFT
2.5
MET
RES
WHE
N FU
EL TA
NK O
UTLE
T IS
LOW
ER TH
AN L
IFT
PUM
P IN
LET
ANO
N-RE
TURN
VALV
E M
UST
BEFI
TTED
AT
FUEL
TANK
. IF M
AXFU
EL L
IFT
FIGU
RE IS
EXC
EEDE
DCO
NSUL
T PE
RKIN
S TEC
HNIC
AL D
EPT. TW
IN F
UEL
FILT
ER/
WAT
ER S
EPAR
ATO
R
THER
MO
STAT
HO
USIN
G1
EACH
SID
E
ELEC
TRO
NIC
ACTU
ATO
R1
EACH
SID
E
q C
RANK
SHAF
T
q CRANKSHAFT
n
76 P
RIM
ARY
WAT
ER IN
LET
BOTH
SID
ES
77 O
/DIA
PRI
MAR
Y W
ATER
O
UTLE
T CO
NNEC
TIO
N 1
EACH
SID
E
76.2
O/D
IA S
ECO
NDAR
Y W
ATER
OUT
LET
CONN
ECTI
ON
76.2
O/D
IA S
ECO
NDAR
YW
ATER
INLE
T CO
NNEC
TIO
N
REAR
LIF
TING
BRA
CKET
1 EA
CH S
IDE
Perkins Engines Company LimitedPeterborough, PE1 5FQ, United KingdomTel: +44 (0)1733 583000Fax: +44 (0)1733 582240www.perkins.com
Copyright © 2013 Perkins Engines Company Limited, all rights reserved. No part of this document may be reproduced in any form or by any means, without prior written permission of Perkins Engines Company Limited. The information in this document is substantially correct at the time of printing and may be altered subsequently.
11 of 13
Publication No. TPD1822, November 2013.
4016-61TRG1 - Right side view
11.6
FRO
NT
LIFT
ING
BRA
CKE
T
28.5
LEA
K O
FF
CON
NEC
TIO
NN
O F
UEL
CO
OLE
RFI
TTED
20 F
UEL
INLE
TCO
NN
ECTI
ON
.
70
SECO
ND
ARY
WAT
ERO
UTL
ET
1820
REA
R LI
FTIN
G B
RAC
KET
SID
E VI
EW A
BA
NK
H.W
.PRO
TEC
TIO
N S
WIT
CH
1 E
AC
H S
IDE
EXH
AU
ST G
AS
HIG
H T
EMP
PRO
TEC
TIO
N M
OD
ULE
DU
AL
24V
STA
RTER
S
LUB
OIL
FIL
TERS
3 EA
CH
SID
E
STA
RTER
REL
AYS
FUEL
HA
ND
PRI
MIN
G P
UM
P
FUEL
LIF
T PU
MP
LUB.
OIL
PU
MP
24 V
ALT
ERN
ATO
R
CRA
NKC
ASE
BRE
ATH
ER 1
EA
CH
SID
ESU
PPLI
ED W
ITH
FLE
XIBL
E PI
PE51
INSI
DE
x 86
5 LG
q C
RAN
KSH
AFT
G 3
/8" T
APP
ING
FO
RLU
B. O
IL T
EMP.
CON
N.
G3/
8"; G
1/2"
AN
D R
p 1/
2" T
APP
ING
SIN
TH
ERM
OST
AT H
OU
SIN
G1
EAC
H S
IDE
FRONT FACE C/CASE
G 1
/4" T
APP
ING
FO
RLU
B. O
IL P
RESS
CO
NN
.
ELEC
TRO
NIC
CO
NTR
OL
UN
IT F
OR
AC
TUAT
OR
Perkins Engines Company LimitedPeterborough, PE1 5FQ, United KingdomTel: +44 (0)1733 583000Fax: +44 (0)1733 582240www.perkins.com
Copyright © 2013 Perkins Engines Company Limited, all rights reserved. No part of this document may be reproduced in any form or by any means, without prior written permission of Perkins Engines Company Limited. The information in this document is substantially correct at the time of printing and may be altered subsequently.
12 of 13
Publication No. TPD1822, November 2013.
4016-61TRG1 - Rear view
11°
70 REQUIRED FORSUMP REMOVAL
25
1660 OVERALL WIDTH
2076OVERALLHEIGHT
210 210
630 630
1225 qAIR FILTER
235.4
650.5
249
178178
39 REQUIRED FORFILTER REMOVAL
A BANKB BANK
REAR VIEW
ROTATION
SUMP DRAIN PLUG
q C
RANK
SHAF
T
q CRANKSHAFT
16 HOLES M12 x 21 DEEPEQUALLY SPACED AS SHOWNON n 851 (33.5") PC(SAE J617 '00')
FLYWHEEL STANDARD BUILDSAE J620 SIZE 18OPTION BUILD SAE J620 SIZE 21SEE DETAIL VIEWS
Perkins Engines Company LimitedPeterborough, PE1 5FQ, United KingdomTel: +44 (0)1733 583000Fax: +44 (0)1733 582240www.perkins.com
Copyright © 2013 Perkins Engines Company Limited, all rights reserved. No part of this document may be reproduced in any form or by any means, without prior written permission of Perkins Engines Company Limited. The information in this document is substantially correct at the time of printing and may be altered subsequently.
13 of 13
Publication No. TPD1822, November 2013.
2
Ø439.959 Ø486.959
Ø476.784476.684 Ø581.62
581.37
Ø628
10
15.7
Ø100.035 100.000
STANDARD BUILD
DETAIL OF SAE J620 SIZE 18FLYWHEEL AND SAE J617 No. 00 FLYWHEEL
HOUSING (METRIC TAPPINGS)
SCALE 1:5
6 HOLES M16 x 30DEEP EQUI SPACEDON n 543 (21.38") PC
Ø226.073
25.5 x 4
546
FRO
NT FA
CE C
/CAS
E
OPTION BUILD
DETAIL OF PULLEY OPTION
SCALE 1:5
CRANKSHAFT PULLEY5 GROOVE FOR SPC ANDC SECTION BELTS TOBS3790:1995
Ø250Ø406
8 HOLES DRILL �22 THRO
EQUI-SPACEDON 356.P.C.DIA
22°
DETAIL OF EXHAUST OUTLET FLANGE(B.S.10 TABLE D)
SCALE 1:5
Ø535.868
Ø525.493525.393
Ø480.868
5.7
10
Ø628
Ø100.035 100.000 Ø582.822
582.572
OPTION BUILD
DETAIL OF OPTIONAL SAE J620 SIZE 21FLYWHEEL AND SAE J617 No. 00 FLYWHEEL
HOUSING (METRIC TAPPINGS)
SCALE 1:5
12 HOLES M16 x 30DEEP EQUI SPACEDON n 641.35 (25.25") PC
480
275
OPTION BUILD
SCALE 1:10
DETAIL OF SECONDARY WATER INLET POSITIONFOR OPTION BUILD WITHOUT SECONDARY
WATER PUMP
FRO
NT FA
CEC/
CASE
q CRANKSHAFT
175.6
4
154
70
60
91
435
2254
112.5
98
451
135
222
500
1000
8 HOLES n 22
REA
R FA
CE
FLY
WH
EEL
HSG
PLAN VIEW OF SUPPORT PADS
FRO
NT
FAC
E C
/CA
SE
LC CRANKSHAFT
4016-61TRG1 - Accessories view