3M Cable System

Selection Guides

for

Low Voltage Joint and Termination

Kits

and

Low Voltage Connectors and

Lugs

Issue 4, May 2005

INDEX

BY DESCRIPTION BY PAGE NUMBER

Kit Ref Page Page Kit Ref

82 Series 21 3 Flow Chart Selector90-A Series 15, 16 4, 5 LA Series91-A Series 17, 18 6 LB Series91-AH Series 32 7 91-AB Series91-AV Series 22 8 99 Series91-AB Series 7 9, 10 LA-T Series92 Series 19, 20 11, 12 LA-P Series92-U Series 25, 26 13, 14 BK Series99 Series 8 15, 16 90-A SeriesBK Series 13, 14 17, 18 91-A SeriesConnectors, Aluminium 37 19, 20 92 SeriesConnectors, Bi-metallic 38 21 82 SeriesConnectors, Copper 36 22 91-AV / M SeriesCR Series 27 23, 24 L / T SeriesCSCAK Series 35 25, 26 92-U SeriesIR Series 28 27 CR SeriesL Series 23, 24 28 IR SeriesLA Series 4, 5 29, 30 LR SeriesLA-P Series 11, 12 31 LC SeriesLA-T Series 9,10 32 91-AH SeriesLB Series 6 33 LCT SeriesLC Series 31 34 LHT SeriesLCT Series 33 35 CSCAK LHT Series 34 36 Copper ConnectorsLR Series 29, 30 37 Aluminium ConnectorsLugs, Copper 39 38 Bi-metallic ConnectorsM Series 22 39 Copper LugsT Series 23, 24

RS Issue 405/05/2005

LOW VOLTAGE (UP TO 3.3Kv) JOINTS & TERMINATION SELECTION CHART

START

JOINT TERMINATION NO CABLE ABANDON

CSCAKYES

YES YESYES 91-AV or M

INLINE BRANCH REPAIR

LCT or LHT

NO

NO

YES

LB or 91-ABYES

PAPER PILC / PICAS

TRANSITION (PLASTIC TO PAPER)

YES

LR

LA-T

HAZ AREA NOYES

NO HAZ AREA

NO LA-P

NO

YES

ARMOURED

YES

NO

HAZ AREA92-U

NO

HIGH HUMIDITY / AIRFIELD

YES

82-A or 92-A

91-A or 90-A

NO

HAZ AREA

NO

RESIN YES

LA or BK

NO

COLDSHRINKYES LC

NO

HEATSHRINK

YES

RESIN

YES

POWER CABLE

YES

POWER CABLE

99-D NO

YES

YES

YES TEL / PILOT CABLE

NO TEL / PILOT CABLE

91-AHA

IR or CR

LR

YES

YES

YESPOLYMERIC

PLASTIC XLPE/PVC

NO

RS Issue 405/05/2005

Scotchcast LA Series Inline Joint

In-Line Joint for PVC/PVC/SWA/PVC & XLPE Insulated Cables 0.6/1kv

Kit includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix & Pour system), Armour continuity, tape, and full instructions. This kit can be upgraded for use with 3.3kv Cables, by using additional 23 Insulating tape

Use combination of conductor size / number of cores to select Kit type from the chart below.

NOMINAL NBR KIT REF CABLE RESIN CONDUCTOR OF DIAMETER VOLUME AREA (MM2) CORES Min (mm) Max (mm) Grammes cc Litres

1.5 2 LA21 8 26 190 173 0.1743 LA214 LA21

2.5 2 LA21 8 26 190 173 0.1743 LA214 LA21

4 2 LA21 8 26 190 173 0.1743 LA214 LA22 14 32 440 400 0.403

6 2 LA22 14 32 440 400 0.4033 LA224 LA22

10 2 LA22 14 32 440 400 0.4033 LA224 LA22

16 1 LA22 14 32 440 400 0.4032 LA223 LA23 23 37 740 673 0.6774 LA23

25 1 LA22 14 32 440 400 0.4032 LA223 LA23 23 37 740 673 0.6774 LA24 28 51 1280 1164 1.171

35 1 LA22 14 32 440 400 0.4032 LA23 23 37 740 673 0.6773 LA24 28 51 1280 1164 1.1714 LA24

50 1 LA22 14 32 440 400 0.4032 LA23 23 37 740 673 0.6773 LA24 28 51 1280 1164 1.1714 LA24

RS Issue 405/05/2005

Scotchcast LA Series Inline Joint

NOMINAL CORES KIT REF CABLE RESIN CONDUCTOR DIAMETER VOLUME AREA (MM2) Min (mm) Max (mm) Grammes cc Litres

70 1 LA22 14 32 440 400 0.4032 LA24 28 51 1280 1164 1.1713 LA25 33 60 3504 2909 3.2064 LA25

95 1 LA22 14 32 440 400 0.4032 LA24 28 51 1280 400 0.4033 LA25 33 60 3504 2909 3.2064 LA25

120 1 LA23 23 37 740 673 0.6772 LA25 33 60 3504 2909 3.2063 LA254 LA25

150 1 LA23 23 37 740 673 0.6772 LA25 33 60 3504 2909 3.2063 LA26 48 80 7008 6364 6.4124 LA26

185 1 LA23 23 37 740 673 0.6772 LA25 33 60 3504 2909 3.2063 LA26 48 80 7008 6364 6.4124 LA26

240 1 LA24 28 51 1280 1164 1.1712 LA26 48 80 7008 6364 6.4123 LA264 LA27 45 90 10512 9545 9.618

300 1 LA24 28 51 1280 1164 1.1712 LA26 48 80 7008 6364 6.4123 LA27 45 90 10512 9454 9.6184 LA27

400 1 LA24 28 51 1280 1164 1.1712 LA27 45 90 10512 9545 9.6183 LA27

500 1 LA25 33 60 3504 2909 3.206630 1 LA25 33 60 3504 2909 3.206800 1 LA26 48 80 7008 6364 6.4121000 1 LA26 48 80 7008 6364 6.412

To select connectors for these kits;Joining copper conductors - please refer to page 36Joining aluminium conductors - please refer to page 37Joining copper to aluminium conductors - please refer to page 38

RS Issue 405/05/2005

Scotchcast LB Series Branch Joint

Branch Joint for PVC/PVC/SWA/PVC & XLPE Insulated Cables 0.6/1kv

Kit Includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix and pour system), armour continuity, tape, and full instructions.This kit can be upgraded for use with 3.3kv Cables, by using additional 23 Insulating tape


MAIN CABLE SERVICE BRANCH CABLE DIAMETER (MM)NOMINAL NBR NOMINAL KIT REF RESIN MAIN CABLE BRANCH

CONDUCTOR OF CONDUCTOR VOLUME MIN MAX MIN MAXAREA (MM2) CORES AREA (MM2)

2 Core 3 Core 4 Core cc Grammes Litres1.5 - 2.5 2 - 4 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 LB21 234 260 0.238 10 24 10 244 - 10 2 - 4 1.5 - 10 1.5 - 6 1.5 - 4 LB22 450 500 0.457 16 26 10 2416 - 35 2 - 4 1.5 - 25 1.5 - 25 1.5 - 16 LB23 1441 1600 1.464 23 42 13 3250 - 70 2 - 4 1.5 - 70 1.5 - 70 1.5 - 50 LB24 3784 4200 3.843 30 50 17 4295 - 185 2 - 4 50 - 185 50 - 120 50 - 95 LB25 6314 7008 6.412 36 58 34 50

Mechanical connectors are recommended for these joints, these are currently not available from 3M

RS Issue 405/05/2005

Scotchcast 91-AB Series Multi Purpose / Branch Joint

Multi Purpose / Branch Joint for XLPE/PVC Insulated Unarmoured Cables 0.6/1kv

Kit Includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix and pour system), and full instructions.This kit can be be used with Armoured Cables, by ordering separate Armour Continuity Kits. See catalogue for details.

Use conbination of conductor size / number of cores to select Kit type from the chart below. MAIN CABLE SERVICE BRANCH MOULD

NBR NOMINAL MAX NBR NOMINAL MAX KIT REF LENGTH INNER OF CONDUCTOR CABLE OF CONDUCTOR CABLE (MM) DEPTH

CORES AREA (MM2) OD (MM) CORES AREA (MM2) OD (MM) INNER OUTER (MM)2 - 4 2.5 - 4 22 2 - 4 2.5 - 4 21 91-AB 112 170 220 582 - 4 6 - 16 29 2 - 4 6 - 10 22 91-AB 113 225 300 752 - 4 16 - 35 35 2 - 4 16 25 91-AB 114 350 400 952 - 4 50 - 70 50 2 - 4 25 - 35 30 91-AB115 445 500 1122 - 4 95 58 2 - 4 50 35 91-AB116 540 610 125

Also available, Standard Branch Joint Kits (T or Y shaped moulds)MAIN CABLE SERVICE BRANCH KIT

OD (MM) OD (MM) REFTo select connectors for these joints, refer to pages; 35 - Copper Inline Connectors 36 - Aluminium In-line Connectors 37 - Bi-metallic In-line Connectors 3M do not supply branch type connectors

8 - 22 8 - 22 91-B1114 - 30 8 - 24 91-C1125 - 42 15 - 35 91-B1230 - 52 17 - 34 91-B1530 - 58 17 - 42 91-B16

RS Issue 405/05/2005

Scotchcast 99 Series Inline Telecom / Pilot Cable Joint

In Line Joint for Pilot, Control, and Telecommunications Cables rated 0.6/1kv

Kit includes two part mould, polyetherurethane Resin No. 1471N, Tapes, and full instructions.The SB Earth Continuity Kit for an armoured cable joint is supplied seperately.Use Cable type, diameter, and number of pairs/cores to select kit Type, Armour continuity, and Connectors from the chart below.

PVC/PVC/SWA/PVC PE/SWA/PVC Multipair Cables - PVC/PVC/SWA/PVC Multicore Cables -Multipair Cables - 0.9mm Diameter 0.9mm diameter 1.5 - 2.5mm2 Conductor

CABLE ARMOUR CABLEKIT

TYPE

ARMOUR CABLE ARMOURSIZE KIT CONTINUITY S/LOK SIZE CONTINUITY S/LOK SIZE KIT CONTINUITY S/LOK

(PAIRS) TYPE KIT CONN (PAIRS) KIT CONN (CORES) TYPE KIT CONN

2 99-D1 SB1 UR2 4 99-D2 SB2 UR2 2 - 4 99-D2 SB2 C42-11015 - 15 99-D2 SB2 UR2 7 99-D2 SB2 UR2 7 - 19 99-D3 SB3 C42-110120 - 30 99-D3 SB2 UR2 19 99-D3 SB3 UR2 27 - 37 99-D4 SB4 C42-110140 - 50 99-D4 SB4 UR2 37 99-D4 SB4 UR2 75 - 100 99-D5 SB4 UR2 61 99-D5 SB5 UR2

PVC Unarmoured Multipair Cables Additional Information

0.4mm 0.5mm 0.63mm 0.9mm KIT KIT RESIN VOLUME CABLE DIAMETERUY Conn UY Conn UY Conn UR2 Conn TYPE TYPE GRAMMES CC LITRES MIN MAX

20 pair 20 pair 20 pair 10 pair 99-D1 99-D1 170 153 0.156 8 2650 pair 50 pair 50 pair 30 pair 99-D2 99-D2 420 378 0.384 14 32100 pair 100 pair 100 pair 50 pair 99-D3 99-D3 720 649 0.659 23 37300 pair 200 pair 200 pair 150 pair 99-D4 99-D4 1230 1108 1.125 28 51400 pair 400 pair 400 pair 400 pair 99-D5 99-D5 3180 2865 2.909 33 60

RS Issue 405/05/2005

Scotchcast LA-T Series In-line Transition Joint

In Line Transition Joint for PVC/PVC/SWA/PVC & XLPE/PVC/SWA/ PVC to PILC/SWA/PVC Cables, rated to 0.6/1kv

Kit contains two-part mould, polyetherurethane Resin No 1471 (Closed Mix & Pour system), armour continuity, tape, and full instructions. This kit can be upgraded to use with 3.3kv Cablesby using additional Insulating 23 Tape. The TX Kit is a supplementary kit for the paper cable.Use combination of conductor size / number of cores to select kit type from the chart below.

NOMINAL NBR KIT CABLE RESINCONDUCTOR OF REF DIAMETER VOLUMEAREA (MM2) CORES Min (mm) Max (mm) Grammes cc Litres

16 3 LA23 + TX3 23 37 740 673 0.6774 LA23 + TX3

25 3 LA23 + TX3 23 37 740 673 0.6774 LA24 + TX4 28 51 1280 1164 1.171

35 1 LA23 + TX3 23 37 740 673 0.6772 LA23 + TX33 LA24 + TX4 28 51 1280 1164 1.1714 LA24 + TX4

50 2 LA23 + TX3 23 37 740 673 0.6773 LA24 + TX4 28 51 1280 1164 1.1714 LA24 + TX4

70 2 LA24 + TX4 28 51 1280 1164 1.1713 LA25 + TX5 33 60 3504 2909 3.2064 LA25 + TX5

95 2 LA24 + TX4 28 51 1280 1164 1.1713 LA25 + TX5 33 60 3504 2909 3.2064 LA25 + TX5

120 1 LA23 + TX3 23 37 740 673 0.6772 LA25 + TX5 33 60 3504 2909 3.2063 LA25 + TX54 LA25 + TX5

150 1 LA23 + TX3 23 37 740 673 0.6772 LA25 + TX5 33 60 3504 2909 3.2063 LA26 + TX6 48 80 7008 6364 6.4124 LA26 + TX6


240 1 LA24 + TX4 28 51 1280 1164 1.1712 LA26 + TX6 48 80 7008 6364 6.4123 LA26 + TX64 LA27 + TX7 45 90 10512 9545 9.618

RS Issue 405/05/2005

Scotchcast LA-T Series In-line Transition Joint



400 1 LA24 + TX4 28 51 1280 1164 1.1712 LA27 + TX7 45 90 10512 9545 9.6183 LA27 + TX74 Use RPM


Connectors for these kits must be waterblocked

RS Issue 405/05/2005

Scotchcast LA-P Series In-line Joint for Paper Cables

In Line Joint for PILC/SWA/PVC Cables, rated to 0.6/1kV

Kit contains two-part mould, polyetherurethane Resin No 1471 (Closed Mix & Pour system), armour continuity, tape, and full instructions. This kit can be upgraded for use with 3.3kv Cablesby using additional Insulating 23 TapeThe TX Kit is a Supplementary Kit for the Paper Cable. Use combination of conductor size / number of cores to select kit type from the chart below.


16 3 LA23 + TX3x2 23 37 740 673 0.6774 LA23 + TX3x2

25 3 LA23 + TX3x2 23 37 740 673 0.6774 LA24 + TX4x2 28 51 1280 1164 1.171

35 1 LA23 + TX3x2 23 37 740 673 0.6772 LA23 + TX3x23 LA24 + TX4x2 28 51 1280 1164 1.1714 LA24 + TX4x2

50 2 LA23 + TX3x2 23 37 740 673 0.6773 LA24 + TX4x2 28 51 1280 1164 1.1714 LA24 + TX4x2



120 1 LA23 + TX3x2 23 37 740 673 0.6772 LA25 + TX5x2 33 60 3504 2909 3.2063 LA25 + TX5x24 LA25 + TX5x2

150 1 LA23 + TX3x2 23 37 740 673 0.6772 LA25 + TX5x2 33 60 3504 2909 3.2063 LA26 + TX6x2 48 80 7008 6364 6.4124 LA26 + TX6x2


240 1 LA24 + TX4x2 28 51 1280 1164 1.1712 LA26 + TX6x2 48 80 7008 6364 6.4123 LA26 + TX6x24 LA27 + TX7x2 45 90 10512 9545 9.618

RS Issue 405/05/2005

Scotchcast LA-P Series In-line Joint for Paper Cables



400 1 LA24 + TX4x2 28 51 1280 1164 1.1712 LA27 + TX7x2 45 90 10512 9545 9.6183 LA27 + TX7x24 Use RPM


Connectors for these kits must be waterblocked

RS Issue 405/05/2005

Scotchcast BK Series In-line Joint

)

In Line Joint for PVC/PVC/SWA/PVC & XLPE Insulated Cables 0.6/1kvDesigned for Street Lighting Applications

Kit includes two-part mould, polyetherurethane Resin No. 47, armour continuity, tape, andfull instructions

Use combination of conductor size / number of cores to select Kit type.

NOMINAL NBR KIT REF CABLE RESIN CONDUCTOR OF DIAMETER VOLUME AREA (MM2) CORES Min (mm)Max (mm Grammes cc Litres

1.5 2 BK1 8 26 190 173 0.1743 BK14 BK1

2.5 2 BK1 8 26 190 173 0.1743 BK14 BK1

4 2 BK1 8 26 190 173 0.1743 BK14 BK2 14 32 440 400 0.403

6 2 BK2 14 32 440 400 0.4033 BK24 BK2

10 2 BK2 14 32 440 400 0.4033 BK24 BK2

16 1 BK2 14 32 440 400 0.4032 BK23 BK3 23 37 740 673 0.6774 BK3

25 1 BK2 14 32 440 400 0.4032 BK23 BK3 23 37 740 673 0.6774 BK4 28 51 1280 1164 1.171

35 1 BK2 14 32 440 400 0.4032 BK3 23 37 740 673 0.6773 BK4 28 51 1280 1164 1.1714 BK4

50 1 BK2 14 32 440 400 0.4032 BK3 23 37 740 673 0.6773 BK4 28 51 1280 1164 1.1714 BK4

RS Issue 405/05/2005

Scotchcast BK Series In-line Joint

)

NOMINAL CORES KIT REF CABLE RESIN CONDUCTOR DIAMETER VOLUME AREA (MM2) Min (mm)Max (mm Grammes cc Litres

70 1 BK2 14 32 440 400 0.4032 BK4 28 51 1280 1164 1.1713 ** 4 **

95 1 BK2 14 32 440 400 0.4032 BK4 28 51 1280 1164 1.1713 ** 4 **

120 1 BK3 23 37 740 673 0.6772 ** 3 **4 **

150 1 BK3 23 37 740 673 0.6772 **3 **4 **

185 1 BK3 23 37 740 673 0.6772 **3 **4 **

240 1 BK4 28 51 1280 1164 1.1712 **3 **4 **

300 1 BK4 28 51 1280 1164 1.1712 **3 **4 **

400 1 BK4 28 51 1280 1164 1.1712 **3 **

500 1 **630 1 **800 1 **1000 1 **

** For these combinations, please refer to the LA Series Kit Selection Chart. The BK Kits in sizes 5/6/7 are only

available upon demand for specific applications only. Please contact customer service for further details.

To select connectors for these kits;Joining Copper connectors - please refer to page 36Joining Aluminium connectors - please refer to page 37Joining Copper to Aluminium conductors - please refer to page 38

RS Issue 405/05/2005

Scotchcast 90-A Series In-line Joint

)

In Line Joint for PVC & XLPE Unarmoured Cables 0.6/1kv. Designed for Street Lighting Applications

Kit includes two-part mould, polyetherurethane Resin No. 47, armour continuity, tape, andfull instructions

Use combination of conductor size / number of cores to select Kit type.

NOMINAL NBR KIT REF CABLE RESIN CONDUCTOR OF DIAMETER VOLUME AREA (MM2) CORES Min (mm)Max (mm Grammes cc Litres

1.5 2 90-A1 8 26 190 173 0.1743 90-A14 90-A1

2.5 2 90-A1 8 26 190 173 0.1743 90-A14 90-A1

4 2 90-A1 8 26 190 173 0.1743 90-A14 90-A2 14 32 440 400 0.403

6 2 90-A2 14 32 440 400 0.4033 90-A24 90-A2

10 2 90-A2 14 32 440 400 0.4033 90-A24 90-A2

16 1 90-A2 14 32 440 400 0.4032 90-A23 90-A3 23 37 740 673 0.6774 90-A3

25 1 90-A2 14 32 440 400 0.4032 90-A23 90-A3 23 37 740 673 0.6774 90-A4 28 51 1280 1164 1.171

35 1 90-A2 14 32 440 400 0.4032 90-A3 23 37 740 673 0.6773 90-A4 28 51 1280 1164 1.1714 90-A4

50 1 90-A2 14 32 440 400 0.4032 90-A3 23 37 740 673 0.6773 90-A4 28 51 1280 1164 1.1714 90-A4

RS Issue 405/05/2005

Scotchcast 90-A Series In-line Joint

)

NOMINAL CORES KIT REF CABLE RESIN CONDUCTOR DIAMETER VOLUME AREA (MM2) Min (mm)Max (mm Grammes cc Litres

70 1 90-A2 14 32 440 400 0.4032 90-A4 28 51 1280 1164 1.1713 90-A5 33 60 3504 2909 3.2064 90-A5

95 1 90-A2 14 32 440 400 0.4032 90-A4 28 51 1280 1164 1.1713 90-A5 33 60 3504 2909 3.2064 90-A5

120 1 90-A3 23 37 740 673 0.6772 90-A5 33 60 3504 2909 3.2063 90-A54 90-A5

150 1 90-A3 23 37 740 673 0.6772 90-A5 33 60 3504 2909 3.2063 90-A6 48 80 7008 6364 6.4124 90-A6

185 1 90-A3 23 37 740 673 0.6772 90-A5 33 60 3504 2909 3.2063 90-A6 48 80 7008 6364 6.4124 90-A6

240 1 90-A4 28 51 1280 1164 1.1712 90-A6 48 80 7008 6364 6.4123 90-A64 90-A6

300 1 90-A4 28 51 1280 1164 1.1712 90-A6 48 80 7008 6364 6.4123 90-A7 45 90 10512 9545 9.6184 90-A7

400 1 90-A4 28 51 1280 1164 1.1712 90-A7 45 90 10512 9545 9.6183 90-A7

500 1 90-A5 33 60 3504 2909 3.206630 1 90-A5 33 60 3504 2909 3.206800 1 90-A6 48 80 7008 6364 6.4121000 1 90-A6 48 80 7008 6364 6.412


RS Issue 405/05/2005

Scotchcast 91-A Series In-line Joints

In-Line Joint for Un-armoured PVC & XLPE Insulated Cables 0.6/1kv

Kit includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix & Pour system), and full instructions. This kit can be upgraded for use with 3.3kv Cables by using additional Insulating 23 Tape



1.5 2 91-A11 8 26 190 173 0.1743 91-A114 91-A11

2.5 2 91-A11 8 26 190 173 0.1743 91-A114 91-A11

4 2 91-A11 8 26 190 173 0.1743 91-A114 91-A12 14 32 440 400 0.403

6 2 91-A12 14 32 440 400 0.4033 91-A124 91-A12

10 2 91-A12 14 32 440 400 0.4033 91-A124 91-A12

16 1 91-A12 14 32 440 400 0.4032 91-A123 91-A13 23 37 740 673 0.6774 91-A13

25 1 91-A12 14 32 440 400 0.4032 91-A123 91-A13 23 37 740 673 0.6774 91-A14 28 51 1280 1164 1.171

35 1 91-A12 23 37 740 673 0.6772 91-A133 91-A14 28 51 1280 1164 1.1714 91-A14

50 1 91-A12 14 32 440 400 0.4032 91-A13 23 37 740 673 0.6773 91-A14 28 51 1280 1164 1.1714 91-A14

70 1 91-A12 14 32 440 400 0.4032 91-A14 28 51 1280 1164 1.1713 91-A15 33 60 3504 2909 3.2064 91-A15

RS Issue 405/05/2005

Scotchcast 91-A Series In-line Joints


95 1 91-A12 14 32 440 400 0.4032 91-A14 28 51 1280 1164 1.1713 91-A15 33 60 3504 2909 3.2064 91-A15

120 1 91-A13 23 37 740 673 0.6772 91-A15 33 60 3504 2909 3.2063 91-A154 91-A15

150 1 91-A13 23 37 740 673 0.6772 91-A15 33 60 3504 2909 3.2063 91-A16 48 80 7008 6364 6.4124 91-A16

185 1 91-A13 23 37 740 673 0.6772 91-A15 33 60 3504 2909 3.2063 91-A16 48 80 7008 6364 6.4124 91-A16

240 1 91-A14 28 51 1280 1164 1.1712 91-A16 48 80 7008 6364 6.4123 91-A164 91-A17 45 90 10512 9545 9.618

300 1 91-A14 28 51 1280 1164 1.1712 91-A16 48 80 7008 6364 6.4123 91-A17 45 90 10512 9454 9.6184 91-A17

400 1 91-A14 28 51 1280 1164 1.1712 91-A17 45 90 10512 9545 9.6183 91-A17

500 1 91-A15 33 60 3504 2909 3.206630 1 91-A15 33 60 3504 2909 3.206800 1 91-A16 48 80 7008 6364 6.4121000 1 91-A16 48 80 7008 6364 6.412


RS Issue 405/05/2005

Scotchcast 92 Series In-line Joint

In-Line Joint for Armoured and Un-armoured PVC & XLPE Insulated Cables 0.6/1kV Moisture Resistant Epoxy Resin for high humidity areas.

Kit includes two-part mould, Epoxy Resin No. 4, and full instructions. Armour continuity is achieved by joining the armour wires together

Use combination of conductor size / cores, or Cable OD to select Kit type from the chart below.


1.5 2 92-A1 8 22 187 168 0.1743 92-A1 4 92-A1

2.5 2 92-A1 8 22 187 168 0.1743 92-A1 4 92-A1

4 2 92-A1 8 22 187 168 0.1743 92-A1 4 92-A1

6 2 92-A1 8 22 187 168 0.1743 92-A1 4 92-A1

10 2 92-A2 14 30 436 391 0.4053 92-A2 4 92-A2

16 1 92-A2 14 30 436 391 0.4052 92-A2 3 92-A2 4 92-A2

25 1 92-A2 14 30 436 391 0.4052 92-A2 3 92-A2 4 92-A2

35 1 92-A3 23 35 725 650 0.6742 92-A3 3 92-A3 4 92-A3

50 1 92-A3 23 35 725 650 0.6742 92-A3 3 92-A3 4 92-A3

RS Issue 405/05/2005



70 1 92-A4 28 47 1257 1127 1.1682 92-A4 3 92-A4 4 92-A4

95 1 92-A4 28 47 1257 1127 1.1682 92-A4 3 92-A4 4 92-A4

120 1 92-A4 28 47 1257 1127 1.168150 1 92-A4 28 47 1257 1127 1.168185 1 92-A4 28 47 1257 1127 1.168240 1 92-A4 28 47 1257 1127 1.168300 1 92-A4 28 47 1257 1127 1.168400 1 92-A4 28 47 1257 1127 1.168

These kits are only available in sizes 1 to 4. The number 4 resin reaches high temperatures when mixed, and the bigger the mould, the higher the temperature. A size 5 , 6, or 7 mould will melt.


RS Issue 405/05/2005


Designed for single core screened airfield lighting cables rated up to 5kv, and Multi Core unarmoured cables rated up to 1.1kv

Kits include Two-part Mould, Epoxy Resin No. 4, Funnels, Tape, and full instructions

Single Core Selection - use either conductor size or cable diameter to select kit type.Multi Core Selection - use cable diameter to select kit type.

NOMINAL KIT REF CABLE DIAMETER MOULD SIZE RESIN VOLUME CONDUCTOR MIN MAX CENTRE LENGTHAREA (MM2) (mm) (mm) DIA. Grammes cc Litres

6 82-A1 6 16 23 155 90 81 0.08410 82-A116 82-A125 82-A2 16 25 34 230 292 262 0.27135 82-A250 82-A270 82-A3 25 36 45 345 626 561 0.58295 82-A3120 82-A3


RS Issue 405/05/2005

Scotchcast 91-AV and M Series In-line / Repair Joints

Joint & Repair Kit for Flexible & Trailing Cables 0.6/1kv

M Series Kits include re-useable mould, and full instructions. 2130 Resin is required, and must be purchased seperately.91-AV Series Kits include two part mould, 2140U Flexible Resin, and full instructions.

If Kit is to be used for a repair, all required components are included. If Kit is to be used for a Cable Joint, then additional components may be required. Please refer to the installation instructions for full details.

Use overall cable diameter to select Kit type from the chart below.

KIT REF CABLE DIAMETER RESIN RESIN VOLUME INCLUDEDMin (mm) Max (mm) Grammes cc Litres

91-AV 120 16 26 2140U 420 389 0.34991-AV 130 25 30 2140U 650 602 0.53991-AV 140 29 34 2140U 840 778 0.697

KIT REF CABLE DIAMETER RESIN RESIN VOLUME REQUIRED *Min (mm) Max (mm) Grammes cc Litres

M20 40 63 2130 1232 1140 1.022M30 47 100 2130 2464 2280 2.045M40 27 150 2130 3696 3420 3.067

* To recommend separate purchase of 2130 Resin, use C Packs from price list.C Pack = 616 Grammes

M20 Qty 2M30 Qty 4M40 Qty 6

RS Issue 405/05/2005

Scotchcast L / T Series Mines and Quarries In-line Joints

In Line Joints for Power unscreened cables rated up to & including 3.3kv, and Signal & Telephone Cables

Kits include two-part mould, polyetherurethane Resin No. 1400U (Hydro-carbon resistant), Armour Continuity, tape, and full instructions.

Use combination of cable type, conductor size, and number of cores/pairs to select the kit type from the chart below.

Nominal Conductor Area mm2 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 1852 CORE SWA L1 L1 L1 L2 L2 L2

0.6/1KV UNSCREENED 3 SWA L1 L1 L2 L2 L2 L3 L3 L4 L4 L5 L5 L6 L6NCB SPEC. 295 CORE DWA L2 L2 L3 L3 L4

4 SWA L1 L1 L2 L2 L2 L3 L4 L4 L5 L5 L5 L6 L6CORE DWA L2 L3 L3 L4 L4

3.3KV UNSCREENED 3 SWA L5 L5 L5 L6 L6 L6NCB SPEC. 295 CORE DWA L5 L5 L5 L6 L6 L6

Number of pairs 1 2 4 7 10 12 19 27 30 37 46 61 91 TELEPHONE CABLES SWA T1 T1 T2 T2 T3 T3 T4 T5 T5 T5 T5 T5 T6 NCB SPEC. 492 DWA T2 T2 T2 T3 T3 T3 T4 T5 T5 T5 T5 T5 T6

Number of cores 2 4 7 10 12 14 19 37 61 91 SIGNALLING CABLES SWA T1 T1 T2 T2 T2 T2 T3 T4 T5 T5 NCB SPEC. 493 DWA T2 T2 T2 T2 T2 T3 T3 T4 T5 T5

RS Issue 405/05/2005

Scotchcast L / T Series Mines and Quarries In-line Joints

Additional Information

Kit Reference Cable Diameter (mm) Resin VolumeMinimum Maximum Grammes cc Litres

L1 8 26 210g 158cc 0.17L2 14 30 500g 375cc 0.40L3 26 39 860g 645cc 0.69L4 28 50 1480g 1110cc 1.19L5 35 58 4020g 3014cc 3.24L6 48 77 8760g 6567cc 7.06

T1 8 26 210g 158cc 0.17T2 14 30 500g 375cc 0.40T3 26 39 860g 645cc 0.69T4 28 50 1480g 1110cc 1.19T5 35 58 4020g 3014cc 3.24T6 48 77 8760g 6567cc 7.06

To select connectors for these kits;Joining Copper connectors - refer to page 36Joining Aluminium connectors - refer to page 37Joining Copper to Aluminium conductors - refer to page 38

RS Issue 405/05/2005

Scotchcast 92-U Series In-line Joints

In-Line Joint for Un-armoured PVC & XLPE Insulated Cables 0.6/1kvHydro-carbon resistant / Flame retardant Resin Encapsulated, for use in Petrochem Zones 1 & 2

Kit includes two-part flame retardant mould, polyetherurethane Resin No.1400U, & full instructions.Use combination of conductor size / number of cores to select Kit type from the chart below.


1.5 2 92-A1U 8 26 189 142 0.1523 92-A1U4 92-A1U

2.5 2 92-A1U 8 26 189 142 0.1523 92-A1U4 92-A1U

4 2 92-A1U 8 26 189 142 0.1523 92-A1U4 92-A2U 14 32 471 353 0.38

6 2 92-A2U 14 32 471 353 0.383 92-A2U4 92-A2U

10 2 92-A2U 14 32 471 353 0.383 92-A2U4 92-A2U

16 1 92-A2U 14 32 471 353 0.382 92-A2U3 92-A3U 23 37 832 624 0.674 92-A3U

25 1 92-A2U 14 32 471 353 0.382 92-A2U3 92-A3U 23 37 832 624 0.674 92-A4U 28 51 1434 1075 1.156

35 1 92-A2U 23 37 832 624 0.672 92-A3U3 92-A4U 28 51 1434 1075 1.1564 92-A4U

50 1 92-A2U 14 32 471 353 0.382 92-A3U 23 37 832 624 0.673 92-A4U 28 51 1434 1075 1.1564 92-A4U

RS Issue 405/05/2005

Scotchcast 92-U Series In-line Joints


70 1 92-A2U 14 32 471 353 0.382 92-A4U 28 51 1434 1075 1.1563 92-A5U 33 60 3591 2692 2.8944 92-A5U

95 1 92-A2U 14 32 471 353 0.382 92-A4U 28 51 1434 1075 1.1563 92-A5U 33 60 3591 2692 2.8944 92-A5U

120 1 92-A3U 23 37 832 624 0.672 92-A5U 33 60 3591 2692 2.8943 92-A5U4 92-A5U

150 1 92-A3U 23 37 832 624 0.672 92-A5U 33 60 3591 2692 2.8943 92-A6U 48 80 7853 5887 6.3284 92-A6U

185 1 92-A3U 23 37 832 624 0.672 92-A5U 33 60 3591 2692 2.8943 92-A6U 48 80 7853 5887 6.3284 92-A6U

240 1 92-A4U 28 51 1434 1075 1.1562 92-A6U 48 80 7853 5887 6.3283 92-A6U4 92-A7U 45 90 12352 9259 9.953

300 1 92-A4U 28 51 1434 1075 1.1562 92-A6U 48 80 7853 5887 6.3283 92-A7U 45 90 12352 9259 9.9534 92-A7U

400 1 92-A4U 28 51 1434 1075 1.1562 92-A7U 45 90 12352 9259 9.9533 92-A7U

500 1 92-A5U 33 60 3591 2692 2.894630 1 92-A5U 33 60 3591 2692 2.894800 1 92-A6U 48 80 7853 5887 6.328

1000 1 92-A6U 48 80 7853 5887 6.328


RS Issue 405/05/2005

Scotchcast CR Series In-line Joint

In-Line Joints for Control Cables (Hydro-Carbon Resistant / Flame Retardant Resin Encapsulated) For use in Petrochem Zones 1 & 2

For Cable Types: XLPE/PVC Insulated, Lead Sheath, Steel Wire Armour, PVC Oversheath.Up to & Including 0.6/1kv

For Conductor Sizes: 1.5mm2 and 2.5mm2

Kits include two-part flame retardant mould, Polyetherurethane 1400U Resin, Armour continuity, tape, & full instructions.

Use Number of Cores to select the kit type from the chart below.

NBR OF CORES KIT REF CABLE SIZE RESIN VOLUMEMIN MAX GRAMMES CC LITRES

2 to 6 CR2 14 32 471 353 0.387 to 12 CR3 23 37 832 624 0.6714 to 21 CR4 28 51 1434 1075 1.1624 to 37 CR5 33 60 3591 2692 2.9

For these kits, use connectors - C42-1101

RS Issue 405/05/2005

Scotchcast IR Series In-line Joints

In-Line Joints for Instrumentation Cables (Hydro-Carbon Resistant / Flame Retardant Resin Encapsulated) For use in Petrochem Zones 1 & 2

For Cable Types: Polyethylene Insulated Instrumentation Cables with SWA & Lead sheath, & either unscreened pairs, individually screened pairs, collectively screened pairs, or individually and collectively screened pairs. Up to & including 0.6/1kv.

For Conductor Sizes: 0.5mm2 solid, 0.5mm2 Flexible, 1.0mm2 solid, or 1.5mm2 stranded Conductors.

Kits include two-part flame retardant mould, Polyetherurethane 1400U Resin, Armour continuity, Tape, & full instructions.

Use number of cores to select the kit type from the chart below.

NBR OF PAIRS KIT REF CABLE SIZE RESIN VOLUMEMIN MAX GRAMMES CC LITRES

1 IR20 14 32 471 353 0.382 IR21 14 32 471 353 0.385 IR30 23 37 832 624 0.6710 IR40 28 51 1434 1075 1.1615 IR50 33 60 3591 2692 2.9020 IR51 33 60 3591 2692 2.9030 IR60 48 80 7853 5887 6.3350 IR61 48 80 7853 5887 6.33

For these kits, use connectors - B42-1101

RS Issue 405/05/2005

Scotchcast LR Series In-line Joints

In-Line Joints for Power Cables (Hydro-Carbon Resistant / Flame Retardent Resin Encapsulated) For use in Petrochem Zones 1& 2.

For Cable Types 0.6/1kv up to 3.3kvXLPE/PVC Insulation, SWA, SheathedXLPE/PVC Insulation, Lead Sheath, SWA, SheathedPILC, SWA, Sheathed

Transition Joints XLPE/PVC Insulation, Lead Sheath, SWA, Sheathed, to..PILC, SWA, Sheathed

Kits contain: Two part flame retardant mould, Polyetherurethane 1400U Resin, Armour continuity, Tape, and full instructions.

Use combination of Voltage, Conductor size, and nbr of cores to select from the chart below.

NOMINAL SINGLE 2 3 4 SINGLE 3CONDUCTOR CORE CORE CORE CORE CORE COREAREA (MM2) 0.6/1KV 0.6/1KV 0.6/1KV 0.6/1KV 1.9/3.3KV 1.9/3.3KV

1.5 N/A LR20 LR20 LR20 N/A N/A2.5 N/A LR20 LR20 LR20 N/A N/A4 N/A LR20 LR20 LR21 N/A N/A6 N/A LR21 LR21 LR21 N/A N/A

10 N/A LR31 LR31 LR31 N/A N/A16 N/A LR31 LR31 LR32 N/A LR4225 N/A LR32 LR40 LR40 N/A LR4235 N/A LR40 LR41 LR42 N/A LR4350 LR21 LR41 LR41 LR50 LR32 LR5170 LR30 LR50 LR50 LR51 LR32 LR5295 LR30 LR50 LR51 LR60 LR32 LR61120 LR40 LR51 LR61 LR61 LR42 LR61150 LR41 LR60 LR70 LR70 LR42 LR61185 LR41 LR61 LR70 LR71 LR42 LR71240 LR50 LR70 LR71 LR80 LR50 LR72300 LR50 LR71 LR71 LR80 LR52 LR80400 LR51 LR72 LR80 LR81 LR52 LR80500 LR51 N/A N/A N/A LR53 N/A630 LR61 N/A N/A N/A LR61 N/A800 LR62 N/A N/A N/A LR62 N/A

1000 LR72 N/A N/A N/A LR72 N/A

RS Issue 405/05/2005

Scotchcast LR Series In-line Joints


HKit Ref CABLE DIAMETER CFS. DIAMETER CFS. DIAMETER RESIN VOLUME

OVER LEAD SHEAT OVER ARMOURMIN (mm) MAX (mm) MIN(mm) MAX (mm) MIN (mm) MAX (mm) GRAMMES CC LITRES

LR20 14 32 9 15 9 15 471 353 0.38LR21 14 32 9 15 14 22 471 353 0.38LR30 23 37 9 15 14 22 832 624 0.67LR31 23 37 14 22 14 22 832 624 0.67LR32 23 37 14 22 18.5 29 832 624 0.67LR40 28 51 14 22 18.5 29 1434 1075 1.156LR41 28 51 18.5 29 18.5 29 1434 1075 1.156LR42 28 51 18.5 29 23.5 37 1434 1075 1.156LR43 28 51 23.5 37 23.5 37 1434 1075 1.156LR50 33 60 18.5 29 23.5 37 3591 2692 2.894LR51 33 60 23.5 37 23.5 37 3591 2692 2.894LR52 33 60 23.5 37 31 50 3591 2692 2.894LR53 33 60 31 50 31 50 3591 2692 2.894LR60 48 80 23.5 37 31 50 7853 5887 6.328LR61 48 80 31 50 31 50 7853 5887 6.328LR62 48 80 31 50 44 70 7853 5887 6.328LR70 45 90 31 50 31 50 12352 9259 9.953LR71 45 90 31 50 44 70 12352 9259 9.953LR72 45 90 44 70 44 70 12352 9259 9.953LR80 45 100 44 70 44 70 18120 13583 14.601LR81 45 100 44 70 58 94 18120 13583 14.601


If this kit is to be used as a transition joint, Connectors must be waterblocked

RS Issue 405/05/2005

LC Series In-line Joints

Low Voltage In Line Coldshrink Joints for Power Cables

For Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, PVC SheathedFor Cables rated 0.6/1kv up to 1.9/3.3kvKits include Cold Shrink Tube, Armour continuity, Tape, and full instructions

Use combination of Voltage, Conductor size, and Nbr of cores to select from the chart below

NOMINAL 2 3 4 3CONDUCTOR CORE CORE CORE COREAREA (mm2) 1kv 1kv 1kv 3.3kv

1.5 LC1 LC1 LC1 N/A2.5 LC1 LC1 LC1 N/A4 LC1 LC1 LC2 N/A6 LC2 LC2 LC2 N/A

10 LC2 LC2 LC3 N/A16 LC3 LC3 LC3 LC425 LC3 LC3 LC3 LC435 LC3 LC3 LC4 LC450 LC3 LC4 LC4 LC470 LC4 LC4 LC5 LC595 LC4 LC5 LC5 LC5120 LC4 LC5 LC5 LC5150 LC5 LC5 LC6 LC5185 LC5 LC6 LC6 LC6240 LC6 LC6 N/A LC6300 LC6 N/A N/A N/A

Additional Information ACCEPTED CABLE DIAMETER DIAMETER OVER LEAD/ARMOUR

KIT REF (COLDSHRINK TUBE) (CONSTANT FORCE SPRING)MIN (mm) MAX (mm) MIN (mm) MAX (mm)

LC1 16.2 33.1 9 15LC2 16.2 33.1 14 22LC3 16.2 33.1 18.5 29LC4 24.9 56.4 23.5 37LC5 37.8 84.3 31 50LC6 37.8 84.3 44 70


RS Issue 405/05/2005

91-AHSCA / AHA Series In-line Joints

Low Voltage Heatshrink Cable Joints

For Cable Types: XLPE/PVC Insulation, Steel Wire Armour Cables rated to 0.6/1kv

Kits include Heatshrink Tubes, Armour Continuity, and full instructions

NOMINAL NBR KIT ACCEPTED CABLE DIAMETER DIAMETER OVER ARMOUR

CONDUCTOR OF REF (HEATSHRINK TUBE) (CONSTANT FORCE SPRING)

AREA (mm2) CORES MIN (mm) MAX (mm) MIN (mm) MAX (mm)1.0 3 - 4 91-AHSCA-6 8 30 14 221.5 3 - 4 91-AHSCA-62.5 3 - 4 91-AHSCA-64.0 3 - 4 91-AHSCA-66.0 3 - 4 91-AHSCA-6

Screw Connectors are included in these kits

NOMINAL NBR KIT ACCEPTED CABLE DIAMETER DIAMETER OVER ARMOUR

CONDUCTOR OF REF (HEATSHRINK TUBE) (CONSTANT FORCE SPRING)

AREA (mm2) CORES MIN (mm) MAX (mm) MIN (mm) MAX (mm)6 4 91-AHA-21-S 12 38 18.5 2910 4 91-AHA-21-S16 4 91-AHA-21-S25 4 91-AHA-22-S 15 55 18.5 2935 4 91-AHA-22-S50 4 91-AHA-23-S 15 65 23.5 3770 4 91-AHA-23-S95 4 91-AHA-24-S 26 85 31 50120 4 91-AHA-24-S150 4 91-AHA-24-S185 4 91-AHA-25-S 38 128 44 70240 4 91-AHA-25-S


RS Issue 405/05/2005

LCT Series Termination

:

Low Voltage Indoor Coldshrink Terminations

For Cable Types 3 Core PILC, Steel Wire Armour, Sheathed, and 3 Core XLPE/PVC, LeadSheath, Steel Wire Armour, PVC Sheathed, up to & including 1.9/3.3kv.

Kits include Cold Shrink Tubes, Earth Continuity for the lead, Tape, and full instructions.It is assumed that the Armour will be glanded seperately.

NOMINAL KIT ACCEPTED CABLE DIAMETER ACCEPTED CABLE DIAMETERCONDUCTOR REF OVER LEAD SHEATH (CFS) OVER INSULATION (PST)AREA (mm2) MIN (mm) MAX (mm) MIN (mm) MAX (mm)

35 LCT/1 23.5 37 16 3350 LCT/170 LCT/2 31 50 16 3395 LCT/2120 LCT/2150 LCT/3 44 70 19 40185 LCT/3240 LCT/4 TBA TBA TBA TBA300 LCT/4400 LCT/4

To select lugs for these kits;For Copper conductors - please refer to page 39

RS Issue 405/05/2005

LHT Series Termination

R

Low Voltage Indoor Heatshrink Termination Kits

For Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, Sheathed cables rated from 0.6/1kv up to and including 1.9/3.3kv

Kits include Heatshrink Tubes, Heatshrink breakouts, Armour continuity, and full instructions

NOMINAL 2 3 4 3CONDUCTOR CORE CORE CORE COREAREA (mm2) 0.6/1kv 0.6/1kv 0.6/1kv 1.9/3.3kv

2.5 LHT2/1 LHT3/1 LHT4/1 N/A4 LHT2/1 LHT3/1 LHT4/1 N/A6 LHT2/1 LHT3/1 LHT4/1 N/A10 LHT2/1 LHT3/1 LHT4/1 N/A16 LHT2/1 LHT3/1 LHT4/1 LHT3.3/125 LHT2/1 LHT3/2 LHT4/1 LHT3.3/135 LHT2/2 LHT3/2 LHT4/1 LHT3.3/150 LHT2/2 LHT3/2 LHT4/2 LHT3.3/170 LHT2/2 LHT3/2 LHT4/2 LHT3.3/195 LHT2/2 LHT3/2 LHT4/2 LHT3.3/1120 LHT2/2 LHT3/2 LHT4/2 LHT3.3/2150 N/A LHT3/3 LHT4/2 LHT3.3/2185 N/A LHT3/3 N/A LHT3.3/2240 N/A LHT3/3 N/A LHT3.3/2300 N/A LHT3/3 N/A LHT3.3/3

Additional Information:ACCEPTED CABLE DIAMETE ACCEPTED CABLE DIAMETER

KIT REF OVER LEAD (CFS) OVER INSULATIONMIN (mm) MAX (mm) MIN (mm) MAX (mm)

LHT2/1 9 22 3 12LHT2/2 18.5 37 8 27LHT3/1 9 22 3 12LHT3/2 18.5 37 8 27LHT3/3 23.5 50 12 38LHT4/1 9 22 3 12LHT4/2 31 50 8 27

LHT3.3/1 23.5 37 7.5 27LHT3.3/2 31 50 7.5 27LHT3.3/3 44 70 12 38

To select Lugs for these kits;For Copper conductors - please refer to page 39

RS Issue 405/05/2005

Cable Abandonment Kits

Low Voltage Coldshrink Cable Abandonment Kit

For Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, PVC Sheathed. Also suitable for Shipwiring Cables, Rubber/GSWBUp to and including 1.9/3.3kv. 1, 2, 3, and 4 Core Cables

Kits include Cold Shrink End Cap, PST, Armour continuity, tapes, and full instructions

ACCEPTED CABLE KIT REFERENCEDIAMETER (mm)

12 -18 CSCAK/118 - 25 CSCAK/225 - 42 CSCAK/342 -55 CSCAK/456 -81 CSCAK/5

RS Issue 405/05/2005

Low Voltage Copper Compression Connectors

For use on copper conductors, sizes 6-240mm2. Rated from 0.6 - 3.3kv.Select from the chart below using the conductor size from each cable to be joined.

CSA (mm2) 6 10 16 25 35 50 70 95 120 150 185 2406 C6C5

10 C106C6 C10C616 C166C8 C1610C8 C16C825 C2510C10 C2516C10 C25C1035 C3516C12 C3525C12 C35C1250 C5025C14 C5035C14 C50C1470 C7035C16 C7050C16 C70C1695 C9550C18 C9570C18 C95C18

120 C12070C20 C12095C20 C120C20150 C15095C22 C150120C22 C150C22185 C185120C25 C185150C25 C185C25240 C240150C28 C240185C28 C240C28

For a transition joint, waterblocked connectors must be used. Use the chart above to select the connector size and add a W into the part number.Example: Connector for joining a 120mm2 conductor to a 95mm2 conductor: C12095C20.For a waterblocked version: C12095CW20.

Connectors for smaller sized conductors are available as butt connectors with vinyl insulation:

CSA (mm2) Part Colour Number

0.5 - 1.5 B42-1101 Red1.0 - 2.5 C42-1101 Blue2.5 - 6.0 D42-1101 Yellow

Note: Connectors for larger sized conductors are available, please contact Customer Service for details

RS Issue 405/05/2005

Low Voltage Aluminium Compression Connectors

For use on aluminium conductors, sizes 16-300mm2. Rated from 0.6 - 3.3kv.Select from the chart below using the conductor size from each cable to be joined.

CSA (mm2) 16 25 35 50 70 95 120 150 185 240 30016 C16A1225 C2516A12 C25A1235 C3516A14 C3525A14 C35A1450 C5025A16 C5035A16 C50A1670 C7035A18 C7050A18 C70A1895 C9550A22 C9570A22 C95A22

120 C12070A22 C12095A22 C120A22150 C15095A25 C150120A25 C150A25185 C185120A28 C185150A28 C185A28240 C240150A32 C240185A32 C240A32300 C300185A34 C300240A34 C300A34

For a transition joint, waterblocked connectors must be used. Use the above chart to select the connector size and add a W into the part number.Example: Connector for joining a 35mm2 conductor to a 25mm2 conductor : C3525A14. For a waterblocked version: C3525AW14.

Note: Connectors for larger sized conductors are available, please contact Customer Service for details

RS Issue 405/05/2005

Low Voltage Bi-metallic Compression Connectors

For use when joining aluminium to copper conductors, sizes 10-300mm2. Rated from 0.6 - 3.3kv.Select from the chart below using the conductor size from each cable to be joined.

C O P P E R CSA (mm2) 10 16 25 35 50 70 95

10 C1010BW10/6A 16 C1610BW12/6 C1616BW12/8L 25 C2510BW12/6 C2516BW12/8 C2525BW12/10U 35 C3516BW14/8 C3525BW14/10 C3535BW14/12M 50 C5025BW16/10 C5035BW16/12 C5050BW16/14I 70 C7035BW18/12 C7050BW18/14 C7070BW18/16N 95 C9550BW22/14 C9570BW22/16 C9595BW22/18I 120 C12070BW22/16 C12095BW22/18U 150 C15095BW25/18M 185

240300

C O P P E R CSA (mm2) 120 150 185 240 300

10 All Bi-metallic connectors are water-A 16 blocked. The first size relates to theL 25 Aluminium conductor, and the secondU 35 size relates to the copper conductor.M 50 The larger conductor is usually I 70 aluminium, however it is possibleN 95 that the customer requires a Bi-I 120 C120120BW22/20 metallic connector with the larger U 150 C150120BW25/20 C150150BW25/22 end as copper. This can be done,M 185 C185120BW28/20 C185150BW28/22 C185185BW28/25 but must be specified at the time of

240 C240150BW32/22 C240185BW32/25 C240240BW32/28 ordering.300 C300185BW34/25 C300240BW34/28 C300300BW34/28

RS Issue 405/05/2005

Low Voltage Copper Compression Lugs

For use with copper conductors, sizes 25-300mm2. Rated from 0.6 - 3.3kv.

Select from the chart below using the conductor size of the cable to be terminated.

CSA (mm2) Part number

25 L25C1035 L35C1250 L50C1470 L70C1695 L95C18120 L120C20150 L150C22185 L185C25240 L240C28300 L300C32400 L400C38500 L500C42625 L625C44800 L800C521000 L1000C58

For a waterblocked lug, Use the above chart to select the part number, and add a W.Example: 95mm Conductor: L95C18. Waterblocked version: L95CW18

RS Issue 405/05/2005

Important NoticeTechnical information provided by 3M is based on experience and/or tests believed to be reliable, but their accuracy is not guaranteed and the results may not be relevant to every user’s application. For this reason, 3M does not accept responsibility or liability, direct or consequential, arising from reliance upon any information provided and the user should determine the suitability of the products for their intended use. Nothing in this statement will be deemed to exclude or restrict 3M’s liability for death or personal injury arising from its negligence. All questions of liability relating to 3M products are governed by the seller’s terms of sale subject where applicable to the prevailing law. If any goods supplied or processed by or on behalf of 3M prove on inspection to be defective in material or workmanship, 3M will (at its option) replace the same or refund to the Buyer the price paid for the goods or services. Except as set out above, all warranties and conditions, whether express or implied, statutory or otherwise are excluded to the fullest extent permissible at law. 3M is a trademark of the 3M Company. Printed in the UK. © 3M United Kingdom PLC, 2003.

Technical Assistance

01234 229551

3M United Kingdom PLC 3M Ireland 3M United Kingdom PLCElectrical Products Sales Office Sales Office3M Centre, Cain Road 3M House, Adelphi Centre PO Box 393Bracknell, Berkshire RG12 8HT Dun Laoghaire, Co Dublin, Ireland Bedford MK41 0YETelephone: 01344 858616 Telephone: 01 280 3555 Telephone 01234 229462Facsimile: 01344 858758 Facsimile: 01 280 3509 Facsimile: 01234 229433

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Company History

Cable Services (North West) Ltd. was established in 1971 by

the late Joe Williams, whose vision it was to form a business

dedicated to giving customers unrivalled service on a finite

range of cable and accessory products.

Today Cable Services majors in the products of only ten suppliers.

All products are closely related and centre around cable and its

immediate accessories. For example, Glanding, Terminating, Jointing

and Cable Support, above and below ground, at voltages up to 72kV.

Quality History

Towards the end of the 1980’s the directors of Cable Services were becoming

increasingly aware of the rising number of customers inquiring as to Cable

Services’ quality management policy. In early 1989 a decision was taken to

implement measures for the company to become formally registered to the BS5750

Standard. Modest changes were required and by early 1992 the company was

sufficiently confident to apply for registration. Certification No. RS14517 was issued

by BSi to Cable Services (Central) Ltd. on 19th February 1992, following shortly by

the other companies in the group.

Quality Policy

‘The Cable Services Group of Companies Quality Policy is to maintain,

on a continuous basis, an effectively managed Quality Assurance Programme,

designed to assure customers that materials conform to the laid down

procedures of BS/EN/ISO 9000 and similar types of quality assurance specification.’

(Extracted from the Quality Manual of the Cable Services Group of Companies).

Cable Services On The Internet

The Cable Services catalogue has been available on the internet for a number of years. This latest

catalogue will be available as PDF files to enable you to download individual pages for your own use.

Visit us at www.cableservices.co.uk. E-mailed enquiries and orders are also welcome - see the e-mail

addresses on the back cover of this catalogue.

Loyalty & Service

We consider the relationship Cable Services has with its suppliers to be fundamental to

our success. The supplier agreements have existed for many years, with great emphasis

being placed on supplier loyalty, bringing tangible benefits in the high standard of

service and competitive prices we offer to our customers.

One of the keys to our efficient delivery service is our bulk buying policy,

serving the five companies in the Cable Services Group.

Technical Support

Full technical back up is available to our customers on

all the products supplied by the group. Our limited

integrated range, means that our sales

personnel are exceptionally well

informed and therefore able to

assist customers with any

enquiry. In the event of a

question being beyond our

experience, our long

standing relationship with

our suppliers means that

their technical expertise is

immediately available.

Distributors For:

• Pirelli• Cembre• Raxton• Raychem• Wibe• Unistrut• 3M• Furse• Lucy Lighting• Maréchal

CABLESERVICES

RS 21752RS 21753RS 22195RS 14517

CO

NTE

NTS

CA

BLE

LU

GS &

CO

NN

EC

TOR

S

4

5LV Compression ConnectorsUninsulated copper terminals LV rated (600/1000V)

StandardCond Sizemm2

1.0

1.5 - 2.5

4.0 - 6.0

10

16

25

35

50

70

95

120

150

185

240

300

400

500

630

800

1000

StudSizemm

5

568

56810

56810

5681012

681012

681012

681012

68101216

8101216

810121620

101216

*CU

10121620

*CU

10121620

*CU

8121620

*CU

8121620

*CU

812162022

*CU

812162022

*CU

81220

*CU

22*CU

*Undrilled.Contact Cable Services for full Compression Connector Catalogue.

*Undrilled.

BT1C5

BT2C5BT2C6BT2C8

BT6C5BT6C6BT6C8BT6C10


BT16C5BT16C6BT16C8BT16C10BT16C12




BT70C6BT70C8BT70C10BT70C12BT70C16


BT120C10BT120C12BT120C16BT120C20

BT150C10BT150C12BT150C16BT150CU

BT185C10BT185C12BT185C16BT185C20BT185CU

BT240C10BT240C12BT240C16BT240C20BT240CU


BT400C16BT400C20BT400CU



BT800C20BT800CU

BT1000C22BT1000CU

BT95C8B2

BT120C8B2

BT150C12B2

BT185C12B2

BT185CUB2

BT240C12B2

BT240CUB2

BT300C12B2

BT300CUB2

BT400C12B2

BT400CUB2

BT500C12B2

BT500CUB2

BT630C12B2

BT800C12B2

BT150C12B2

BT300C8B4

BT400C8B4

BT500C8B4

BT630C8B4

BT800C8B4

BT1CS

BT2CS

BT6CS

BT10CS

BT16CS

BT25CS

BT35CS

BT50CS

BT70CS

BT95CS

BT120CS

BT150CS

BT185CS

BT240CS

BT300CS

BT400CS

BT500CS

BT630CS

BT800CS

BT1000CS

A03 - M5

A06 - M5A06 - M6A06 - M8

A1 - M5A1 - M6A1 - M8A1 - M10

A2 - M5A2 - M6A2 - M8A2 - M10

A3 - M5A3 - M6A3 - M8A3 - M10A3 - M16

A5 - M6A5 - M8A5 - M10A5 - M12

A7 - M6A7 - M8A7 - M10A7 - M12

A10 - M6A10 - M8A10 - M10A10 - M12

A14 - M6A14 - M8A14 - M10A14 - M12A14 - M16

A19 - M8A19 - M10A19 - M12A19 - M14

A24 - M8A24 - M10A24 - M12A24 - M16A24 - M20

A30 - M10A30 - M12A30 - M16A30 - M0(20)*

A37 - M10A37 - M12A37 - M16A37 - M20A37 - M0(20)*

A48 - M10A48 - M12A48 - M16A48 - M20A48 - M0(20)*

A60 - M12A60 - M16A60 - M20A60 - M0(20)*

A80 - M12A80 - M16A80 - M20A80 - M0(20)*

A100 - M16A100 - M20

A100 - M0(20)*

A120 - M16A120 - M20

A120 - M0(20)*

A160 - M20A160 - M0(20)*

A200 - M16A200 - M20A200 - M0(20)*

A60 - 4ES1

A80 - 4ES1

A100 - 4ES1

A120 - 4ES1

A160 - 4ES1

L03 - M

L06 - M

L1 - M

L2 - M

L3 - M

L5 - M

L7 - M

L10 - M

L14 - M

L19 - M

L24 - M

L30 - M

L37 - M

L48 - M

L60 - M

L80 - M

L100 - M

L120 - M

L160 - M

L200 - M

70 Plugs & Sockets Page 70

Maréchal industrial plugs and sockets.

61 Insulation Enhancement Materials/Tapes Page 61 - 63

3M electrical tapes and Raychem insulation enhancement products.

11

18

24

28

48

54

64

71

78

5 Cable Lugs & Connectors Page 5 - 10

Pirelli, Cembre and B&H crimp and mechanical connectors.

Cable Glands Page 11 - 17

Pirelli cable glands, Raxton gland adaptors and reducers,Raychem cable feedthroughs.

Cable Support Page 18 - 23

Wibe cable ladder, Unistrut metal framing systems, Pirelli cable cleats and Insuloid cable ties.

Cable Joints & Terminations (Low Voltage) Page 24 - 27

3M and Pirelli resin joints, Raychem heat shrink joints, 1kV to 3.3kV.

Cable Joints & Terminations (Medium Voltage) Page 28 - 47

Raychem, 3M and Pirelli joints and termination products up to 72kV.Also Raychem and Pirelli separable connectors.

Heat Shrink Page 48 - 49

Raychem heat shrink tubing and moulded parts.

Street Lighting Page 54 - 60

Lucy street lighting fused cut-outs and fuses, steel and cast iron feeder pillars and enclosures.

Trace Heating Page 64 - 69

Tyco trace heating products including Isopad, Chemelex, Wintergard and Frostop. Systems for commercial and industrial freeze protection and process control. Also ice protection, floor warming and leak detection products.

Tooling & Tool Hire Page 71 - 77

Pirelli and Cembre crimping and cutting tools for sale and hire, Pirelli and Raychem medium voltage cable preparation tools, 3M heat location tools.

Miscellaneous Page 78 - 81

Raychem duct sealing kits, 3M aerosols for insulation, protection and cleaning of electrical components and connectors, 3M cable pulling lubricant, 3M marking systems, underground cable protection and marker tapes, 3M cable and hand cleaning wipes.

82 Useful Information Page 82 - 83

Terms and conditions, environmental policy, branch location maps,cable conductor conversion chart.

50 Earthing Page 50 -53

Furse earthing and lightning conductor products.

Pre Insulated Crimp Terminals‘F’ range funnel entry.

CA

BLE

LU

GS &

CO

NN

EC

TOR

S

CA

BLE

LU

GS &

CO

NN

EC

TOR

S

6

7

The unique funnel shape of PVC sleeve, guarantees totalinsertion of the conductor strands into the terminal barrel,creating a secure and reliable electrical and mechanicalconnection. The internal surface of the barrel is rifled toimprove contact with conductor strands when crimped andto increase tensile strength. The ‘F’ range of terminals offera wide range of rings, forks, pins and blades, designed tomeet the ever changing requirements of the end user.

MV Compression ConnectorsUninsulated copper terminals MV rated (up to 33kV)

StandardCond Sizemm2

16

25

35

50

70

95

120

150

185

240

300

400

500

StudSizemm

1012

81012

81012

1012

1012

101216

101216

1216

1216

1216

121620

121620

121620

BTHW16C10BTHW16C12

BTHW25C10BTHW25C12

BTHW35C10BTHW35C12

BTHW50C10BTHW50C12

BTHW70C10BTHW70C12

BTHW95C10BTHW95C12BTHW95C16


BTHW150C12BTHW150C16






BTHW70C12D

BTHW95C12D

BTHW150C12D

BTHW185C12D

BTHW240C12D

BTHW300C16D

BTHW400C16D

BTHW500C16D

BTH16CS

BTH25CS

BTH35CS

BTH50CS

BTH70CS

BTH95CS

BTH120CS

BTH150CS

BTH185CS

BTH240CS

BTH300CS

BTH400CS

BTH500CS

2A

*

2A3 - M10

2A5 - M82A5 - M102A5 - M12

2A7 - M82A7 - M102A7 - M12

2A10 - M102A10 - M12

2A14 - M102A14 - M12

2A19 - M102A19 - M122A19 - M16

2A24 - M102A24 - M122A24 - M16

2A30 - M122A30 - M16

2A37 - M122A37 - M16

2A48 - M122A48 - M16

2A60 - M122A60 - M162A60 - M20

2A80 - M122A80 - M16

2A100 - M122A100 - M162A100 - M20

CA

**

CA25 - M12

CA35 - M10CA35 - M12

CA50 - M10CA50 - M12

CA70 - M10CA70 - M12

CA95 - M10CA95 - M12CA95 - M16

CA120 - M10CA120 - M16

CA150 - M12CA150 - M16

CA185 - M12CA185 - M16

CA240 - M12CA240 - M16

CA300 - M12CA300 - M16

CA80 - M12CA80 - M16

CA100 - M12CA100 - M16CA100 - M20

MT50TD

MT70TD

MT95TD

MT120TD

MT150TD

MT185TD

MT240TD

MT300TD

MT400TD

MT500TD

NB. Use PIRELLI BTHW or CEMBRE CA range where short circuit considerations are a concern. *2A Heavy duty with extended barrel accepted by many for up to 33 kV applications.

**CA CEMBRE equivalent to PIRELLI BTHW type.

ConductorSize mm2

0.25 - 1.5

1.5 - 2.5

4 - 6

Ref

◊ RF-P 8◊ RF-P 10◊ RF-P 12

◊ BF-P 8◊ BF-P 10◊ BF-P 12

◊ GF-P 10◊ GF-P 12◊ GF-P 14

ø

3.93.93.9

4.94.94.9

6.76.76.7

B

1.71.81.8

1.71.81.8

2.22.22.2

P

8.010.012.0

8.010.012.0

10.012.014.0

L

17.819.822.0

17.819.821.8

24.426.628.6

QuantityBox / Bag

4,000 / 1004,000 / 1003,500 / 100

3,000 / 1003,000 / 1003,000 / 100

1,500 / 1001,500 / 1001,500 / 100

Dimensions (mm)

Pin Terminals

ConductorSize mm2

0.25 - 1.5

1.5 - 2.5

4 - 6

Ref

◊ RF-PP 12◊ RF-PP 12/1◊ RF-PP 12/19◊ RF-PP 12/23◊ RF-PP 14◊ RF-PP 16/23

◊ BF-PP 12BF-PP 12/25

◊ BF-PP 12/29◊ BF-PP 16/25

◊ GF-PP 12◊ GF-PP 17

ø

3.93.93.93.93.93.9

4.94.94.94.9

6.76.7

B

3.03.01.92.33.02.3

3.52.52.92.5

4.02.9

P

12.811.313.213.214.817.2

12.813.313.317.2

13.319.2

L

22.821.323.223.224.827.2

22.823.323.327.2

27.333.2

QuantityBox / Bag

3,500 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 100

2,500 / 1002,500 / 1002,500 / 1002,500 / 100

1,000 / 1001,000 / 100

Dimensions (mm)

Blade Terminals

Conductor Sizemm2

0.25 - 1.5

1.5 - 2.5

4 - 6

0.25 - 1.5

1.5 - 2.5

4 - 6

TabSize

2.8 x 0.52.8 x 1.84.8 x 0.54.8 x 0.8

6.35 x 0.8

4.8 x 0.54.8 x 0.8

6.35 x 0.8

6.35 x 0.8

6.35 x 0.8

6.35 x 0.8

6.35 x 0.8

Ref

RF-F 305RF-F 308RF-F 405RF-F 408RF-F 608

BF-F 405BF-F 408BF-F 608

GF-F 608

RK-F 608

BK-F 608

GK-F 608

QuantityBox / Bag

3,500 / 1003,500 / 1003,000 / 1003,000 / 1002,500 / 100

3,000 / 1003,000 / 1002,000 / 100

1,500 / 100

2,500 / 100

2,000 / 100

1,500 / 100

Female Disconnect TerminalPolycarbonate partially insulated terminals.

PVC insulated and REINFORCED

ConductorSize mm2

0.25 - 1.5

1.5 - 2.5

4 - 6

Ref

◊ RF-PPL 30◊ RF-PPL 46

◊ BF-PPL 30◊ BF-PPL 46

◊ GF-PPL 46

ø

3.93.9

4.94.9

6.7

B

3.04.6

3.04.6

4.6

P

17.517.5

17.517.5

17.5

L

28.328.3

28.328.3

32.5

X

1.71.7

1.71.7

1.9

QuantityBox / Bag

3,000 / 1003,000 / 100

2,500 / 1002,500 / 100

1,000 / 100

Dimensions (mm)

Hooked Blade Terminals

Conductor Sizemm2

0.25 - 1.51.5 - 2.54 - 6

Ref

◊ PL 03-M◊ PL 06-M◊ PL 1-M

ø(mm)

4.05.06.5

L(mm)

252532

QuantityBox / Bag

3,000 / 1001,500 / 100800 / 100

Butt Connectors

◊ UL Approved.

B&H 11kV Shear Bolt ConnectorsFor copper and aluminium (solid and stranded) cable.

• Manufactured by B&H for use withRaychem ‘Shrinkset’ joints.

CA

BLE

LU

GS &

CO

NN

EC

TOR

S

CA

BLE

LU

GS &

CO

NN

EC

TOR

S

8

9

Shear Bolt ConnectorsFor medium voltage application.

Pre Insulated Crimp Terminals Continued‘F’ range funnel entry.

ConductorSize mm2

0.25 - 1.5

1.5 - 2.5

4 - 6

Ref

* RF-M 2◊ RF-M 3◊ RF-M 3.5◊ RF-M 3.5/1◊ RF-M 4

RF-M 4/3◊ RF-M 5◊ RF-M 6◊ RF-M 6/1◊ RF-M 7◊ RF-M 8◊ RF-M 10◊ RF-M 12

* BF-M 2◊ BF-M 3◊ BF-M 3.5◊ BF-M 3.5/1◊ BF-M 4◊ BF-M 5◊ BF-M 6◊ BF-M 6/1* BF-M 6/2◊ BF-M 7◊ BF-M 8◊ BF-M 10◊ BF-M 12

GF-M 3◊ GF-M 3.5◊ GF-M 4◊ GF-M 5◊ GF-M 6◊ GF-M 6/1◊ GF-M 7◊ GF-M 8

GF-M 8/1◊ GF-M 10◊ GF-M 10/1◊ GF-M 12◊ GF-M 14◊ GF-M 16

ø

3.93.93.93.93.93.93.93.93.93.93.93.93.9

4.94.94.94.94.94.94.94.94.94.94.94.94.9

6.76.76.76.76.76.76.76.76.76.76.76.76.76.7

B

5.65.65.66.27.07.87.89.412.09.412.015.518.0

5.65.65.66.28.08.09.412.08.410.012.015.518.0

8.08.09.09.011.011.011.013.611.013.615.519.021.024.0

M

4.54.54.57.16.57.17.18.110.38.110.313.015.5

5.05.05.06.56.57.58.610.35.47.810.313.015.5

8.18.18.18.111.18.111.112.18.112.113.815.116.117.1

N

2.82.82.83.13.53.93.94.76.04.76.07.79.0

2.82.82.83.14.04.04.76.04.25.06.07.79.0

4.04.04.54.55.55.55.56.85.56.87.79.510.512.0

L

17.317.317.320.220.021.021.022.826.322.826.330.834.5

17.817.817.819.620.521.523.326.319.622.826.320.834.5

26.126.126.626.630.627.630.632.927.632.935.638.640.643.1

D

2.23.23.73.74.34.35.36.46.47.28.410.513.0

2.23.23.73.74.35.36.46.46.47.28.410.513.0

3.23.74.35.36.46.47.28.48.410.510.513.015.017.0

QuantityBox / Bag

3,500 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 1003,000 / 1003,000 / 1002,500 / 1002,500 / 1002,000 / 1002,000 / 100

3,000 / 1003,000 / 1003,000 / 1003,000 / 1003,000 / 1003,000 / 1002,500 / 1002,500 / 1002,500 / 1002,500 / 1002,000 / 1001,500 / 1001,500 / 100

1,500 / 1001,500 / 1001,500 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 100500 / 100

øStudmm

23

3.53.544566781012

23

3.53.545666781012

33.545667881010121416

Dimensions (mm)

Ring Terminals

ConductorSize mm2

0.25 - 1.5

1.5 - 2.5

4 - 6

Ref

◊ RF-U 3◊ RF-U 3.5◊ RF-U 3.5/2◊ RF-U 4◊ RF-U 4/1◊ RF-U 4/2◊ RF-U 5* RF-U 5/1◊ RF-U 6◊ RF-U 6/1◊ RF-U 8◊ RF-U 10◊ RF-U 12

◊ BF-U 3◊ BF-U 3.5

BF-U 3.5/1◊ BF-U 4◊ BF-U 4/1◊ BF-U 4/2◊ BF-U 5◊ BF-U 6◊ BF-U 6/1◊ BF-U 8◊ BF-U 10◊ BF-U 12

◊ GF-U 3.5◊ GF-U 4◊ GF-U 5◊ GF-U 6◊ GF-U 8◊ GF-U 10◊ GF-U 10/1◊ GF-U 12◊ GF-U 14◊ GF-U 16

ø

3.93.93.93.93.93.93.93.93.93.93.93.93.9

4.94.94.94.94.94.94.94.94.94.94.94.9

6.76.76.76.76.76.76.76.76.76.7

B

5.56.06.46.58.57.58.59.49.412.014.017.520.0

5.56.47.26.58.57.58.59.412.014.017.520.0

7.57.59.510.015.015.517.521.023.026.0

M

5.56.56.57.57.57.57.57.58.19.210.013.015.5

5.56.56.57.57.57.57.58.19.210.013.015.5

8.58.08.011.012.013.013.815.116.117.1

N

4.03.83.83.73.73.73.73.74.77.16.37.79.0

4.03.83.83.73.73.73.74.77.16.37.79.0

3.94.44.45.58.08.07.79.510.511.5

L

19.520.320.321.221.221.221.221.222.826.326.330.834.5

19.520.320.321.221.221.221.222.826.326.330.834.5

26.426.426.430.534.035.035.638.640.642.6

D

3.23.73.74.34.34.35.35.36.46.48.410.513.0

3.23.73.74.34.34.35.36.46.48.410.513.0

3.74.35.36.48.410.510.513.015.017.0

QuantityBox / Bag

4,000 / 1004,000 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 1003,500 / 1002,500 / 1002,500 / 1002,500 / 1002,000 / 1001,500 / 100

3,000 / 1003,000 / 1003,000 / 1003,000 / 1003,000 / 1003,000 / 1003,000 / 1002,500 / 1002,500 / 1002,000 / 1002,000 / 1001,500 / 100

1,500 / 1001,500 / 1001,500 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 1001,000 / 100500 / 100500 / 100

øStudmm

33.53.544455668

1012

33.53.54445668

1012

3.54568

1010121416

Dimensions (mm)

Fork / Spade Terminals

◊ UL Approved.* Available on request.

Conductor Size mm2

16 - 185185 - 300

NOTE: B&H holding tool CHT1 should be used - See page 76.

Ref

RMC - V0 - 35/185 SMRMC - V0 - 185/300 SM

B&H Split Branch Joint Connector 11kV

Conductor Size mm2

16 - 185185 - 300

Ref

HVBRM 18SP UTCHVBRM 22SP UTC

B&H Shear Bolt ConnectorFor up to 33kV applications.

Conductor Size mm2

50 - 240* (185 for shaped conductors)95 - 300185 - 400* (300 for shaped conductors)400 - 645185 - 300 (step down 95 - 185)

NOTE: * Reduced one size for shaped conductors.

Ref

VTPB21 UTBVTPB27 UTBVTPC28 UTBVTPC36 UTBVTPC28 - 22UTB

B&H Cable End Termination 11kV

Conductor Size mm2

16 - 18516 - 18516 - 300*16 - 300*

NOTE: *240mm2 maximum copper conductor size.

Holding spanner for M18 - M22 connectors - Ref CHT1 - See page 76.

Ref

HVETM18 - 12UTCHVETM18 - 16UTCHVETM22 - 12UTCHVETM22 - 16UTC

Stud Size mm

12161216

electronics

CA

BLE

LU

GS &

CO

NN

EC

TOR

S

CA

BLE

GLA

ND

S

10

11

NOTE: B&H versions available.

Shear Bolt ConnectorsFor LV application.

Conductor Size mm2

16 - 9516 - 18595 - 300

Ref

BM 95MBM 185MBM 300M

Straight Connector

Conductor Size mm2

16 - 9516 - 18595 - 300

Ref

BM 95BBM 185BBM 300B

Branch Connector

Conductor Size mm2

4 - 3535 - 70

Ref

BMT 35BMT 70

Brass Tunnel Connector

Nylon Gland (Indoor/Outdoor)For unarmoured cable

• Suitable for indoor and outdoor use.• IP68 Rated Seal.

Size

16

20

25

32

RefNo.

403KB51

403KB53

403KB55

403KB56

Min (mm)

5

10

13

18

Max (mm)

10

14

18

25

Overall Cable Size

Internal Dia of Tube (mm)

RefNo.

CES1

CES2

CES3

CES4

CES5

NominalO/D Length(mm)

70

70

95

114

175

MaxExpanded

13

19

30

43

69

MaxRecovered

3.0

6.3

12.7

19.0

36.0

Internal Diaof NylonNut (mm)

19

19

28

40

73

DrillSize (mm)

25.5

25.5

35.5

51.0

88.0

electronics

Heat Shrink Cable Entry SealsRaychem cable entry seals provide an effective watertight,fume and pressure tight seal between cables and panels,closures and junction boxes. The seals have passed athermocycling test from -40OC to + 60OC at a pressure of 0.7bar and have a rating to IP67.

See Page 31 & 36 for cable box extension glands.

NOTE: Other colours available - Black, White, Red and Grey.

CA

BLE

GLA

ND

S

CA

BLE

GLA

ND

S

12

13

CW Gland (Indoor/Outdoor) TypeFor steel wire armoured cable

• IP66 (with sealing washer or thread sealant).• Other manufacturers available.

Size

16

20SS

20S

20

25

32

40

50

63

75

RefNo.

CW16

CW20SS

CW20S

CW20

CW25

CW32

CW40

CW50

CW63

CW75

PVCShroud

401PV21

401PV21

401PV22

401PV23

401PV25

401PV26

401PV27

401PV29

401PV31

401PV33

PCPShroud

401AA02

401AA02

401AA02

401AA03

401AA05

401AA06

401AA07

401AA09

401AA11

401AA13

GlandKit

-

CW20SSK

CW20SK

CW20K

CW25K

CW32K

CW40K

CW50K

CW63K

CW75K

LSF GlandKit

-

LSF20SSCW

LSF20SCW

LSF20CW

LSF25CW

LSF32CW

LSF40CW

LSF50CW

LSF63CW

LSF75CW

ItemsPer Kit

-

2

2

2

2

1

1

1

1

1

Min (mm)

8.0

8.0

8.0

11.7

17.0

23.5

29.0

39.5

51.3

62.5

Max (mm)

13.2

13.2

15.8

20.8

27.2

33.5

39.9

52.6

65.3

78.0

Overall Cable Size

(Gland kit includes: Gland, Steel Backnut, PVC (or LSF) Shroud and Brass Earth Tag).

• Aluminium, Integral Earth, Aluminium with Integral Earth versions available.

BW (Indoor) TypeFor steel wire armoured cable

• IP54 Rating.• 2 Piece Type.

(Gland kit includes: Gland, Steel Backnut, PVC (or LSF) Shroud and Brass Earth Tag).

• 3 piece (BWL) types available.• Also braided cable and integral earth versions.

Size

16

20S

20

25

32

40

50

63

75S

75

RefNo.

BW16

BW20S

BW20

BW25

BW32

BW40

BW50

BW63

BW75S

BW75

PVCShroud

401PV01

401PV02

401PV03

401PV05

401PV06

401PV07

401PV09

401PV11

401PV13

401PV13

PCPShroud

401AA02

401AA02

401AA03

401AA05

401AA06

401AA07

401AA09

401AA11

401AA13

401AA13

GlandKit

-

BW20SK

BW20K

BW25K

BW32K

BW40K

BW50K

BW63K

-

BW75K

LSF GlandKit

-

LSF20SW

LSF20BW

LSF25BW

LSF32BW

LSF40BW

LSF50BW

LSF63BW

-

LSF75BW

ItemsPer Kit

-

2

2

2

1

1

1

1

-

1

Min (mm)

-

-

-

-

-

-

-

-

-

-

Max (mm)

13.2

15.8

20.8

27.2

33.5

39.9

52.6

65.3

71.6

78.0

Overall Cable Size

CA

BLE

GLA

ND

S

CA

BLE

GLA

ND

S

14

15

E1W Gland (Indoor/Outdoor)For steel wire armoured cable

A1 / A2 (Indoor/Outdoor) GlandFor unarmoured cable

• Seal rated at IP66.• Other manufacturers available.

• IP66 (with sealing washer or thread sealant).• Other manufacturers available.

Size

16

20SS

20S

20

25

32

40

50S

50

63S

63

75S

75

RefNo.

E1W16

E1W20SS

E1W20S

E1W20

E1W25

E1W32

E1W40

E1W50S

E1W50

E1W63S

E1W63

E1W75S

E1W75

PVCShroud

401PV21

401PV21

401PV22

401PV23

401PV25

401PV26

401PV27

401PV28

401PV29

401PV31

401PV31

401PV33

401PV33

PCPShroud

401AA02

401AA02

401AA02

401AA03

401AA05

401AA06

401AA07

401AA09

401AA09

401AA11

401AA11

401AA13

401AA13

GlandKit

-

KA41371

KA41352

KA41353

KA41355

KA41356

KA41357

KA41358

KA41359

KA41360

KA41361

KA41362

KA41363

LSF GlandKit

-

LSF20SSE1W

LSF20SE1W

LSF20E1W

LSF25E1W

LSF32E1W

LSF40E1W

LSF50SE1W

LSF50E1W

LSF63SE1W

LSF63E1W

LSF75SE1W

LSF75E1W

ItemsPer Kit

-

2

2

2

2

1

1

1

1

1

1

1

1

Min (mm)

8.0

8.0

8.0

11.7

17.0

23.5

29.0

38.0

39.5

50.0

51.3

62.0

62.5

Max (mm)

13.2

13.2

15.8

20.8

27.2

33.5

39.9

46.2

52.6

58.9

65.3

71.6

78.0

Overall Cable Size

(Gland kit includes: Gland, Brass Backnut, PCP Shroud and Brass Earth Tag).

• Aluminium, Integral Earth, Aluminium with Integral Earth versions available.

Size

16

20SS

20S

20

25

32

40

50S

50

63S

63

75S

75

90

100

110

RefNo.

409AA51

409AA71

409AA52

409AA53

409AA55

409AA56

409AA57

409AA58

409AA59

409AA60

409AA61

409AA62

409AA63

409AA65

409AA66

409AA67

PVCShroud

401PV01

401PV01

401PV02

401PV03

401PV05

401PV06

401PV07

401PV07

401PV07

401PV09

401PV11

401PV11

401PV12

401PV34

-

-

PCPShroud

-

-

401AA02

401AA03

401AA03

401AA05

401AA06

401AA07

401AA07

401AA09

401AA11

401AA11

401AA11

401AA13

-

-

GlandKit

423AA51

423AA71

423AA52

423AA53

423AA55

423AA56

423AA57

423AA58

423AA59

423AA60

423AA61

423AA62

423AA63

-

-

-

LSF GlandKit*

-

423LSF71

423LSF52

423LSF53

423LSF55

423LSF56

423LSF57

423LSF58

423LSF59

423LSF60

423LSF61

423LSF62

423LSF63

-

-

-

ItemsPer Kit

2

2

2

2

2

1

1

1

1

1

1

1

1

-

-

-

Min (mm)

3.5

3.5

8.0

11.0

13.0

19.0

25.0

31.5

36.5

42.5

49.5

54.5

60.5

65.0

75.0

79.0

Max (mm)

8.5

8.5

11.5

13.5

19.5

25.5

32.0

37.0

43.0

50.0

55.0

61.0

67.0

78.0

88.0

99.0

Overall Cable Size

(Gland kit includes: Gland and Steel Backnut).(*LSF gland kit includes AFUMEX shroud).

CA

BLE

GLA

ND

S

CA

BLE

GLA

ND

S

16

17

E1WF Gland E.ExdFor steel wire armoured cable

• IP66 (with sealing washer or thread sealant).• For use with flameproof or increased

safety equipment.

Size

16

20SS

20S

20

25

32

40

50S

50

63S

63

75S

75

RefNo.

472AA51

472AA71

472AA52

472AA53

472AA55

472AA56

472AA57

472AA58

472AA59

472AA60

472AA61

472AA62

472AA63

PCPShroud

401AA02

401AA02

401AA02

401AA03

401AA05

401AA06

401AA07

401AA09

401AA09

401AA11

401AA11

401AA13

401AA13

GlandKit

-

KA47271

KA47252

KA47253

KA47255

KA47256

KA47257

KA47258

KA47259

KA47260

KA47261

KA47262

KA47263

ItemsPer Kit

-

2

2

2

2

1

1

1

1

1

1

1

1

Min (mm)

8.0

8.0

8.0

11.7

17.0

23.5

29.0

38.0

39.5

50.0

51.3

62.0

62.5

Max (mm)

13.2

13.2

15.8

20.8

27.2

33.5

39.9

46.2

52.6

58.9

65.3

71.6

78.0

Overall Cable Size

Nickel plating available to order.PCP shrouds are particularly recommended for outdoor and themost hostile conditions and are most resistant to ultraviolet.

Cable Gland Selector

Flameproof gland adaptors and reducersElectrical thread conversions

Adaptors: Provide a means of connection betweendissimilar thread forms and sizes.

Reducers: Effectively reduce the threaded entry diameter of an enclosure to accept a gland or fitting with a smaller thread.

Stopping Plugs: Designed to close any unused entries in electrical equipment withoutrevoking existing certification.

Cable TypeConductorArea (mm2)

1.5

2.5

4

6

10

16

25

35

50

70

95

120

150

185

240

300

No. OfCores

234712192737234712192737234234234234234234234234234234234234234234

Approx.O/D(mmø)

12.513.014.015.920.223.227.930.613.614.115.017.122.426.630.733.814.715.316.415.916.618.718.019.521.120.621.823.624.326.929.127.929.632.125.328.431.328.132.036.831.936.740.635.140.045.838.245.149.943.349.354.948.354.561.052.559.566.5

Indoor BW Gland

20S20S20S202525323220S20S20S202525324020S20S20202020202025252525253232323240253232323240324050405050405050505063506363636375

Indoor /Outdoor CW Gland

20SS20SS20S202525323220S20S20S202525324020S20S20202020202025252525253232323240253232323240324050405050405050505063506363636375

Outdoor EIW Gland

20SS20SS20S202525323220S20S20S202525324020S20S2020S2020202025252525253232323232253232323240324050S404050S4050S5050S5063S5063S63636375S

Steel L/Nut 439AA-Brass EarthTag 428ET-

53535353555556565353535355555657535353535353535355555555555656565657555656565657565759575959575959595961596161616163

PCPShroud401AA-

02020203050505/0606020202030505060702/0302/030302/030303030305050505050606060607050606060607060709070909070909090911091111111113

GLANDS ACCESSORIESCABLE SPEC.

The recommendations above are given in good faith but the dimensions of cablesmay vary with manufacturing tolerances and we advise that the cable diameter ismeasured where possible before purchasing components.

1kV

XLP

E A

RMO

URE

D C

ABL

ES T

O B

S 54

67

CA

BLE

SU

PPO

RT

CA

BLE

SU

PPO

RT

18

19

KHZSP

ApplicationsCable ways for office buildings, hospitals andlight industries where requirements are highregarding:

• Load.• Easy handling.• Surface treatment.

Benefits• Common accessories with KHZP, KHZ.• Perforated rung for ease of cable fixing

on straight lengths and accessories.• 4m length for easy handling.• Low dead weight for fast installation.

• A full range of ladder accessories are available ex-stock for immediate delivery.• KHZ is available in white epoxy coating from stock.• A fully comprehensive cable ladder catalogue is available.

Contact one of our sales office numbers.

KHZP

ApplicationsCable ways for industry or buildings withhigh requirements regarding:

• Load.• Torsion.• Point load.• Surface treatment.

Benefits• Common accessories with KHZSP, KHZ.• Perforated rung for ease of cable fixing

on straight lengths and accessories.• Rung designed for rhomboid nut.• Rung designed for bracing to single

conductor cable.• 6m length makes fast installation possible.• Hot-dip galvanised after manufacture.

KHZ


• Load.• Torsion.• Surface treatment.• Hygiene.

Benefits• Common accessories with KHZP, KHZSP.• Oval rung with hexagonal profile allows

for total sealing for hygienic installations i.e. food industry.

• 6m length makes fast installation possible.• Double fastening of the rung provides the

ladder with a high torsion stability.• Hot-dip galvanised after manufacture.

KHZV


• Load over long spans.• Torsion.• Point load.• Surface treatment.

Benefits• Common accessories with KHZ, KHZP, KHZSP.• Oval rung gives the cable a large bearing

surface.• 6m length makes fast installation possible.• Perforated rungs available in straight

lengths and accessories for ease of cabling.• Hot-dip galvanised after manufacture.• Self-supporting up to 9m.

UnistrutMetal framing systems.

Cold rolled framing systems formed from steel strip.

• Unistrut nuts are made from steel bar hardened after manufacture. The shape of the nut permits a quarter turn crosswise in the channel.

• The serrated grooves engage with the inturned edges of the channel.

• Unistrut channel and fixings conform to BS 6946 1988.

• Channel is supplied in 6m and 3m lengths.

• Standard finish is pre-galvanised - hot dip galvanised and stainless steel channel also available.

In excess of 100 different brackets / accessories are available, making Unistrut the most versatile metal framing system available.

The brackets available include Flat Plate fittings / NinetyDegree Angle Fittings / Angled Fittings / U & Z ShapeFittings / Base Plate & Wing Fittings / Beam Clamps /Cantilever Arms / Tray Arms / Lighting Supports etc.

Contact Cable Services for a comprehensive UNISTRUTcatalogue.

Building Services Products

Size

M6

M8

M10

M12

For P1000 ChannelRef No.Spring Nut

PNL06ZP

PNL08ZP

PNL10ZP

PNL12ZP

Plain Nut

PNP06ZP

PNP08ZP

PNP10ZP

PNP12ZP

For P3300 ChannelRef No.Spring Nut

PNS06ZP

PNS08ZP

PNS10ZP

PNS12ZP

CABLETR

AY

Cable Service

s

stock

a full

range

of lig

ht and h

eavy

duty g

alvanised

cable tr

aysCABLE

TRAY

Cable Service

s

stock

a full

range

of lig

ht and h

eavy

duty g

alvanised

cable tr

ays

P1000(P1000T - Slotted)

P3300(P3300T - Slotted)

P1001

Channel Spring Nut

Cable Ladder

CA

BLE

SU

PPO

RT

21

A comprehensive range of cable cleats that meet leadingcompanies’ individual standards and specifications.

• They facilitate a neat and orderly installation.

• They maintain cable position making reworkingeasier and potentially safer.

CA

BLE

SU

PPO

RT

20

Cable Cleats.

Telcleat ®• 10 to 51mm diameter in 8 sizes.• Overlapping self adjusting ranges.• Sunlight (UV) and weather resistant.• One piece, single fixing design.• Can be double stacked on one fixing.• Operating temperature -70OC to +70OC.

Low Density Black Polythene - 385AA Type• Unaffected by corrosive environments oils

and many chemicals.

Coloured LSF Compound - 385LSF Type• Low smoke and fume emission.• Zero halogen.• Coloured to distinguish from standard

black Telcleat.• Conforms to BS6853.

Hook Cleat ®Aluminium Body - 371AA Type• 25 to 76mm diameter in 8 sizes.• Self adjusting ranges.• Two piece single fixing design.• Can be double stacked on one fixing.• Not designed to secure cables in long

vertical routes.• Suitable for indoor dry normal industrial

use or outdoor in normal unpolluted areas.

NEW Available Late 2002Nylon Hook Cleat - 384AA Type

• 25 to 80mm diameter in 6 sizes.• Can be double stacked on one fixing.• Width of cleat remains unchanged with

cable size.• Not designed to secure cables in long

vertical routes.• LSF version.• Suitable for outdoor use.• Overlapping self adjusting sizes.• Operating temperature -20OC to +100OC.

Plastic Two Bolt CleatBlack High Density Polythene - 374AA Type• 50 to 94mm diameter in 7 sizes.• Sunlight (UV) and weather resistant.• Two piece, two fixing design.• Can be double stacked on common fixings.• Operating temperature -20OC to +90OC.

Ranger CleatHigh Impact Black Polystyrene - 382AA Type• 13 to 76mm diameter in 6 sizes.• Overlapping, self adjusting size.• ‘C’ section channel location, aids fixing

and stacking.• Double stacking facility.• Operating temperature -20OC to +90OC.• Sunlight (UV) and weather resistant.• Not designed for long vertical runs.• Unaffected by corrosive environments

and many chemicals.• LSF versions available.

LSF (Zero Halogen) Hanger & Hanger CleatUK Patent Application GB2244087A and other.• Up to 80mm diameter cable or bundle of

cables can be supported.• Not designed to secure cables on long

vertical routes.• LSF and Flame retardant - (zero halogen).• Single fixing design.• Versatile.• Operating temperature -40OC to +150OC.• Successfully completed fatigue load tests

of 1 million cycles at 309N.• Conforms to BS6853.• Available with resistant foam lining.• For use on major projects typically in lots

of 5000.

LSF (Zero Halogen) Hanger - 365AA09 Type• Cleat body employed as a ‘J’ hook, it can

be used on its own or can accommodate a cable tie as a restraint.

LSF (Zero Halogen) Hanger Cleat -365AA10 Type• Cleat body complete with cap and cap

retaining fixing.

Multicleat / Multistrap System ®Patent No 2082242• 24 to 110mm diameter cables in trefoil

groups in 10 sizes.• Exceptional overlapping ranges.• Non-magnetic materials used throughout,

except for cast iron bases.• Multicleat bases available as either single

or two fixing designs.• Multicleat bases available in cast iron,

aluminium alloy or stainless steel with various finishes.

• Operating temperature -60OC to +100OC.

Multistrap ®• A multistrap is a strap complete with a

tensioning clip, securing pin and winding key all made from highly corrosion resistant non-magnetic stainless steel.

• They are used as an intermediate restraint between Multicleats.

• They may be used to bind cables together.• Improved strap design - shorter, thicker

strap with safer rounded edges.• Multistraps are available in two strengths:

Standard Duty - designed to have 3 loops of 0.21mm thick strap around the cables.Heavy Duty - designed to have 4 loops of 0.31mm thick strap around the cables.

Claw & Two Bolt Cleat ®Aluminium Alloy• 10 to 114mm diameter in 19 sizes.• Can be used for all types of cable routes.• Plain finish - for indoor dry normal

industrial use or outdoor unpolluted areas.• Epoxy coated - for more hostile conditions.• Operating temperature -60OC to +100OC.

Claw Cleat• Two piece single fixing design.• Can be stacked to a maximum of 3 on

one fixing.

Two Bolt Cleat• Two piece two fixing design.• Can be double stacked on common fixings.• Also available in cast iron, hot dipped

galvanised or epoxy coated.

Plain - 370BA TypeEpoxy Coated - 370BB Type

Trefoil Cleat ®Aluminium Alloy• 24 to 76mm diameter cable in trefoil

groups in 33 sizes.• Can be used for all types of cable routes.• Supplied complete with top fastening.• Available as either single or two fixing

design.• Plain finish for indoor dry normal industrial

use or outdoor unpolluted areas.• Epoxy coated for more hostile conditions.• Operating temperature -60OC to +100OC.

Single Bolt Fixing• Plain Finish - 376AC Type• Epoxy Coated - 376AE Type

Two Bolt Fixing• Plain Finish - 376AB Type• Epoxy Coated - 376AD Type

CA

BLE

SU

PPO

RT

23

CA

BLE

SU

PPO

RT

22

Insuloid Cable Ties

Standard Ties

The Insulok range of cable ties is moulded in Nylon 66.Standard colours black and neutral.

• One piece, all plastic (no metal pins or fasteners).

• Quick, simple fixing by hand or with tensioning tools.

• Low cost components.

• Manufactured to the quality control requirements of BS 5750 Part 2 and the U.S. Mil. Spec. 23190.

The ‘T” range of ties is listed by the U.S. DefenceDepartment and meets the dimensional requirementsof Drawing MS 3367.

Approvals

American Mil. Spec. 23190 U.L. (UnderwritersLaboratory) Defence Standard AQAP-9 Lloyds Registerof Shipping Bureau Veritas Ford Q101.

Cable Tray Fixing Ties

These simple, neat ties provide a permanent answer tothe problem of fixing cable to cable trays. The onepiece moulding in tough, flexible Nylon 66, snaps apartto slot into cable trays.

Other ties available include releasable and stainless steeltypes. Self adhesive bases and banding strap also stocked.

RefNo.

T18RLK2T30RT50RLK2AT120IT50LT120RLK5

Nom. OverallLength(mm)

100120150200270300385390540

StrapWidth(mm)

2.52.53.54.64.88.64.67.613.0

Min TensileStrength(kg)

8.18.113.622.722.745.522.754.4113.4

Max CableBundle Dia(mm)

161635507370109108152

RefNo.

CTF 120CTF 250

Nom. OverallLength(mm)

315360

StrapWidth(mm)

7.613.0

Min TensileStrength(kg)

54.5113.4

Max CableBundle Dia(mm)

--

Cable TypeConductorArea (mm2)

1.5

2.5

4

6

10

16

25

35

50

70

95

120

150

185

240

300

400

No. OfCores

234712192737234712192737234234234234234234234234234234234234234234234

TelcleatBlack Polythene385AA- 385 LSF

010101020304050601010202040506060202030303040404040404050405050505050506060606070607080707080708-0808-08--------

HookcleatAlum371AA-

-------05------0505-----------05--05-0505050505050606060607060708070809080809080910091011101112

Nylon384AA-

------0101-----010101-------------0101010101010101010102010102020203020303030304030304040405040506

Claw & 2 Bolt Cleats370BA- *

01010102030405060202020304050606020203030304040405030506040506050606060606060707070708070809080910090910091011101112111213

Ranger CleatHigh Impact Polystyrene 382AA-

--0101020303040101010103030404010101010102020203030303030304040404030404040404040405040505050505050506050606060606060606

HorizontalSpacing ofCleats (mm)

300300300350350400400400300300300350400400400400350350350350350350400400400400400400400400400400400400400400400400400400400400600400400600400600600600600750600750900750750900---

Cable Cleats Selection Chart

CLEATSCABLE SPEC.

* Two Bolt cleats from 370BA10.Details on cleats for cable in trefoil & voltages other than 1kV available on request.The recommendations above are given in good faith, but the dimensions of cable vary with manufacturingtolerances and we suggest that the cable diameter is measured where possible before purchasing cleats.

1kV

XLP

E A

RMO

URE

D C

ABL

ES T

O B

S 54

67T18R

LK2

T30R

T50R

LK2A

T120I

T50L

T120R

LK5

CTF 120

CTF 250

Kit Reference

Standard Straight Joint

MPJ1

MPJ2

MPJ3

MPJ4

MPJ5

MPJ6

MPJ7

MPJ8

Universal Straight Joints(Large volume shell suitable for mechanical connectors)

MST6

MST16

MST35

MST95

MST185

MST300

Universal Branch Joints

MBR6

MBR16

MBR35

MBR95

MBR185

MBR300

* Joint does not accommodate crossed cores.

CA

BLE

JO

INTS

& T

ER

MIN

ATI

ON

(Lo

w V

olt

age)

CA

BLE

JO

INTS

& T

ER

MIN

ATI

ON

(Lo

w V

olt

age)

24

25

Low Voltage Resin JointsFor power cables

3M ‘Scotchcast’ LA and LB series for PVC/PVC/SWA/PVCand XLPE cables to 1kV.

• Complete with armour continuity.• Connectors should be ordered separately -

see page 5.

• Connectors supplied separately - see page 5.

Inline Joints

Kit Reference

LA21

LA22

LA23

LA24

LA25

LA26

LA27

2 CoreConductor Size mm2

1.5 - 4

6 - 25

35 - 50

70 - 95

120 - 185

240 - 300

400


1.5 - 2.5

4 - 10

16 - 25

35 - 50

70 - 120

150 - 185

240 - 300


1.5 - 2.5

4 - 10

16

25 - 50

70 - 95

120 - 185

240 - 300

2 Core mm2

1.5 - 6

10 - 16

25 - 35

50 - 95

120 - 185

240 - 300

-

400*

1.5 - 10

16 - 25

35

50 - 95

120 - 185

240 - 300

1.5 - 10

16 - 25

35

50 - 95

120 - 185

240 - 300

3 Core mm2

1.5 - 6

10

16 - 25

35 - 70

95

120 - 185

240 - 300

400*

1.5 - 6

10 - 25

35

50 - 95

120 - 185

240 - 300

1.5 - 6

10 - 25

35

50 - 95

120 - 185

240 - 300

4 Core mm2

1.5 - 6

10

16 - 25

35 - 70

95

120 - 185

240 - 300

400*

1.5 - 6

10 - 16

25 - 35

50 - 95

120 - 185

240 - 300

1.5 - 6

10 - 16

25 - 35

50 - 95

120 - 185

240 - 300

Branch Joints

Kit Reference

LB21

LB22

LB23

LB24

LB25

Main Cable4 Core mm2

1.5 - 2.5

4 - 10

16 - 35

50 - 70

95 - 185

Branch Cable2 Core mm2

1.5 - 2.5

1.5 - 10

1.5 - 25

1.5 - 70

50 - 185

Low Voltage Jointing Kits2 part polyurethane resin.

Standard Kit

Universal Kit

Universal Branch Kit

CA

BLE

JO

INTS

& T

ER

MIN

ATI

ON

(Lo

w V

olt

age)

CA

BLE

JO

INTS

& T

ER

MIN

ATI

ON

(Lo

w V

olt

age)

26

27

FP400 - LV Straight Joint Selection Chart

Kit Reference

FRZHMPJ2

FRZHMPJ3

FRZHMPJ4

FRZHMPJ5

FRZHMPJ6

FRZHMPJ7

FRZHMPJ8

FP400 - LV Branch Joint Selection Chart

Kit Reference

FRZHMB1

FRZHMB2

Low Voltage FP400 Cable Jointing Kits

Designed to withstand fire conditions and in conjunctionwith Pirelli FP400 cable maintain circuit integrity.FP400 cable joints are low smoke and fume and zerohalogen (LS04).

Contact Cable Services for details of performancecharacteristics.


4 - 25

35 - 50

70 - 95

120 - 185

240 - 300

-

-


4 - 10

16 - 25

35

50 - 95

120 - 185

240 - 300

-


4 - 10

16

25 - 35

50 - 95

120 - 185

240 - 300

400


2.5 - 35

50 - 120


2.5 - 25

35 - 95


2.5 - 10

16 - 50

Kit Reference

AR101

AR102

AR3

AR4

AR5

2 Core mm2

1.5 - 16

10 - 35

35 - 95

120 - 240

300

3 Core mm2

1.5 - 10

6 - 25

25 - 70

95 - 185

240 - 300

4 Core mm2

1.5 - 4

6 - 16

25 - 50

70 - 150

185 - 300

Connectors supplied separately - see page 5.

Heat Shrinkable Jointing Systems1kV - 3.6kV ‘Shrink Joint’ straight joints for XLPE and PVC armoured cables.

Components

Heat shrinkable adhesive - coated connector insulatingtubing and outer sealing and protection sleeve. AR101and AR102 contain galvanised steel braid to providemechanical protection and earth continuity, while AR3,AR4 and AR5 contain a galvanised steel case.

electronics

Connectors supplied separately - see page 5.

This section will help to identify the termination and accessories required.

The following information is needed.

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29Technical Guide General DetailsFor Raychem cable termination and accessories 6.6kV - 33kV

Heat Shrink Termination

Selection chart for single and three core paper andpolymeric insulated cables.

To select termination required choose one figure fromthe left hand column of each table.

The chart represents only a small portion of the entire range of Raychem High Voltage termination systems. Raychem produce the most comprehensive range of terminations for single and multicore paper and plastic cables at all voltages up to and including 33kV and beyond. Consult Cable Services with your requirements or ask for the full Raychem Electrical Product catalogue.

Voltage in kV

7

17

Size in mm2

A

B

C

D

Number of Cores

Insulation Type

M

X

Location

I

O

Tail Length

H2

H4

For 6.6kV

For 11 & 17.kV

6.6kV 11kV & 17.5kV

16 - 50 16 - 25

70 - 120 35 - 70

150 - 240 95 - 240

300 - 400 300 - 400

3 for 3 Core

For Paper

For polymeric

Indoor 3 Core Box Termination

Outdoor Pole Termination

For 650mm Long

For 1200mm Long

Voltage

Cable Size

Number of Cores

Insulation

Location

Length

Typical Part Number : EPKT - 17 C 3 M I H2

1 System Voltage

2 Location of Termination

3 Number of Cores

4 Conductor Cross-Section

5 Type of Insulation

6 Type of Screening

7 Type of Cable Box

Phase-Phase

An indoor termination is the term used for a termination enclosed

within a box. An outdoor termination is the term used for a

termination exposed to the environment i.e. on a pole.

Single core or 3 core. Single core kits come in sets of three.

In square millimetres.

a) Paper - MIND screened or belted.

b) Plastic - Screened or unscreened. PVC, XLPE or EPR.

If plastic insulation (normally copper tape or copper wire).

a) Normally compound filled.

b) Air filled or dry box.

c) Air insulated (no boots required).

d) Distance between bushing stud and baseplate.

e) Gland stud measurements.

Indoor Connection to Cable BoxesA typical Raychem indoor termination complete with accessories.

Insulating bushing boots - Right angle or straightconnections (see page 36).

Indoor termination kit (see page 28).

Solderless earth connections - for polymeric cableswith copper tape screens (see page 35).

Cable glands - for ease of armour connectionand to increase available box length(see page 36).

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31Technical Guide ClearancesFor Raychem cable termination and accessories 6.6kV - 33kV

Phase-Phase and Phase-EarthCheck the cable box clearances with Table 1. If X and y are less than the valuesgiven in Table 1, Raychem insulating boots must be used.

Table 1 - Minimum air clearance for termination in cable boxes in accordance with BS162 Class A.Highest voltage for cable, phase-phase (kV)Minimum air clearance between live metal X (mm)Minimum air clearance between live metal and ground Y (mm)

If connection is insulated with Raychem boots, the dimensions X and Y can be reduced.

Table 2 - Impulse voltage withstand for Raychem indoor terminations with insulating boots basedon bushing in accordance with BS 2562.Impulse voltage withstand (kV)Minimum clearance between live metal X (mm)Minimum clearance between live metal and ground Y (mm)

When installed, the minimum clearances between cores and between cores and ground must be as shown in Table 3.

Table 3 - Minimum clearance between the cores and the cores and ground.Highest voltage for cable, phase-phase (kV)Minimum clearance b (mm)

c (mm)

b is measured at the end of the core screen.C is measured at the end of the stress control tubing.

33356222

170125100

333550

22242140

12510075

222540

1112775

957560

111520

6.69065

754532

6.61015

Technical Guide Cable Box LengthFor Raychem cable termination and accessories 6.6kV - 33kV

Gland Requirements - 3 Core CablesCheck the cable box dimension from the bushing stud to the bottom plate ofthe cable box. If dimension ‘a’ is less than the figure given in Table 4, then agland that allows the termination breakout body to fit inside it is required.

Table 4 - Minimum distance ‘a’ between bushing stud and bottom plate of cable box for terminations from 11 - 33kV.Highest voltage for cable, phase-phase (kV)Minimum size of conductor (mm2)Minimum height a with straight connections (mm)Minimum height a with crossed connections (mm)

By using a Raychem cable box gland, the figure given in Table 4 can be reduced by 150mm. The gland ismade to match stud spacing to BS 2562. Glands are available with an insulating plate where an earth faultindicator C.T. is required and in aluminium (size X only) for single core applications.

33300750-

22300700-

11300600700

1195550600

Table 5 - Raychem cable box gland dimensions.

Size XSize Y

t11.5

I140150

d2

1115

d1

6897

b4

6695

b3

6686

b2

90125

b1

90115

Dimensions in mm

See Page 36 for cable box gland references.

Cross Section mm2

10 - 1610 - 1616 - 3516 - 3525 - 7025 - 7095 - 24095 - 240240 - 500240 - 500

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12kV Single Core - Termination FamilyIndoorRef

IXSU-F 3111IXSU-F 3121IXSU-F 3131IXSU-F 3141IXSU-F 3151

Cross Section mm2

10 - 3525 - 9595 - 240240 - 500500 - 800

12kV Screened 3 Core without Armour - Termination FamilyIndoorRef

IXSU-F 3301IXSU-F 3304IXSU-F 3311IXSU-F 3314IXSU-F 3321IXSU-F 3324IXSU-F 3331IXSU-F 3334IXSU-F 3341IXSU-F 3344

Tail Length mm

45012004501200450120045012004501200

Cross Section mm2

50 - 12050 - 120120 - 300120 - 300400 - 500400 - 500

36kV Single Core - Termination FamilyIndoorRef

IXSU-F 6131IXSU-F 6141IXSU-F 6151

Cross Section mm2

50 - 120120 - 400400 - 800

36kV Screened 3 Core without Armour - Termination Family

17.5 / 24 / 42kV versions available. 17.5 / 24 / 42kV versions available.

17.5 / 24 / 42kV versions available.

IndoorRef

IXSU-F 6332IXSU-F 6334IXSU-F 6342IXSU-F 6344IXSU-F 6352IXSU-F 6354

Tail Length mm

650120065012006501200

Cross Section mm2

10 - 1610 - 1616 - 3516 - 3525 - 7025 - 7095 - 24095 - 240240 - 500240 - 500

OutdoorRef

OXSU-F 3111OXSU-F 3121OXSU-F 3131OXSU-F 3141OXSU-F 3151

Cross Section mm2

10 - 3525 - 9595 - 240240 - 500500 - 800

OutdoorRef

OXSU-F 3301OXSU-F 3304OXSU-F 3311OXSU-F 3314OXSU-F 3321OXSU-F 3324OXSU-F 3331OXSU-F 3334OXSU-F 3341OXSU-F 3344

Tail Length mm

45012004501200450120045012004501200

NEW EAKT - 16xx (Modification codes for IXSU-F andOXSU-F terminations)

Solderless Earthing Connection for single and 3 core Polymeric cable up to 42kV (Set of 3).

The accessory kit can be ordered individually by using the Raychem Part Number EAKT - 16xx, or in conjunctionwith the termination kit by adding the Mod. Code Number Gxx to the appropriate Termination Kit Number.

Example:IXSU - F6332 - G58 Termination for 3 Core Polymeric cables 36kV with solderless earthing connection.

Diameter Over MetalTape Shield mm

12 - 1819 - 2425 - 3031 - 4441 - 65

12kV

16 - 5070 - 150185 - 240300 - 630800 - 1000

Application Range mm2

36kV / 42kV

-25 - 3550 - 7095 - 300400 - 1000

PartNumber

EAKT - 1655EAKT - 1656EAKT - 1657EAKT - 1658EAKT - 1659

Mod.CodeNumber

G55G56G57G58G59

Armour Earthing Assemblies (Clamping Ring) for 3 core Polymeric cable up to 42kV.

The accessory kit can be ordered individually by using the Raychem Part Number EAKT - 16xx, or in conjunctionwith the termination kit by adding the Mod. Code Number Gxx to the appropriate Termination Kit Number.

Example:IXSU - F6332 - G43 Termination for 3 Core Polymeric cables 36kV with armour earthing connection.

Diameter OverArmour mm

40 - 6750 - 8660 - 9470 - 110

12kV

16 - 120150 - 240300 - 400-


36kV / 42kV

16 - 2535 - 95120 - 185240 - 300

PartNumber

EAKT - 1642EAKT - 1643EAKT - 1644EAKT - 1645

Mod.CodeNumber

G42G43G44G45

Armour Earthing Assemblies (Clamping Ring) for single core Polymeric cable up to 42kV (Set of 3).

Diameter Over Armour mm

21 - 3233 - 5051 - 67

12kV

16 - 5095 - 400500 - 800


36kV / 42kV

-16 - 185240 - 630

PartNumber

EAKT - 1636EAKT - 1637EAKT - 1638

Mod.CodeNumber

G36G37G38

Cross Section mm2

50 - 12050 - 120120 - 300120 - 300400 - 500400 - 500

OutdoorRef

OXSU-F 6131OXSU-F 6141OXSU-F 6151

Cross Section mm2

50 - 120120 - 400400 - 800

OutdoorRef

OXSU-F 6332OXSU-F 6334OXSU-F 6342OXSU-F 6344OXSU-F 6352OXSU-F 6354

Tail Length mm

650120065012006501200

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NEW IXSU-F / OXSU-FFor polymeric cables up to 42kV. Heat shrinkable medium voltage terminationsfor indoor and outdoor applications

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Solderless Earth Connection Kit

Termination Accessories

Ref

EAKT 1655

EAKT 1656

EAKT 1657

EAKT 1658

EAKT 1659

6.6kV

16 - 50

70 - 150

185 - 300

400 - 630

800 - 1000

11kV

16 - 50

70 - 150

185 - 240

300 - 630

800 - 1000

33kV

-

25 - 35

50 - 70

95 - 300

400 - 1000

Ref

EAKT 1669

EAKT 1670

EAKT 1671

EAKT 1672

6.6kV

16 -120

150 - 240

300 - 400

-

11kV

16 - 95

120 - 185

240 - 300

400

33kV

-

-

50

70 - 300

Set of 1 for 3 core paper lead cable.

Set of 1 for 3 core paper insulated corrugated aluminium sheathed cable (ESI type).

Conductor Range mm2

Conductor Range mm2

Ref

SMOE 61203

Conductor Range mm2

95 - 300

Set of 3 for polymeric cable with copper tape screens.

Constant Force Springs

Ref

CFS 59

CFS 60

CFS 61

CFS 62

CFS 63

CFS 64

CFS 65

CFS 66

Minimum Diameter (mm)

4.0

9.0

14.0

18.5

23.5

31.0

44.0

58.0

Maximum Diameter (mm)

10.0

15.0

22.0

29.0

37.0

50.0

70.0

94.0

12kV Indoor

Ref

TFTI 3112

TFTI 3122

TFTI 3132

TFTI 3142

36kV Indoor

TFTI 6132

TFTI 6142

17.5 / 24 / 42kV versions available on request.

12kV Outdoor

TFTO 3112

TFTO 3122

TFTO 3132

TFTO 3142

36kV Outdoor

TFTO 6132

TFTO 6142

Cross Section mm

25 - 70

70 - 185

150 - 400

400

35 - 150

150 - 400

25 - 70

70 - 185

150 - 400

400

35 - 150

150 - 400

Dia Insulation mm

13.5 - 21.0

17.0 - 28.0

23.0 - 37.0

30.0 - 46.0

23.0 - 37.0

30.0 - 46.0

13.5 - 21.0

17.0 - 28.0

23.0 - 37.0

30.0 - 46.0

23.0 - 37.0

30.0 - 46.0

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NEW TFTI - TFTOCold Applied Terminations

For single core polymeric cables up to 42kVcold shrink medium voltage terminations forindoor and outdoor applications.

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37

Heat Shrink Insulating BootsSet of 3 Up to 17kV

Termination Accessories

Conductor Range mm2

10 - 35

50 - 95

120 -300

Straight Boots

RSRB 4022

RSRB 4024

RSRB 4026

Part Number

Right Angle Boots

RSRB 4042

RSRB 4044

RSRB 4046

Ref

EAKT 1605

EAKT 1606

EAKT 1607

EAKT 1608

SFK 445*

1605 /8INS*

Application

3 core cable to 95mm2

3 core cable to 300mm2

EAKT 1606 plus insulating plate

Single core AWA cable to 630mm2

Dual fixing X gland

Insulating plate for EAKT1605/8

Cold Applied Inline Or Right Angle Insulating BootsSet of 3 Up to 17.5kV

• Maximum Voltage 17.5kV

• Basic Impulse Level 95kV

• Bushing Diameter 31 - 70(bushing less than 45mm use collar)

• Bushing Type to DIN / CENELEC / ANSI

• Part No. SMOE 62804(for right angle and straight bushing)

• Also available RCAB 5120 for 630Amp straight bushing, 24kV.

Cable Box Extension Glands

See Page 31 for cable box gland dimensions.NOTE: The use of extension glands can add 150mm to the distance between

the bushing stud and the effective bottom plate of the cable box.

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* Non Raychem items.

11kV Shrink Set Joints

These joints are designed for use with shear bolt connectors which are included in the kit. See page 9 for details of the connectors. Raychem recommend the use of aholding tool when installing shear bolt connectors, see page 76 for details. For conductor sizes smaller than the size quoted above a build up kit is required.

Straight & Transition Joints

Ref

SHSS-12A-IND

SHSS-12B-IND

Branch Joints

SMOE 61987

SMOE 61988

Conductor Size mm2

70 / 185

185 / 300

95 / 185

185 / 300

Resin Volume(litre approx)

14 (2 packs)

28 (4 packs)

42 (6 packs)

48 (7 packs)

Build Up Kit

Ref

BU1

BU2

Universal Pot End

For Paper & Polymeric

Conductor Size mm2

16 / 50 For SHSS 12A-IND & SMOE 61987

95 / 150 For SHSS-12B-IND & SMOE 61988

95 / 300 SMOE 62668 14 litres resin (2 packs)

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11kV Single Core JointsFor polymeric insulated copper wireand copper tape screened. Mechanicalconnectors included in MXSU range.

Non Armoured

Ref

MXSU 3111

MXSU 3131

MXSU 3141

SXSU 4141

Aluminium Wire Armoured

(core connectors not included)

SXAW 3121

SXAW 3131

SXAW 3141

SXAW 3151

Conductor Size mm2

35 - 95

95 - 240

185 - 400

400 - 630 (does not include connector)

95 - 185

185 - 300

400 - 500

630

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Versions available for 36kV.

33kV JointingEPKJ jointing system for straightand transition jointing.

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3 core paper lead to 3 core paper lead SWA.

Ref

EPKJ - 36B - 3SB - 3SB - W

EPKJ - 36C - 3SB - 3SB - W

3 core polymeric SWA to 3 core polymeric SWA.

Contact Cable Services for information.

3 core paper lead SWA to 3 core polymeric SWA.


3 core polymeric SWA to 3 single core polymeric.


Single core polymeric to single core polymeric.

Ref

EPKJ - 36B - 1XU - 1XU

EPKJ - 36C - 1XU - 1XU

EPKJ - 36D - 1XU - 1XU

Single core paper to single core polymeric.

Ref

EPKJ - 36B - 1HL - 1XU

EPKJ - 36C - 1HL - 1XU

EPKJ - 36D - 1HL - 1XU

Single core paper to single core paper.

Ref

EPKJ - 36B - 1HL - 1HL

EPKJ - 36C - 1HL - 1HL

EPKJ - 36D - 1HL - 1HL

Connectors.

Mechanical shear bolt connectors available for 185 mm2 and above.

For ‘like to like’ applications crimp connectors are recommended - see page 5.

Conductor Size mm2

95 - 150

150 - 400

Conductor Size mm2

95 - 150

185 - 400

500 - 630

Conductor Size mm2

95 - 150

185 - 400

500 - 630

Conductor Size mm2

95 - 150

185 - 400

500 - 630

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Cold Shrink System11kV Cable Accessories

TerminationsThe 3M Cold Shrink Termination System is a cold appliedsystem which includes the QTIII one part termination.

Three Core TerminationsPolymeric insulated, copper tape screened, steel wirearmoured cable - 6.35 / 11kV.

Kit ReferenceIndoorIG 113A xx SIG 113A xx LIS 113A xx SIS 113A xx LIT 113A xx SIT 113A xx LOutdoorOT 113A xx SOT 113A xx L

Rangemm2

25 - 40025 - 40025 - 40025 - 40025 - 40025 - 400

25 - 40025 - 400

Max TailLength mm

650120065012006501200

6501200

Earthing Arrangement

Gland kit includedGland kit includedGland seal only includedGland seal only includedNo glanding includedNo glanding included

Armour kit includedArmour kit included

Polymeric insulated, copper tape screened, leadsheathed, steel wire armoured cable - 6.35 / 11kV.

Kit ReferenceIndoorIG 113B xx SIG 113B xx LIS 113B xx SIS 113B xx LIT 113B xx SIT 113B xx LOutdoorOT 113B xx SOT 113B xx L

Rangemm2

25 - 40025 - 40025 - 40025 - 40025 - 40025 - 400

25 - 40025 - 400

Max TailLength mm

650120065012006501200

6501200


Gland kit includedGland kit includedGland seal only includedGland seal only includedNo glanding includedNo glanding included

Armour kit includedArmour kit included

Paper insulated (belted), lead sheathed, steel wirearmoured cable - 6.35 / 11kV.

Kit ReferenceIndoorMT16OutdoorMO16

Rangemm2

70 - 300

70 - 300

Max TailLength mm

-

-


No glanding included

Armour kit included


Single Core TerminationsPolymeric insulated, copper tape screened cable - 6.35 / 11kV.

Kit Reference

Indoor IT 11 1A xxOutdoor OT 11 1A xx

Range mm2

50 - 63050 - 630

Polymeric insulated, copper wire screened cable - 6.35 / 11kV.

Kit Reference

Indoor IT 11 1B xxOutdoor OT 11 1B xx

Range mm2

50 - 63050 - 630

Polymeric insulated, copper tape screened, aluminium wire armoured cable - 6.35 / 11kV.

Kit Reference

Indoor IT 11 1C xxOutdoor OT 11 1C xx

Range mm2

50 - 63050 - 630

Polymeric insulated, copper tape screened, lead sheathed, aluminium wire armoured cable - 6.35 / 11kV.

Kit Reference

Indoor IT 11 1D xxOutdoor OT 11 1D xx

Range mm2

50 - 63050 - 630

Polymeric insulated, copper tape screened, lead sheathed cable - 6.35 / 11kV.

Kit Reference

Indoor IT 11 1E xxOutdoor OT 11 1E xx

Range mm2

50 - 63050 - 630

11kV Barrier Boots

MB63 In line coldshrink barrier bootMB61 Universal tape boot

NOTE: For xx substitute conductor size. NOTE: For xx substitute conductor size.

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JointingThe 3M Cold Shrink Jointing System is a cold applied system which includes the QS1000 one part joint body.The system has been designed to enable any combinationof sizes to be joined from 25mm2 to 630mm2. Waterblocked mechanical connectors are included in the kits.

Kit Reference

JU 11 3C3C xx

JO 11 3C3C xx

Range mm2

25 - 300

25 - 300

Encapsulation Type

1400U Scotchcast resin - hydrocarbon resistant and flame retardant polyethereurethane resin.Suitable for use with Pirelli resin type C74379.


Single Core In Line JointsPolymeric insulated, copper tape screened cable - 6.35 / 11kV.

Kit Reference

JC 11 1A1A xx

Range mm2

50 - 630

Encapsulation Type

Cold Shrink

Polymeric insulated, copper wire screened cable - 6.35 / 11kV.

Kit Reference

JC 11 1B1B xx

Range mm2

50 - 630

Encapsulation Type

Cold Shrink

Polymeric insulated, copper tape screened,aluminium wire armoured cable - 6.35 / 11kV.

Kit Reference

JC 11 1C1C xx

Range mm2

50 - 630

Encapsulation Type

Cold Shrink

Polymeric insulated, copper tape screened, lead sheathed, aluminium wire armoured cable - 6.35 / 11kV.

Kit Reference

JC 11 1D1D xx

Range mm2

50 - 630

Encapsulation Type

Cold Shrink

Polymeric insulated, copper tape screened,lead sheathed, cable - 6.35 / 11kV.

Kit Reference

JC 11 1E1E xx

Range mm2

50 - 630

Encapsulation Type

Cold Shrink

NOTE: For xx substitute conductor size. NOTE: For xx substitute conductor size.

Paper insulated (belted), lead sheathed, steel wire armoured cable - 6.35 / 11kV.

Kit Reference

JU 11 3A3A xx

JO 11 3A3A xx

Range mm2

35 - 300

35 - 300

Encapsulation Type


Polymeric insulated, copper tape screened, steel wire armoured cable - 6.35 / 11kV.

Kit Reference

JU 11 3B3B xx

JO 11 3B3B xx

Range mm2

35 - 300

35 - 300

Encapsulation Type


Polymeric insulated, copper tape screened, lead sheathed, steel wire armoured cable - 6.35 / 11kV.

Three Core In Line Joints

Kit Reference

JU 11 3A3C xx

JO 11 3A3C xx

Range mm2

PILC 25 - 300Poly 35 - 300PILC 25 - 300Poly 35 - 300

Encapsulation Type

1400U Scotchcast resin - hydrocarbon resistant and flame retardant polyethereurethane resin.

Suitable for use with Pirelli resin type C74379.

Paper insulated (belted), lead sheathed, steel wire armoured cable to Polymeric insulated, copper tape screened, steel wire armoured cable - 6.35 / 11kV.

Kit Reference

JU 11 3B3C xx

JO 11 3B3C xx

Range mm2

PILC 25 - 300Poly 35 - 300PILC 25 - 300Poly 35 - 300

Encapsulation Type

1400U Scotchcast resin - hydrocarbon resistant and flame retardant polyethereurethane resin.

Suitable for use with Pirelli resin type C74379.

Paper insulated (belted), lead sheathed, steel wire armoured cable to Polymeric insulated,copper tape screened, lead sheathed, steel wire armoured cable - 6.35 / 11kV.

Three Core Transition Joints

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Separable Connectors

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Conductor Range mm2

70

95

120

150

185

240

300

Joint Reference

C70982 - 02

C70982 - 03

C70982 - 04

C70982 - 05

C70982 - 06

C70982 - 07

C70982 - 08

NOTE 1: Joints suitable for normal or phasing out / colour to colour connections.NOTE 2: Joints comprise cast iron protection box, lead sleeve, separator and weak

back ferrule, (compound, solder and other consumables sold separately).

11kV Cast Iron Joints

Ref

F70208 - 66

F70201 - 66

T70131 - 02

F71003 - 02

MSOLDER

DSOLDER

F10507 - 03

F10510 - 02

F70512 - 53

F70515 - 15

F70532 - 01

F70612 - 52

R391

R392

Description

G8 Hot pour compound for up to 22kV (Use for high ambient temperatures) 10kg Tin

G101 Hot pour compound for up to 11kV 10kg Tin

Coraline Flux 0.4kg

Bicalflux for aluminium conductors 250cc

Tinmans Solder (m) 0.25kg Stick approx

Plumbers Metal (d) 0.50kg Stick approx

G507 Yellow varnish tape 19mm x 66m

G510 Plain cotton tape 19mm x 66m

G512 Bitumen tape 51mm x 20m

G515 Oil impregnated tape 12 x 5.5m / Tin

G532 Terylene tape 19mm x 23m

Bicaseal solid setting putty (2 part)

Pirelli Electrical weatherproof compound 0.5kg

Pirelli Electrical weatherproof compound 3kg

Jointing Compounds / Mains Cable Accessories

FORMFIT medium voltage separable connectors are suitable for a wide range of nonloadbreak applications including transformer, switchgear and motor connections andalso cable to cable.

Formfit® Straight & Elbow Connectors

• Separable Straight (FMCS).

and

• Separable Elbows (FMCE).

FORMFIT® 250 series are rated at 250 amps and are suitable for single core polymeric insulation, copper or aluminium conductors from 16 to 95mm2 up to 24kV.

Formfit® 250 Series

1 Select from the table the kit reference corresponding to the diameter over the insulation.

2 Specify insulation voltage in kV: (ie. 24kV)3 Select from the table below the earthing device

to suit the cable.4 Select the model of connection end-fitting*

according to:• Conductor Material ‘C’ Copper ‘A’ Aluminium.• Conductor Size in mm2.

* Can be crimped using usual tools.

Example of Order for Elbow Connector:

Cable 24kV, 50mm2, Insulation Diameter 21.2mm, Aluminium Conductor, Copper Wire Screen:

FMCE-250-G-24-T3-A50

Essential Ordering Information:

• Cable Insulation Diameter• Current Rating• Bushing Type

(CENELEC / ANSI)• Screen Type

Selection Guide (applicable to all Formfit® connectors)

Dia Over Insulation (mm)Min

10.011.813.715.317.018.620.222.523.4

* Models with reducers.

Max

12.614.516.317.919.521.323.025.326.0

Kit RefStraight

FMCS-250-A*FMCS-250-B*FMCS-250-C*FMCS-250-D*FMCS-250-E*FMCS-250-FFMCS-250-GFMCS-250-HFMCS-250-J

Kit RefElbow

FMCE-250-A*FMCE-250-B*FMCE-250-C*FMCE-250-D*FMCE-250-E*FMCE-250-FFMCE-250-GFMCE-250-HFMCE-250-J

Conductor Size (mm2) (for guidance only)Highest Voltage

12kV

162535507095---

17.5kV

--2535507095--

24kV

-----35507095

Earthing Device Reference

T1T2T3

Type of Metallic Screen of Cable

PolylamCopper TapesCopper Wires

CA

BLE

JO

INTS

& T

ER

MIN

ATI

ON

(M

ediu

m V

olt

age)

46 CA

BLE

JO

INTS

& T

ER

MIN

ATI

ON

(M

ediu

m V

olt

age)

47


18.519.921.422.924.426.027.829.831.834.1

* Consult Cable Services.

Max

20.521.923.525.126.628.330.432.735.338.3

Kit RefElbow

FMCE-400-ZFMCE-400-AFMCE-400-BFMCE-400-CFMCE-400-DFMCE-400-EFMCE-400-FFMCE-400-GFMCE-400-HFMCE-400-J

Kit RefTee

FMCT-400-ZFMCT-400-AFMCT-400-BFMCT-400-CFMCT-400-DFMCT-400-EFMCT-400-FFMCT-400-GFMCT-400-HFMCT-400-J

Kit RefStraight

FMCS-400-ZFMCS-400-AFMCS-400-BFMCS-400-CFMCS-400-DFMCS-400-EFMCS-400-FFMCS-400-GFMCS-400-HFMCS-400-J


12kV

7095120150185240300*---

17.5kV

507095120150185240300*--

24kV

35507095120150185240300*-

36kV

--2535507095120/150185250

• Separable Straight (FMCS - 400).• Separable Elbow (FMCE - 400).• Separable Tee Connectors (FMCT - 400).

FORMFIT® 400 series (clamping pin contact) are rated at 400 amps and are suitable for single core polymeric insulation, copper or aluminium conductors from 25 to 300mm2 up to 36kV.



18.519.921.422.924.426.027.829.831.834.1

* Consult Cable Services.

Max

20.521.923.525.126.628.330.432.735.338.3

Kit Ref

FMCTs-400-ZFMCTs-400-AFMCTs-400-BFMCTs-400-CFMCTs-400-DFMCTs-400-EFMCTs-400-FFMCTs-400-GFMCTs-400-HFMCTs-400-J


12kV

7095120150185240300*---

17.5kV

507095120150185240300*--

24kV

35507095120150185240300*-

36kV

--2535507095120/150185240

• Separable Tee Connectors (FMCTs - 400).

FORMFIT® 400 series (FMCTs - clamping screw contact) are rated at up to 630 amps,copper or aluminium conductors from 70 to 240mm2.



18.519.921.422.924.426.027.829.831.8* Consult Cable Services.

Max

20.521.923.525.126.628.330.432.735.3

Kit Ref

FMCEAs-630/400-ZFMCEAs-630/400-AFMCEAs-630/400-BFMCEAs-630/400-CFMCEAs-630/400-DFMCEAs-630/400-EFMCEAs-630/400-FFMCEAs-630/400-GFMCEAs-630/400-H


12kV

7095120150185240300*--

17.5kV

507095120150185240300*-

24kV

35507095120150185240300*

• Separable Tee Connectors (FMCEAs - 630/400).

FORMFIT® 400 series (FMCEAs - 630/400 clamping screwcontact) are rated at 630 amps, copper or aluminiumconductors from 70 to 300mm2 up to 12kV or 35 to300mm2 up to 24kV. FMCEAs differ from FMCTs in thatthey are for up to 24kV only and have reduced overalldimensions and no test point. They are particularly suited to wind turbine applications.


Accessories available for separable connectors include Stand Off Plugs, Earthing Plugs,Straight Connector Plugs, Dead End Plugs and Receptacles. Consult Cable Services for details.

Accessories (applicable to all Formfit® connectors)

Unscreened version (FMCEAUs - 630) available where a screened circuit is not necessary.

• Separable Tee Connectors (FMCTs - 600).

FORMFIT® 600 series (FMCTs - 600 clamping screw contact) are rated at up to 1250 amps, copper or aluminium conductors from 50 to 630mm2 up to 24kV.



19.721.022.223.624.926.427.829.531.032.634.437.738.940.042.3

Max

23.624.926.227.528.830.331.833.535.036.638.642.043.444.547.1

Kit Ref

FMCTs-600/1250-AFMCTs-600/1250-BFMCTs-600/1250-CFMCTs-600/1250-DFMCTs-600/1250-EFMCTs-600/1250-FFMCTs-600/1250-GFMCTs-600/1250-HFMCTs-600/1250-JFMCTs-600/1250-KFMCTs-600/1250-LFMCTs-600/1250-MFMCTs-600/1250-NFMCTs-600/1250-PFMCTs-600/1250-Q


12kV

120150-185240-300-400-500630---

17.5kV

95120150-185-240300-400-500-630-

24kV

507095120150-185240300-400-500-600

versions available.

FMCTs - 400/1250 version available for up to 630mm2 24kV.

HEA

T SH

RIN

K A

CC

ESSO

RIE

S

HEA

T SH

RIN

K A

CC

ESSO

RIE

S

48

49electronics

Reference

CGPT 3.2 / 1.6 Colour




CGPT 19 / 9.5 Colour


CGPT 38 / 19 Colour

CGPT 51 / 26 Colour

Diameter (mm)Before Recovery

3.2

6.4

9.5

12.7

19.0

25.4

38

51

Diameter (mm)After Recovery

1.6

3.2

4.8

6.4

9.5

12.7

19

26

SpoolLength (mm)

150

75

121 (75 - Green / Yellow)




30

30

CGPTGeneral purpose, flame retardant, thin wallheat shrink sleeve. Product Reference

102L011 - 37 / S

102L022 - 37 / S

102L033 - 37 / S

102L044 - 37 / S

102L048 - 37 / S

102L055 - 37 / S

102L066 - 37 / S

Diameter Range (mm)

4 - 8

8 - 17

17 - 30

30 - 45

45 - 65

65 - 95

95 - 115

Cable End Caps

CGPT is a tough, flexible, general purpose polyolefintubing with good resistance to common fluids and solvents and a high electrical strength. Available cut to length in most common sizes and electrical coloursincluding green/yellow.

• Shrink ratio 2 to 1

Reference(1500 mm Length)

MWTM 10/3 - 1500/S

MWTM 16/5 - 1500/S

MWTM 25/8 - 1500/S

MWTM 35/12 - 1500/S

MWTM 50/16 - 1500/S

MWTM 63/19 - 1500/S

MWTM 75/22 - 1500/S

MWTM 115/34 - 1500/S

Diameter (mm)Before Recovery

10

16

25

35

50

63

75

115

Diameter (mm)After Recovery

3

5

8

12

16

19

22

34

MWTMMedium wall thickness adhesive coated tubing.

MWTM is in wide use in low voltage cable joints and terminations. The wide shrink ratio makes it particularlyuseful for cable repairs. MWTM is normally suppliedwith an inner adhesive wall which melts during installation. Uncoated tubing is available.

Standard Stock Sizes

Standard Stock Sizes and Spool Lengths

Product Reference

CRSM 34 / 10

CRSM 53 / 13

CRSM 84 / 20

CRSM 107 / 29

CRSM 143 / 36

CRSM 198 / 55

CRSM 250 / 98

Diameter Range (mm)

12 - 21

15 - 32

23 - 50

34 - 65

42 - 86

62 - 120

111 - 150

Wrap Around Sheath Repairs

Product Reference

302K333 - 53 / S

302K224 - 53 / S

302K466 - 53 / S

402W533 - 53 / S

402W516 - 53 / S

402W526 - 53 / S

502K033 - 53 / S

502K046 - 53 / S

502K016 - 53 / S

502K026 - 53 / S

No. Of Cores

2

2

2

3

3

3

4

4

4

4

Conductor SizeRange (mm2)

4 - 25

35 - 150

185 - 300

4 - 35

50 - 150

185 - 300

4 - 35

35 - 70

70 - 150

185 - 300

1kV Cable Breakouts

The standard length of CRSM is 1500mm and can be cut using a sharp knife.

electronics

Bonds & Clamps

Flexible Copper Earth BondCat. No. Overall Braid Dimensions (mm) Hole Centres (mm)

BN505 25 x 3.5 200

EyeboltsCat. No. Copperbond Rod Dia (“)

BT150 5/8 Nominal

Static Earth ReceptacleCat. No. Conductor Material

RX005 Copper

EA

RTH

ING

EA

RTH

ING

50

51

Earthing Rods

Copperbond RodCat. No. Nominal Dimensions (mm)

RB205 16 x 1200

FittingsCat. No.

CG270 New CouplingST200 Driving Stud

Solid Copper RodCat. No. Diameter Length (mm)

RC010 15 x 1200CG013 Coupling DowelSP010 SpikeST010 Driving Rod

Earth Rod Clamps

Rod to Tape Clamp (Type A)Cat. No. Nominal Rod Diameter (mm) Max Conductor Size (mm)

CR105 16 26 x 12

Rod to Cable Clamp (Type G)Cat. No. Nominal Rod Diameter (mm) Conductor Range (mm2)

CR515 16 16 - 70

‘U’ Bolt Rod Clamp (Type E)Cat. No. Nominal Rod Diameter (mm) Hole Centres (mm)

CR305 16 37

Rod to Cable Clamp (Type GUV)Cat. No. Nominal Rod Diameter (mm) Conductor Range (mm2)

CR700 16 16 - 70CR705 16 70 - 185

Rod to Cable Lug Clamp (Type B)Cat. No. Nominal Rod Diameter (mm) Rod Type

CR215 16 Copperbond

Cat. No. Conductor Material Tape Width (mm)

B Bond BN105 Copper 26RWP Bond BN115 Copper 26Watermain Bond BN120 Copper 26

Tower Earth ClampsCat. No. Conductor Material Conductor Size Min Max (mm2)

BN125 Copper 16 70BN130 Copper 70 120BN300 Copper 25 50

Earth PointsCat. No. Type

PC110 Four HolePC115 2 Hole with 25 x 3mm / 70mm2 Front-PlatePC120 2 Hole with 25 x 3mm / 8mm2 Diameter Front-Plate

Earth Points With Welded TailsCat. No. Type

PC116 As PC115 with 0.5m Long Tail of 70mm2 PVC Covered CablePC121 As PC120 with 0.5m Long Tail of 70mm2 PVC Covered Cable

Type A

Type G

Type E

Type GUV

Type B

BN105

BN120

BN300

Earthing

BN125BN130

BN115

RX005BT150

PC125 PC115PC120

PC110

PC116 PC121

Concrete Inspection PitCat. No. Weight (kg)

PT005 30.7

AccessoriesCat. No. Description

PT006 5 Hole Earth BarPT007 7 Hole Earth Bar

EA

RTH

ING

EA

RTH

ING

52

53

Earthing Bars & Disconnecting Links

Earth Bars & Disconnecting LinksCat. No. Type

LK205 Disconnecting LinkLK243 Six Way Earth Bar with Single Disconnecting LinkLK207 Six Way Earth Bar with Twin Disconnecting LinksLK245 Six Way Earth Bar

InsulatorCat. No. Type Holes

IN005 With 2 Studs & 3 Nuts M10IN013 Insulator Only M10

Conductor Fixings

DC Tape ClipCat. No. Conductor Material

Size (mm)

CP210 25 x 3 Bare CopperCP260 50 x 6 Bare Copper

Non Metallic D.C. Clip(For use with bare tape)

Cat. No. Conductor ColourSize (mm)

CP015 25 x 3 BrownCP065 50 x 6 Brown

Non Metallic D.C. Clip(For use with PVC covered tape)

Cat. No. Conductor ColourSize (mm)

CP025 25 x 3 BrownCP030 25 x 3 BlackCP035 25 x 3 GreenCP040 25 x 3 GreyCP045 25 x 3 StoneCP050 25 x 3 White

Test & Junction Clamps

Square Tape ClampCat. No. Conductor Size (mm) Conductor Material

CT105 25 x 3 Copper

Oblong Test or Junction ClampCat. No. Conductor Size (mm) Conductor Material

CN105 26 x 8 Copper

Conductors

Bare Copper TapeCat. No. Conductor Size (mm)

TC030 25 x 3TC080 50 x 6

LSF Covered Copper TapeCat. No. Colour Copper Conductor

Size (mm)

TC910 Green 25 x 3

Green & Yellow PVC Insulated Copper TapeCat. No. Colour Copper Conductor Size (mm)

TC111 Green/Yellow 25 x 3

PVC Covered Copper TapeCat. No. Colour Copper Conductor

Size (mm)

TC105 Black 25 x 3TC110 Green 25 x 3TC115 Grey 25 x 3TC120 Stone 25 x 3TC125 White 25 x 3TC130 Brown 25 x 3

Earthing Plates

Earth Plate - Solid CopperCat. No. Size (mm)

PE005 600 x 600 x 1.5PE015 900 x 900 x 1.5PE010 600 x 600 x 3PE020 900 x 900 x 3

Earth Plate - Lattice CopperCat. No. Size (mm)

PE110 600 x 600 x 3PE120 900 x 900 x 3

Earthing Pits

Lightweight Inspection PitCat. No. Weight (kg)

PT205 1.8

AccessoriesCat. No. Description

PT004 5 Hole Earth BarAK005 6mm Allen Key

Earth Rod SealsCat. No. Type

ES010 StandardES020 Double-Flange

Earthing

PT205

ES010

Earth rod sealand pit suppliedseparately

LK205

LK207

LK243

LK245

IN005

STR

EET

LIG

HTI

NG

STR

EET

LIG

HTI

NG

54

55

Fuse UnitsMC040SLE Single Phase Unit

Tested and approved to ESI 12-19 & BS7654 Type 1and 2. Two versions, separate neutral and earth, andcombined neutral/earth for PME applications. Uniquelever mechanism ensures easy removal of fuse carrier.

• Max rating 25amp.• Height 150mm / Width 63mm / Depth 61mm.• Accepts LST fuses (supplied if required).• Meets IP22.• A captive screw option to secure handle is available.• Maximum copper cable 16mm2.

To Order Quote

17710E

LST Fuse

Description

Fuseway and separate neutral and earth

Quote rating required

MC040DN Compact Double Pole Unit

The compact double pole MC040DN fuse unit hasbeen designed for installation in confined spaces.

• Max rating 25amp.• Height 70mm / Width 57mm / Depth 53mm.• Accepts fuse links with offset tags.

To Order Quote

12013

LST Fuse

Description

Fuseway and separate neutral link

Quote rating required

Fuse UnitsTitan Range

The latest double pole fuse unit from Lucy Lighting provides improved flexibility and will be the only unit available to achieve the extensive range of terminations required by installers. The Titan range has a cam lever handle that ensures easy removal of the fuse carrier.

Options available:• Single Phase Single Pole - One and Two Fuses.• Single Phase Double Pole - One and Two Fuses.• Single Phase Double Pole with Double Pole Fused Spur.• Three Phase Double Pole.

Contact Cable Services for ordering details.

Extension Boxes

To compliment the Titan range of fuse units the extension boxes are available to provide additional space when terminating large conductors or multiplecables. Extension Box ‘A’ accepts two pre-moulded supports for various terminal blocks. A full range of cable entry plates enable a variety of cable glandingarrangements. Extension Box ‘B’ is used to provide extra length and accepts the same cable entry plates as Extension Box ‘A’. Extension Box ‘A’ and ‘B’ can beused together to provide an extra long box.

STR

EET

LIG

HTI

NG

STR

EET

LIG

HTI

NG

56

57

Fuse UnitsOxford Series

The Lucy Oxford Series multi-purpose fuse unit provides double pole disconnection. It will housefuses, MCB’s a residual current circuit breaker and awide variety of din rail mounted control gear.


AccessoriesHRC Fuses

A complete range of HRC fuses is available for streetlighting fuse units and any of the following types can be supplied.

To Order Quote

LST2 AMP

LST4 AMP

LST6 AMP

LST10 AMP

LST16 AMP

LST20 AMP

LST25 AMP

LST32 AMP

To fit MC040SLE, Titan,MC040DN and M2SL Range

Description 240V

2 Amp Fuse

4 Amp Fuse

6 Amp Fuse

10 Amp Fuse

16 Amp Fuse

20 Amp Fuse

25 Amp Fuse

32 Amp Fuse

To Order Quote

NS2 AMP

NS4 AMP

NS6 AMP

NS10 AMP

NS12 AMP

NS20 AMP

NS25 AMP

NS32 AMP

To fit Oxford Range

Description 240V

2 Amp Fuse

4 Amp Fuse

6 Amp Fuse

10 Amp Fuse

12 Amp Fuse

20 Amp Fuse

25 Amp Fuse

32 Amp Fuse

To Order Quote

LD2 AMP

LD4 AMP

LD6 AMP

LD10 AMP

LD16 AMP

LD20 AMP

LD25 AMP

LD32 AMP

To fit Isolator Range

Description 240V

2 Amp Fuse

4 Amp Fuse

6 Amp Fuse

10 Amp Fuse

16 Amp Fuse

20 Amp Fuse

25 Amp Fuse

32 Amp Fuse

To Order Quote

MD2 AMP

MD4 AMP

MD6 AMP

MD10 AMP

MD16 AMP

MD20 AMP

MD25 AMP

MD32 AMP

To fit Isolator Range

Description 415V

2 Amp Fuse

4 Amp Fuse

6 Amp Fuse

10 Amp Fuse

16 Amp Fuse

20 Amp Fuse

25 Amp Fuse

32 Amp Fuse

LST Fuse

NS Fuse

LD / MD Fuse

Saddle Brackets / Brass Sleeves

LM20Equivalent to 20mm Gland

Single Way 12031


Two Way 12032


Three Way 12033

NEW Pole Mounted Cutout& Wall Boxes

The Lucy Lighting robust IP65 weatherproof steel box can be supplied fitted with either a single pole MC040SLE or alternatively the double poleMC040DN fuse unit.

NEW Trojan Lockable Isolators

Built with ease of installation in mind, the newTrojan double pole lockable isolator has been specifically re-designed to improve cable access and suit all types of terminations.

The Trojan can be supplied pre-wired with connection leads to reduce on site installation time.


To Order Quote

ME / 17710E / P

ME / 12013 / P

(Change P to W for wall mounted)

Description

Pole mounted with MC040SLE

Pole mounted with MC040DN

STR

EET

LIG

HTI

NG

STR

EET

LIG

HTI

NG

59

Cast Iron Service Pillars

Miniline

NOTE:• Highline Height = 1454mm.• Lowline Height = 1149mm.• Pillar sizes 22 and 30 single door hinged from left hand side.• Internal work depth from backboard = 353mm.

MinilineCode

12855

12893

A24046

External Dimensions (mm)Above GroundHeight

711

917

930

Root

203

203

300

Backboard Dimensions (mm)

Height

610

765

790

Width

440

440

530

InternalWorking Depth

145

145

175

Weight (Kg)

76

102

152

Width

490

490

580

Depth

180

180

260

Hycast 407

Pillar Size Code

Width Of Pillar Roof

Ground Fixing Centres (Bolt on root only)

Ground Fixing Centres (Shell only)

Min. Distance Required To Open Door

Internal Width

Backboard Width

Approx. Empty Weight (Kg)

Highline

Lowline

22

632

273

521

435

559

483

22

240

203

30

835

476

724

486

762

686

30

280

241

38

1045

686

934

452

972

896

38

315

279

42

1146

787

1035

503

1073

997

42

332

292

46

1248

889

1137

554

1175

1099

46

360

318

54

1452

1092

1340

655

1378

1302

54

398

343

58

1553

1194

1442

706

1480

1404

58

415

368

66

1756

1397

1645

808

1683

1607

66

440

394

70

1858

1498

1746

895

1784

1708

70

460

406

Fortress Range Sheet Steel

Available in three finishes:• HDG Hot dipped galvanised to

BS729 (3mm steel).• HDP as HDG then treated and

painted.• STP 3mm stainless steel treated

and painted.

• Door seals to IP65.• Detachable roof and root.

Single Door

Pillar Size Code

Total Height (H)

Root Section (R)

Width (W)

Depth (D)

Door Opening Height (DH)

Door Opening Width (DW)

Working Depth (WD)

Backboard Size (WxH)

Weight (Kg)

6

910

300

411

211

415

300

155

380 x 455

42.5

Double Door

Pillar Size Code

Height Above Root (H)

Root Section (R)

Width (W)

Depth (D)

Working Depth (WD)


Weight (Kg)

14

1300

380

1250

450

375

1220 x1145

176

16

1300

380

1500

450

375

1470 x1145

202

18

1300

380

1750

450

375

1720 x1145

234

20

1300

380

2000

450

375

1970 x1145

266

22

1600

380

1250

450

375

1220 x1445

201

24

1600

380

1500

450

375

1470 x1445

231

26

1600

380

1750

450

375

1720 x1445

269

28

1600

380

2000

450

375

1970 x1445

305

30

1600

380

2250

450

375

2220 x1445

343

8

1110

300

611

281

615

500

225

580 x 655

71.5

10

1460

350

811

381

915

700

325

780 x 955

108

12

1553

350

1111

431

1015

1000

375

1080 x 1040

142

58

STR

EET

LIG

HTI

NG

INSU

LATI

ON

EN

HA

NC

EM

EN

T M

ATE

RIA

LS /

TA

PES

60

61

Aluminium Root BoxFor post or wall mounting.

• Manufactured in 3mm aluminium.• Door seal to IP42.• 4800 Type A for pole mounting.• 4800 Type B open base for mounting

at the base of a column or post.

Fortress Sheet Steel Mini Pillars

• Type HDG - Hot dipped galvanised to BS729(supplied in 3mm steel).

• Type HDP - Hot dipped galvanised and painted(supplied in 3mm steel).

NOTE:• These pillars have fully removable doors.• Tri-head key wedge lock for added security.• Earth lead connections supplied from pillar body to door.• Removable backboard for wiring.

Pillar Size Code

Nominal Size in Inches (WxD)

Total Height (H)

Root Section (R)

Width (W)

Depth (D)

Door Opening Height (DH)

Working Depth (WD)


Weight (Kg)

4810

4 x 4

1010

223

110

120

490

85

90 x 500

11

4811

6 x 4

1010

223

160

120

490

85

140 x 500

14

4812

6 x 6

1010

223

160

170

490

130

140 x 500

16

4813

8 x 6

1010

223

210

170

490

130

190 x 500

19

4814

10 x 6

1010

223

260

170

490

130

240 x 500

22

4815

14 x 6

1210

223

365

170

690

130

345 x 710

32

Product Reference

HVBT - 12A

HVBT - 14A

HVBT - 15A

HVBT - 16A

Size (m x mm)

10 x 25 wide roll

10 x 50 wide roll

10 x 75 wide roll

10 x 100 wide roll

HVBT High Voltage Busbar Tape

Heat shrinkable adhesive coated general purpose high voltage insulation tape for busbar insulation.

Product Reference

BPTM 15 / 16 A/U

BPTM 30 / 12 A/U

BPTM 50 / 20 A/U

BPTM 75 / 30 A/U

BPTM 100 / 40 A/U

BPTM 120 / 50 A/U

BPTM 175 / 70 A/U

Spool Length (m)

30

30

30

30

25

25

25

BPTM / BBIT High VoltageBusbar Tape

BPTM Medium Wall Thickness Tube

Product Reference

BBIT 25 / 10 A/U

BBIT 40 / 16 A/U

BBIT 65 / 25 A/U

BBIT 100 / 40 A/U

BBIT 150 / 60 A/U

Spool Length (m)

30

30

15

15

15

BBIT Thick Wall Thickness Tube

INSU

LATI

ON

EN

HA

NC

EM

EN

T M

ATE

RIA

LS /

TA

PES

INSU

LATI

ON

EN

HA

NC

EM

EN

T M

ATE

RIA

LS /

TA

PES

62

63

Product Reference

Scotch 13

Scotch 23

Scotch 70

Characteristics

Semi-conductive rubber tape

Primary insulating rubber tape up to 69kVCorona resistant self fusingChemical resistant

Self fusing silicone rubber tapeUV, track and chemical resistant

Dimensions (mm x m)

19 x 4.5

19 x 9.1

25 x 9.1

Thickness (mm)

0.76

0.76

0.30

Tapes For High & MediumVoltage Applications

• Used for medium and high voltage applicationsin splices and terminations.

• Moisture resistant.• Self bonding and void filling.

Product Reference

Scotch Putty

Scotch VM

Scotch 50 / 51

Scotch 27

Scotch 77

Characteristics

Insulating puttySelf-bonding

Vinyl mastic tapeSelf fusing rubber mastic laminated to all weather grade vinyl (pads also available)

All weather corrosion protection tapeProtection against abrasion, moisture,salt, acids and alkalis

Heat resistantHigh temperature glass clothContinuous operation @ 130OC

Arc proofing typeExpands in fire to provide fire and arc protection

Dimensions (mm x m)

38 x 1.5

19 x 6.0

25 x 30

12 x 2012 x 5519 x 5525 x 55

38 x 6

Thickness (mm)

3.20

0.63

0.25

0.178

0.762(unexpanded)

Tapes For Sealing & Protection

• Moisture seal.• Insulation of low voltage up to 1000V.

Product Reference

HVIS - 05

HVIS - 10

HVIS - Tools - 01

Description

500mm x 600mm 3 pieces per box

10m x 660mm roll

Re-usable clamps for installing HVIS

HVIS High Voltage Heat Shrinkable SheetAdhesive coated sheet for busbar connections and other complex shapes.

Product Reference

LVBT - 1 - R

LVBT - 2 - R

LVBT - 4 - R

Spool Length

25mm x 8m

50mm x 8m

100mm x 8m

LVBT Low Voltage Heat Shrinkable TapeGeneral purpose heat shrinkable tape for applications up to 1000V.

Product Reference

Scotch Super 33+

Scotch 35

Scotch Super 88

Temflex

Characteristics

Premium grade PVC tapeTemperature Range -18 / +105OCUV resistant and flame retardant

Premium PVC grade colour tapeUV resistant and flame retardantColours: red, yellow, blue, browngreen, white, grey, orange, violet.

Premium grade heavy duty tapeTemperature Range -18 / +105OCUV resistant and flame retardant

General use PVC tapeColours: black, white, yellow, blue, green,brown, green/yellow, orange, grey, red.

Dimensions (mm x m)

19 x 20

19 x 20

19 x 20

19 x 1019 x 20

Thickness (mm)

0.18

0.18

0.22

0.15

PVC Insulation Tapes

• Electrical insulation - low voltage.• Mechanical protection.• Protection against moisture, alkalis and acids.

Ask for the 3M electrical catalogue to see the full range of 3M jointing, insulating,marking and identification products.

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Electric Trace HeatingFor frost protection and temperature maintenance.

WinterGard™ and FrostopFor self regulating heating cable and domestic andcommercial freeze protection.

Cable Services have distributed Raychem Trace Heating products for over 20 years.

The extended range of products now available from Tyco Thermal Controls includes theRaychem, Pyrotenax and Isopad products many of which are stock items at Cable Services.

Products available include:

Wintergard™ and Frostop heating cables are safe and reliable. Self regulating technology prevents overheating and minimises energy consumption andparallel circuit configuration means cables can be cut to length on site.

Contact Cable Services with application requirementsfor a design recommendation and quotation.(See page 69 for our simple data input sheet).

HWAT™ PlusFor self regulating heating for hot water temperature maintenance.

Hot water temperature maintenance using HWAT™Plus self regulating trace heating cable combinesinstant hot water in large and small buildings withimproved energy efficiency over traditional hot watersystems.

Contact Cable Service for a free design proposal andquotation.

Floor HeatingFlexible, reliable and easy to install floor heating.

The T2 floor heating product range is designed to provide room heating from floor up, heating theroom much more evenly than traditional systems, and ensuring that the floor is the warmest place in the room.

Contact Cable Services for a free design proposal and quotation.

Self Regulating BTVElectric trace heating for frost protection inindustrial applications without steam cleaning.

The BTV family of self regulating parallel circuit heating cables is used for frost protection of pipes and vessels. It can be used for process temperaturemaintenance up to 65OC and has an unlimited T6 rating for hazardous areas.

Contact Cable Services with application details for a design recommendation and quotation.(See page 69 for our simple data input sheet).

Self Regulating QTVRElectric trace heating for industrial process temperature maintenance applications up to 110OC, not subject to steam cleaning.

The QTVR family of self regulating parallel circuit heating cables is used for process temperature maintenance of pipes and vessels in industrial environments. It can also be used for frost protectionon large diameter pipes and has a T4 rating for hazardous areas.

Contact Cable Services with application details for a design recommendation and quotation.(See page 69 for our simple data input sheet).

Flow ControlFlow Control

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Self Regulating XTVElectric trace heating for process temperaturemaintenance applications up to 120OC which may be subject to steam cleaning.

The XTV family of self regulating parallel circuit heatingcables is used for process temperature maintenanceof pipes and vessels in industrial environments wherethere may be a requirement to steam clean. It can alsobe used for frost protection of large diameter pipesand other applications requiring high temperatureexposure capability. XTV heaters are rated T3 and T2(20XTV2 - CT) for hazardous area applications.

Contact Cable Services with application details for a FREE design recommendation and quotation.(See page 69 for our simple data input sheet).

Self Regulating KTVElectric trace heating for process temperaturemaintenance applications up to 150OC which may be subject to steam cleaning.

The KTV family of self regulating parallel circuit heating cables is used for industrial process temperature maintenance of pipes and vessels, where there may be a requirement for a high temperature exposure capability. KTV heaters are rated T3 and T2 for hazardous area applications.


High TemperaturePower Limiting VPLElectric trace heating designed for hightemperature industrial applications up to250OC temperature exposure.

VPL is a family of power limiting cables which can beused for frost protection and process temperaturemaintenance requiring high power output and/orhigh temperature exposure. VPL can provide processtemperature up to 230OC and can withstand routineexposure to 250OC with power off. Power limitingcables are ‘parallel circuit’ heaters formed by a coiledresistor alloy heating element wrapped around twoparallel conductors. this parallel construction allows itto be cut to length on site.

Contact Cable Services with application details for a FREE design recommendation andquotation. (See page 69 for our simple data input sheet).

Constant Wattage IHTIHT parallel circuit medium power constant output heater for non hazardous areas.

IHT is designed for high temperature processmaintenance applications particularly in chemicallyaggressive environments such as animal fats.The parallel circuit zone construction enables IHTto be cut to length and terminated on site.


Constant Wattage FHTFHT constant wattage parallel circuit heating cables for high power industrial applications including hazardous areas.

FHT is designed for high temperature applications andcan provide process temperature maintenance up to150OC and can withstand exposure up to 260OC poweroff. The parallel construction allows it to be cut tolength on site and its round shape provides excellentflexibility during installation.


Constant Wattage FG220Versatile flexible parallel circuit heater for mediumpower applications in non hazardous areas.

FG220 is a family of silicone rubber jacketed highlyflexible constant wattage heaters suitable for avariety of industrial applications in non hazardous,non chemical aggressive industrial environments. A stainless steel overbraid is available as an option.


Flow Control Flow Control

Size of Pipe (ø):

Length of Pipe:

Material of Pipe:

Thickness & Type of Insulation:

Ambient Temperature:(surrounding air, min & max)

Temperature:(to be maintained, ie 5OC for frost protection)

Maximum Temperature:(on the pipe ie through steam cleaning etc)

Indoors Outdoors

Hazardous Non-Hazardous

Number of Valves:

Number of Pipe Supports:

Supply Voltage

Additional Information:(general description of project etc)

Name:

Company:

Tel No:

Fax No:

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Data Input Sheet - Fax Back

For our FREE design proposal please complete the datainput sheet below and fax it to a Cable Services sales office.

VIAGARD SystemIce and snow protection for ramps,steps and footpaths.

Viagard self regulating cables buried in the concrete ortarmac surface keeps ramps etc clear of snow and iceallowing continuous safe access. The Viagard systemoffers toughness, versatility and reliability.

Contact Cable Services with details of your applicationfor a FREE design proposal and quotation.

ICESTOP SystemFor snow and ice prevention on roofs and in gutters.

The Icestop system features a self regulating heatingcable specially developed to prevent ice formation onalmost any type of roof. The heat output adjusts ateach point along the cable, with highest output insnow and icy water and decreasing in warmer, dryerareas. The self regulating construction ensures thecable cannot overheat and thus provides a safe andeconomical means of ice protection.

Contact Cable Services with details of your applicationfor a FREE design proposal and quotation.

Apart from the heating cables described, the range of products available nowincludes the ISOPAD series heaters for very high temperature applications andthe ISOPAD heated hoses and drum heaters. Please contact sales for details

TraceTekLeak detection cables.

Raychem also manufactures TRACETEK leak detectioncable. This cable is installed in sensitive areas where the consequence of an undetected flood could be disastrous.

Please contact the Cable Services sales office for further details.

SALES OFFICEFAX NUMBERS

Cable Services Ltd(UK/NW/Export)Fax: 01978 311315

Central LtdFax: 01785 825977

Liverpool LtdFax: 0151 9339765

Smith Electrical LtdFax: 0141 638 9996

Flow Control

CABLESERVICES

69

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Reference

LHM 1R

LHM 2R

Diameter Over Screen (mm)

14 - 40

38 - 60

Screen Scoring Tools

Reference

ASC 25R1

ASC 40R1

ASC 25R2

ASC 40R2

Diameter OverScreen (mm)

14 - 40

14 - 40

38 - 60

38 - 60

Strip Length (mm)

25

40

24

40

Bonded Screen Removal Tools

Reference

FBS 1714

Diameter OverScreen (mm)

10 - 50

Bonded Screen Removal Tool

Reference

BRM RD1

LH2

Diameter Over Insulation (mm)

14 - 40

38 - 60

Insulation Stripping Tools

Maréchal manufacture and market plugs andsockets from 5A multipins to 600A heavy dutyinterlocking connectors. These ranges include:

PN: Compact connectors - Power to 30A7 & 12 multipins 10A.

DN: DecontactorsMetal to 90A.

DS: DecontactorsPoly 16 - 150A, Metal 63 - 250A.

DB: Disbreaker 30kW, AC23 rated motor switch.

DSN: Poly decontactors 16A, 32A, 63A - IP67.

DN/DS/DSN: Multipins from 9 to 37 pin.

OF: Heavy duty metal, 315A, 400A, 500A and 600A - IP67.

ADF: PX and DX explosion-proof connector ZONE 1.

CS & CCH: Single pole to 400 mm2 and 200Abattery charger connectors.

Cable Preparation Tools

Outer Sheath Strippers

Reference

P63 - BT&D

P62 - HTA

P63 - MB

P64 - HTA

Cable o/d (mm)

26 - 52 (LV Cables)

21 - 35 (MV Cables)

26 - 52 (MV Cables)

47 - 75 (MV Cables)

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Hydraulic Cable Cutting Tools

HT-TC025 / HT-TC050 / HT-TC085Hand operated hydraulic tools specially designedto cut aluminium and telephone cables.

TC 120• Hydraulic cable cutter head for use with

a hydraulic pump developing a maximumpressure of 700bar.

• Supplied in a steel case.• Maximum cutting diameter 120mm.• Various smaller heads available with

reduced max range.

PO700• Foot operated double speed pump developing

a maximum pressure of 700bar.• Supplied with 3m long hose complete with

female self-lock quick coupler.

Reference

HT-TC025

HT-TC050

HT-TC085

Max Cutting Diameter (mm)

24

50

85

The full range of Cembre crimping tools is available.

Reference

IT 1000 - 013

Diameter Over Screen (mm)

35 - 93

Extra High Voltage Insulation & Bonded Screen Removal Tool

electronics

Manual Cable Cutting Tool

BMR80C• Ratchet action cutter with special blade design.• Cuts SWA cable up to 80mm diameter.• Length 610mm.• Weight 3.2kg.• Safety lock on the arms.• Blade teeth cleaner included.

Battery Operated Crimping & Cutting Tools

E5-2000• Accommodates existing industry standard dies

(Hexagonal and indent compression).• Reset audible blow off valve.• Auto retract at 5 tonne force.• Suitable for copper 10 - 120mm2

aluminium 16 - 95mm2.• Full 360OC head rotation.• Crimps per battery 160 - 200

(1.25 hr recharging time).

E10-2000• Accommodates existing industry standard dies

(Hexagonal and indent compression).• Reset audible blow off valve.• Auto retract at 10 tonne force.• Suitable for copper 10 - 400mm2

aluminium 16 - 400mm2.• Full 360OC head rotation.• Crimps per battery 42 - 75

(1.25 hr recharging time).

E6-2000• Cuts aluminium, copper and steel up to 24mm diameter• Approximately 70 cuts per charge.

Charge time 1hr 15min.Cutting time 8 to 18 seconds.

• Weight 5.8kg including battery.• Replacement heavy duty blades available

(E6CFB fixed, E6CMB moving).• Durable weather proof moulded body unit.• 360OC rotation head, tool hanging eye provided.• LED indication to warn of flat battery/servicing intervals.

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Crimping Tools

BM6P Non Ratchet Plier Type• Capacity 0.5 - 6.0mm2.• 3 colour coded crimp positions.• For use with pre-insulated connectors.

BMR6P3 Ratchet Type• Capacity 0.5 - 6.0mm2.• General purpose low cost ratchet handtool.• 3 colour coded crimp positions.• For use with pre-insulated connectors.

BMR2P2 Ratchet Type• Capacity 0.5 - 2.5mm2.• 2 crimp positions.• ESI Approved.• For use with pre-insulated connectors.

BMR6U3 Ratchet Type• Capacity 0.5 - 6.0mm2.• 3 crimp positions.• For use with uninsulated connectors.

BMR16U3 Ratchet Type• Capacity 4.0 - 16.0mm2.• 3 crimp positions.• For use with uninsulated connectors.

BM120U Non Ratchet Type• Capacity 10.0 - 120mm2.• Non ratchet single stroke.• Incorporates a single adjustable indent die.• Built in setting plate.• For use with uninsulated connectors.

Crimping Tools

E5TS Hydraulic Handtool• Capacity 10 - 120mm2.• Delivers a compression force of 5 tonnes.• 2 stage hydraulic system for quick ram advance.• Preset audible overload valve.• Accepts a wide range of interchangeable dies.• Fully insulated body and handle.• Supplied with vinyl carrying bag and steel die box.

G10TS Hydraulic Handtool• Capacity 10 - 400mm2.• 2 stage hydraulic tool delivers a compression force

of 11.5 tonnes for quick ram advance.• Preset overload valve ensures crimp reliability.• Accepts a wide range of interchangeable dies.• Fully insulated body and handle.• Supplied with vinyl carrying bag and steel die box.

G10H Compression Head• Capacity 10 - 400mm2.• G shaped head enables it to hook easily over the conductor.• Delivers a compression force of 11.5 tonnes.• Accepts a wide range of interchangeable dies.• For use with copper or aluminium connectors.

E22H Compression Head• Capacity 150 - 1000mm2.• Latch top head can be pivoted to allow positioning

around the conductor.• Delivers a compression force of 22 tonnes.• Installs copper connectors up to 1000mm2.• Installs aluminium connectors up to 960mm2.

FP10 Hydraulic Footpump• Operates any Pirelli Component head.• Operating pressure of 700 Bar (10,000 psi).• 2 stage operation for fast, easy compression.• Audible overload valve upon reaching

correct pressure.• Available on its own or with hose case and head.

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E10C Cable Cutter• Used with any Pirelli Component hydraulic pump unit.• Cuts aluminium or copper cable up to

100mm diameter with a cross sectionalarea not exceeding 1200mm2.

equivalent tools also available.equivalent tools also available.

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Scotchtrak Infrared Heat Tracers

• Allow identification of temperaturevariations in cable and wire connections,panels, motors and switchgear.

One telephone call is all it takesto reserve a crimping tool forcollection or despatch to site.

Competative rates for daily,weekly or extended hire.

Extensive Stocks of Pirelliand Cembre Tooling.

Contact one of our sales officeson the numbers below:

Tools Available For HireManual

SmallHydraulic

LargeHydraulic

HydraulicCutter

Also Drum Jacks & Cable Rollers

Pirelli / Cembre BM120 Type Non Ratchet10 - 120mm2.

Pirelli / Cembre G10TS Hand HydraulicType and FP10 Foot Operated Type.10 - 400mm2.

Pirelli / Cembre E22H Type withFoot Pump. Copper Conductorsto 1000mm2.

Cembre TC120 Type. MaximumCutting Diameter 120mm.

Multimeters & Testers

Cable Services stock the range of Martindalemultimeters, continuity testers, insulation testers,clamp meters and check plugs.

Please contact the sales office for full catalogueand quotation.

Reference

IR - 750C EXL2

IR - 60L2

IR - 60 EXPL2

Temperature Range

-32OC +500OC

-32OC +870OC

-32OC +870OC (With preset valves for common materials)

Connector Holding ToolFor B&H shear bolt connectors recommended

Reference CHT1

CABLESERVICES

01978 34045001785 8259700151 93390220141 621 2060

LV Cable Stripping Tools

Reference

UN18

UN125+

UN129

UN140

Diameter Over Insulation

8mm or 1.5mm2

25mm and above

4.5mm to 29mm

19mm to 40mm

MIS

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US

MIS

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78

79electronics

Reference

RDSS-45

RDSS-60

RDSS-75

RDSS-100

RDSS-125

RDSS-150

Max DuctSize (mm)

45

60

75

100

125

150

Max O/D of Cablesin Max Duct Size(Reduce by 5mmfor each clip used)

32

45

56

90

103

129

Clip Reference(One clip required per 4 cables))

RDSS-Clip45

RDSS-Clip60

RDSS-Clip75

RDSS-Clip100

RDSS-Clip125

RDSS-Clip150

Reference

LUB-I

LUB-P

Usage

Best for wires and smaller diameter cables / indoors

Best for larger cables / outdoors

Duct SealingRDSS Rayflate Duct Sealing System

Rayflate duct seals are clean, fast, environmentallyfriendly seals consisting of an inflated bladder of flexible metallic laminate, coated on both sides with asealant strip. The bladder is wrapped around the cableor cables and inflated with a gas pressure tool.

Rayflate duct seals can be installed using a wide variety of inflation tools which have the capability to inflate the bladder to 3.0 ± 0.2 bar pressure.

The system offers two inflation tools.

• RDSS-IT-16 using disposable gas cylinders (Ref E7572-0160)or

• RDSS-16-SR-AS used in conjunction with an available air supply / pressure bottle / air compressor withpressure input at between 4 and 10 bar.

Underground Cable Marker Tape‘CAUTION ELECTRIC CABLE BELOW’

• Size 150mm (w) x 365m long roll.• 50 or 100 micron.• Other wording available.

Heavy Duty Plastic CableProtection Tape‘CAUTION ELECTRIC CABLE BELOW’

• Size 40m x 200mm x 2.5mm.Approximate weight 18kg per roll.

Plastic Cable Tiles‘CAUTION ELECTRIC CABLE BELOW’‘CAUTION HV CABLE BELOW’

• Size 1m x 152mm x 12mm.Approximate weight 1.75kg per tile.

• Size 1m x 244mm x 12mm.Approximate weight 2.8kg per tile.

• Other wording available.

Scotch™ 2000 Electricians Duct Tape50mm x 46m roll.

• Easy tear.• Temperature stable.• Clean residue free removal.

Scotch™ 100 Hook & Loop Fasteners25.4mm x 16.5m roll.

• Secures cable bundles quickly and easily.• Remains locked without slipping.• Re-usable for maximum efficiency.

Wire & Cable Pulling Lubricant

• Produces a low co-efficient of friction for smoothlow stress wire and cable pulling.

• Based on water soluble polymer, low residue.• Colourless and non-staining.• Various sizes available.

MIS

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81

MIS

CELL

AN

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US

80

Aerosols

• All 3M aerosols are CFC free.• For insulation, protection and cleaning of electrical

and electronic components and connections.

Scotchcode™ STD

• Small handheld, refillable, hard wearingpolypropylene dispenser.

• Capacity - 10 rolls of tape.• Supplied pre-loaded with numbers 0-9

(black on white).• Colour codes and symbols available on request.

Cable Cleaning &Degreasing Wipes

• Pre soaked solvent wipes for cable installation.• Low Residue, safe cleaner.• Textured high absorbent wipes.

• 400 Wipe Drum Ref: CCDGWD400• 250 Wipe Pale Ref: CCDGWP250

Heavy Duty Hand Cleaning Wipes

• Hygienic single use wipes.• Textured wipe impregnated with powerful hand cleansing solution

• 250 Wipe Tube Ref: HDHCW250• 100 Wipe Tube Ref: HDHCW100

Scotchcode™ Write On Dispenser

• Durable dispenser.• Provides flat, stable surface for writing on marker.• Transparent vinyl tape markers resists dirt, oil and heat.

• SLM Large dispenser with labels for cable diameter of 6mm up to 35mm with tape marker and 70 labels - 25mm x 19mm.

• SLW-R Refill roll. 70 labels - 25mm x 19mm.

• SWD Small dispenser with labels for cable diameter of 2.3mm up to 7.8mm with tape marker and 250 labels - 19mm x 8mm.

• SWD-R Refill roll. 250 labels - 19mm x 8mm.

Product Reference

1600 Protection

Spray

1601 Clear Insulation

Spray

1602 Coloured

Insulation Spray

1605 Dehumidifier

1609 Silicone

Spray

1617 Zinc Spray

1625 Special Contact

Cleaner

1626 Cleaning

Spray

1633 Rust Remover

Application & Characteristics

Insulating and covering paint-based alkyd resin.

Resistant to UV light, acids, oil and alkalis.

Hardens into a flexible and resistant film, with excellent adhesion.

A clear insulating and covering paint based alkyd resin.

Resistant to UV light, acids, oil and alkalis and moisture.

Hardens into a flexible and resistant film, with excellent adhesion.

High dielectric strength.

1602: red

Forms a thin protective film, preventing ingress of moisture.

Displace moisture and defrosts frozen areas.

Completely neutral towards paints, plastics, rubber and fabrics.

General purpose spray ideal for preventative maintenance,

protection and lubrication.

Provides lasting protection against moisture.

Electronic grade sealer and insulator that air dries in seconds.

For spraying over insulation on wire and cable joints as a general purpose

sealer, or for touch up insulation on motor windings and frames.

Provides 33.5 kV/mm insulation.

Cleans dirt, grease and other soils.

Electrically neutral.

Leaves no residue.

Non-corrosive, can affect plastics.

Ideal cleaning for oil, grease resins and tar.

Protects against moisture and corrosion.

High penetration potential.

Size (ml)

400

400

400

400

400

400

400

400

400

B5425

A483

A534Llay

Chester

Wrexham

RhosdduIndustrial Estate

Wrexham

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83Conditions Of SaleGeneral: The Cable Services Group of Companies(hereinafter called the Seller) offers to supply goodssubject to the conditions of sale set out below.Notwithstanding that the order form or other document whereby the buyer places its order withthe Seller may contain or refer to printed terms ofconditions inconsistent with or differing from theSeller’s terms, such order form or other documentsshall, unless the same be accompanied by a separateletter expressly requesting that the Seller’s conditionsof sale be varied or supplemented as set out in suchletter (and such request is accepted in writing by aDirector of the Seller’s company), be deemed to constitute an unqualified acceptance of the Seller’sconditions of sale, which shall apply to the exclusionon any other such printed terms or conditions asaforesaid and accordingly perform so the contractshall be on the Seller’s terms.

Terms of Payment: Payment at end of the month following the month of delivery, unless specificallyagreed to in writing with Seller. If accounts are notsettled within the required period statutory interestmay be claimed from the date of invoice.

Claims: All claims arising from shortages, non-delivery, or damaged goods can be only be considered if they are received in writing withinthree days of delivery to both the Seller and the carrier. Goods which have been supplied in accordance with customer’s requirements, may only be returned with prior consent, and when credit price has been agreed.

Transfer of Titles: the Seller will retain the title to all goods supplied until payment is made in full.

Consequential Loss: The Seller shall not be liable tothe buyer for any consequential loss or damages,howsoever arising and whether in contract or tort.

Cable - Metric, British, US Conductor Conversion ChartFor thirty years Cable Services has been involved in the stocking, distribution and supply of all types of industrial cable.Many specifications of power, multicore and high performance cable are available from Cable Services with most of thecommon industrial cables available ex-stock.

Environmental PolicyThe Cable Services Group of Companies are nonmanufacturing businesses, therefore the Directors of the Companies consider that the activities of theGroup have a relatively low impact on the environment.However, the Directors consider that the protectionof the environment is a vital business responsibilityand consequently encourage all employees to activelyinvolve themselves in constantly reappraising theeffect of their individual activities on the environmentand consider ways to reduce this effect. In this waythe Group aims to ensure that its environmental performance will continually improve and be in-linewith the best practices of similar commercial enterprises.

The Directors are fully committed to complying withall relevant legislation and will continually reviewoperations to ensure that this applies.

Locations

From M53om M53

Kingsway Tunnel

RiverMersey

From M53

RiverMersey

A50

38

A565A

5036

Kirkd

ale Rd

Stanley Rd

Commerc

ial Rd

Bankhall St

Millers Bridge

Derby Rd

Regent Rd

St Johns Rd

M6J15

M6J14

A51

A34

A520

STONE

Eccleshall Road

StoneBusiness

ParkStafford Road

Brooms Road

Tilling Drive

Beacon

Road

Opal Way

Liverpool

Central

British Standard

C.S.A. ofConductor(Sq. Inch)

.001

.0015

.0020

.003

.0045

.0050

.007

.008

.01

.013

.0145

.02

.0225

.03

.04

.06

.10

.15

.2

.25

.3

.4

.5

.6

.75

1.0

________

________

________

________

________________

________________

________________________

________________

________

________

________

________

________

________________

________

________

________________________

________

__

__

__

__

____

____

______

____

__

__

__

__

__

____

__

__

______

__

Number andDiameter ofStrands (Inch)

1 / .036

1 / .044

3 / .029

3 / .036

7 / .0291 / .083

7 / .0361 / .103

7 / .0441 / .1287 / .052

1 / .1607 / .064

19 / .044

19 / .052

19 / .064

19 / .083

37 / 0.72

37 / 0.8337 / .093

37 / .103

61 / 0.93

61 / .10391 / .09391 / .103

127 / .103

EquivalentMetric C.S.A.(mm2)

0.65

0.97

1.29

1.94

2.903.23

4.525.16

6.458.399.35

12.9014.52

19.35

25.81

38.71

64.52

96.77

129.03161.25

193.55

258.06

322.58387.00483.87

645.00

Metric

CSA(mm2)

0.75

1.0

1.5

2.5

4.0

6.0

10.0

16.0

25.0

35.0

50.0

70.0

95.0

120.0

150.0

185.0

240.0

300.0

400.0500.0

630.0

___

___

___

___

___

___

___

___

___

___

___

___

___

___

___

___

___

___

______

___

___

___

___

___

___

___

___

___

___

___

___

___

___

___

___

___

___

___

______

___

American Wire Gauge

EquivalentMetric C.S.A.(mm2)

0.6530.823

1.041.31

1.65

2.08

2.623.31

4.175.26

6.638.37

10.55

13.30

16.77

21.15

26.67

33.63

42.41

53.48

67.43

85.03

107.20126.64152.00

202.71253.35304.00354.71405.35506.71

______

______

___

___

______

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________________________________________________

AWGor MCM

19AWG18

1716

15

14

1312

1110

98

7

6

5

4

3

2

1

1 / 0

2 / 0

3 / 0

4 / 0250MCM300

4005006007008001000

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__________________

RS 21752Cable Services

RS 26602Smith Electrical

Cable Services Ltd(NW / UK / Export)

Rhosddu Industrial Estate,Rhosrobin, Wrexham LL11 4YZ.

Tel: 01978 340450Fax: 01978 311315

Email: [email protected]

(Central) LtdUnit 2 Douglas Park, Opal Way,

Stone Business Park, Stone,Staffordshire ST15 0SS

Tel: 01785 825970 • Fax: 01785 825977Email [email protected]

(Liverpool) Ltd43 St. Johns Road, Liverpool L20 8AZ.

Tel: 0151 9339022 • Fax: 0151 9339765Email: [email protected]

(Smith Electrical) LtdUnit 14, Block 8, Thornliebank Industrial Estate

Glasgow G46 8JH.

Tel: 0141 621 2060 • Fax: 0141 638 9996Email: [email protected]

Low Voltage Joints &

Terminations

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21

3M produce a full range of quality Jointing Systems suitable for a variety of diverse applications. Designed for PVC, XLPE, Paper, Armoured and Unarmoured Cables up to 3.3kV (up to 6.6kV for unscreened cables) using Scotchcast™ Resins, Heatshrink, and Coldshrink Options.

Resin Joints include the unique 3M Advanced Resin Delivery System – totally enclosed mixing and pouring system with no spillage (up to size 4).

Armour continuity is included where applicable using constant force springs, and connectors are available separately for all applications.

Low Voltage Joints

22

Low Voltage - Resin Joints

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3M™ LA Kits with Armour Continuity - Up to 3.3kV (6.6kV for unscreened cables) Inline joint for PVC/SWA/PVC & XLPE Insulated cables. Also suitable for Transition joints, and Paper joints, with the use of supplementary kits; see selection tables for details.

Safer Cable Jointing;Unique 3M Advanced Resin Delivery System – totally enclosed mixing and pouring• No spillage• No accidental contact whatever your working conditions• Conforms to BS7888 (HD623)

Faster and Easier;Easy to use delivery system that gives you complete control• No special tools required• Short Curing time

• Simple step-by-step instructions

More Reliable;Tough polyetherurethane resin power jointing resin – at least equal to the strength of the cable• Transparent resin bag – ensures reliable mixing and installation• Minimal risk of leakage• Complete with Armour continuity – constant force springs

• Self-amalgamating tape provides high insulation value

Each kit includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix & Pour system), Armour Continuity, tapes, and full instructions. This kit can be upgraded for use with 3.3kv Cables, and is also suitable for 6.6kV Unscreened Cables, by using additional 23 Insulating tape. See instructions for full details.

NOMINAL

CONDUCTOR

AREA (mm2)

CORES KIT

REF

NOMINAL

CONDUCTOR

AREA (mm2)

CORES KIT

REF

1.5 2 LA21 70 1 LA22

3 LA21 2 LA24

4 LA21 3 LA25

2.5 2 LA21 4 LA25

3 LA21 95 1 LA22

4 LA21 2 LA24

4 2 LA21 3 LA25

3 LA21 4 LA25

4 LA22 120 1 LA23

6 2 LA22 2 LA25

3 LA22 3 LA25

4 LA22 4 LA25

10 2 LA22 150 1 LA23

3 LA22 2 LA25

4 LA22 3 LA26

16 1 LA22 4 LA26

2 LA22 185 1 LA23

3 LA23 2 LA25

4 LA23 3 LA26

25 1 LA22 4 LA26

2 LA22 240 1 LA24

3 LA23 2 LA26

4 LA24 3 LA26

35 1 LA22 4 LA27

2 LA23 300 1 LA24

3 LA24 2 LA26

4 LA24 3 LA27

50 1 LA22 4 LA27

2 LA23 400 1 LA24

3 LA24 2 LA27

4 LA24 3 LA27

500 1 LA25

630 1 LA25

800 1 LA26

1000 1 LA26

23

Low Voltage - Resin JointsL

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Jointing Kit Resin Volume Cable

Diameter

CC Max Min

LA21 173 26 8

LA22 400 32 14

LA23 673 37 23

LA24 1164 51 28

LA25 2909 60 33

LA26 6364 80 48

LA27 9545 90 45

3M™ LA Inline Joint

3M™ LA Transition Joint Supplementary Kits for Transition, and Paper Cable Jointing

Use one supplementary kit for a Transition joint, and two for a Paper-to-Paper joint. Full instructions are supplied with the kit, which is designed to be used in conjunction with the standard LA Series Joints.

Jointing Kit Supplementary Kit

LA23 TX3

LA24 TX4

LA25 TX5

LA26 TX6

LA27 TX7

24


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NOMINAL CONDUCTOR AREA (mm2)

NBR OF CORES

KIT REF CABLE DIAMETER


NBR OF CORES


Min (mm) Max (mm) Min (mm) Max (mm)

1.5 2 BK1 8 26 35 1 BK2 14 32

3 BK1 2 BK3 23 37

4 BK1 3 BK4 28 51

2.5 2 BK1 8 26 4 BK4

3 BK1 50 1 BK2 14 32

4 BK1 2 BK3 23 37

4 BK2 14 32 3 BK4 28 51

6 2 BK2 14 32 70 1 BK2 14 32

10 2 BK2 14 32 2 BK4 28 51

3 BK2 95 1 BK2 14 32

4 BK2 2 BK4 28 51

16 1 BK2 14 32 120 1 BK3 23 37

2 BK2 150 1 BK3 23 37

3 BK3 23 37 185 1 BK3 23 37

4 BK3 240 1 BK4 28 51

25 1 BK2 14 32 300 1 BK4 28 51

2 BK2 400 1 BK4 28 51

3 BK3 23 37

4 BK4 28 51

3M™ BK Joints for Street Lighting - Up to 1kVInline joint for PVC/SWA/PVC & XLPE designed for street lighting applications.

Safer Cable Jointing;• Closed mix system• Conforms to BS7888 (HD623)

Faster and Easier;• Self-amalgamating tape gives ease of handling when insulating

connectors• Excellent resin flow characteristics – eliminating any risk of

voids• Short Curing time• Simple step-by-step instructions

More Reliable;• Tough polyetherurethane resin power jointing resin – at least

equal to the strength of the cable• Transparent resin bag – ensures reliable mixing and installation• Self-amalgamating tape provides high insulation value

Each kit includes two-part mould, polyetherurethane Resin No. 47, armour continuity, tape, and full instructions.

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3M™ 91-A Joints without Armour Continuity - Up to 1kVInline joint for PVC / XPLE Cables

Each kit includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix & Pour system), and full instructions. This kit can be upgraded for use with 3.3kV Cables by using additional Insulating 23 Tape.


NBR OF CORES



NBR OF CORES



1.5 2 91-A11 8 26 70 1 91-A12 14 32

3 91-A11 2 91-A14 28 51

4 91-A11 3 91-A15 33 60

2.5 2 91-A11 8 26 4 91-A15

3 91-A11 95 1 91-A12 14 32

4 91-A11 2 91-A14 28 51

4 2 91-A11 8 26 3 91-A15 33 60

3 91-A11 4 91-A15

4 91-A12 14 32 120 1 91-A13 23 37

6 2 91-A12 14 32 2 91-A15 33 60

3 91-A12 3 91-A15

4 91-A12 4 91-A15

10 2 91-A12 14 32 150 1 91-A13 23 37

3 91-A12 2 91-A15 33 60

4 91-A12 3 91-A16 48 80

16 1 91-A12 14 32 4 91-A16

2 91-A12 185 1 91-A13 23 37

3 91-A13 23 37 2 91-A15 33 60

4 91-A13 3 91-A16 48 80

25 1 91-A12 14 32 4 91-A16

2 91-A12 240 1 91-A14 28 51

3 91-A13 23 37 2 91-A16 48 80

4 91-A14 28 51 3 91-A16

35 1 91-A12 23 37 4 91-A17 45 90

2 91-A13 300 1 91-A14 28 51

3 91-A14 28 51 2 91-A16 48 80

4 91-A14 3 91-A17 45 90

50 1 91-A12 14 32 4 91-A17

2 91-A13 23 37 400 1 91-A14 28 51

3 91-A14 28 51 2 91-A17 45 90

4 91-A14 3 91-A17

500 1 91-A15 33 60

630 1 91-A15 33 60

800 1 91-A16 48 80

1000 1 91-A16 48 80

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3M™ 90-A Joints for Street Lighting without Earth - Up to 1kVInline joint for PVC/XLPE Cables

Each kit includes two-part mould, polyetherurethane Resin No. 47, tape, and full instructions


NBR OF CORES



NBR OF CORES



1.5 2 90-A1 8 26 70 1 90-A2 14 32

3 90-A1 2 90-A4 28 51

4 90-A1 3 90-A5 33 60

2.5 2 90-A1 8 26 4 90-A5

3 90-A1 95 1 90-A2 14 32

4 90-A1 2 90-A4 28 51

4 2 90-A1 8 26 3 90-A5 33 60

3 90-A1 4 90-A5

4 90-A2 14 32 120 1 90-A3 23 37

6 2 90-A2 14 32 2 90-A5 33 60

3 90-A2 3 90-A5

4 90-A2 4 90-A5

10 2 90-A2 14 32 150 1 90-A3 23 37

3 90-A2 2 90-A5 33 60

4 90-A2 3 90-A6 48 80

16 1 90-A2 14 32 4 90-A6

2 90-A2 185 1 90-A3 23 37

3 90-A3 23 37 2 90-A5 33 60

4 90-A3 3 90-A6 48 80

25 1 90-A2 14 32 4 90-A6

2 90-A2 240 1 90-A4 28 51

3 90-A3 23 37 2 90-A6 48 80

4 90-A4 28 51 3 90-A6

35 1 90-A2 14 32 4 90-A6

2 90-A3 23 37 300 1 90-A4 28 51

3 90-A4 28 51 2 90-A6 48 80

4 90-A4 3 90-A7 45 90

50 1 90-A2 14 32 4 90-A7

2 90-A3 23 37 400 1 90-A4 28 51

3 90-A4 28 51 2 90-A7 45 90

4 90-A4 3 90-A7

500 1 90-A5 33 60

630 1 90-A5 33 60

800 1 90-A6 48 80

1000 1 90-A6 48 80

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3M™ 92-A Joints High Humidity - Up to 1 kV Un-armoured Inline joint for armoured/Unarmoured PVC/XLPE cables, moisture resistant for high humidity areas.

Supplied with Epoxy Resin for use where there is a risk of water seepage or high humidity during curing.

Kit includes two-part mould, Epoxy Resin No. 4, and full instructions. Armour continuity is achieved by joining the armour wires together


NBR OF CORES



NBR OF CORES



1.5 2 92-A1 8 22 35 1 92-A3 23 35

3 92-A1 2 92-A3

4 92-A1 3 92-A3

2.5 2 92-A1 8 22 4 92-A3

3 92-A1 50 1 92-A3 23 35

4 92-A1 2 92-A3

4 2 92-A1 8 22 3 92-A3

3 92-A1 4 92-A3

4 92-A1 70 1 92-A4 28 47

6 2 92-A1 8 22 2 92-A4

3 92-A1 3 92-A4

4 92-A1 4 92-A4

10 2 92-A2 14 30 95 1 92-A4 28 47

3 92-A2 2 92-A4

4 92-A2 3 92-A4

16 1 92-A2 14 30 4 92-A4

2 92-A2 120 1 92-A4 28 47

3 92-A2 150 1 92-A4 28 47

4 92-A2 185 1 92-A4 28 47

25 1 92-A2 14 30 240 1 92-A4 28 47

2 92-A2 300 1 92-A4 28 47

3 92-A2 400 1 92-A4 28 47

4 92-A2

28


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CABLE SIZE (PAIRS) KIT TYPE ARMOUR CONTINUITY

KIT

RECOMMENDEDS/LOK CONN

CABLE SIZE (PAIRS) KIT TYPE ARMOUR CONTINUITY

KIT


2 99-D1 SB1 UR2 4 99-D2 SB2 UR2

5 - 15 99-D2 SB2 UR2 7 99-D2 SB2 UR2

20 - 30 99-D3 SB2 UR2 19 99-D3 SB3 UR2

40 - 50 99-D4 SB4 UR2 37 99-D4 SB4 UR2

75 - 100 99-D5 SB4 UR2 61 99-D5 SB5 UR2

PVC/PVC/SWA/PVC

Multipair Cables - 0.9mm Diameter

PE/SWA/PVC

Multipair Cables - 0.9mm Diameter

3M™ 99 D Joints Inline Joint for 0.6/1kV Pilot, Control and Telecommunications Cables

• Range of inline joints specifically designed for encapsulating connections in polyethylene and PVC insulated and sheathed cables

• Rigid, two-part mould designed to withstand chemical and physical attack

• Totally enclosed easy to use mixing and pouring with the unique Advanced Resin Delivery System

• Range accommodates cable sizes from 2 to 100 pairs• Particularly suitable for low and medium pair or core count when

used with Scotchlok™ connectors (available separately)Each kit includes two part mould, polyetherurethane Resin No. 1471N, Tapes, and full instructions. The SB Earth Continuity Kit for an armoured cable joint is supplied separately.


KIT TYPE

GRAMMES CC LITRES MIN MAX

99-D1 170 153 0.156 8 26

99-D2 420 378 0.384 14 32

99-D3 720 649 0.659 23 37

99-D4 1230 1108 1.125 28 51

99-D5 3180 2865 2.909 33 60

RESIN VOLUME CABLE DIAMETER

PVC/PVC/SWA/PVC Multicore Cables -

1.5 - 2.5mm 2 Conductor

CABLE SIZE (CORES) KIT TYPE ARMOUR CONTINUITY

KIT


2 - 4 99-D2 SB2 C42-1101

7 - 19 99-D3 SB3 C42-1101

27 - 37 99-D4 SB4 C42-1101

PVC Unarmoured Multipair Cables

0.4mm

UY Conn*

0.5mm

UY Conn*

0.63mm

UY Conn*

0.9mm

UR2 Conn*

KIT TYPE

20 pair 20 pair 20 pair 10 pair 99-D1





*Recommended

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KIT No. CABLE O.D. RANGE mm

(inches)

CONNECTOR TYPE No. of CONDUCTORS CONNECTION MAX O.D. mm(inches)

VOLTAGE RATING (Max V)

CONDUCTOR SIZE RANGE (AWG)

82-F16 - 20

(0.25 - 0.80)

Compression

Inline

1

Multi

16 (0.62)

Connector

23 (0.90)

Connector Bundle

5000

1000*

6 - 1/0

**

82-F220 - 30

(0.80 - 1.20)

Compression

Inline

1

Multi

21 (0.82)

Connector

33 (1.30)

Connector Bundle

5000

1000*

2/0 - 4/0

**

82-BF16 - 20

(0.25 - 0.80)

Compression

“C” Tap

1

Multi

-

-

1000*

1000*

Up to 1/0

**

* Mine portable cable rating of 600/2000V. ** Base multi-conductor selection on cable O.D. range.


Scotchcast™ 82-F Joints Flexible Splice Kit

3M™ Scotchcast™ 82-F Series Flexible Power Cable Splicing Kits are a series of flexible inline and tap splices for use on non-shielded portable power cables and cords. They are designed to be used on single and multiple conductor cables rated up to 1000 Volts (600/2000 Volts mine portable cable rating). The 82-F Series will accommodate a single-conductor cable rated up to 5 kV.

Features• Factory quality “permanent” joint; MSHA accepted equal to shop

or factory vulcanizing • Flexible compound allows joint to bend with cable; for

installation, handling, reeling, etc• Scotchcast™ 2130 Compound is self-curing; a cold cure

requiring no torch, no heated mould and no cooking time • Scotchcast™ 2130 Compound bonds to common jacket

materials; neoprene, hypalon, PVC, nitrile/PVC, EPR, urethane, 2130 (itself)

• Scotchcast™ 2130 Compound forms a joint or repair that is abrasion resistant and flame retardant

• Smooth tapered joint profile eliminates cable hang-ups and joint end lifting.

ApplicationsTo join or re-jacket non-Armoured portable power cable and portable cords For inline single-conductor cables rated up to 5kVFor branch single-conductor cables rated up to 1000VFor inline and branch multi-conductor cables rated up to 1000V For mine portable cable rated 600/2000V (P-145-5 MSHA) For use with compression inline connectors (82-F) and compression “C” branch connectors (82-BF) For jacket repairsFor indoor and outdoor applications: Weather exposed Direct burial Submerged Cable reels

Each kit contains sufficient quantities to make one splice or cable repair (connectors are available separately)

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3M™ 91 AB Multi-purpose JointsBranch / Double Branch / Inline joint for XLPE/PVC Insulated Unarmoured cables up to 1 kV

• Easy and safe to use• The branch line runs parallel to the main cable• Double branch joints can be accommodated

• Semi transparent mould enables correct positioning• Supplied with 1471 Polyetherurethane resin

Each kit Includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix and pour system), and full instructions. This kit can be used with Armoured Cables, by ordering separate Armour Continuity Kits

KIT REF

NBR OF

CORES

NOMINAL

CONDUCTOR

AREA (mm2)

MAX

CABLE OD

(mm)

NBR OF

CORES

NOMINAL

CONDUCTOR

AREA (mm2)

MAX

CABLE OD

(mm)

LENGTH

(mm)

INNER DEPTH

(mm)

INNER OUTER

2 - 4 2.5 - 4 22 2 - 4 2.5 - 4 21 91-AB 112 170 220 58

2 - 4 6 - 16 29 2 - 4 6 - 10 22 91-AB 113 225 300 75

2 - 4 16 - 35 35 2 - 4 16 25 91-AB 114 350 400 95

2 - 4 50 - 70 50 2 - 4 25 - 35 30 91-AB115 445 500 112

2 - 4 95 58 2 - 4 50 35 91-AB116 540 610 125

MAIN CABLE SERVICE BRANCH MOULD

31

3M™ Resin Pressure Jointing MethodThe resin pressure method provides a jointing system to suit all cables up to 33kVThe method involves the use of the same materials no matter what type of joint may be required

• Versatile – suitable for inline, branch, tee joints, and sheath repairs on all types of cable

• Insulation thickness on the sheath and armour is easily controlled• Finished joint dimension is smaller than conventional methods• Job is completed immediately after resin injection – no waiting or

topping up• Particularly suited to emergency joints when the type or size of

cable or joint are not known in advance• Suitable for vertical or overhead joints where resin pouring is not

possible• High performance and well-proven epoxy and polyetherurethane

resins• Safe and easy to mix resin packs• Compatible with compression, or mechanical connectors• Compatible with Scotchcast armour and earth continuity kits• Water-resistant• Mechanically strong

All components are available separately - please contact the customer service team for selection charts.

Specialist Resin Pressure Method Components;

E4F Resin pressure gun – enables easy delivery / injection of resin into the joint

P1B Injection Fitting / P5B Piercing Nozzle – to enable safe transfer of resin through gun and into the joint

P3F Spacer Tape – Used to build up voids in odd shaped splices, ensures full resin coverage, and forms a liquid tight mould.

P4 Restricting Tape – Provides outer layer to ensure safe and enclosed resin injection

Standard 3M products used in resin pressure jointing;

33+ Vinyl Tape88 Vinyl Tape23 Self amalgamating TapeEpoxy Resin No4Polyetherurethane Resin No1471AC Type Armour continuity kits


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Low Voltage - Cold Shrink Joints & Terminations

3M Cold Shrink Joints and Terminations use a series of Pre-stretched tubes, which are factory expanded and assembled onto a removable core. The core is removed after the tube is positioned for installation over an inline connection, or terminal lug, allowing the tube to shrink and provide a waterproof seal.

3M™ LC Series Cold Shrink Splice Kits - Up to 3.3kV CablesSuitable for Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, PVC Sheathed

For Cables rated: 0.6/1kV up to 1.9/3.3kV

Each kit includes EPDM Rubber Cold Shrink Tube, Armour continuity, Tape, and full instructions

Features• Simple installation – no special tools required• No torches or heat required• Safe installation - replaces conventional resin jointing method• Accommodates a wide range of cable sizes• Improved tough rubber formulation withstands rough backfilling• Resistant to acids, alkalis, ozone, UV light, and fungus• Waterproof seal

ApplicationsIndoor, Outdoor, Overhead, or use in Cable Trays

NOMINAL

CONDUCTOR AREA

(mm2)

2

CORE

1kv

3

CORE

1kv

4

CORE

1kv

3

CORE

3.3kv

1.5 LC1 LC1 LC1 N/A

2.5 LC1 LC1 LC1 N/A

4 LC1 LC1 LC2 N/A

6 LC2 LC2 LC2 N/A

10 LC2 LC2 LC3 N/A

16 LC3 LC3 LC3 LC4

25 LC3 LC3 LC3 LC4

35 LC3 LC3 LC4 LC4

50 LC3 LC4 LC4 LC4

70 LC4 LC4 LC5 LC5

95 LC4 LC5 LC5 LC5

120 LC4 LC5 LC5 LC5

150 LC5 LC5 LC6 LC5

185 LC5 LC6 LC6 LC6

240 LC6 LC6 N/A LC6

300 LC6 N/A N/A N/A

KIT REF

MIN (mm) MAX (mm) MIN (mm) MAX (mm)

LC1 16.2 33.1 9 15

LC2 16.2 33.1 14 22

LC3 16.2 33.1 18.5 29

LC4 24.9 56.4 23.5 37

LC5 37.8 84.3 31 50

LC6 37.8 84.3 44 70

ACCEPTED CABLE DIAMETER

(COLDSHRINK TUBE)

DIAMETER OVER LEAD/ARMOUR

(CONSTANT FORCE SPRING)


3M™ Network Rail Specification Products

APPLICATION KIT MIN DIA MAX DIA LENGTH

500/630/1000mm2

3RD Rail

Terminations

LO41 24.4 98.2 228mm

161/240mm2

Inline joints or

terminations

LO42 15.2 61 191mm

500/630/800/1000

Inline JointLA11 38.1 114 457mm

3M™ Cold Shrink Joints 92-AC Series 6.6kV Cables

Suitable for 3 core Polymeric insulated, unscreened, armoured cable, rated to 3.6/6.6kV • Simple installation – no special tools required• No torches or heat required• Safe installation - replaces conventional resin jointing method• Accommodates a wide range of cable sizes• Improved tough rubber formulation withsta nds rough backfilling• Resistant to acids, alkalis, ozone, UV light, and fungus• Waterproof seal

Part Number Accepted Cable CSA (mm2)

92-AC62-3 50 – 150

92-AC63-3 185 – 240

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Low Voltage - Cold Shrink Joints & Terminations

3M™ Cold Shrink Cable Abandonment Kits

Suitable for Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, PVC Sheathed. Also suitable for Ship wiring Cables, Rubber/GSWB, and/or Unarmoured CablesUp to and including 1.9/3.3kV. Single and Multi-core Cables

A complete kit with all the components required to abandon cables either temporarily or permanently. Provides environmental seal and mechanical protection, eliminates the requirements for heat during installation using 3M Cold Shrink technology.

Each kit includes Cold Shrink End Cap, Coldshrink Pre Stretched Tube, Armour continuity, tapes, and full instructions

ACCEPTED CABLE DIAMETER (mm) KIT REFERENCE

12 -18 CSCAK/1

18 - 25 CSCAK/2

25 - 42 CSCAK/3

42 -55 CSCAK/4

56 -81 CSCAK/5

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3M™ LCT Low Voltage Indoor Cold Shrink TerminationsFor 3 Core Cables, Suitable for PILC, Steel Wire Armour, Sheathed, and / or XLPE/PVC, Lead Sheath, Steel Wire Armour, PVC Sheathed Cables, 0.6/1kV and 1.9/3.3kV

It is assumed that the Armour will be glanded separately.

NOMINAL KIT REF ACCEPTED CABLE DIAMETER ACCEPTED CABLE DIAMETER

CONDUCTOR OVER LEAD SHEATH (CFS) OVER INSULATION (PST)

AREA Max (mm) Max (mm) Max (mm) Max (mm) 35 LCT/1 23.5 37 16 3350 LCT/1 70 LCT/2 95 LCT/2 31 50 16 33120 LCT/2

150 LCT/3 44 70 19 40185 LCT/3

240 LCT/4 300 LCT/4 TBA TBA TBA TBA400 LCT/4

34

Low Voltage - Heat Shrink Joints & Accessories

3M™ 91-AHA Heat Shrink Cable Joints

Suitable for Cable Types: XLPE/PVC Insulation, Steel Wire Armour Cables rated to 0.6/1kVEach kit includes Adhesive lined Heat Shrink Tubes, Armour Continuity, and full instructions

Connectors are available separately

• Quick and easy to use• Designed to accommodate large range of cable sizes• Excellent moisture sealing• Flame retardant tubing

NOMINAL CONDUCTOR

AREA (mm2)

NBR OF CORES KIT REF


6 4 91-AHA-21-S 12 38 18.5 29

10 4 91-AHA-21-S

16 4 91-AHA-21-S

25 4 91-AHA-22-S 15 55 18.5 29

35 4 91-AHA-22-S

50 4 91-AHA-23-S 15 65 23.5 37

70 4 91-AHA-23-S

95 4 91-AHA-24-S 26 85 31 50

120 4 91-AHA-24-S

150 4 91-AHA-24-S

185 4 91-AHA-25-S 38 128 44 70

240 4 91-AHA-25-S


(HEATSHRINK TUBE)

DIAMETER OVER ARMOUR


3M™ 91-AHSC-A Heat Shrink Cable Joint

Suitable for Cable Types: XLPE/PVC Insulation, Steel Wire Armour Cables rated to 0.6/1kVKits include Heat Shrink Tubes, Armour Continuity, and full instructions

Complete with screw type mechanical connectors and installation tool

• Quick and easy to use• Designed for cables from 1.0 to 6.0mm2 Cross sectional area• Excellent moisture sealing• Flame retardant tubing• Range taking connectors – no crimping tool required

NOMINAL CONDUCTOR

AREA (mm2)

NBR OF CORES KIT REF


1 - 6 3 - 4 91-AHSCA-6 8 30 14 22


(HEATSHRINK TUBE)

DIAMETER OVER ARMOUR


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Low Voltage - Heat Shrink Joints & Accessories

3M™ LHT Low Voltage Indoor Heat Shrink Terminations Series Termination For XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, Sheathed Cables rated from 0.6/1kV up to and including 1.9/3.3kV

NOMINAL 2 3 4 3

CONDUCTOR CORE CORE CORE CORE

AREA (mm2) 0.6/1KV 0.6/1KV 0.6/1KV 0.6/1KV

1.9/3.3KV 1.9/3.3KV

2.5 LHT2/1 LHT3/1 LHT4/1 N/A

4 LHT2/1 LHT3/1 LHT4/1 N/A



16 LHT2/1 LHT3/1 LHT4/1 LHT3.3/1

25 LHT2/1 LHT3/1 LHT4/1 LHT3.3/1

35 LHT2/2 LHT3/2 LHT4/1 LHT3.3/1

50 LHT2/2 LHT3/2 LHT4/2 LHT3.3/1

70 LHT2/2 LHT3/2 LHT4/2 LHT3.3/1

95 LHT2/2 LHT3/2 LHT4/2 LHT3.3/2

120 LHT2/2 LHT3/2 LHT4/2 LHT3.3/2

150 N/A LHT3/3 LHT4/2 LHT3.3/2

185 N/A LHT3/3 N/A LHT3.3/2

240 N/A LHT3/3 N/A LHT3.3/2

300 N/A LHT3/3 N/A LHT3.3/3

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Low Voltage - Branch Joints

3M™ LB Joints with Armour Continuity - up to 3.3kVBranch joint for Inline joint for PVC/SWA/PVC & XLPE insulated cables up to 1kV

Safer Cable Jointing;

• Unique 3M Advanced Resin Delivery System – totally enclosed mixing and pouring

• No spillage• No accidental contact whatever your working conditions• Conforms to BS7888 (HD623)

Faster and Easier;

• Easy to use delivery system that gives you complete control• No special tools required• Short Curing time• Simple step-by-step instructions

More Reliable;

• Tough polyetherurethane resin power jointing resin – at least equal to the strength of the cable

• Transparent resin bag – ensures reliable mixing and installation• Minimal risk of leakage• Complete with Armour continuity – constant force springs• Self-amalgamating tape provides high insulation value

Kit Includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix and pour system), armour continuity, tape, and full instructions.

This kit can be upgraded for use with 3.3kV Cables, by using additional 23 Insulating tape

NOMINAL

CONDUCTOR AREA

(mm2)

NBR OF

CORES

KIT

REF

2 Core 3 Core 4 Core cc Grammes Litres MIN MAX MIN MAX

1.5 - 2.5 2 - 4 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 LB21 234 260 0.238 10 24 10 24

4 - 10 2 - 4 1.5 - 10 1.5 - 6 1.5 - 4 LB22 450 500 0.457 16 26 10 24

16 - 35 2 - 4 1.5 - 25 1.5 - 25 1.5 - 16 LB23 1441 1600 1.464 23 42 13 32

50 - 70 2 - 4 1.5 - 70 1.5 - 70 1.5 - 50 LB24 3784 4200 3.843 30 50 17 42

95 - 185 2 - 4 50 - 185 50 - 120 50 - 95 LB25 6314 7008 6.412 36 58 34 50

NOMINAL

CONDUCTOR AREA (mm2)

SERVICE BRANCHMAIN CABLE

CABLE DIAMETER (mm)

MAIN CABLE BRANCH

RESIN VOLUME

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Low Voltage - Branch Joints

3M™ 91 Joints for Unarmoured Cables - 1kVBranch joint for XLPE/PVC insulated unarmoured cables up to 1 kV

Safer Cable Jointing;

• Unique 3M Advanced Resin Delivery System – totally enclosed mixing and pouring

• No spillage• No accidental contact whatever your working conditions• Conforms to BS7888 (HD623)

Faster and Easier;

• Easy to use delivery system that gives you complete control• No special tools required• Short Curing time• Simple step-by-step instructions

More Reliable;

• Tough polyetherurethane resin power jointing resin – at least equal to the strength of the cable

• Transparent resin bag – ensures reliable mixing and installation• Minimal risk of leakage• Complete with Armour continuity – constant force springs• Self-amalgamating tape provides high insulation valueKit Includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix and pour system), and full instructions.

This kit can be used with Armoured Cables, by ordering separate Armour Continuity Kits.

MAIN CABLE OD

(mm)

SERVICE BRANCH OD

(mm)

KIT REF

14 - 30 8 - 24 91-C11

30 - 58 17 - 42 91-B16

3M™ 90-B1 Cathodic Protection with Armour Continuity up to 1kV3M’s 90-B1 Kit is ideal for single core unarmoured tee or branch jointing rated up to 1kV, above or below ground, e.g. traffic signal systems, cathodic protection and street lighting.

Each kit contains a clear two-part mould, epoxy Resin No.4, funnel, end-sealing tape and step by step instructions. The large mould body enables crimps or split-bolt connectors to be used.

RESIN VOLUME

cc MAX MIN MAX MIN

90-B1 187 20 12 9.5 8

ACCEPTED CABLE DIAMETER mmMAIN BRANCH

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Low Voltage - Cable Sheath Repair

3M™ Heavy Duty Wraparound HDCWThe HDCW Wraparound Heat Shrink Cable Repair Sleeve is designed to repair damaged cable sheaths. It is also suitable for use with cable joints and as additional corrosion protection on undamaged cables.

HDCW is made from modified cross-linked polyolefin with a hot-melt adhesive coated to the inner side of the sleeve. Upon heating, the sleeve shrinks and the adhesive melts, thereby achieving a safe and watertight bond between the sleeve and the cable. A corrosion proof metal clip is used to fully close the sleeve.

• Quick and easy to use• Maximum protection against mechanical stress• Good bonding to PE and PVC surfaces• Excellent resistance to even the harshest environments • Forms a perfect seal to prevent moisture ingress

CABLE DIAMETER

MAX/MIN (mm)

EXPANDED INNER

DIAMETER (mm)

RECOVERED INNER

DIAMETER (mm)

PART NUMBER LENGTH (mm) MINIMUM RECOVERED

WALL THICKNESS

(mm)

35 / 10 50 8 HDCW 35/10-250 250 2.0

HDCW 35/10-500 500

HDCW 35/10-750 750

HDCW 35/10-1000 1000

55 / 15 75 13 HDCW 55/15-250 250 2.0

HDCW 55/15-500 500

HDCW 55/15-750 750

HDCW 55/15-1000 1000

80 / 25 100 23 HDCW 80/25-250 250 2.0

HDCW 80/25-500 500

HDCW 80/25-750 750

HDCW 80/25-1000 1000

110 / 30 132 25 HDCW 110/30-250 250 2.0

HDCW 110/30-500 500

HDCW 110/30-750 750

HDCW 110/30-1000 1000

140 / 40 145 32 HDCW 140/40-250 250 1.8

HDCW 140/40-500 500

HDCW 140/40-750 750

HDCW 140/40-1000 1000

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Low Voltage - Cable Sheath Repair

M Series Kits Each kit includes a re-useable mould, with full instructions. 2130 Resin is required, and must be purchased separately. See selection tables below for guidelines

If Kit is to be used for a repair, all required components are included. If Kit is to be used for a Cable Joint, then additional components may be required. Full details are available on request.

3M™ Joint and Repair kit for flexible and trailing Cables up to 1kVM Series / 91 AV Series

Scotchcast™ flexible power cable jointing and repair kits are a flexible cold pour resin system for the permanent jointing and repair of single or multi-core flexible power cables. The flexible Scotchcast resin bonds securely to the cable sheath, providing a permanent joint or repair with tight seal - a seal that won’t tear or work loose after installation. They can be used to joint or repair frequently coiled power cables, and are tough enough to use in weather exposed, direct burial or submerged locations.

• Simple installation – no workshop needed. • Non-vulcanising – no costly equipment needed. • Drastic reduction in repair time – compared to vulcanising. • No heat required – safer system, no permit for hot work required. • High performance – repaired/jointed section can be reeled

without sagging. • Permanent – both electrically and mechanically. • No end lifting – bonds to all modern cable sheath materials such

as neoprene, polychoroprene and nitrile/PVC even PVC, EPR and hypalon.

• Abrasion resistant – equivalent to vulcanising. • Weather resistant – over a wide temperature range. • Flame retardant – resin system.

KIT REF RESIN

Min

(mm)

Max

(mm)

Gram cc Litres

91-AV 120 16 26 2140U 420 389 0.349

91-AV 130 25 30 2140U 650 602 0.539

91-AV 140 29 34 2140U 840 778 0.697

CABLE DIAMETER RESIN VOLUME INCLUDED KIT REF RESIN

Min

(mm)

Max

(mm)

Gram cc Litres

M20 40 63 2130 1232 1140 1.022

M30 47 100 2130 2464 2280 2.045

M40 27 150 2130 3696 3420 3.067

CABLE DIAMETER RESIN VOLUME REQUIRED*

M20 Qty 2 packs of 616g



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3M 91-AV Series 3M M-Series

To Select Resin Packs

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Low Voltage - Airfield Ground Lighting

3M™ Airfield Ground Lighting Kit - Scotchcast 82 Series In-line JointDesigned for single core screened airfield lighting cables rated up to 5kV, and Multi Core Unarmoured cables rated up to 1.1kV

3M Epoxy No 4 Resin is included, suitable for high humidity and wet areas. Approved by DOE (Department of the Environment)

3M Airfield Ground Lighting Kit - AGL Series - Available in Heat Shrink or Cold Shrink versionsApproved by Defence Estates, Ministry of Defence

NOMINAL KIT REF CABLE DIAMETER

CONDUCTOR MIN MAX

AREA (mm2) (mm) (mm)

6 82-A1 6 16

10 82-A1

16 82-A1

25 82-A2 16 25

35 82-A2

50 82-A2

70 82-A3 25 36

95 82-A3

120 82-A3

Part Number Application

AGL/CS001U Cold Shrink Unscreened

AGL/CS001E Cold Shrink External Earthed

AGL/CS001S Cold Shrink Screened

AGL/HS001U Heatshrink Unscreened

AGL/HS002U Heatshrink Unscreened 2 Core

AGL/HS001S Heatshrink Screened

AGL/HS001E Heatshrink External Earthed

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Medium Voltage Joints &

Terminations

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Medium Voltage - Cold Shrink Joints

3M QS1000 is a one-piece cold shrink joint body manufactured from a specially formulated silicone material, which provides flexibility, easy installation at low temperatures and superior electrical performance over a wide range of operating temperatures. The finished body is expanded and loaded onto a removable supporting core, which allows the joint to be installed without the need for tools or heat.

3M QS1000 is injection moulded and consists of three layers. A semi-conductive electrode, which forms a Faraday Cage around the connector, a high permittivity insulation layer, which both insulates and stress controls, and an outer semi-conductive layer which ensures all screens are at earth potential.

All finished bodies are tested after manufacture and undergo AC Withstand and Partial Discharge testing.

All joint types have been tested in accordance with VDE 0278, HD 629 and/or BS7888. Details of type tests are available upon request.

Features• One part joint body • 100% tested after manufacture • No heat required • Tool free installation • Permanent radial pressure • Suitable for paper and polymeric cables • Compatible with compression and mechanical connectors • Low temperature installation • Provides consistent installation quality

Supporting Core

Radially shinkable elastomeric splice

Semi-conductive layer

High permitivity insulation layer

Semi-conductive electrode

6.6/11/(12) kV

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Kit Ref Application Range Diameter over Primary

CSA (mm2) Insulation (mm)

92-AG 611-1 70-150 17.7 – 26.0

92-AG 621-1 185-240 22.3 – 33.2

92-AG 631-1 300-400 28.4 – 42.0

3M™ QS1000 Single Core Polymeric Copper Wire Screened, Armoured



92-FV 611-3 50-95 17.7 – 26.0

92-FV 621-3 120-240 22.3 – 33.2

92-FV 631-3 300-400 28.4 – 42.0

3M™ QS1000 TRIF/Transition 3 Core Belted PILC/PICAS to Three Single Core Polymeric



92-AG 612-1 70-150 17.7 – 26.0

92-AG 622-1 185-240 22.3 – 33.2

92-AG 632-1 300-400 28.4 – 42.0

3M™ QS1000 Single Core Polymeric Copper Tape Screened

Application Range Diameter over Supplementary Kit Supplementary Kit

CSA (mm2) Primary Insulation (mm) for Transition Joint for Paper Joint

50-120 17.7 – 26.0 PILCL1 PILCL1 Qty 2

150-185 22.3 – 33.2 PILCL2 PILCL2 Qty 2

300-400 28.4 – 42.0 PILCL3 PILCL3 Qty 2

3M™ QS1000 Three Core Polymeric/Paper/Transition, Lead sheath and/or armoured

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Joint Coldshrink Kit Mould Resin #1471 Resin #1400U Resin

Volume Standard Hazardous Area

92-AV 610-3 CS 610-3 1451 14 Litres 10 x 1600g packs 2 x 9060g packs


92-AV-630-3 CS 630-3 1451 21 Litres 14 x 1600g packs 3 x 9060g packs


Outer Protection Selection for 92-AV series 3 core joints. Choose Cold Shrink EPDM Kit for Polymeric Joints, or a mould and resin combination if required

3M™ Coldshrink Single Core Polymeric Cable Build Up Supplementary KitSelect in conjunction with any QS1000 Joint kit for polymeric cable, when one or both cables to be joined fall below the minimum range of the joint.

Build Up Kit Range CSA Insulation

(Polymeric only) (mm2) Diameter (mm)

92-PG610-1 25 - 50 13.7 - 20.4

92-PG620-1 70 - 150 17.7 - 24.2

92-PG630-1 150 - 240 22.3 - 31.0

Note: These are single phase kits, one is required for each phase to be

joined that falls below the minimum range of the joint.

The 3M QS2000 is a one–piece Cold Shrink splice of a multi-layered Silicone rubber body provided in an expanded state. The finished body is loaded onto a removable supporting core, which allows the joint to be installed without the need for tools or heat.

The splice body provides the essential stress relief, re-insulation and semi–conductive screen of power distribution cable systems

• Two inner stress control elements provide the proper electric field distribution.

• The inner semi–conductive electrode electrically surrounds the high voltage connector eliminating the use of tape or additional moulded or metallic electrodes.

• The splice insulation effectively replaces and continues the performance characteristics of the cable insulation across the entire splice.

• The outer semi–conductive layer of the splice adapts to the geometry of the insulation and re–establishes the electromagnetic screen.

• Versatile design of prefabricated one–piece splice body allows installation on a wide range of cable sizes and types.

• Designed to fit all standard cable connectors.

• High contact pressure ensures absolute water tightness.

• Wide temperature range

• ”Solderless” earth continuity connection.

• Extreme compact size allows installation in narrow areas.

• 100% production tested.

• Cold Shrink technology ensures quick, easy and tool–free installation.



93-AP 611-1 50-95 17.7-26.0

93-AP 621-1 95-300 22.3-33.2

93-AP 631-1 240-400 28.4-43.0

3M™ QS2000 Joint – Single Core for Polymeric Copper Wire Screened Cable 12/20(24)kV



94-AP 631-1 50-400 28.4-42.0 (standard)

3M™ QS2000 Joint – Single Core for Polymeric Copper Wire Screened Cable 19/33(36)kV

12/20/(24) kV and 19/33/(36) kV

Note: Can accommodate smaller cables, with primary insulation from 20.0 - 28.4mm with the use of supplementary build up kit, reference 94-PG620-1. This is a single core kit, 2 must be purchased if both cables to be joined are smaller than 28.4mm over primary insulation diameter.

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3M QS2000B Branch Splice Body – developed from the QS2000 Inline Splice

• One-part splice body for a wide application range

• Tool-free installation

• Symmetrical cutback dimensions including the branch cable

• Supplied complete with mechanical branch connectors

• 100% tested at point of manufacture

• Compact design for installations in narrow areas

• Excellent performance and reliability developed from the QS2000 inline splice

• Constructed from high-performance LSR - silicone

• Excellent shrinkage at low temperatures

• Permanent radial pressure on the cable

• Outstanding dielectric properties

• Very high thermal stability and long-term elasticity

• Excellent mechanical properties



93-BP 620-1 95-240 22.3 – 33.2

3M™ QS2000B Single Core Branch –XLPE/Copper Wire Screened, Connectors included For 6.6/11 (12)kV and 12/20(24)kV Applications

6.6/11/(12) kV and 12/20/(24) kV

The 3M QSIII Splice Body revolutionised power cable jointing. The QS-III silicone rubber joint meets the customer demands for easy, consistent installations by eliminating the pushing, pulling or heating required by traditional splices. The Cold Shrink QS-III joint features a silicone rubber body, which provides excellent electrical properties and superior low temperature handling. Plus the QS-III meets the requirements of most world-wide standards including IEEE 404 and European VDE 278.

• No heat, flames or special installation tools required.

• Minimal training required.

• Easy, fast installation.

• Symmetrical cable cutback dimensions.

• Allows transitioning of different size cables.

• Silicone body provides excellent electrical performance and superior low temperature handling.

• Joint bodies are 100% factory tested.

• One-piece joint body design.

• Field proven technology.

• Meets IEEE 404 and European VDE and CENELEC/IEC standards.

• Wide Cable range for individual joint bodies.



94-AC640-1 300-630 36.4-53.3

3M™ QSIII Joint – Single Core for Polymeric Copper Wire Screened Cable

19/33/(36)kV



94-AC642-1 300-630 31.5-52.6

3M™ QSIII Joint – Single Core for Polymeric Lead Sheath Armoured Cable

Silicone body provides excellent electrical properties

Insulation

Insulation shield

Joint bodies 100% factory-tested ensures long-term reliability

One-piece joint body design



95-AC643-1 120-630 33.5-53.8

3M™ QSIII Joint - Single Core for Polymeric Copper Wire Screened Cable

25/46(52)kV

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Medium Voltage - Cold Shrink Terminations

QTIII terminations offer easy installation and reliable performance when terminating indoor and outdoor medium voltage cables. QTIII is a one-piece silicone rubber termination, which is expanded and loaded onto a removable supporting core, which allows the termination to be installed without the need for tools or heat. The core is stepped to allow a greater application range for armoured cables. QTIII consists of a tubular silicone insulator, with a built in refractive stress control tube and compound, and a built in top seal. Due to this unique design the QTIII termination is installed in one operation without the need for any additional components.

QTIII terminations are suitable for use on polymeric cables medium voltage up to 52kV.

Both indoor and outdoor terminations are available for single core and three core cables. QTIII terminations have been tested in accordance with IEEE Std 48-1990, VDE 0278 Part 4 and IEC/CENELEC. Details of type tests are available upon request.

Outdoor Termination

Indoor Termination

Silicone sealing compound2 skirt silicone insulator step-core

High dielectric constant tube Stress control compound

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QTIII terminations are manufactured from silicone rubber, which has been specially formulated to enhance the properties required for MV terminations. Advantages of 3M Silicone as an insulator are:

• Excellent insulating properties.

• Hydrophobic properties

• Hydrophobic recovery

• UV stable

• Non-flammable

• Fungus resistant

• Excellent high and low temperature properties

• Superior track and erosion resistance

QTIII Features• One-piece termination

• Built in stress control compound

• Built in top seal

• Moulded rain sheds on outdoor terminations

• Optimum High-K stress control

• Compact design

• High reliability, over 20 years of proven field experience

• Continuous operating temperature of 90°C, overload rating 130°C



92-EP623-1 50-95 16.3-27.4

92-EP633-1 120-150 20.5-38.9

92-EP643-1 185-400 20.5-38.9

92-EP653-1 500-630 26.7-45.7

3M™ QTIII Indoor Single Core Polymeric Copper Tape Screened, Lead Sheath and/or Aluminium wire Armoured.

6.6/11/(12) kV



92-EP623-2 50-95 16.3-27.4

92-EP633-2 120-150 20.5-38.9

92-EP643-2 185-400 20.5-38.9

92-EP653-2 500-630 26.7-45.7

3M™ QTIII Outdoor Single Core Polymeric Copper Tape Screened, Lead Sheath and/or Aluminium wire Armoured.



7621-T95-3W 16-50 12.7-17.8

7623-T95-3W 70-120 17.8-23.4

7624-T95-3W 150-300 23.4-30.0

3M™ QTIII Three Core Polymeric Copper Tape Screened / Armoured Indoor Outdoor



7691-S4-3W 16-50 12.7-17.8

7692-S4-3W 70-120 17.8-23.4

7693-S4-3W 150-300 23.4-30.0

Indoor Termination Outdoor Termination 33kV QTIII 11kV Outdoor QTIII 11kV Indoor QTIII Termination Termination Termination

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92-EP621-1 50-95 16.3-27.4

92-EP631-1 120-400 20.5-38.9

92-EP641-1 500-630 26.7-45.7

92-EP656-1 630-1000 35.9-55.9

3M™ QTIII Indoor 11kV Single Core Polymeric Copper Wire Screened

6.6/11/(12) kV



92-EP621-2 50-95 16.3-27.4

92-EP631-2 120-400 20.5-38.9

92-EP641-2 500-630 26.7-45.7

3M™ QTIII Outdoor 11kV Single Core Polymeric Copper Wire Screened

3M™ 11kV Three Core Termination for Belted PILC / PICAS Cables (Paper Insulated Lead Covered/Paper Insulation Corrugated Aluminium Sheath)

• Inorganic cold shrink silicone insulation

• Coldshrink EPDM moisture sealing tubes

�• Track resistant surface

• Moulded rain sheds for outdoor version

• No tools, easy install, ultra lightweight assembly

• Cold pour 2130 resin to fill and insulate crotch area



MT16 70-300 Indoor

MO16 70-300 Outdoor



93-EP610-1 25-120 16.3-27.4

93-EP620-1 95-240 21.1-38.9

3M™ QTIII Indoor Single Core Terminations - Polymeric / Copper Wire Screened / Non Armoured

12/20/(24) kV



92-EP621-2 50-95 16.3-27.4

92-EP631-2 120-400 20.5-38.9

92-EP641-2 500-630 26.7-45.7

3M™ QTIII Outdoor Single Core Terminations - Polymeric / Copper Wire Screened / Non Armoured



94-EP610-2 35-120 18.3-32.8

94-EP620-2 50-150 21.1-38.9

94-EP630-2 120-300 26.7-45.7

94-EP640-2 240-630 38.9-58.9

19/33/(36) kV

3M™ QTIII Indoor / Outdoor 33kV Single Core Polymeric / Copper Wire Screened



95-EP 631-2 240-500 38.6-51.0

3M™ QTIII Indoor/Outdoor Single Core Polymeric/Copper Wire Screened

25/46/(52) kV



95-EB 62-2 70-400 33-53

95-EB 63-2 400-1000 46-66

3M™ QTII Indoor/Outdoor Termination Single CorePolymeric Copper Wire Screened

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3M Produce a range of silicone rubber Separable elbow, straight and T connector kits.Each kit contains all the necessary components to install one Separable Connector, including all connection devices.




95-EB 62-2 70-400 33-53

95-EB 63-2 400-1000 46-66

3M™ QTII Indoor/Outdoor Termination Single CorePolymeric Copper Wire Screened

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Separable Elbow Connectors

Features:

• Material: Silicone rubber

• Provides a fully screened and submersible system

• Fast and easy installation

• All components included to make the installation

• Meets European standard specifications: Cenelec HD 629.1 S1 and IEC 60502-4

Benefits:

• Minimum skill required: no heat, torch or special tools are needed

• Provides total safety in case of accidental touch

• Close positioning between 3 phases and to earth

• Immediately energisable

Separable Straight Connectors

Features:






Benefits:





Separable T-ConnectorsFeatures:


• One-piece design, including a built -in capacitive test

point





Benefits





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Separable Connectors - Rated 6/10 (12)kV

Elbow Connectors

The 93-EE 605-2 kits and the 93-EE 605-4 consist of an elbow type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices.

ApplicationsThese kits are designed to be installed on wire screened non-armoured polymeric insulated cables for 6/10kV (Um = 12kV) up to 12/20kV (Um = 24kV) – 400A / 630A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.

Kit Ref Application Range Diameter over Primary Connector

CSA (mm2) Insulation (mm) Type

93-EE 605-2/-95 25 - 95 17.2 - 25.0 MC 25-95

92-EE 615-2/120 120 CC 120

92-EE 615-2/150 150 CC 150

Elbow Connector 250A



93-EE 605-4/-95 25 - 95 15.0 - 32.6 MC 25 - 95

93-EE 605-4/-240 95 - 240 15.0 - 32.6 MC 95 - 240


Connectors Key

MC = Mechanical Connector

CC = Compression Connector

Straight Connectors

The 92-EE 600-2 kits consist of a straight type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices.

ApplicationsThe 92-EE 600-2 kits consist of a straight type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices.



92-EE 600-2/25 25 12.7 - 15.2 CC 25

92-EE 600-2/35 35 13.8 - 16.3 CC 35

92-EE 600-2/50 50 15.0 - 17.5 CC 50

92-EE 600-2/70 70 16.7 - 19.2 CC 70

92-EE 600-2/95 95 18.3 - 20.8 CC 95

92-EE 600-2/120 120 19.8 - 22.8 CC 120

92-EE 600-2/150 150 21.3 - 24.3 CC 150

Straight Connector 250A

Connectors Key



T-Connectors

The 93-EE 7x5-6 kits consist of a T-type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Plug-In, including all connection devices.

ApplicationsThese kits are designed to be installed on wire screened non-armoured polymeric insulated cables for 6/10kV (Um = 12kV) up to 12/20kV (Um = 24kV) – 400A / 630A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.



93-EE 705-6/-95 50 - 95 15.0 - 32.6 MC 25-95

93-EE 705-6/-240 95 - 240 15.0 - 32.6 MC 95-240

92-EE 715-6/300 300 CC 300

92-EE 715-6/400 400 CC 400

T Connector 630A

Connectors Key



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Elbow Connectors

The 93-EE 605-2 kits and the 93-EE 605-4 consist of an elbow type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices.

ApplicationsThese kits are designed to be installed on wire screened non-armoured polymeric insulated cables for 6/10kv (Um = 12kV) up to 12/20kV (Um = 24kV) - 400 Applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.



93-EE 605-2/-95 25 - 95 17.2 - 25.0 MC 25-95

93-EE 615-2/120 120 24.0 - 27.0 CC 120

93-EE 615-2/150 150 25.5 - 28.5 CC 150




93-EE 605-4/-95 25 - 95 15.0 - 32.6 MC 25 - 95

93-EE 605-4/-240 95 - 240 15.0 - 32.6 MC 95 - 240


Connectors Key



Straight Connectors

The 93-EE 600-2 kits consist of a straight type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices.

ApplicationsThese kits are designed to be installed on wire screened non-armoured polymeric insulated cables up to 6/10kV (Um = 12kV) up to 12/20kV (Um = 24kV) – 400A / 630A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.



93-EE 600-2/25 25 17.0 - 19.5 CC 25

93-EE 600-2/35 35 18.0 - 20.5 CC 35

93-EE 600-2/50 50 19.2 - 21.7 CC 50

93-EE 600-2/70 70 20.9 - 23.4 CC 70

93-EE 600-2/95 95 22.5 - 25.0 CC 95

93-EE 600-2/120 120 24.0 - 27.0 CC 120

93-EE 600-2/150 150 25.5 - 28.5 CC 150

Straight Connector 250A

Connectors Key



T-Connectors

The 93-EE 705-6/x2 kits consist of a T-type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Plug-In, including all connection devices.

ApplicationsThese kits are designed to be installed on wire screened non-armoured polymeric insulated cables up to 6/10kV (Um = 12kV) up to 12/20kV (Um = 24kV) – 400A / 630A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.



93-EE 705-6/-95 50 - 95 15.0 - 32.6 MC 25-95

93-EE 705-6/-240 95 - 240 15.0 - 32.6 MC 95-240

93-EE 715-6/300 300 30.2 - 34.6 CC 300

93-EE 715-6/400 400 33.5 - 37.8 CC 400

T Connector 630A

Connectors Key



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Elbow Connectors

The 94-EE 605-4 kits consist of an elbow type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Separable Connector, including all connection devices.

ApplicationsThese kits are designed to be installed on wire screened non-armoured polymeric insulated cables up to 18/30kV (Um = 36kV) - 400A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.



94-EE 605-4/35 35 22.8 - 25.5 CC 35

94-EE 605-4/50 50 23.5 - 26.7 CC 50

94-EE 605-4/70 70 25.1 - 28.4 CC 70

94-EE 605-4/95 95 26.7 - 30.0 CC 95

94-EE 605-4/120 120 28.3 - 32.0 CC 120

94-EE 605-4/150 150 29.9 - 33.5 CC 150

94-EE 605-4/185 185 31.5 - 35.1 CC 185

94-EE 605-4/240 240 33.4 - 37.6 CC 240

94-EE 605-4/300 300 35.6 - 39.6 CC 300


Connectors Key



T-Connectors

The 94-EE 705-6/x kits consist of a T-type Separable Connector. The assembly is fully screened and has an integrated stress control element. Each kit contains all the necessary components to install one Plug-In, including all connection devices.

ApplicationsThese kits are designed to be installed on wire screened non-armoured polymeric insulated cables for 18/30 (Um = 36kV) 400A/ 630A applications. The Separable Connector establishes the connection between any polymeric insulated cable onto transformers, switchgears, motors or other equipment.



94-EE 705-6/70 70 25.1 - 28.4 CC 70

94-EE 705-6/95 95 26.7 - 30.0 CC 95

94-EE 705-6/120 120 28.3 - 32.0 CC 120

94-EE 705-6/150 150 29.9 - 33.5 CC 150

94-EE 705-6/185 185 31.5 - 35.1 CC 185

94-EE 715-6/240 240 33.4 - 37.6 CC 240

94-EE 715-6/300 300 35.6 - 39.6 CC 300

T Connector 630A

Connectors Key



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Medium Voltage - Termination Accessories

Part Number Application MB 61 Universal Tape

MB 63 Cold Shrink In-line

3MTM Barrier Boots3M Cold Shrink Inline Barrier Boot MB63 has been designed for the installation of cable terminations to bushing connections in switchgear and transformer cable end boxes for inline applications.

Features• Suitable for use on paper or polymeric cables• 11kV rated voltage (75kV BIL)• Can be applied on cables with conductors up to 630mm2• Complete cold system. No heat required• Quick, simple and easy installation• Track resistant EPDM material

3M Cold Shrink, Pre-Stretch Tubing enables the installer to Cold insulate bushing connections using a collapsible core on which the EPDM rubber is pre-stretched, this ensures that a total all round shrink is achieved. Tape version is also available, see MB61.

3MTM Barrier Boot System 92EE717-1 The 3M Barrier Boot System 92EE717-1 consists of a one piece EPDM rubber body suitable for operating wet indoors under conditions of ambient temperature and loading. The barrier boot is designed to accommodate bushings of cast resin or porcelain type with diameters between 40.0-70.0mm and is intended for Coldshrink terminations of power cables up to 15kV with extruded insulation from 50 up to 300mm2. Voltage rating maximum 8.7/15(17.5)kV. Suitable for both straight and right angled applications.

Build up kit 92-EE717-1-BSK is available for smaller bushings

3MTM Gland Kits & Seals

3MTM Cold Earth Bonding Kits

Range available 92EE717-1 Universal push on

Application Range Diameter Voltage Rating Gland Part Number

36-65mm 11kV THG1

53-94mm 11kV THG2

To fit THG1 11kV THGS1

To fit THG2 11kV THGS2

Application Voltage Range Part Number Rating

11kV SBT1 3kA / 3 seconds

Paper Cable 95 - 185mm2 11kV SBT2 7kA / 3 seconds

11kV SBT3 13.1kA / 3 seconds

11kV SBT4 3kA / 3 seconds

Paper Cable 240 - 400mm2 11kV SBT5 7kA / 3 seconds

11kV SBT6 13.1kA / 3 seconds

Top hat gland kits

Top hat

gland seal only

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Medium Voltage - Special Contract Kits



92-AG613-1-SP 95 - 185 17.7 - 26.0

92-AG623-1-SP 95 - 300 22.3 - 33.2

QS1000 Single Core Aluminium Inline Joints XLPE Cable with Copper Wire Screen – with outer Coldshrink Tube – rated 6/10 (12) kV and 8.7/15



92-AG614-1-SP 70 - 185 17.7 - 26.0

92-AG624-1-SP 300 22.3 - 33.2

92-AG634-1-SP 500 28.4 - 42.0

QS1000 Single Core Copper Inline Joints XLPE Cable with Copper Wire Screen – with outer coldshrink Tube – for Compression Connectors only – rated 6/10 (12) kV and 8.7/15 (17.5) kV

ScottishPower - Joints



92-AG615-3-SP 95 - 185 17.7 - 26.0

92-AG625-3-SP 95 - 300 22.3 - 33.2

QS1000 Three Core Inline Joints Aluminium XLPE Cable with Copper Wire Screen – with outer Coldshrink tube - rated 6/10 (12) kV and 8.7/15 (17.5) kV



92-MC610-3-SP 95 - 185 17.7 - 26.0

92-MC620-3-SP 95 - 300 22.3 - 33.2

QS1000 Trifurcating Joint for Three Core Common Copper Wire Screened Cable, to Three Single Core Cable with Copper Wire Screen - rated 6/10 (12) kV and 8.7/15 (17) kV

Kit Ref Application Range CSA (mm2) Diameter over

Paper XLPE Primary Insulation (mm)

92-FV611-3-SP <50 - 95 95 or 185 17.7 - 26.0

92-FV621-3-SP <50 -155 95 - 300 22.3 - 33.2

92-FV631-3-SP >185 - 300 185 or 300 28.4 - 42.0

Supplementary Kits available separately for use with this joint

QS1000 Three Core PILC/PICAS Cable to Three Single Core Aluminium XLPE/CWS - Transition Trifurcating Joint – with outer Mould and Resin - rated to 6/10 (12) kV and 8.7/15 (17.5) kV

Kit Ref Application Range CSA (mm2) Diameter over

Paper XLPE Primary Insulation (mm)

92-FV612-3-SP <50 - 95 95 or 185 17.7 - 26.0

92-FV622-3-SP <50 -185 95 - 300 22.3 - 33.2

92-FV632-3-SP >185 - 300 185 or 300 28.4 - 42.0

Supplementary Kits available separately for use with this joint

QS1000 Three Core Inline Transition Joint – PILC/PICAS to Aluminium XLPE/CWS Cable – with Outer Mould and Resin - rated to 6/10 (12) kV and 8.7/15 (17.5) kV



92-KV610-1-SP 95 - 185 17.7 - 26.0

92-KV620-1-SP 300 22.3 - 33.2

QS1000 Pot End Kit for Single Core Aluminium XLPE Copper Wire Screened Cable – with Outer Coldshrink Tube - rated to 6/10 (12) kV and 8.7/15 (17.5) kV



92-KV610-3-SP 95 - 185 17.7 - 26.0

92-KV620-3-SP 300 22.3 - 33.2

QS1000 Pot End Kit for Three Core Aluminium XLPE Copper Wire Screened Cable – with Outer Mould and Resin - rated to 6/10 (12) kV and 8.7/15 (17.5) kV

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92-KV611-3-SP up to 95 17.7 - 26.0

92-KV621-3-SP >95 - 185 22.3 - 33.2

92-KV631-3-SP >185 - 300 28.4 - 42.0

QS1000 Pot End Kit for Three Core PILC/PICAS Belted and screened Cable - with Outer Mould and Resin - rated to 6/10 (12) kV and 8.7/15 (17.5) kV



92-BP622-1-SP 95 - 300 25.0 - 68.0

QS2000B Branch Joint for Single Core Aluminium XLPE Copper Wire Screened Cables – with Outer Coldshrink Tube - rated to 6/12 (12) kV and 12/20 (24) kV



92-BV620-3-SP 95 - 300 22.3 - 33.2

QS2000B Branch Joint for Three Core Aluminium XLPE Collective Copper Wire Screened Cables - with outer Coldshrink Tube - rated to 6/12 (12) kV and 12/20 (24) kV



92-BV621-3-SP XLPE 95-300 / Paper <50 - 95 22.3 - 33.2

92-BV622-3-SP XLPE 95-300 / Paper >95 - 300 22.3 - 33.2

QS2000B Branch Joint for 3 Core Transition, PILC/PICAS to Aluminium XLPE collective copper wire screened cables - with outer mould and resin - rated to 6/12 (12) kV and 12/20 (24) kV



92-LV620-3-SP 95 - 300 22.3 - 33.2

QS2000B Loop Joint for Three Core Aluminium XLPE Collective Copper Wire Screened cables - with outer mould and resin - rated to 6/12 (12) kV



92-LV621-3-SP XLPE 95-300 / Paper <50-95 22.3 - 33.2

92-LV622-3-SP XLPE 95-300 / Paper >95-300 22.3 - 33.2

QS2000B Transition Loop Joint for Three core Aluminium XLPE Copper Wire Screened to PILC/PICAS - with outer mould and resin - rated to 6/12 (12) kV



92-BV 626-3-SP XLPE 95-300 / Paper 95 22.3 - 33.2

92-BV 627-3-SP XLPE 95-300 / Paper 185-300 22.3 - 33.2

QS2000B Trifurcating / Transition Branch - Aluminium Single Core Polymeric Copper Wire Screened to 3 Core PILC/PICAS - with outer mould and resin - rated to 6/12 (12) kV



92-BV 628-3-SP XLPE 95-300 / Paper <50-95 22.3 - 33.2

(3 x single core XLPE)

92-BV 629-3-SP XLPE 95-300 / Paper >95-185 22.3 - 33.2

(3 core XLPE)

QS2000B Straight Joint - 6 Core PILC/PICAS to either 3 core or three Single Core Aluminium XLPE Copper Wire Screened - with outer mould and resin - rated to 6/12 (12) kV

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Kit Ref Application & Range

92-PG 611-3-SP 50 – 95mm2 PILC/PICAS Cables Build up

PILCBL PILC/PICAS Belted or Screened Branch &

Loop Build up

PILCS0-SP PILC/PICAS Belted or Screened 3 Core

16-50mm2 Inline Joints

SPM-SP For Screened Paper Cables – Inline,

Trifurcating, & Pot End Joints

92-PG612-3 (BL) Polymeric build up kit for branch & loop

joints

92-PG612-3 (95) Polymeric build up kit for 95mm2 cables



Coldshrink Build up & Supplementary Kits for use with PILC/PICAS Cables rated to 6/10 (12) kV

Kit Ref Cable Size Application

MEHV0-SP Up to 35mm2 PILC Cables

MEHV2-SP 50 – 95mm2 PILC Cables

MEHV3-SP 120 – 300mm2 PILC Cables

MEHV4-SP 50 – 95mm2 PICAS Cables

MEHV5-SP 120 – 300mm2 PICAS Cables

Mechanical Earthing Kits for use with Paper Cables - rated to 6/10 (12) kV



94-AC641-1-SP (500) 500 31.5 - 52.6

94-AC641-1-SP (630) 630 31.5 - 52.6

QSIII Inline Joint for Single Core XLPE Cable – with outer Cold Shrink tube - rated to 18/33 (36) kV



94-AP632-1 150 - 185 28.4 - 42

QS2000 Inline Joint for Single core XLPE Cable – with outer Cold Shrink tube - rated to 18/33 (36) kV



92-FC630-1(300) 300 28.4 - 42

92-FC630-1(500) 500 28.4 - 42



94-FC630-1-SP 95 - 240 28.4 - 42

QS2000 Single Core Copper Transition Joint – with outer Cold Shrink tube - rated to 6/10 (12) kV and 8.7/15 (17.5) kV

Kit Ref Application Range

CSA (mm2)

PM1 <50 -95

PM2 >95 - 300

QS2000 Inline Transition Joint – with outer Cold Shrink tube - rated to 18/33 (36) kV



94-FC640-1-SP (500) 500 31.5 - 52.6

94-FC640-1-SP (630) 630 31.5 - 52.6

QSIII Inline Transition Joint – with outer Cold Shrink tube - rated to 18/33 (36) kV



94-FV635-3-SP XLPE 150 - 185 28.4 - 42.0

Paper 185 - 300

QS2000 Three Core HSL/H-Type Paper Cables Transition Joint to 3 Single Core Copper XLPE Cables - with outer Mould and Resin - rated 18/33 (36) kV

Scottishpower - Joints (due for release 2006)

Supplementary kit for Transition joints to allow for paper cable to paper cable, Straight, Branch & Loop joints

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ScottishPower - Terminations



92-EP622-3-SP 95 16.3 - 27.4

92-EP632-3-SP 185 21.1 - 38.9

92-EP642-3-SP 300 21.1 - 38.9

QTIII Outdoor Termination for Three Core Aluminium XLPE Collective Copper wire screened cable - rated to 6/10 (12) kV



92-EP622-2-SP 95 16.3 - 27.4

92-EP632-2-SP 185 21.1 - 38.9

92-EP642-2-SP 300 21.1 - 38.9

QTIII Outdoor Termination for Single Core Aluminium XLPE Copper Wire Screened Cable - rated to 6/10 (12) kV


CSA (mm2) Conductor Insulation (mm)

92-EP621-1-SP 95 Alu 16.3 - 27.4

92-EP631-1-SP 185 - 300 Alu 20.5 - 38.9

92-EP641-1-SP 500 - 630 Cu 26.7 - 45.7

QTIII Indoor Termination for Single Core XLPE Copper Wire Screened cable – rated to 6/10 (12) kV


CSA (mm2) Conductor Insulation (mm)

92-EP641-2-SP 500 - 630 Cu 26.7 - 45.7

QTIII Outdoor Termination for single core XLPE Copper wire screened cable – rated to 6/10 (12) kV



94-EP630-2-SP 150 26.7 - 45.7

94-EP640-2-SP 500 - 630 38.9 - 58.9

QTIII Indoor / Outdoor Termination for single core Copper XLPE Copper wire screened cable – rated to 18/33 (36) kV

Kit Ref Application Range

CSA (mm2)

92-EE717-1-SP 50 - 300

Cold applied Barrier Boots, Flexible - rated 8.7/15 kV

Kit Ref

92-EE717-1-BSK-SP

Bushing Supplementary kit for use with Cold Applied Barrier Boots

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CE - Electric - Terminations



92-EP621-1-NY43 95 16.3 - 27.4

92-EP621-1-NY44 185 - 300 21.1 - 38.9

92-EP621-1-NY45 400 26.7 - 45.7

92-EP621-1-NY52 630 26.7 - 45.7

QTIII Single Core Indoor Polymeric Termination - Copper Wire Screened Cable – rated to 6/10 (12) kV



92-EP621-2-NY46 95 16.3 - 27.4

92-EP631-2-NY47 185 - 300 21.1 - 38.9

QTIII Single Core Outdoor Polymeric Termination - Copper Wire Screened Cable – rated to 6/10 (12) kV



93-EP620-1-NY74 95 - 185 21.1 - 38.9

93-EP620-1-NY75 300 26.7 - 45.7




92-EP620-2-NY83 95 16.3-27.4

92-EP620-2-NY84 185 - 300 21.1 - 38.9

QTIII Single Core Outdoor Polymeric Termination - Copper Wire Screened Cable- rated to 12/20 (24) kV



94-EP620-2-NY59 95 - 185 21.1 - 38.9

94-EP630-2-NY60 300 - 400 26.7 - 45.7

94-EP640-2-NY61 630 38.9 - 58.9




94-EP620-2-NY80 95 - 185 21.1 - 38.9

94-EP630-2-NY81 300 - 400 26.7 - 45.7

94-EP640-2-NY82 630 38.9 - 58.9

QTIII Single Core Outdoor Polymeric Termination - Copper Wire Screened Cable – rated to 19/33 (36) kV


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ESB - Terminations



95-EB63-2 400 - 1000 46 - 66

QTII Single Core Outdoor Termination, Polymeric Copper Wire Screened Cable - rated to

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ESB Joints



93-AP621-1 185 22.3 - 33.2

93-AP631-1 400 28.4 - 43.0

QS2000 Single Core Inline Joint, Polymeric Copper Wire Screened Cable - rated to 12/20 (24) kV



95-AC642-1 630 33.3 - 53.8

QSIII Single Core Inline Joint, Polymeric Copper Wire Screened Cable - rated to 12/20 (24) kV

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3M Cable System

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