3M Cabinets 4200 JSP, KSP, LSP and MSP€¦ · pairs to remain behind existing 710 module. 3.9...

3M™ Cabinets 4200 JSP,KSP, LSP and MSPBlock Rehab 3M™ Self-Strip Terminal Blocks 4320SS

Utilizing 3M™ Quick Connect System 2810

Procedure for replacing existing 3M Self-Strip Blocks 4320 with 3M Quick Connect System Blocks 2810

August 200978-8140-5526-1-A 3

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Contents

1.0 General ..........................................................................................................................................3

2.0 Tools Required ..............................................................................................................................3

3.0 Replacement Procedure ................................................................................................................3

4.0 Jumper Running ...........................................................................................................................4

5.0 Replacement Procedure Continued ...............................................................................................5

6.0 Testing Using Pair Test Probe: ......................................................................................................5

7.0 Products Covered By This Procedure ...........................................................................................5

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1.0 GeneralThese instructions provide the information necessary for the installation of 3M™ Quick Connect System Blocks 2810 in existing 3M™ Cross-Connect Cabinets 4200 JSP, 4200 KSP, 4200 LSP and 4200 MSP.

3M Cabinets 4200 JSP, 4200 KSP, 4200 LSP and 4200 MSP were designed for sealed plant applications and utilized the 3M™ Self-Strip Cross-Connect System. Cabinets came from the factory loaded to full pair capacity and with block tails compound sealed from the back of the frame up to the splice chamber and spliced with 3M™ 710 Modules.

2.0 Tools Required

2.1 Screwdriver

2.2 216C tool (Can Wrench)

2.3 Snips

2.4 3M™ Wire Cut-off Tool 3M710-CCT10

2.5 3M™ 710 Splicing Equipment

3.0 Replacement Procedure3.1 Confirm existing block to be replaced and the 2810 block mounting plate fits the existing frame type.

3.2 Determine if jumpers are long enough to allow removing old block temporarily.

3.3 Remove cover and expose existing block tails in tray below frame.

3.4 Remove encapsulant in tray as required to allow placement of new block tails from frame to splice chamber.

3.5 Remove block tail entry cover in splice chamber to allow new tails to pass through side panel.

3.6 Remove existing block and swing aside leaving jumpers intact.

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3.7 Place new 3M™ Quick Connect System Block 2810 in frame routing tail to splice chamber via the tray and label the block.

3.8 Half tap the 2810 block tail to the cable count of the existing block. Position 3M™ 710 Half Tap Module onto cable pairs to remain behind existing 710 module.

3.9 Trace existing jumper wire to verify opposite end binding post. Terminate new Cat. 5 jumper wire on the 2810 block, run to opposite end binding post, remove old jumper wire and terminate new Cat. 5 jumper wire in its place. Remove old jumper wire to old block.

4.0 Jumper Running 4.1 Open feeder pair jumper cap by pushing up on latch

and rotating up. Insert jumper wire ends A (tip) left and B (ring) right into wire openings in cap, making sure they are inserted all the way to the back of the cap.

4.2 Route jumper wires to distribution pair through wire loops on block ends and through vertical and horizontal wireways. Cut jumper wires to appropriate length, leaving at least 5 cm (2 in) of slack.

4.3 Terminate the jumper wires to the distribution pair by repeating the procedure described in step 4.1.

4.4 Terminate additional jumper wires by repeating the above procedure.

4.5 To remove jumper wires, open the cap and pull wires straight out from block.

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5.0 Replacement Procedure Continued5.1 Remove 3M™ 710 Half Tap Module in splice chamber with 3M™ 710 Wire Cut Off Tool. Place 3M™ 710

Connector Covers on the new 710 modules. Note: old 710 modules will wreck with old block tails.

5.2 Remove old block and tails from frame to the splice chamber.

6.0 Testing Using Pair Test Probe:6.1 Plug the 3M™ Single Pair Test Probe 2827 into the

cap of the pair being tested, with the black lead to the left and the red lead to the right.

6.2 Place 2827 Test Probe at dish pan on cabinet door.

7.0 Products Covered by this ProcedureThis procedure covers the following 3M products:

Model Number Description3M™ Quick Connect System2810FSS-REHAB50-HCO/48-GBM SelfStrip Rehab

2810FSS-REHAB50-HCO/48-TTC SelfStrip Rehab

2810FSS-REHAB50-HCO/62-GBM SelfStrip Rehab








3M™ Single Pair Test Probe Accessories2827XL QCS Single-pair Test Probe - 82 Inch

2827P QCS Single-pair Test Probe - Pocket

2827PC QCS Patchcord

3M™ Quick Connect System Accessories2810RC-O Replacement Cap - Orange

2810PC-R Priority Cap - Red

2810PC-P Priority Cap - Purple

3M is a trademark of 3M Company.

Important NoticeAll statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M.

Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory asserted.

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Communication Markets Division3M Telecommunications6801 River Place Blvd.Austin, TX 78726-90001-800-426-8688www.3MTelecommunications.com

Please Recycle. Printed in USA.© 3M 2009. All Rights Reserved.78-8140-5526-1-A

3M Cabinets 4200 JSP, KSP, LSP and MSP€¦ · pairs to remain behind existing 710 module. 3.9...

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