4 Failure Analysis of Semiconductor Devices Failure Analysis of Semiconductor Devices T04007BE-4...
Transcript of 4 Failure Analysis of Semiconductor Devices Failure Analysis of Semiconductor Devices T04007BE-4...
4 Failure Analysis of SemiconductorDevices
Contents
4.1 Importance of Failure Analysis 4- 1
4.2 Procedures for Failure Analysis 4- 1
4.2.1 Confirmation of information on failure 4- 4
4.2.2 External observation 4- 4
4.2.3 Confirmation of characteristic analysis/
failure mode 4- 4
4.2.4 Nondestructive analysis 4- 5
4.2.5 Unsealing 4- 7
4.2.6 Internal observation and measurement 4- 8
4.2.7 Search for failure locations 4-11
4.2.8 Processing technology for analyses 4-15
4.2.9 Surface microanalysis 4-17
i
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-1
4. Failure Analysis of Semiconductor Devices
4.1 Importance of Failure AnalysisFailure analysis is the process of investigating semiconductor devices after failure by electric measurement,
and by physical and chemical analysis techniques if necessary, to confirm the reported failure and clarify the
failure mode or mechanism.
Progress of semiconductor devices has rapidly accelerated toward high integration, high density and high
functionality. In addition, use applications are widely penetrated into various civil and industrial fields.
Our company tries to consider high reliability through the design, development and manufacturing processes
of semiconductor devices with the goal of “zero failures” and to provide those products to customers.
However, it is impossible to eliminate all failures.
So, our company analyzes failures occurring during the manufacturing process, reliability test, mounting
process at the customer’s site and in the market (field), investigates the failure mechanism and cause thoroughly,
and feeds them back to each department in charge to prevent a failure from recurring.
4.2 Procedures for Failure AnalysisFigure 4.1 and Table 4.1 respectively show the procedures for failure analysis and an example of devices
to be used. When conducting failure analysis, it is recommended to adopt unified procedures, and it is
important to promote failure analysis so as to obtain information required to determine the failure mechanism.
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-2
Figure 4.1 Procedures of failure analysis
Arising failure
Confirmation of failure information
External observation
Characteristic analysis
Nondestructive analysis
Unsealing
Confirmation of symptoms
Microscopic observation
Probe determination
Etching/lapping
Analysis result
Feedback
Detailed chemical physical analysis
SEM analysis
Baking
Source origin
Reliability testProcessBurn-inMarket
Product class nameManufacturing codeStatus of useSymptom of failure
Discoloration/deformationAttachment of foreign substancesCrack
Check according to product specificationsOperation according to application circuitsV-I between terminalsVibrationHeatingCoolingCondition change of characteristic operationDamaged circuit analysis
X-ray fluoroscopyUltrasonic flaw detection analysis
Mechanical unsealingChemical solutionPlasma etching
Probe static characteristic measurementProbe dynamic characteristic measurement
Microscopic observationPhotomicrographyCross-section photographVideo monitorLiquid crystal analysis
Secondary electron imageReflection electron imageVoltage contrast imageElectromotive force imageEB tester
EPMASIMSAES
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-3
Table 4.1 Examples of main equipment used for failure analysis
Purpose
Stereoscopic microscopeMetallographic microscopeInfrared microscopeUltrasonic microscopeX-ray fluoroscopeUltrasonic flaw detection equipmentLiquid crystal analysis equipmentEmission microscopic analysis equipmentPhotographic projection equipmentScanning electron microscope (SEM)Transmission electron microscope (TEM)OBIC/OBIRCH equipment
Curve tracerTransistor tester/IC testerLSI tester/memory testerEB testerOscilloscopePulse oscillatorAmmeter/voltmeterNoise meterLaser testerCV meterLCR meterManipulatorSR tester
Electron probe micro analyzer (EPMA)X-ray fluorescence spectrometerAuger electron spectroscopy (AES)Ion micro analyzer (IMA)Electron beam diffraction analyzerX-ray diffraction analyzerElectron spectroscopy analyzer (ESCA)Infrared absorption spectrometerEmission spectrophotometerAtomic absorption spectrometerIon chromatography equipmentGas chromatography equipmentMass spectrometer
Cutting machine/Grinding equipmentSample packing devicePackage unsealing equipmentPlasma etcherDeposition equipmentDraft (discharge air/wastewater)Etching liquidClean benchUltrasonic disc cutterLaser cutterFIB
NanoSpec (trade name)EllipsometerTalystep (trade name)Tunneling microscope
Equipment
Observation
Electrical characteristic measurement
Elemental analysis
Sample preparation
Thickness/shape measurement
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-4
4.2.1 Confirmation of information on failureWhen obtaining the device to be analyzed and to analyze the failure, it is necessary to confirm the following
items.
Product class name, manufacturer name, product specification, serial number (manufacturing time)
Delivery time, contents of receiving inspection, implementation time
Implemented device, implementation condition, circuit, device position in the circuit
Failure occurrence status (use environment, use conditions, period of use, failure occurrence time)
Failure mode (any of complete failure, gradual failure and intermittent failure; electric characteristic,
failure rate)
Route and period from failure occurrence to obtainment of failed products
By studying the above information well, the contents of failure and the failure mechanism can be estimated
to some extent and concrete procedures of later failure analyses can be determined.
The number of the failed devices is usually small and there are many cases with only one. Mistakes in
analysis procedures may lead to not only the destruction of samples but also an unknown cause of failure.
Before starting failure analyses, it is vital to gather and confirm information well. During analyses, it is
important to prepare non-defective products and carry on the analysis while comparing with them.
4.2.2 External observationThe failure analysis begins with observing the failed devices well and confirming the failure mode.
Stereoscopic microscopes (with 5 to 100 times power) are the most suitable for the external observation. Pay
attention to the appearance of encapsulation resin (discoloration, attachment of foreign substances, crack)
and the appearance of leads (plating, soldering, migration, whisker, fracture). If necessary, observe with
higher-power optical microscopes or scanning electron microscopes. If there is a foreign substance, identify
the element using the surface micro-analyzer described later. If the existence of a crack is suspected, detect the
position and the size using ultrasonic flaw detection equipment (SAT analysis).
4.2.3 Confirmation of characteristic analysis/failure modeAfter the external observation, confirm the failure mode. Check the operating conditions of circuits using
curve tracers, oscilloscopes or LSI testers or the like, and compare them with the characteristics of product
specifications and non-defective products. If the failure does not reappear, measure at high temperature or
after vibration tests. If the failure is not found, it may not be caused by the device itself, so it is necessary to
study the occurrence status again.
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-5
4.2.4 Nondestructive analysisa) X-ray fluoroscopy
This is the method to observe the internal state nondestructively without unsealing the package of the device.
As the transmission rate of X-rays differs according to the quality of materials or the thickness, the internal
structure is obtained as a contrast image of the X-ray. Aluminum (Al), silicon (Si) and the like with light
atomic weight have a high transmission rate and are difficult to identify, but gold (Au), cupper (Cu), iron (Fe),
solder (Sn, Bi, Ag, Pd) and the like have a low transmission rate, so the state can be identified easily. The state
of bonding wires (wire breakage, short-circuit, wire flow), the state of die bond (spread/void), voids and the
like in the encapsulation resin can be confirmed (Figure 4.2 and Figure 4.3). Recently there is equipment
with small X-ray focus (1 μm to 10 μm) and it is applied to the analysis of compact packages such as CSP (chip
size package) or TCP (tape carrier package).
Figure 4.2 Case example of Figure 4.3 Case example of X-ray analysis of
X-ray analysis of wire flow short-circuit between CSP bumps
Places short-circuited by the attachment of foreign
Au bump
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-6
b) Ultrasonic flaw detection analysis (SAT analysis)
Formerly, when analyzing the interfacial delamination between a package crack or Si chip or a die pad (lead
frame) and encapsulation resin, the method of cutting the package and grinding the cross section (destructive
analysis) was employed.
There are some problems in this method, such as inefficiency (working hours, number of processed
pieces), difficulty in positioning analysis places and the occurrence of troubles (delamination, crack). These
arise from the analysis being made by destroying the package.
On the other hand, SAT (scanning acoustic tomograph) is a method of analyzing using ultrasonic waves
without destroying the package.
The ultrasonic wave transmitting medium is partially reflected and partially transmissive if there is any
interface with a different medium (Snell’s law). If ultrasonic waves are projected from the surface of the package,
the ultrasonic waves transmit resin, reach the surface of Si chip and at the interface reflected waves and
transparent waves are generated (Figure 4.4).
Therefore, the defects and the structure inside the package can be analyzed two-dimensionally by receiving
the reflected waves moving (scanning) a lens tube (transducer) discharging ultrasonic waves and by performing
image processing (tone indication) of the characteristics (mainly the intensity of reflected wave) (Figure 4.5).
For example, if the delamination is generated at the interface between the resin and the silicon chip, almost
all the incident ultrasonic waves in the delamination (air layer) are reflected, so the reflected waves with high
intensity are received and the delamination can be detected. As the delamination and cracks generated in the
package are in a minute air layer, they can be also detected.
However, if the package surface is uneven, a black shadow may appear in a marking part as the ultrasonic
waves reflect diffusely on the uneven part.
SAT analyses are positioned as an analysis technology essential for semiconductor packages which will
become more and more important, including the reduction of the lead time for development, evaluation cost
reduction, analysis accuracy improvement, etc.
Resin Chip
Die pad
Reflected waveWater
(Transmitting wave) (Receiving wave)
Ultrasonic pulse
Delamination places
Inner lead
Chip
Place where a black shadow appears due to marking
Figure 4.4 Ultrasonic exploration Figure 4.5 Case example of analysis (delamination
principle on a white part at the corner of the chip surface)
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-7
4.2.5 UnsealingThe purpose of unsealing is to expose the surface of the chip without damaging the surface of the silicon
chip, the wire and the lead frame and to make the later observation and measurement, but it is unexpectedly
difficult to unseal in a non-skilled method and firmly. During unsealing, it is important to select the method
in view of the types and the materials of packages. In case of ceramic encapsulation devices, the cover is
unsealed with a mechanical technique. Currently, mainstream plastic encapsulation devices are unsealed using
the following:
a) Encapsulation resin dissolution by chemicals
b) Encapsulation resin ashing by a plasma reactor
c) Mechanical unsealing
In addition, recently new types of packages such as CSP (chip size package) or TCP (tape carrier package)
are used, and various unsealing methods suitable for them are reported4.1).
a) Encapsulation resin dissolution by chemicals
Fuming nitric acid (70°C to 80°C) and sulfuric acid (200°C to 250°C) are used to dissolve epoxy group resin.
The URESOLVE (trade name) and the like are used to dissolve silicon group resin.
Though dissolution by chemicals can be done easily, it has the disadvantages that it requires much skill and
that the foreign substances on the surface of chips might be removed at the same time. In practical application,
samples useful for the later observation and measurement can be obtained if the wire and the lead are kept as
they are when the resin on the chip has been partially removed with a drill and dissolved until the whole
surface of the chip is exposed.
Unsealing using chemicals must be conducted in a draft as it is harmful and dangerous to human bodies.
Also, the waste disposal must be done in compliance with the law.
b) Encapsulation resin ashing by a plasma reactor
In this method, oxygen (O2) gas in a plasma state is reacted with encapsulation resin and removed. The
drawback of this method is that it takes a long time to process samples as the reaction rate is slow (approx.
50 μm/h), but its use has been gradually generalized as the state of the surface of the chip is well kept.
c) Mechanical unsealing
In this method, unsealing is conducted by cutting the resin with a mechanical force using metal scissors,
pincers, nippers, files, etc. The surface of the chip is exposed relatively easily by breaking the device when
it is taken out and put into a solder bath and thermal stress is applied to it. Though this method can be
conducted most easily, the drawback is the lack of certainty.
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-8
4.2.6 Internal observation and measurementThe device, with the surface of the chip exposed by unsealing, is observed with a stereoscopic microscope
and then with an optical microscope. With the stereoscopic microscope, the state of chips (cracks, the
attachment of foreign substances), the state of die bonds, the state of wires and the state of leads are observed
carefully. It is important to change the lighting conditions by tilting the device in various directions. Then the
surface of the chip is observed with the optical microscope. Optical microscopes are essential to the observation
of the surface of chips as they have 1500 times power. As the surfaces of the chips differ in the thickness of
oxide films, etc., they are colored by interference. As the interference color depends on the film thickness,
abnormalities of the film thickness can be detected by comparing with non-defective products. The
abnormalities detected by internal observations are as follows:
Attachment of foreign substances
Pattern abnormalities
Abnormalities of the film thickness
Wire breakage, short-circuit
Corrosion of Al wire
Al migration
Cracks on passivation films
a) Optical microscopic observation
As optical microscopes have been used for a long time and there are a variety of different types, it is important
to select and use those most suitable, according to their features. Table 4.2 shows the types and the features
of optical microscopes.
Table 4.2 Types and features of optical microscopes often used for failure analysis
Types and attached functions of microscope
Stereoscopic microscope
x0.7
to
x160
Magnifying power
Features/applications
Metallographic microscope
Dark field
Differential interference
Polarization system
Infrared system
x25
to
x1500
Observe the bonding condition between the silicon ship and the die pad utilizing a high transmission property of infrared ray for silicon.
Abnormalities and defects on the surface can be detected coordinately by using two rotating polarized light filters.
Create a color coordinating the difference between the unevenness on the surface of samples by using a prism and polarized light.
Abnormalities on the surface can be detected by projecting light at a sharp angle to the surface of samples.
Microscopes used for the most varied purposes in the field of microelectronics. Usually used in the bright field and incidence. The following functions are included.
Used for macro observations such as low power, long operating distance, wide field, three-dimensional observation and packages
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-9
Metallographic microscopes are the most widely used in the field of semiconductors for observation by
projecting light on the sample and magnifying the light reflected from the surface of the sample with a lens.
With dark-field microscopes, the unevenness on the surface is emphasized by projecting light diagonally on
the sample. In differential interference, the unevenness of the sample appears colored for emphasis. Polarization
systems are effective for observing the structure of transparent samples by using polarized light and are used
for observing in liquid crystal analysis to detect the position of leaks on chips. In infrared systems, the state
of die bonds under the silicon chips can be observed by using a high transmission property of infrared ray for
silicon.
b) SEM observation
SEMs (scanning electron microscopes) as well as optical microscopes are widely used for failure analyses.
With SEMs, the surface of the sample is observed by projecting electron beams on the sample and detecting
the secondary electron emitted from the sample, and the sample can be magnified from a few times to 100,000
times. As SEMs have a large focus depth and it is easy to obtain the observations of stereoscopic shapes, they
are used not only for failure analyses but also for acceptance inspections of materials or parts and for quality
control in the manufacturing process. Figure 4.6 shows observation example of the surface of the chip by SEM.
Figure 4.6 Case example of observation of SEM
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-10
With SEMs, not only is the shape of the surface of the sample observed using the secondary electron,
but a wide variety of information can also be obtained by adding various kinds of observation equipment.
VC (voltage contrast) method
In this method, voltage is applied to the sample electrode and the distribution of potentials on the
surface of the chip is obtained. Though the materials of wires are the same, the contrasts differ according
to potentials, so potential maps can be obtained.
EBIC (electron beam induced current) method
This method utilizes the phenomenon that electric current flows when the electron beam is irradiated on
the p-n junction, and it is used for the determination of the position of the p-n junction or the diffusion
depth.
CL (cathode luminescence) method
This method utilizes the phenomenon that the electron excited by electron beams and the positive hole
emit light at the time of recombination, and it is used for the determination of defects inside chips,
precipitation and the length of carrier diffusion.
EPMA (electron probe micro analysis) method
This is the method of elemental analyses using characteristic X-rays emitted from the samples. The
details of this method are described in “4.2.9 Surface microanalysis”.
c) TEM observation
While SEMs are equipment by which electron beams are reflected on the surface of the sample, TEMs
(transmission electron microscopes) to make observations by transmitting electron rays are also effective.
TEMs have a resolution of approx. 0.1 nm to 0.2 nm and it is possible to magnify to the atomic level. So, they
are used to observe tiny precipitate and lattice defects in chips, but it is rather difficult to prepare the samples
because the sample thickness must be reduced to approx. 0.1 μm.
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-11
4.2.7 Search for failure locationsRecent semiconductor devices may not be able to identify failure locations only by internal observations
because of the advanced miniaturization and high integration. To identify the failure locations is the most
important analysis to determine the failure mechanism. EB tester analysis, liquid crystal analysis or emission
microscope analysis, and wiring-part defect analysis using OBIRCH equipment are some of the methods to
search the failure locations, and each of them is effective. Each method is described below.
a) EB tester analysis
EB tester analysis is the method for detecting the operating waveform and the potential contrast image of
a device without contact by operating the semiconductor device with an LSI tester in SEM. An example of EB
tester analysis is shown in Figure 4.7.
Figure 4.7 Case example of EB tester analysis (wire breakage)
b) CAD navigation
This is a method to make identifying the region in large integrated circuits infinitely easier by linking design
layout data (electronic file) and the positional information of analysis equipment such as an EB tester.
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-12
c) Liquid crystal analysis method
In case of leak current trouble in the device, the place of leak occurrence generates heat, so the temperature
of the place rises. A certain type of liquid crystal causes phase transition at near ordinary temperatures, and
becomes the transmission state of polarized light due to ups and downs of the transition point, so by using
this, the places of leak occurrence can be identified. Figure 4.8 shows a case example of liquid crystal analysis
methods.
Figure 4.8 Case example of liquid crystal analysis4.2)
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-13
d) Emission microscopic analysis
Emission microscopes are equipment for detecting luminous phenomena occurring when voltage is applied
to the device. In case of leak current trouble in the device, the electric field is concentrated on the failure
locations and hot carrier is generated. Then the weak light emitted during recombination is detected by highly
sensitive detectors and observed as a luminescence image, and the luminous places (failure locations) are
identified. Figure 4.9 shows the case example.
Recently multilayer wiring structures have become the mainstream, with the high integration of semiconductor
devices. So, the luminous phenomena may not be detected from the surface of chips. Then, these days, the
luminous places may sometimes be identified by processing the device and using the emission microscope
from the back surface of chips. Figure 4.10 shows the case example.
Figure 4.9 Case example of emission Figure 4.10 Case example of emission
microscope analysis microscope analysis from back surface
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-14
e) Wiring-part defect analysis using OBIRCH equipment
OBIRCH (optical beam induced resistance change) methods are the methods for detecting the change in the
current due to the temperature rise of wiring caused by laser beam irradiation on Al wiring4.3). The temperature
rise at the moment the laser is irradiated on the point with defects such as voids at the wiring part is bigger
than that during irradiation on the points without defects. Consequently, the resistance increase in defective
parts becomes large and the current decrease becomes large, too. This current change is detected by a highly
sensitive detector and the defective parts are identified. Figure 4.11 shows the case example.
Failure point
(a) Failure identified by OBIRCH (b) Cross section observation of failure part by SIM
Figure 4.11 Case example of analysis in OBIRCH method4.4)
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-15
4.2.8 Processing technology for analysesa) Etching
In order to carry on analyses, it is necessary to remove a part of the sample device by dissolution. Table
4.3 shows the etching liquid usually used. During etching, it is necessary to select an etching liquid that does
not dissolve other substances but dissolves only the intended substances. For the measurement of film
thickness, there are optical methods such as ellipsometers, NanoSpec (trade name) and mechanical methods
using contact needles such as Talystep (trade name).
Table 4.3 Etching liquid usually used
Substance
SiO2
Same as above
HF
100 to
250nm/min
550nm/min
100nm/min
CVD at 800°C
10nm/min
180°C
150nm/min
0.5μm/min to
1μm/min
PSG
Si3N4
H3PO4
Polysilicon
Au
Etching liquid composition Remarks
4g
1g
40ml
:
:
:
KI
I2
H2O
1ml
2ml
:
:
HCl
H2O
1ml
26ml
33ml
:
:
:
HF
HNO2
CH3COOH
28ml
170ml
113g
:
:
:
HF
H2O
NH3
Al
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-16
b) Cross-section grinding
In case of observing the cross section of the sample (cross section of chip, cross section of lead frame, cross
section of encapsulation resin), observe by embedding the sample in the resin and exposing the intended cross
section by grinding. In this case, it may be necessary to cut or form the sample to be suitable for embedding.
In each case, process in such a way that mechanical stress is not applied, and so that there is no alteration of
samples due to temperature rise. When selecting embedding resin, resin with the best adhesion to samples
must be selected. When grinding, change sanding sheets successively from those with large particle size to
those with small particle size, but be careful not to leave scars due to grinding on the sample. Figure 4.12 shows
a photograph of the cross section of the chip.
Figure 4.12 Cross section of chips by cross-section grinding
c) FIB processing
In order to observe the cross section of arbitrary places of miniaturized semiconductor devices, FIB (focused
ion beam) equipment with alternative etching functions and SIM functions exercise its power these days. In
FIB equipment, micro alternative etching can be realized by narrowing down a gallium ion (Ga+) beam to
approx. 0.1 μmm and irradiating it to the sample. The usage of this equipment enables cross-sectional observation
to advance dramatically. Figure 4.13 shows a photograph of the cross section processed by FIB equipment.
C u
Low- k
STI
55nmN iSi
C u
Low- k
STI
55nmN iSi
C u
Low- k
STI
55nmN iSi
C u
Low- k
STI
55nmN iSi
Figure 4.13 Cross-section view of chip by FIB processing4.5)
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-17
4.2.9 Surface microanalysisIn analyzing failures, there may be some cases that require elemental analyses of trace substances. Recently,
surface microanalysis of solid substances has been developed significantly and samples of 1 μm3 can be analyzed
at a sensitivity of 100 ppm.
The principle of surface analysis is to identify elements by projecting electrons, ions, light, X-rays, etc. on
the sample and detecting electrons, ions, light, X-rays, etc. emitted from the sample. Table 4.4 shows a
synopsis of surface microanalysis technology.
a) EPMA (XMA) (electron probe micro analysis)
EPMAs are in the most widespread use for analysis, usually equipped with SEMs. Making observation with
SEM, the identification of elements on the spot and the measurements of the element distribution on the
surface of the sample can be made. In EPMAs, as specific characteristic X-rays are generated in the sample
elements in case of the incidence of electron rays on the sample, the elements are identified by dispersing
characteristic X-rays. Also, the abundance can be determined from X-ray intensity. There are WDX (wavelength
dispersion method) and EDX (energy dispersion method) detection methods of X-rays. Each method has its
positive features and both are widely used. Figure 4.14 shows measurement examples of the element
distribution of foreign substances by EPMA.
(a) SEM image in the wiring part (b) Measurement example of Al element in EPMA
Figure 4.14 Example of EPMA analysis of foreign substance in chip
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-18
b) SIMS (secondary ion mass spectrometry)
In SIMS, argon (Ar), oxygen (O), etc. are irradiated on the sample and the elements are identified by mass
analysis of ions emitted from the sample by sputtering. There are many types of SIMS, using various
irradiation systems and detection systems, but the method that analyzes surfaces using fine ion beams is
called I(M)MA. I(M)MA can analyze all the elements. As its detection limit is approx. 1 ppm and it is highly
sensitive, it is used for the identification of foreign substances, the measurement of diffusion profile, etc.
c) AES (Auger electron spectroscopy)
In AES, elements are analyzed by incidence of low accelerated electrons and by dispersing Auger electrons
generated from the sample. As the depth resolution of this method is as shallow as 1 to 2 nm, it is very
effective for measuring the composition of 2 or 3 atomic layers on the surface of the sample. This method can
analyze all the elements except hydrogen (H) and helium (He). The sensitivity differs according to the
element, but it is approximately 0.1% of the atomic layer. It can measure the profiles of the depth directions
of foreign substances and thin films in conjunction with sputtering devices.
d) ESCA (XPS) (electron spectroscopy for chemical analysis)
ESCAs disperse photoectrons emitted from the sample by incidence of X-rays or ultraviolet rays to the
sample. As not only the identification of elements but also the chemical-bonding state can be seen, this
method can analyze the interface between semiconductors and insulating films.
e) XRFS (X-ray fluorescence spectroscopy)
XRFSs identify elements by incidence of X-rays to the sample and by dispersing X-rays emitted from the
sample. XRFSs are used for analyzing foreign substances, and for quantitative analyses of phosphorous (P)
of passivation films, etc.
These surface microanalysis technologies serve as very powerful tools for failure analyses because they
can make elemental analyses of micro regions of μm order at the sensitivity of approx. ppm. The handling of
the equipment and the interpretation of the results require high technology and experience.
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-19
Tabl
e 4.
4S
umm
ary
of s
urfa
ce m
icro
anal
ysis
tech
nolo
gies So
urce
: OY
O B
UTU
RI,
Vol
. 51,
p. 8
27 (1
982)
Abbre
via
-ti
on
Input
Det
ecti
on
Ele
ctro
n(0
.1 k
eV t
o 5
keV
)A
uger
ele
ctro
n
Pri
nci
ple
or
Met
hod
Obta
inab
le I
nfo
rmat
ion
Appli
cati
on
Res
olu
tion
Nam
e
AE
SA
uger
Ele
ctro
n
Spec
trosc
opy
(Rad
ius)
0.1
mm
to 1
mm
(T
hic
knes
s) 1
nm
to 2
nm
Ener
gy d
isper
sion o
f A
uger
el
ectr
on (
by C
MA
, et
c.),
rec
ord
of
dif
fere
nti
al c
urv
es.
Able
to a
nal
yze
the
surf
ace
elem
ent
(above
Li)
and d
epth
in
conju
nct
ion w
ith i
on g
uns
Surf
ace
oxid
atio
n, co
nta
min
atio
n,
impuri
ty a
nal
ysi
s, d
epth
dir
ecti
on
elem
enta
l an
alysi
s, c
om
posi
tion
anal
ysi
s of
layer
such
as
inte
rmed
iate
rea
ctio
n
Ele
ctro
n(1
00 k
eV t
o
200 k
eV)
Ele
ctro
n(t
ransm
issi
on/
dif
frac
tion)
AE
MA
nal
yti
cal
Ele
ctro
n
Mic
rosc
opy
(Rad
ius)
0. so
me
nm
ST
EM
+E
DX
(+E
LS
) (+
DL
TS
) (+
SA
CP
sel
ecti
on f
ield
ch
annel
ing p
atte
rn)
Able
to c
oll
ect
com
ple
men
tary
dat
a w
ith v
ario
us
atta
chm
ents
as
wel
l as
ST
EM
funct
ions
Mic
ro r
egio
n T
ED
(to
20 n
m)
Mic
ro r
egio
n E
DX
(to
10 n
m)
Mic
ro r
egio
n S
AC
P (
to 3
nm
)
Ele
ctro
n(S
om
e to
som
e doze
ns
of
keV
)P
hoto
nC
LC
athodel
um
ines
cence
(Rad
ius)
>0.5
μm
(Thic
knes
s) t
o 1
μmL
ight
emis
sion b
y r
ecom
bin
atio
n
of
elec
tron-h
ole
of
elec
tron b
eam
ex
cita
tion
Nonra
dia
tive
stat
e in
the
unex
cite
d p
art
or
the
quic
k
reco
mbin
atio
n p
art
Def
ects
in s
emic
onduct
ors
, pre
cipit
ates
, im
puri
ty
segre
gat
ion, m
easu
rem
ent
of
carr
ier
dif
fusi
on l
ength
Ele
ctro
n
(10 k
eV t
o 4
0 k
eV)
Curr
ent
EB
ICE
lect
ron B
eam
Induce
d C
urr
ent
(Rad
ius)
1 μ
m t
o s
om
e μm
(Thic
knes
s) S
om
e μm
Dis
trib
utio
n of
ele
ctro
mot
ive
forc
e ef
fect
s of
met
al-s
emic
ondu
ctor
by
elec
tron
-hol
e of
ele
ctro
n be
am
exci
tati
on, o
r bo
th e
nds
of p
-n ju
ncti
on
Exis
tence
cen
teri
ng c
arri
er
reco
mbin
atio
n s
uch
as
cryst
al
def
ects
nea
r ju
nct
ions
Exi
sten
ce o
f di
sloc
atio
n pe
netr
atin
g p-
n ju
ncti
on, a
naly
sis
of d
egra
dati
on
of li
ght-
emit
ting
dev
ice,
m
easu
rem
ent o
f di
ffus
ion
leng
th
X-r
ay
(Som
e to
30 k
eV)
Ele
ctro
nE
DX
Ener
gy D
isper
sive
X-r
ay S
pec
trosc
opy
(Rad
ius)
>10 n
m
(i
n c
ase
of
usi
ng S
TE
M)
(Thi
ckne
ss)
0.3
μm t
o so
me
μm
(
Ene
rgy,
sub
stan
ce d
epen
denc
e)
Puls
e-hei
ght
anal
ysi
s of
irra
dia
ted X
-ray
ener
gy (
puls
e-hei
ght)
by s
emic
onduct
or
det
ecto
rs (
SS
D)
such
as
Si
(Li)
Ele
men
tal
com
posi
tion a
nal
ysi
s th
rough t
he
ener
gy d
istr
ibuti
on
of
X-r
ay i
nte
nsi
ty (
sensi
tivit
y o
f 0.1
% a
nd m
ore
)
Uti
liza
tion a
s a
mea
ns
of
EP
MA
Curr
ent
Lig
ht
EL
Ele
ctro
lum
ines
cence
PL
law
is
use
d i
n c
ase
of
spec
ial
anal
ysi
s.S
pec
troan
alysi
s of
the
light
emit
ted d
uri
ng r
ecom
bin
atio
n o
f a
few
car
rier
s fo
rwar
d b
ias
is
appli
ed t
o a
nd i
nje
cted
to
Ener
gy l
evel
and r
elat
ive
conce
ntr
atio
n c
ente
ring b
and
gap
, em
issi
on r
ecom
bin
atio
n
Deg
radat
ion a
nal
ysi
s of
light-
emit
ting d
evic
e, d
efec
ts i
n
pro
cess
intr
oduct
ion, im
puri
ty
eval
uat
ion
Ele
ctro
n(S
om
e to
50 k
eV)
Char
acte
rist
ic
X-r
ayE
PM
AE
lect
ron P
robe
Mic
ro
Anal
ysi
s
(Rad
ius)
>0.5
μm
(Thi
ckne
ss)
0.3
μm t
o so
me
μm
(E
ner
gy, su
bst
ance
dep
enden
ce)
Dis
per
sion b
y E
DX
or
WD
X o
f ch
arac
teri
stic
X-r
ays
gen
erat
ed
by e
lect
ron b
eam
irr
adia
tion
Ele
men
tal
com
posi
tion a
nal
ysi
s (a
bove
Na
wit
h E
DX
, ab
ove
boro
n (
B)
wit
h W
DX
)
Com
posi
tion a
nal
ysi
s on w
afer
an
d d
evic
e (u
ltra
thin
fil
m, not
appli
cable
), c
onta
min
atio
n,
det
ecti
on o
f at
tach
men
t
Ele
ctro
mag
net
ic
wav
e(t
o 1
0 M
Hz)
Ele
ctro
mag
net
icw
ave
EP
RE
lect
ron P
aram
agnet
ic
Res
onan
ce
ES
R i
n c
ase
of
par
amag
net
ic
sam
ple
sP
osi
tion o
f im
puri
ty i
n
sem
iconduct
or
bulk
cry
stal
, def
ecti
ve
stru
cture
ES
CA
Ele
ctro
n S
pec
trosc
opy
for
Chem
ical
Anal
ysi
s
Gen
eric
des
ignat
ion o
f X
PS
and
UP
SU
tili
zati
on o
f S
OR
(s
ynch
rotr
on o
rbit
al r
adia
tion)
is e
xpec
ted.
Ele
ctro
mag
net
ic
wav
e(t
o 1
0 M
Hz)
Ele
ctro
mag
net
icw
ave
ES
RE
lect
ron S
pin
Res
onan
ce
Mea
sure
men
t of
reso
nan
t ab
sorp
tion s
pec
trum
by t
ransi
tion
bet
wee
n Z
eem
an l
evel
s gen
erat
ed
pla
cing e
lect
ron s
pin
in t
he
mag
net
ic e
xte
rnal
fie
ld
Iden
tifi
cati
on o
f im
puri
ty i
on,
def
ecti
ve
stru
cture
, el
ectr
on s
pin
re
laxat
ion, el
ectr
on s
pin
in
tera
ctio
n
Iden
tifi
cati
on o
f def
ects
by
hydro
gen
(H
), e
tc. in
α-S
i
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-20
Ele
ctri
cal
fiel
d
(to s
om
e doze
ns
of
keV
)N
eutr
al a
tom
FE
MF
ield
Em
issi
on
Mic
rosc
opy
(Rad
ius)
Som
e nm
(Thic
knes
s) M
onoa
tom
ic l
ayer
Hig
h e
lect
rica
l fi
eld i
s fo
rmed
at
the
end o
f nee
dle
-lik
e m
etal
, en
ergy m
ore
than
work
funct
ion
is o
bta
ined
and a
tom
is
radia
ted
to o
uts
ide
of
vac
uum
.
Rec
ord
of
emis
sion p
robab
ilit
y
on t
he
surf
ace
of
hig
h e
lect
rica
l fi
eld a
s a
figure
, su
rfac
e at
om
ic
stru
cture
, at
om
moti
on
Sem
iconduct
or
stru
cture
, su
rfac
e dif
fusi
on, an
alysi
s of
dep
th o
f fi
eld p
enet
rati
on
Ele
ctri
cal
fiel
d
(to s
om
e doze
ns
of
keV
)Io
niz
ed a
tom
FIM
Fie
ld I
on M
icro
scopy
(Rad
ius)
0. so
me
nm
to
so
me
nm
(Thic
knes
s) M
onoa
tom
ic l
ayer
Fie
ld e
vap
ora
tion i
on a
t th
e en
d
of
nee
dle
-lik
e m
etal
or
surf
ace
fiel
d d
istr
ibuti
on i
s co
nver
ted t
o
ioniz
atio
n r
ate
such
as
rare
gas
.
Rec
ord
of
ioniz
atio
n e
ner
gy
dis
trib
uti
on o
n t
he
surf
ace
of
hig
h e
lect
rica
l fi
eld a
s a
figure
Si
atom
ic s
truct
ure
(su
per
latt
ice
stru
cture
, et
c.),
ato
mic
str
uct
ure
of
com
pound s
emic
onduct
or
Ele
ctro
n
(0.5
MeV
and m
ore
)
Ele
ctro
n
(tra
nsm
issi
on/
dif
frac
tion)
HV
EM
Hig
h V
olt
age
Ele
ctro
nM
icro
scopy
(Rad
ius)
Som
e nm
Hig
h v
olt
age
TE
MT
EM
im
age
of
thic
k s
ample
Dynam
ic o
bse
rvat
ion o
f dis
loca
tion
IBS
Ion B
ack S
catt
erin
gS
ame
as R
BS
Ion (
Ar,
O, C
s, e
tc.)
(S
om
e keV
to
30 k
eV)
Sec
ondar
y i
on
IMM
AIo
n M
icro
pro
be
(Mas
s)A
nal
ysi
s
(Rad
ius)
1 μ
m t
o 2
μm
,
surf
ace
ioniz
atio
n t
ype
ion:
0.1
μm
(Thic
knes
s) S
om
e nm
to
10 n
m
Sputt
er-i
oniz
e su
rfac
e su
bst
ance
s w
ith p
rim
ary i
on, an
alyze
wit
h
mas
s an
alyze
r, m
icro
bea
m
scan
nin
g m
ethod a
nd i
mag
e co
nver
sion m
ethod.
One-
dim
ensi
onal
ele
men
tal
com
posi
tion a
nal
ysi
s, d
epth
dir
ecti
on c
om
posi
tion a
nal
ysi
s (c
om
posi
tion s
ensi
tivit
y p
pb t
o p
pm
, la
rger
dep
enden
ce o
n e
lem
ents
)
Com
posi
tion a
nal
ysi
s of
mult
ilay
er e
pit
axia
l la
yer
, im
puri
ty d
iffu
sion, re
sidual
im
puri
ty a
nal
ysi
s
Photo
n
(Infr
ared
ray
s 2.5
μm
to 1
6 μ
m)
Photo
n
(tra
nsm
issi
on)
IRIn
frar
ed A
bso
rpti
on
Spec
trosc
opy
(Wav
e num
ber
) >
0.1
cm
-1C
han
ge
the
num
ber
of
freq
uen
cy
(wav
elen
gth
) of
infr
ared
ray
s an
d
irra
dia
te, m
easu
re t
he
abso
rpti
on
spec
trum
by m
ole
cula
r vib
rati
on.
Iden
tifi
cati
on o
f su
bst
ance
s fr
om
ab
sorp
tion b
and p
eculi
ar t
o
mole
cule
or
anal
ysi
s of
mole
cule
st
ruct
ure
Mea
sure
men
t of
conce
ntr
atio
n
of
oxygen
(O
) an
d c
arbon (
C)
in s
ilic
on
Ele
ctro
n
(15 k
eV t
o 5
00 k
eV)
Ele
ctro
n
(dif
frac
tion)
LE
ED
Low
Ener
gy E
lect
ron
Dif
frac
tion
(Thic
knes
s) S
om
e at
om
ic
la
yer
Ver
tica
l in
ciden
ce o
f lo
w-s
pee
d
elec
tron b
eam
on t
he
surf
ace
of
the
sam
ple
, im
age
form
atio
n o
f re
flec
tive
dif
frac
tion p
atte
rn o
n
hem
ispher
e fl
uore
scen
t sc
reen
Surf
ace
cryst
al s
truct
ure
, ab
sorp
tion s
tate
, su
rfac
e at
om
re
arra
ngem
ent,
etc
. (s
uper
per
iodic
lat
tice
str
uct
ure
)
Thin
fil
m c
ryst
al s
truct
ure
, se
mic
onduct
or
surf
ace
abso
rpti
on l
ayer
Ele
ctro
n
(≤ s
om
e hundre
ds
of
eV)
Ele
ctro
nL
EE
LS
Low
Ener
gy E
lect
ron
Loss
Spec
trosc
opy
Inci
denc
e of
low
-spe
ed e
lect
ron
beam
on
the
surf
ace
of t
he s
ampl
e,
mea
sure
men
t of
ene
rgy
dist
ribu
tion
of
ref
lect
ion
elec
tron
by
appl
ying
AC
to
ele
ctro
n gu
n ac
cele
rati
ng v
olta
ge
Surf
ace
elec
tronic
sta
te o
f si
ngle
cr
yst
al (
ban
d s
truct
ure
)E
lect
ronic
str
uct
ure
of
sem
iconduct
or
clea
n s
urf
ace,
im
puri
ty a
bso
rpti
on s
urf
ace
stru
cture
Ele
ctro
mag
net
icw
ave
Ele
ctro
mag
net
icw
ave
NM
RN
ucl
ear
Mag
net
ic
Res
onan
ce
Mea
sure
men
t of
reso
nan
t ab
sorp
tion s
pec
trum
by t
ransi
tion
bet
wee
n Z
eem
an l
evel
s gen
erat
ed
by p
laci
ng n
ucl
ear
spin
in t
he
mag
net
ic e
xte
rnal
fie
ld
Nucl
ear
inte
rnal
fie
ld,
iden
tifi
cati
on o
f nucl
ide
from
nucl
ear
spin
rel
axat
ion, at
om
ic
arra
ngem
ent
of
subst
ance
s
Anal
ysi
s of
hydro
gen
(H
) an
d
fluori
ne
(F)
in α
-sil
icon
Abbre
via
-ti
on
Input
Det
ecti
on
Pri
nci
ple
or
Met
hod
Obta
inab
le I
nfo
rmat
ion
Appli
cati
on
Res
olu
tion
Nam
e
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-21
Lig
ht
Lig
ht
PL
Photo
lum
ines
cence
(Rad
ius)
Som
e μm
T
he
dep
th d
epen
ds
on
opti
cal-
abso
rpti
on l
ength
.
Spec
troan
alysi
s of
the
light
emit
ted d
uri
ng r
ecom
bin
atio
n o
f el
ectr
ons
exci
ted b
y i
rrad
iati
on
of
light
such
as
lase
r
Ener
gy l
evel
and r
elat
ive
conce
ntr
atio
n c
ente
ring b
and
gap
and e
mis
sion r
ecom
bin
atio
n
Eval
uat
ion o
f cr
yst
al g
row
th,
anal
ysi
s of
def
ects
in p
roce
ss
intr
oduct
ion s
uch
as
ion
impla
nta
tion, id
enti
fica
tion o
f im
puri
ties
H+, H
e+ i
on
(S
om
e hundre
ds
of
eV t
o s
om
e M
eV)
Sca
tter
ed i
on
RB
SR
uth
erfo
rd B
ack
Sca
tter
ing
(Rad
ius)
5 n
m t
o 2
0 n
m (T
he
hea
vie
r el
emen
t,
th
e sm
alle
r)
Bac
kw
ard a
nel
asti
city
(R
uth
erfo
rd),
est
imat
ion o
f en
ergy d
isper
sion a
nd q
uan
tity
of
scat
tere
d i
on
Rea
rran
gem
ent
of
surf
ace
const
ruct
ion a
tom
s, i
nte
rsti
tial
si
te o
f im
puri
ty a
tom
usi
ng
chan
nel
ing p
hen
om
ena,
ex
iste
nce
of
def
ects
Waf
er s
urf
ace
rear
rangem
ent,
at
om
ic s
ite
of
impuri
ty
dif
fusi
on, st
ruct
ura
l an
alysi
s of
thin
fil
ms
(SiO
2/S
i, e
tc.)
Ele
ctro
n(3
keV
to 2
0 k
eV)
Auger
ele
ctro
nS
AM
Sca
nnin
g A
uger
M
icro
scopy
(Rad
ius)
≥ 5
0 n
m(T
hic
knes
s) 0
. so
me
nm
to
2 n
m
AE
S s
cannin
g m
icro
ele
ctro
n
bea
m (
SE
M t
ype:
≤ 2
0 n
m,
CM
A t
ype:
to 1
00 n
m)
Thre
e-dim
ensi
onal
ele
men
tal
com
posi
tion a
nal
ysi
s of
surf
ace
thin
fil
ms,
rat
her
dif
ficu
lt
anal
ysi
s of
chem
ical
shif
t
Loca
l co
mposi
tion a
nal
ysi
s of
the
surf
ace
of
waf
er, dev
ice,
anal
ysi
s of
var
ious
conta
min
atio
n,
oxid
atio
n, re
acti
on l
ayer
SA
ES
Sca
nnin
g A
uger
E
lect
ron
Spec
trosc
opy
Sam
e as
SA
M
Ele
ctro
n(5
keV
to 5
0 k
eV)
Sec
ondar
y
elec
tron
Ref
lect
ion
elec
tron
SE
MS
cannin
g E
lect
ron
Mic
rosc
opy
(Rad
ius)
> 3
nm
Sca
n m
icro
ele
ctro
n b
eam
and
reco
rd t
he
inte
nsi
ty o
f se
condar
y
elec
tron (
SE
) an
d r
efle
ctio
n
elec
tron (
BE
) in
synch
roniz
atio
n
wit
h p
rim
ary b
eam
sca
nnin
g.
Unev
en s
urf
ace
shap
e,
qual
itat
ive
com
posi
tion a
nal
ysi
sV
ario
us
mat
eria
ls, su
rfac
e sh
apes
of
dev
ices
, le
ngth
m
easu
rem
ent
stan
dar
ds,
etc
. ca
n
be
reco
rded
sim
ult
aneo
usl
y.
Ion (
Ar,
O)
(S
om
e hundre
ds
of
eV t
o 1
0 k
eV)
Sec
ondar
y i
on
SIM
SS
econdar
y I
on M
ass
Spec
trom
etry
(Rad
ius)
100 μ
m t
o 5
00 μ
m(T
hic
knes
s) M
onoat
om
ic
la
yer
to s
om
e at
om
ic l
ayer
Sputt
er-i
oniz
e su
rfac
e su
bst
ance
s w
ith p
rim
ary i
on a
nd
anal
yze
wit
h m
ass
anal
yze
r.
Pri
mar
y i
on i
s not
scan
ned
.
Ele
men
tal
com
posi
tion a
nal
ysi
s of
surf
ace
subst
ance
s (s
econdar
y
dis
trib
uti
on n
ot
appli
cable
), b
ut
hig
her
sen
siti
vit
y t
han
I(M
)MA
Com
posi
tion a
nal
ysi
s of
surf
ace
monoat
om
ic l
ayer
, su
rfac
e ab
sorp
tion, co
nta
min
ated
im
puri
ty a
nal
ysi
s, i
mpuri
ty
anal
ysi
s of
ion-i
mpla
nte
d l
ayer
Volt
age
Curr
ent
SR
Spre
adin
g R
esis
tance
(Wid
th-T
hic
knes
s) S
om
e μm
Det
ect
the
flow
ing c
urr
ent
when
fo
rwar
d v
olt
age
is a
ppli
ed t
o m
etal
pro
be
conta
cted
wit
h t
he
surf
ace
of
sem
iconduct
or,
and o
bta
in s
pec
ific
re
sist
ance
. T
wo-p
robe
met
hod
Spec
ific
res
ista
nce
Res
isti
vit
y m
easu
rem
ent
of
bulk
, ep
itax
ial
waf
er
Ele
ctro
n
(Som
e doze
ns
to
200 k
eV)
Ele
ctro
n
(tra
nsm
issi
on/
dif
frac
tion)
Sec
onda
ry e
lect
ron
ST
EM
Sca
nnin
g T
ransm
issi
on
Ele
ctro
n M
icro
scopy
(Rad
ius)
to 1
nm
(Thic
knes
s) S
om
e nm
TE
M i
ncl
udin
g t
he
mec
han
ism
ab
le t
o s
can p
rim
ary i
rrad
iati
on
bea
m
SE
M m
ode
imag
e by s
econdar
y
elec
tron a
ppli
cable
, m
ost
able
to
add E
EL
S, et
c.
Usa
ble
as
AE
M
Ga+
ion
(5 k
eV t
o 3
0 k
eV)
Sec
ondar
y
elec
tron
SIM
Sca
nnin
g I
on
Mic
rosc
opy
(Rad
ius)
>10 n
mS
can m
icro
ion b
eam
and r
ecord
th
e in
tensi
ty o
f se
condar
y
elec
tron (
SE
) in
synch
roniz
atio
n
wit
h p
rim
ary b
eam
sca
nnin
g.
Unev
en s
urf
ace
shap
e, m
ater
ial
dif
fere
nce
, gra
in s
ize
or
dir
ecti
on d
iffe
rence
.
Surf
ace
thin
lay
er s
hap
e of
var
ious
mat
eria
ls a
nd d
evic
e (D
epth
to 4
0 n
m),
gra
in s
tatu
s.
Abbre
via
-ti
on
Input
Det
ecti
on
Pri
nci
ple
or
Met
hod
Obta
inab
le I
nfo
rmat
ion
Appli
cati
on
Res
olu
tion
Nam
e
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-22
Ele
ctro
n
(Som
e keV
to
30 k
eV)
Sec
ondar
y
elec
tron
Str
obo-
SE
MS
trobosc
opic
SE
M
(Rad
ius)
> 3
nm
Usi
ng t
he
dep
enden
ce o
f em
itte
d
seco
ndar
y e
lect
ron d
ose
on
surf
ace
pote
nti
al o
f su
bst
ance
s,
mea
sure
pote
nti
al d
istr
ibuti
on b
y
phas
e sy
nch
roniz
atio
n w
ith
puls
ed i
rrad
iati
on b
eam
.
Car
rier
flo
w i
n e
lect
ronic
cir
cuit
, et
c., pote
nti
al c
han
ge,
sig
nal
pro
pag
atio
n r
ate,
etc
.
Pote
nti
al c
han
ge
in t
he
unit
of
ps
in I
C c
ircu
it, oper
atin
g
anal
ysi
s
Ele
ctro
n
(30 k
eV t
o 2
00 k
eV)
Ele
ctro
n
(tra
nsm
issi
on/
dif
frac
tion)
TE
MT
ransm
issi
on E
lect
ron
Mic
rosc
opy
(Rad
ius)
to 0
. so
me
nm
(Thic
knes
s) t
o 5
nm
(S
tere
ogra
phic
im
age)
Dif
frac
tion b
y p
rim
ary t
her
mal
el
ectr
on o
r fi
eld-e
mis
sion
elec
tron, or
reco
rd o
f tr
ansm
issi
on
mag
nif
ied i
mag
e, a
lso c
alle
d C
EM
Cry
stal
cro
ss-s
ecti
on s
hap
e,
cryst
al s
truct
ure
anal
ysi
s by
dif
frac
tion, ex
iste
nce
of
def
ects
, et
c.
Cry
stal
def
ects
in
sem
iconduct
or
mat
eria
ls
(dis
loca
tion, pre
cipit
ates
, et
c.),
cr
yst
al s
truct
ure
anal
ysi
s
Photo
n
(Ult
ravio
let
ray,
4 e
V t
o 4
0 e
V)
Photo
elec
tron
UP
SU
ltra
vio
let
Photo
-em
issi
on
Spec
trosc
opy
(Thic
knes
s) M
onoa
tom
ic l
ayer
Ener
gy d
isper
sion o
f photo
elec
tron (
val
ence
ele
ctro
n,
conduct
ion e
lect
ron)
of
ult
ravio
let
exci
ted w
avel
ength
, m
easu
rem
ent
of
elec
tronic
en
ergy o
f sh
allo
w l
evel
s
Ele
men
tal
com
posi
tion a
nal
ysi
s of
surf
ace
subst
ance
s, e
lect
ronic
su
rfac
e le
vel
, es
tim
atio
n o
f dis
soci
atio
n o
r non-d
isso
ciat
ion,
chem
ical
-bondin
g s
tate
Surf
ace
trea
tmen
t st
ate,
in
tera
ctio
n o
f tr
ansi
tion m
etal
an
d a
bso
rbed
ele
ctro
n,
inte
rfac
ial
reac
tion l
ayer
st
ruct
ure
X-r
ay
(Som
e to
som
e doze
ns
of
keV
)
X-r
ay
(dif
frac
tion)
WD
XW
avel
ength
Dis
per
sive
X-r
ay S
pec
trosc
opy
(Rad
ius)
Som
e μm
(Thic
knes
s) 0
.3 μ
m t
o
so
me
μm
(E
ner
gy, su
bst
ance
dep
enden
ce)
Dis
per
se w
avel
ength
of
irra
dia
tion X
-ray
by B
ragg
refl
ecti
on b
y d
isper
sive
cryst
al
and m
easu
re t
he
inte
nsi
ty b
y
photo
elec
tric
conver
sion.
Ele
men
tal
com
posi
tion a
nal
ysi
s th
rough w
avel
ength
dis
trib
uti
on
of
X-r
ay i
nte
nsi
ty (
sensi
tivit
y:
0.0
1%
and m
ore
)
Use
d a
s a
mea
ns
of
EP
MA
X-r
ayX
-ray
(d
iffr
acti
on)
XD
X-r
ay D
iffr
acto
met
ry
(T
hic
knes
s) 0
.1 t
o s
om
e doze
ns
of
μmR
ecord
dif
frac
tion X
-ray
pat
tern
or
inte
nsi
ty b
y B
ragg r
efle
ctio
n
on c
ryst
al l
atti
ce s
urf
ace.
Cry
stal
str
uct
ure
anal
ysi
s, d
etec
tion
of
dir
ecti
ons,
photo
gra
phic
m
ethod, ch
art m
ethod (
single
cr
yst
al, pow
der
, et
c.)
Cry
stal
linit
y, def
ect
(tw
in
cryst
al, et
c.)
eval
uat
ion
XM
AX
-ray
Mic
ropro
be
Anal
ysi
s
Sam
e as
EP
MA
X-r
ay
(Som
e keV
to
10 k
eV)
Photo
elec
tron
XP
SX
-ray
Photo
-em
issi
on
Spec
trosc
opy
(Thic
knes
s) 1
nm
to s
om
e nm
Ener
gy d
isper
sion o
f X
-ray
(u
sual
ly A
lK r
ay, M
gk r
ay, et
c.)
exci
ted p
hoto
elec
tron (
core
el
ectr
on)
Wit
h t
he
shif
t of
atom
ic o
rbit
al
ener
gy i
n c
hem
ical
-bondin
g
stat
e, d
etec
t ch
emic
al s
hif
t es
pec
iall
y i
n l
ight
elem
ents
.
Ele
men
tal
com
posi
tion, ban
d
stru
cture
of
cryst
al, m
easu
rem
ent
of
bondin
g s
tate
, an
alysi
s of
inte
rfac
e bet
wee
n s
emic
onduct
or
and i
nsu
lati
ng f
ilm
X-r
ay, R
I ra
dia
tion s
ourc
e (1
0 k
eV t
o 1
00 k
eV)
Char
acte
rist
ic
X-r
ay
(flu
ore
scen
ce)
XR
FS
X-r
ay F
luore
scen
ceS
pec
trosc
opy
(Thic
knes
s) 0
.1 μ
m t
o
so
me
μmS
pec
troan
alysi
s by E
DX
or
WD
X
of
seco
ndar
y (
fluore
scen
t) X
-ray
Ele
men
tal
com
posi
tion a
nal
ysi
s (a
bove
N),
dif
ficu
lt f
or
bel
ow
Ni
in t
wo-c
ryst
al m
ethod
Anal
ysi
s of
surf
ace
atta
ched
su
bst
ance
s
X-r
ay
(Som
e keV
to
30 k
eV)
X-r
ay
(dif
frac
tion)
XR
TX
-ray
Topogra
phy
(Rad
ius)
to 5
μm
(Thic
knes
s) t
o 1
0 μ
m
(S
ecti
on t
opogra
ph)
Par
alle
l sc
annin
g o
f dis
per
sion
X-r
ay b
eam
toget
her
wit
h t
he
sam
ple
, re
cord
of
dif
frac
tion i
mag
e co
rres
pondin
g t
o s
ingle
cry
stal
Cry
stal
def
ect
(dis
loca
tion),
pre
cipit
ates
, im
agin
g o
f im
puri
ty
conce
ntr
atio
n s
trip
e on
photo
gra
ph o
r T
V s
cree
n
Def
ect
dis
trib
uti
on i
n w
afer
s (b
ulk
, dev
ice
pro
cess
, dis
tort
ed
dis
trib
uti
on, et
c.)
Abbre
via
-ti
on
Input
Det
ecti
on
Pri
nci
ple
or
Met
hod
Obta
inab
le I
nfo
rmat
ion
Appli
cati
on
Res
olu
tion
Nam
e
4 Failure Analysis of Semiconductor Devices
T04007BE-4 2009.4 4-23
Reference documents:
4.1) Matsushita, Matsushima, and Wada, “Basic Reliability of CSP and Consideration of Failure
Analysis Technique”, The 26th Union of Japanese Scientists and Engineers, pp. 99-104 (1996).
4.2) Kataoka and Wada, “Higher Accuracy of Liquid Crystal Analysis Technique”, The 26th Union of
Japanese Scientists and Engineers, pp. 113-118 (1995).
4.3) Nikawa and Inoue, “Failure Analysis Technique of LSI Using Laser Beam Radiation”, The 25th
Union of Japanese Scientists and Engineers, pp. 29-36 (1995).
4.4) Nakano and Wada, “Al Void Growth in W Via Hole by Stress Migration”, The 44th Japan Society
of Applied Physics, 29a-pc-20 p. 758 (1997).
4.5) Fujii et al., “65 nm Process Technology”, Matsushita Technical Journal Vol. 52, No. 1, p. 13 (2006).