3NJ62 System Manual en-US

68
Switch Disconnector with Fuse 3NJ62 System Manual • October 2008 Controls and Distribution

description

manual of FACT system

Transcript of 3NJ62 System Manual en-US

Page 1: 3NJ62 System Manual en-US

Switch Disconnector with Fuse 3NJ62System Manual • October 2008

Controls and Distribution

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Introduction 1

Product description

2

Functions

3

Mounting

4

Configuration

5

Technical specifications

6

Dimensional drawings

7

Schematics

8

SENTRON

Switch Disconnectors with Fuses, In-Line Design, Plug-In 3NJ62

System Manual

10/2008 711 6114-02 DS 01

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Legal information Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel The device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards.

Proper use of Siemens products Note the following:

WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be adhered to. The information in the relevant documentation must be observed.

Trademarks All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY

Ordernumber: 711 6114-02 DS 01 Ⓟ 09/2008

Copyright © Siemens AG 2008. Technical data subject to change

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Table of contents

1 Introduction................................................................................................................................................ 5 2 Product description .................................................................................................................................... 7

2.1 Overview ........................................................................................................................................7 2.2 Benefits ..........................................................................................................................................9 2.3 Application......................................................................................................................................9 2.4 Basic versions..............................................................................................................................10 2.5 Accessories..................................................................................................................................10 2.6 Design ..........................................................................................................................................11

3 Functions ................................................................................................................................................. 13 3.1 Mode of operation ........................................................................................................................13 3.2 Electronic fuse monitoring............................................................................................................15 3.3 Motorized operation .....................................................................................................................17 3.4 Connection method......................................................................................................................18 3.5 Current transformers and current transformer busbars ...............................................................18 3.6 Ammeters.....................................................................................................................................19

4 Mounting.................................................................................................................................................. 21 4.1 Mounting size 00..........................................................................................................................21 4.2 Mounting size 1............................................................................................................................28 4.3 Mounting sizes 2 and 3 ................................................................................................................35

5 Configuration ........................................................................................................................................... 43 5.1 Installation data............................................................................................................................43 5.2 Rated currents..............................................................................................................................44 5.3 Configuration rules.......................................................................................................................45

6 Technical specifications........................................................................................................................... 47 7 Dimensional drawings.............................................................................................................................. 53

7.1 3-pole switch disconnectors.........................................................................................................53 7.2 4-pole switch disconnectors.........................................................................................................55 7.3 Position of the phases, terminal bolts, and current transformers ................................................56 7.4 Current transformers....................................................................................................................57 7.5 Ammeters.....................................................................................................................................58

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Table of contents

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8 Schematics .............................................................................................................................................. 59 8.1 Switching examples .................................................................................................................... 59 8.2 Terminal connection diagram of the multi-function plugs ........................................................... 64 8.2.1 Manually operated switch disconnectors .................................................................................... 64 8.2.2 Switch disconnectors with motorized operating mechanism ...................................................... 64

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Introduction 1Purpose of the manual

The "SENTRON 3NJ62 inline switch disconnectors with fuses" manual describes the basic functions of the switchgear range. It contains information about selection, configuring, and commissioning. In addition to the main devices, it also includes details of accessories. Furthermore, to facilitate configuration, the manual contains dimension drawings, circuit diagrams, and technical specifications of the switchgear and accessories. All explanations in the manual regarding sizes 00, 1, 2, and 3 relate to the BS versions. However, please also refer to the technical specifications in chapter 6, which differ in a few respects for the two fuse types (LV HRC and BS). Usage in the manual LV HRC versions BS versions

3NJ624 3NJ625

Size 00 3NJ620

3NJ626 Size 1 3NJ621 3NJ627 Size 2 3NJ622 3NJ628 Size 3 3NJ622 3NJ623

Required basic knowledge A general knowledge of low-voltage controls and distribution is required to understand this manual.

Symbols used in the text The following table explains the meaning of the various symbols used within this document: Symbol Meaning

LED illuminated

LED not illuminated

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Introduction

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Product description 22.1 Overview

All key product features at a glance ● Type tested according to IEC EN 60947-3 ● Voltage levels up to 690 V AC ● 160 A to 630 A for LV HRC fuse links according to IEC 60269-1 / EN 60269-1 or fuse

links according to BS 88 ● 3 / 4-pole versions available ● 185 mm center-to-center clearance of plug-in contacts ● Developed for switchgears in plug-in design ● Horizontal or vertical mounting position ● Front panel locked in ON position ● Degree of protection IP41 ● With electronic fuse monitoring (EFM) ● Manually operated or with motorized operating mechanism

Size 00 Size 1 Sizes 2 and 3

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Product description 2.1 Overview

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Overview of components and accessory parts

① 3NJ62 switch disconnector basic device, here in

size 00, open, without front panel ⑫ Stud terminal

② Manually operated mechanism ⑬ Terminal cover ③ Motorized operating mechanism ⑭ Multi-function plug ④ Connection module ⑮ Holder for measuring instruments with electronic

fuse monitoring (EFM) ⑤ Blanking cover for empty sections ⑯ Holder for measuring instruments without EFM ⑥ Guide rails ⑰ Bi-metal measuring instrument ⑦ Busbar cover ⑱ Moving-iron measuring instrument ⑧ Contact extension ⑲ BS fuse links ⑨ Current transformer ⑳ LV HRC fuse links ⑩ Current transformer busbar Auxiliary switch ⑪ Terminals

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Product description 2.2 Benefits

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2.2 Benefits

Advantages for switchgear manufacturers ● Compact, modular design ● Simple and efficient mounting due to incoming plug-in contact ● High packing density in the field ● Cable connection with clamps or lugs ● Can be mounted in different control cabinet depths ● Comprehensive range of accessories

Advantages for users ● Conversion, retrofitting, and replacement without switching off the switchgear ● Dead-state fuse replacement ● Maintenance free ● High personnel safety ● Operating handle can be locked in OFF position ● Clear and unambiguous switch position indicator

2.3 Application The plug-in 3NJ62 switch disconnectors with fuses are installed in low-voltage distribution boards where a minimum amount of space is available for a maximum number of cable ducts to the power distribution. They can be easily fitted in all common control cabinets (minimum depth: 400 mm). The plug-in 3NJ62 switch disconnectors with fuses are available for rated uninterrupted currents of 160 A to 630 A. LV HRC fuse links according to IEC 60269-1 / EN 60269-1 or BS fuse links according to BS 88 provide overload and short-circuit protection up to 690 V DC. The switch disconnectors can be retrofitted at any time with auxiliary switches, an ammeter (48 mm x 48 mm), and up to four current transformers, with no extra space required. For installation in control cabinets with a depth > 400 mm, the mounting depth of the disconnectors can be increased by 200 mm using a contact extension. Further installation accessories, such as guide rails and blanking covers for empty sections, complete the product range.

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Product description 2.4 Basic versions

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2.4 Basic versions

Basic version types The 3NJ62 product range comprises four sizes covering the current range up to 630 A. All types are designed as 3 / 4-pole switch disconnectors with fuses. The devices are suitable for use at up to 690 V AC. The basic versions are divided into the following types:

LV HRC fuses BS fuses Switching

capacity Operation Measuring

function 3-pole 4-pole 3-pole 4-pole None 160...630 A 160...630 A - 160...630 A Manual EFM - 160...630 A - 160...630 A None - 160...630 A - 160...630 A

Standard 1)

Motorized EFM - 160...630 A - - None 160...630 A - 63...630 A - Manual EFM 160...630 A - 160...630 A - None 160...630 A - 160...630 A -

High 2)

Motorized EFM 160...630 A - - -

1) Standard switching capacity:

• Utilization category AC22B • Rated short-circuit making capacity 55 kA

2) High switching capacity: • Utilization category AC23B • Rated short-circuit making capacity 66 kA

2.5 Accessories The following accessories are available in addition to the main devices: ● Current transformers ● Ammeters ● Auxiliary switches ● Multi-function plugs ● Terminals ● Terminal covers ● Guide rails ● Blanking covers ● Busbar covers

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Product description 2.6 Design

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2.6 Design

Compact and modular design All sizes fit busbar systems with a 185 mm center-to-center clearance, and have the same width and depth as well as a uniform 50 mm grid with regard to mounting height (50, 100, or 200 mm). This enables an in-line disconnector panel to be set up with any combinations of different sizes. Subsequent replacement of in-line disconnectors of different sizes is easy. Furthermore, the user-friendly hinged handle is retractable in both the ON and the OFF state, so that the compact design is retained in both switch positions. On device versions with a motorized operating mechanism the motor is integrated in the contour of the housing.

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Product description 2.6 Design

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Functions 33.1 Mode of operation

Operation The plug-in switch disconnectors are fitted with a snap-action mechanism and are switched by turning the handle approx. 45°. Once actuated, the handle is folded against the front panel in the ON or OFF position for safety reasons.

Indication A unique switch position indication is output by the indicator in the inspection window of the in-line disconnector (ON "I" = red, OFF "O" = green). The switch position indicator is mechanically linked to the moving switching contacts.

Voltage test In the event of a voltage test on the fuse links, the transparent insert in the front panel is opened.

Personnel safety The switch disconnectors are type tested according to IEC 60947-3 and have degree of protection IP41 in the operating state. The special locking mechanism on the handle ensures that the in-line disconnector must be switched off before it is possible to open the cover and remove the fuses. A switchgear key according to DIN 43668 is also required to open the cover. Disconnection during the switching operation (snap-action mechanism) is implemented before and after the fuse link. This ensures that, if power is supplied over the busbars or via the cable connecting side, the fuse links are in a dead state when switched off.

Locking In the OFF position, the handle can be padlocked (padlock Ø: 6 mm) to protect against unintentional restarting.

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Functions 3.1 Mode of operation

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Switch position OFF ON

"OFF" position, display "ON" position, display

"OFF" position, operating lever in OFF position "ON" position, operating lever in OFF position

"OFF" position, operating lever in end position "ON" position, operating lever in end position

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Functions 3.2 Electronic fuse monitoring

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3.2 Electronic fuse monitoring

Function The electronic fuse monitor (EFM) indicates an alarm (fault signaling unit) if one, two, or three fuses are tripped. Two internal, isolated contacts (1x NO + 1 x NC) are switched in order to output a remote indication (fault signal) in the event of a tripped fuse. The fuse monitor supplies itself with power, in other words there is no external supply.

Meaning of the display ● Green LED in the front display illuminated: All fuses OK. ● Red LED illuminated: Fuse blown. ● The display only works correctly if voltage is present at L2 and L3 as a minimum. The EFM is automatically reset after a fuse has been replaced and the green LED is illuminated. The EFM is fitted in the factory with an 18-pole multi-function plug.

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Functions 3.2 Electronic fuse monitoring

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Display options

NO contact (19, 20) NC contact (17, 18) Status Green LED Red LED Open Closed Open Closed

ON Fuse OK Voltage present at

L1, L2, L3 or L2, L3 ✓ ✓

Fuse faulty Voltage present at L1, L2, L3 or L2, L3 ✓ ✓

Fuse OK Voltage present at L1, L2 or L1, L3 ✓ ✓

Fuse faulty Voltage present at L1, L2 or L1, L3 ✓ ✓

OFF Fuse OK Phases OK ✓ ✓

Fuse OK Phases faulty ✓ ✓

Fuse faulty Phases OK ✓ ✓

Fuse faulty Phases faulty ✓ ✓

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Functions 3.3 Motorized operation

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3.3 Motorized operation

Motorized operation features ● The motor is installed in the factory. ● The motor is completely installed in the in-line disconnector without changing its

dimensions. ● The operating buttons are protected by a transparent cover and can also be padlocked

(padlock Ø: 6 mm) ● Emergency stop function if the motor voltage fails by operating with a size 3 Allen key ● Local or remote operation ● External connection by means of the 18-pole multi-function plug fitted in the factory

Manual operation

Figure 3-1 Motorized operation

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Functions 3.4 Connection method

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3.4 Connection method All plug-in switch disconnectors are supplied for connection with a cable lug as standard. Terminals are also available as optional accessories.

3.5 Current transformers and current transformer busbars

Current transformers Size Primary

current Secondary current

Accuracy class Feed-through opening

50 A 1 A, 5 A Class 1 ∅ 21 mm Class 1, class 0.5 ∅ 21 mm

Size 00 100 A, 150 A 1 A, 5 A

Class 0.5, calibrated ∅ 14 mm 50 A 1 A, 5 A Class 1 Size 1 100 A, 150 A, 200 A, 250 A

1 A, 5 A Class 1, class 0.5 ∅ 21 mm

Size 2 / size 3

300 A, 400 A, 500 A, 600 A

1 A, 5 A Class 1, class 0.5 Class 0.5, calibrated

∅ 32 mm

Current transformers are not allowed to be operated at no load because this could lead to hazardous voltages at the terminals. If four current transformers are used, the fourth transformer is in phase L3 for size 00, phase L2 for size 1, or phase L1 for sizes 2 and 3. If the fourth current transformer has size 00 or 1, the multi-function plug cannot be fitted because there is not enough space. A current transformer cannot be installed in the N conductor of 4-pole devices.

Current transformer busbars

Order no. of current transformer busbars for Size 1 current transformer

3 current transformers

4 current transformers

Size 00 Current transformer with ∅ 21 mm 3NJ69 20-3DB00 3NJ69 20-3DC00 3NJ69 20-3DD00 Current transformer with ∅ 14 mm 3NJ69 20-3DE00 3NJ69 20-3DF00 3NJ69 20-3DG00 Size 1 Current transformer with ∅ 21 mm 3NJ69 30-3DB00 3NJ69 30-3DC00 3NJ69 30-3DD00 Size 2 / size 3 No current transformer busbars required

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Functions 3.6 Ammeters

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3.6 Ammeters According to DIN 43718, an ammeter with dimensions 48 mm x 48 mm can be used to measure the current. It can be a moving-iron measuring instrument or a bi-metal measuring instrument. A holder for ammeters can be ordered as a separate accessory.

Holder for ammeters Ammeter: moving-iron measuring instrument (left) and bi-metal measuring instrument (right)

In the case of device versions with electronic fuse monitoring (EFM), the holder for ammeters is installed in the factory.

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Functions 3.6 Ammeters

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Mounting 44.1 Mounting size 00

Installing the plates for device versions with a motorized operating mechanism in the control cabinet

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Mounting 4.1 Mounting size 00

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Installing device versions with a motorized operating mechanism in the control cabinet

Installation in the control cabinet

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Mounting 4.1 Mounting size 00

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Removing the EFM

Installing / removing the EFM in / from the control cabinet

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Mounting 4.1 Mounting size 00

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Emergency mode

Installing 4-pole device versions with a motorized operating mechanism in the control cabinet

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Mounting 4.1 Mounting size 00

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Overview

Note The multi-function plug and the electronic fuse monitor (EFM) must be dismantled in order to install accessories.

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Mounting 4.1 Mounting size 00

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Installing the current transformer and the multi-function plug

WARNING The current transformers must not be operated with an open circuit.

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Mounting 4.1 Mounting size 00

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Wiring of the auxiliary switches

Figure 4-1 Cable lengths

Size 00 Color: Black Version Current transformer Auxiliary switch Inscription L1K 1 L1L 2 L2K 3 L2L 4 L3K 5 L3L 6 -1 11 -2 12 -3 13 -2 14 I [mm] 250 250 200 210 180 190 310 410 450 290

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Mounting 4.2 Mounting size 1

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4.2 Mounting size 1

Installing the plates for device versions with a motorized operating mechanism in the control cabinet

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Mounting 4.2 Mounting size 1

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Installing device versions with a motorized operating mechanism in the control cabinet

Installation in the control cabinet

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Mounting 4.2 Mounting size 1

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Removing the EFM

Installing / removing the EFM in / from the control cabinet

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Mounting 4.2 Mounting size 1

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Emergency mode

Installing 4-pole device versions with a motorized operating mechanism in the control cabinet

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Mounting 4.2 Mounting size 1

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Overview

Note The multi-function plug and the electronic fuse monitor (EFM) must be dismantled in order to install accessories.

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Mounting 4.2 Mounting size 1

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Installing the current transformer and the multi-function plug

WARNING The current transformers must not be operated with an open circuit.

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Mounting 4.2 Mounting size 1

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Wiring of the auxiliary switches

Figure 4-2 Cable lengths

Size 1 Color: Brown Version Current transformer Auxiliary switch Inscription L1K 1 L1L 2 L2K 3 L2L 4 L3K 5 L3L 6 -1 11 -2 12 -3 13 -2 14 I [mm] 290 300 170 170 220 240 450 450 460 500

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Mounting 4.3 Mounting sizes 2 and 3

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4.3 Mounting sizes 2 and 3

Installing the plates for device versions with a motorized operating mechanism in the control cabinet

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Mounting 4.3 Mounting sizes 2 and 3

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Installing device versions with a motorized operating mechanism in the control cabinet

Installation in the control cabinet

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Mounting 4.3 Mounting sizes 2 and 3

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Removing the EFM

Installing / removing the EFM in / from the control cabinet

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Mounting 4.3 Mounting sizes 2 and 3

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Emergency mode

Installing 4-pole device versions with a motorized operating mechanism in the control cabinet

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Mounting 4.3 Mounting sizes 2 and 3

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Overview

Note The multi-function plug and the electronic fuse monitor (EFM) must be dismantled in order to install accessories.

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Mounting 4.3 Mounting sizes 2 and 3

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Installing the current transformer and the multi-function plug

WARNING The current transformers must not be operated with an open circuit.

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Mounting 4.3 Mounting sizes 2 and 3

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Wiring of the auxiliary switches

Figure 4-3 Cable lengths

Size 2 / size 3 Color: Blue Version Current transformer Auxiliary switch Inscription L1K 1 L1L 2 L2K 3 L2L 4 L3K 5 L3L 6 -1 11 -2 12 -3 13 -2 14 I [mm] 760 790 670 670 560 570 300 300 300 300

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Mounting 4.3 Mounting sizes 2 and 3

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Configuration 55.1 Installation data

3NJ62 switch disconnectors Type of LV HRC version

Type of BS version

Rated current [A]

Size Height requirements of in-line disconnectors [mm]

3NJ624 63 00 50 3NJ620 3NJ625 160 00 50 3NJ621 3NJ626 250 1 100 3NJ622 3NJ627 400 2 200 3NJ623 3NJ628 630 3 200

Further built-in components Type Designation Height

requirements [mm]

3NJ69 00-4CB00 Blanking covers for empty compartments / connection module

50

3NJ69 15-3BA00 Connection module 400 A for device compartment (without front panel)

50

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Configuration 5.2 Rated currents

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5.2 Rated currents ● Rated currents of device sizes = 0.8 x IN of the biggest fuse link ● For summation current of all feeders in the SIVACON cubicle: Rated current ≤ 2000 A Device size Fuse IN

[A] Rated current = 0.8 x IN [A]

160 125 125 100

00

80 64 250 200 224 180

1

125 100 400 320 355 284

2

315 252 630 504 500 400

3

400 320

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Configuration 5.3 Configuration rules

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5.3 Configuration rules

Configuration rules for ventilated SIVACON cubicles with 3NJ62 switch disconnectors with fuses ● Equipment in the cubicle, from top to bottom, decreasing from size 3 to size 00 ● Recommended maximum configuration per cubicle: approx. 2/3, including reserve ● Disconnectors of size 2 and 3 should - where possible - be distributed between different

cubicles ● Summation current of all feeders in the cubicle: max. 2000 A ● Rated currents of device sizes = 0.8 x IN of the biggest fuse link ● Rated currents of smaller fuse links of one size = 0.8 x IN of the fuse link For the fully equipped cubicle, the rated diversity factor according to IEC 60439-1 applies. Failure to comply with these instructions may lead to premature ageing of fuses and uncontrolled tripping as a result of local overheating. All data refers to an ambient temperature of the switchgear of 35°C (24-hour average value).

Rated diversity factor according to IEC 60439-1 Number of main circuits Rated diversity factor 2 and 3 0.9 4 and 5 0.8 6 to 9 0.7 10 or more 0.6

Rated current of the fuse links ● Summation current of all feeders in the cubicle ≤ 2000 A = 0.8 x IN of fuse

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Configuration 5.3 Configuration rules

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Blanking covers In-line disconnector size

Permissible current (continuous load current at 35°C system ambient temperature)

Total covered height to be allocated (for recommended arrangement of blanking covers, see right)

Arrangement of in-line disconnectors + associated blanking covers (blanking covers with ventilation slots, 50 mm high)

In-line disconnector size 3 (group formation not permissible)

≥ 440 A to 500 A of single device

200 mm = 4 units per in-line disconnector

In x 0.8 = 500 A = permissible continuous load current

< 440 A of single device

150 mm = 3 units per in-line disconnector

In x 0.8 = 400 A = permissible continuous load current

In-line disconnector size 2 (group formation not permissible)

≤ 320 A of single device

50 mm = 1 unit per in-line disconnector

In x 0.8 = 284 A = permissible continuous load current

Groups of in-line disconnectors, sizes 00 and 1

≤ 400 A = summation current of fuse links group x 0.8

100 mm = 2 units per group

Total In x 0.8 ≤ 400 A = permissible continuous load current

(Total 1 to In) x α = permissible continuous load current

Any sized groups of in-line disconnectors of size 00

≤ 64 A of single device

100 mm = 2 units per group In combination with size 2 and 3 in one cubicle, the rated currents are 280 A for size 2 and 440 A for size 3. Devices of sizes 2 and 3 must be allocated blanking covers (see above).

α = Rated diversity factor

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Technical specifications 6 Standards EN/IEC 60947-3 Size Size 00

LV HRC 3NJ6203-1 3NJ6204-1 3NJ6204-2

3NJ6203-3 3NJ6203-4

Type

BS 3NJ6243-3 3NJ6253-3 3NJ6264-1 3NJ6264-2

3NJ6263-3 3NJ6263-4

Switching capacity H H S H Rated insulation voltage Ui V 1000 Rated peak withstand voltage Uimp V 8000 For LV HRC fuse links according to IEC 60269 - - 00 and 000 For BS fuse links according to BS 88 * = fuse links from Lawson Fuses based on BS 88

A3 A3 00T*

Rated operational current Ie for fuse links according to IEC 60269 / BS 88

A

63

100

160

125

160

125

Rated operational voltage Ue at 50 / 60 Hz rated frequency

V

690

690

500

690

500

690

Utilization category AC23B AC23B AC22B AC23B Rated conditional short-circuit current Short-circuit strength (rms value) Short-circuit making capacity (rms value)

kA kA

100 66

100 66

100 55

100 66

Rated making capacity cos φ = 0.65 cos φ = 0.45 cos φ = 0.35

A A A

-

630 -

-

1000 -

480

- -

375

- -

- -

1600

- -

1250 Rated breaking capacity cos φ = 0.65 cos φ = 0.45 cos φ = 0.35

A A A

-

504 -

-

800 -

480

- -

375

- -

- -

1280

- -

1000 Endurance Operating cycles, total Operating cycles, electrical (690 V, cos φ = 0.65)

2000 300

2000 300

1600 200

1600 200

Power loss (without fuse links) W 7 17 43 43 Permissible ambient temperature °C - 5 ... + 55 Permissible mounting positions Horizontal or vertical with bottom connection Degree of protection (in operating state) IP41

Main circuit connection Cable lug connection, conductor cross-section (Al/Cu, solid or stranded) according to DIN 46235 (Cu) and DIN 46239 (Al)

mm2

mm2

1x 10-95 2x 16-70

1x 10-95 2x 16-70

1x 10-95 2x 16-70

1x 10-95 2x 16-70

Screw size M8 M8 M8 M8 Torque Nm 15 15 15 15 Cable clamp connection, conductor cross-section Al/Cu), rm (Al/Cu), re (Al/Cu), sm (Al/Cu), se

mm2

mm2

mm2

mm2

1x 10-50 1x 10-50 1x 35-95 1x 50-95

1x 10-50 1x 10-50 1x 35-95 1x 50-95

1x 10-50 1x 10-50 1x 35-95 1x 50-95

1x 10-50 1x 10-50 1x 35-95 1x 50-95

Torque Nm 15 15 15 15

Page 50: 3NJ62 System Manual en-US

Technical specifications

3NJ62 48 System Manual, 10/2008, 711 6114-02 DS 01

Standards EN/IEC 60947-3 Size Size 1 Size 2

LV HRC 3NJ6213-1 3NJ6214-1 3NJ6214-2

3NJ6213-3 3NJ6213-4

3NJ6223-1 3NJ6224-1 3NJ6224-2

3NJ6223-3 3NJ6223-4

Type

BS 3NJ6274-1 3NJ6274-2

4NJ6273-3 3NJ6273-4

3NJ6284-1 3NJ6284-2

3NJ6283-3 3NJ6283-4

Switching capacity S H S H Rated insulation voltage Ui V 1000 Rated peak withstand voltage Uimp V 8000 For LV HRC fuse links according to IEC 60269 1 2 and 1 For BS fuse links according to BS 88 * = fuse links from Lawson Fuses based on BS 88

B2 B4

Rated operational current Ie for fuse links according to IEC 60269 / BS 88

A

250

250

400

400

Rated operational voltage Ue at 50 / 60 Hz rated frequency

V

690

690

690

690

Utilization category AC22B AC23B AC22B AC23B Rated conditional short-circuit current Short-circuit strength (rms value) Short-circuit making capacity (rms value)

kA kA

100 55

100 66

100 55

100 66

Rated making capacity cos φ = 0.65 cos φ = 0.45 cos φ = 0.35

A A A

750

- -

- -

2500

1200

- -

- -

4000 Rated breaking capacity cos φ = 0.65 cos φ = 0.45 cos φ = 0.35

A A A

750

- -

- -

2000

1200

- -

- -

3200 Endurance Operating cycles, total Operating cycles, electrical (690 V, cos φ = 0.65)

1600 200

1600 200

1000 200

1000 200

Power loss (without fuse links) W 78 78 158 158 Permissible ambient temperature °C - 5 ... + 55 Permissible mounting positions Horizontal or vertical with bottom connection Degree of protection (in operating state) IP41

Main circuit connection Cable lug connection, conductor cross-section (Al/Cu, solid or stranded) according to DIN 46235 (Cu) and DIN 46239 (Al)

mm2

mm2

1x 25-240 2x 25-70

1x 25-240 2x 25-70

1x 25-300 2x 25-240

1x 25-300 2x 25-240

Screw size M12 M12 2 x M12 2 x M12 Torque Nm 30 30 30 30 Cable clamp connection, conductor cross-section Al/Cu), rm (Al/Cu), re (Al/Cu), sm (Al/Cu), se

mm2

mm2

mm2

mm2

1x 16-35 1x 16-70

1x 35-240 1x 35-300

1x 16-35 1x 16-70

1x 35-240 1x 35-300

2x 16-35 2x 16-70

2x 35-240 2x 35-300

2x 16-35 2x 16-70

2x 35-240 2x 35-300

Torque Nm 25 25 25 25

Page 51: 3NJ62 System Manual en-US

Technical specifications

3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 49

Standards EN/IEC 60947-3 Size Size 3

LV HRC 3NJ6233-1 3NJ6234-1 3NJ6234-2

3NJ6233-3 3NJ6233-4

Type

BS 3NJ6294-1 3NJ6294-2

3NJ6293-3 3NJ6293-4

Switching capacity S H Rated insulation voltage Ui V 1000 Rated peak withstand voltage Uimp V 8000 For LV HRC fuse links according to IEC 60269 3 and 2 For BS fuse links according to BS 88 * = fuse links from Lawson Fuses based on BS 88

3T*

Rated operational current Ie for fuse links according to IEC 60269 / BS 88

A

630

500

630

500

Rated operational voltage Ue at 50 / 60 Hz rated frequency

V

500

690

500

690

Utilization category AC22B AC23B Rated conditional short-circuit current Short-circuit strength (rms value) Short-circuit making capacity (rms value)

kA kA

100 55

100 66

Rated making capacity cos φ = 0.65 cos φ = 0.45 cos φ = 0.35

A A A

1890

- -

1500

- -

- -

6300

- -

5000 Rated breaking capacity cos φ = 0.65 cos φ = 0.45 cos φ = 0.35

A A A

1890

- -

1500

- -

- -

5040

- -

4000 Endurance Operating cycles, total Operating cycles, electrical (690 V, cos φ = 0.65)

1000 200

1000 200

Power loss (without fuse links) W 357 357 Permissible ambient temperature °C - 5 ... + 55 Permissible mounting positions Horizontal or vertical with bottom connection Degree of protection (in operating state) IP41

Main circuit connection Cable lug connection, conductor cross-section (Al/Cu, solid or stranded) according to DIN 46235 (Cu) and DIN 46239 (Al)

mm2

mm2

1x 25-300 2x 25-240

1x 25-300 2x 25-240

Screw size 2 x M12 2 x M12 Torque Nm 30 30 Cable clamp connection, conductor cross-section Al/Cu), rm (Al/Cu), re (Al/Cu), sm (Al/Cu), se

mm2

mm2

mm2

mm2

2x 16-35 2x 16-70

2x 35-240 2x 35-300

2x 16-35 2x 16-70

2x 35-240 2x 35-300

Torque Nm 25 25

Page 52: 3NJ62 System Manual en-US

Technical specifications

3NJ62 50 System Manual, 10/2008, 711 6114-02 DS 01

Auxiliary switches according to IEC 60947-5-1 Rated insulation voltage Ui V 690 Rated peak withstand voltage Uimp V 8000 Rated operational current Ie at AC 15, Ue = 120 V at AC 15, Ue = 230 V at AC 15, Ue = 400 V at AC 15, Ue = 690 V

A A A A

8 6 4 2

Electronic fuse monitoring Lower voltage limit V 340 (from the busbar side) Upper voltage limit V 770 (from the busbar side) Rated peak withstand voltage Uimp of a blown fuse between two phases between the main circuit / relay contacts

kVkVkV

12.3 9.8 9.8

Electrostatic discharge (EN 61000-4-2) kV ± 4 Electrical fast transient (EN 61000-4-4) kV ± 2 Conductor fast transient (EN 61000-4-6) Vrms

MHz10

0.15 ... 80 Cable cross-sectional area mm2 AWG 22...12 / 0.2...2.5

Ammeters Input x /1 A or x /5 A Overload Moving-iron measuring instrument Bi-metal measuring instrument

1.2 times 2 times

Min/max pointer Moving-iron measuring instrument Bi-metal measuring instrument

minmin

-

15 Intrinsic consumption Moving-iron measuring instrument Bi-metal measuring instrument

VAVA

0.6 1

Page 53: 3NJ62 System Manual en-US

Technical specifications

3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 51

Motorized operating mechanism Size Size 00 Size 1 Size 2 / size 3Supply voltage V DC 24 ± 2 Current consumption A 1.1 1.3 2.8 Endurance(without any constraints on the switch disconnectors according to IEC 60947-3) Operating cycles, total Operating cycles under load

1600 200

1600 200

1000 200

Signal duration s Min. 0.5 or permanent signal

Page 54: 3NJ62 System Manual en-US

Technical specifications

3NJ62 52 System Manual, 10/2008, 711 6114-02 DS 01

Page 55: 3NJ62 System Manual en-US

3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 53

Dimensional drawings 77.1 3-pole switch disconnectors

Figure 7-1 3NJ62 switch disconnectors, manually operated

259590

49

Figure 7-2 Size 00, with motorized operating mechanism

Figure 7-3 Size 00

Figure 7-4 Size 1

Page 56: 3NJ62 System Manual en-US

Dimensional drawings 7.1 3-pole switch disconnectors

3NJ62 54 System Manual, 10/2008, 711 6114-02 DS 01

Figure 7-5 Sizes 2 and 3

Clearance between phases

Figure 7-6 Plug-in contacts

Page 57: 3NJ62 System Manual en-US

Dimensional drawings 7.2 4-pole switch disconnectors

3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 55

7.2 4-pole switch disconnectors

259590

99

44,4 Figure 7-7 Size 00, with motorized operating mechanism

99

Figure 7-8 Size 00

44,4

149

Figure 7-9 Size 1

44,4 364590

249

Figure 7-10 Sizes 2 and 3

Clearance between phases

Figure 7-11 Plug-in verification

Page 58: 3NJ62 System Manual en-US

Dimensional drawings 7.3 Position of the phases, terminal bolts, and current transformers

3NJ62 56 System Manual, 10/2008, 711 6114-02 DS 01

7.3 Position of the phases, terminal bolts, and current transformers

Figure 7-12 Size 00

Figure 7-13 Size 1

Figure 7-14 Size 2 / size 3

Page 59: 3NJ62 System Manual en-US

Dimensional drawings 7.4 Current transformers

3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 57

7.4 Current transformers

Figure 7-15 Current transformers for 3NJ62 switch disconnectors, size 00 and size 1, with feed-

through opening ∅ 21 mm

30

NSE0_01965

24

14

44

45

30

64.5

65

27

Figure 7-16 Current transformers for 3NJ62 switch disconnectors, size 00, with feed-through opening

∅ 14 mm

Page 60: 3NJ62 System Manual en-US

Dimensional drawings 7.5 Ammeters

3NJ62 58 System Manual, 10/2008, 711 6114-02 DS 01

Figure 7-17 Current transformers for 3NJ62 switch disconnectors, size 2 and size 3

7.5 Ammeters

Figure 7-18 Moving-iron measuring instrument

Figure 7-19 Bi-metal measuring instrument

Page 61: 3NJ62 System Manual en-US

3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 59

Schematics 88.1 Switching examples

Switching examples

Figure 8-1 Switching example with 1 current transformer wired to 1 ammeter, with 1 NO contact and

1 NC contact

Page 62: 3NJ62 System Manual en-US

Schematics 8.1 Switching examples

3NJ62 60 System Manual, 10/2008, 711 6114-02 DS 01

Figure 8-2 Switching example with 1 current transformer wired to multi-function plug, with 1 NO

contact and 1 NC contact

Figure 8-3 Switching example with 3 current transformers wired to multi-function plug, with 1 NO

contact and 1 NC contact

Page 63: 3NJ62 System Manual en-US

Schematics 8.1 Switching examples

3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 61

Figure 8-4 Switching example with 1 current transformer wired to 1 ammeter and multi-function

plug, with 1 NO contact and 1 NC contact

Figure 8-5 Switching example with 3 current transformers wired to 1 ammeter and multi-function

plug, with 1 NO contact and 1 NC contact

Page 64: 3NJ62 System Manual en-US

Schematics 8.1 Switching examples

3NJ62 62 System Manual, 10/2008, 711 6114-02 DS 01

Figure 8-6 Switching example with 1 current transformer wired to 1 ammeter, with 1 NO contact and

1 NC contact, with electronic fuse monitoring (EFM)

Page 65: 3NJ62 System Manual en-US

Schematics 8.1 Switching examples

3NJ62 System Manual, 10/2008, 711 6114-02 DS 01 63

Figure 8-7 Switching example with 3 current transformers wired to 1 ammeter and multi-function plug, with 1 NO contact

and 1 NC contact, with electronic fuse monitoring (EFM) and motorized operating mechanism

Page 66: 3NJ62 System Manual en-US

Schematics 8.2 Terminal connection diagram of the multi-function plugs

3NJ62 64 System Manual, 10/2008, 711 6114-02 DS 01

8.2 Terminal connection diagram of the multi-function plugs

8.2.1 Manually operated switch disconnectors

Table 8- 1 Manually operated switch disconnectors

Current transformer L1, k 1 11 Auxiliary switch, NC contact, - 1 Current transformer L1, l 2 12 Auxiliary switch, NC contact, - 2

Current transformer L2, k 3 13 Auxiliary switch, NO contact, - 3 Current transformer L2, l 4 14 Auxiliary switch, NO contact, - 4

Current transformer L3, k 5 15 Current transformer L3, l 6 16

7 17 EFM, NC contact, - 1 8 18 EFM, NC contact, - 2

19 EFM, NO contact, - 3 20 EFM, NO contact, - 4

8.2.2 Switch disconnectors with motorized operating mechanism

Table 8- 2 Switch disconnectors with motorized operating mechanism

Current transformer L1, k 1 11 Auxiliary switch, NC contact, - 1 Current transformer L1, l 2 12 Auxiliary switch, NC contact, - 2

Current transformer L2, k 3 13 Auxiliary switch, NO contact, - 3 Current transformer L2, l 4 14 Auxiliary switch, NO contact, - 4

Current transformer L3, k 5 15 "Open" section Current transformer L3, l 6 16 "Close" section

Neutral 7 17 EFM, NC contact, - 1 + 24 V DC 8 18 EFM, NC contact, - 2

19 EFM, NO contact, - 3 20 EFM, NO contact, - 4

Page 67: 3NJ62 System Manual en-US
Page 68: 3NJ62 System Manual en-US

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Subject to change without prior noticeOrder No.: 3ZX1012-0NJ62-1AC1

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