3D Model - next step for operational safety and incident ... · Multumesc pentru atentie ! Q & A ....

© 2010 Mensch & Maschine

3D Model - next step for operational safety and

incident/accidents risk mitigation

Valentin Vlad

Sales Director - Man and Machine

HSE and Service Quality Performance in Oil & Gas – 19.06.2013 – Crowne Plaza Bucharest


Agenda

1. Man and Machine & industry trends

2. Safety Requirements fulfilled from the design to the operation stages

3. 3D model – next step to safety


Company facts Mensch und Maschine Software SE (M+M)

Leading vendor of CAD/CAM solutions in Europe Worldwide 2nd largest partner of market leader Autodesk Inc.

Founded 1984 – 29 years market presence

Public company – listed in Germany Shareholder structure:

43.7% Free float - 56.3% Management M+M is both a public and private company

Revenue 2012: 119 Mill. € Headcount: 700 (as of May, 2013)


Presence

Geographical markets: Presence in 14 European countries

through approx. 50 locations Offices in

Japan, APAC and USA (M+M Software only)

Geographical markets:European countries

through approx. 50 locations


Man and Machine & industry trends



Software

Know-how

Implemented Projects

Third Party applications

Stutgart Excelence Center for Infrastructure

External Consultants

Energy Projects

Infrastructure & Utilities Projects

Mix projects

MuM MapEdit, MuM Map PracticePackage

Infrastructure, Plant, Product Design Suites

+

+

Software

Know

Implemented Projects

Third Party applications

Energy Projects

Infrastructure & Utilities Projects

Mix projects

MuM MapEdit, MuM Map PracticePackage

Infrastructure, Plant, Product Design Suites

Stutgart Excelence Center for Infrastructure

External ConsultantsKnow-how

++

+

Efficiency Solutions


Expertise Example Mechanical Engineering:

Database management of 3D design models including an interface to ERP system

Customer: HKS Dreh-Antriebe GmbH, Waechtersbach, Germany


Expertise Example Mechanical Engineering:

Optimization of metallurgical furnaces for copper production

Customer: Mettop GmbH, Leoben, Austria


Expertise CAM – Computer Aided Manufacturing

Subsidiary Open Mind – Segment M+M Software

Project: CNC programming for application department of precision tool manufacturer MORI SEIKI, Japan / Germany


Expertise Example parametric design: Customer specific

configuration of heat exchangers with customX Customer: GEA Happel Klimatechnik Produktions- und Service gesellschaft mbH, Obershausen, Germany

Example parametric design: Customer specific configuration of heat exchangers with customX

CustomerGEA Happel Klimatechnik ProduktionsmbH, Obershausen, Germany


Expertise Example Electrical Engineering:

Design and documentation of industrial facilities

Customer: INA-Schaeffler group, Herzogenaurach, Germany


Expertise Example Design / Simulation: Show stage for

the Eurovision Song Contest in Dusseldorf Customer: Studio Hamburg MCI, Hamburg, Germany


Expertise Example Infrastructure: Water reservoir for the Ski resort

Wolfwiese in Fiss, Tyrol

Customer: TASC Engineering – Team Alpine Services und Consulting, Innsbruck, Austria


Expertise

HKM: From Point Cloud to 3D Model



Visualization became more and more important to win business;

3D model is the best way to preserve and pass info trough workforce generations;



Simulation before the project is build saves a lot of money on construction and operation phase;

Demand of integration of 3D Model with information resulted from industrial process;



Legislation becames more and more restrictive and 3D Model supports your actions in order to be compliant with it;


Safety from design to operation stages

Process safety information is generated, reviewed and stored during the design, construction and operations of process plant and the safety reviews are an important part of lifecycle of process facilities today.


MaM Approach - Plant Industry

Standard Conceptual design

Premium Engineering platform

Ultimate Project coordination and review

StandardConceptual design

PremiumEngineering platform

UltimateProject coordination

Plant Industry Business Issues Adressed: Building Information Model for plant assets

3D model based management/design

Project Management Coordination

Visualization and Reporting Tools


Architectural Equipment

Structural MEP

Civil

Inventor AutoCAD / Revit Architecture

AutoCAD / Revit Structure

AutoCAD Civil 3D

AutoCAD / Revit MEP

Electrical / Instrumentation

3D Plant

P&ID P&ID

Inventor AutoCAD / RevitArchitecture

AutoCAD Civil 3D

AutoCAD / Revit

AutoCAD Civil 3D 3D Plant3D Plant

AutoCAD / Revit

AutoCAD Civil 3D

Inventor

P&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&IDP&ID

AutoCAD Plant 3D

AutoCAD Electrical

AutoCAD P&ID

Autodesk Navisworks


Safety from design to operation stages

P&ID – intelligent 2D design

It may contain safety rules ( processes point of view )


Safety from design to operation stagesMultidisciplinary projects are subject of collaboration between teams of engineers (not only)

There might be quite a challenge to put all the information together and to highlight & conciliate the conflicts


Safety from design to operation stagesSimulation of the facility operations before building it

All safety rules can be checked before the work will begin


Safety from design to operation stagesProcess data can be linked on the 3D Model to get more decisional arguments for the operators

Scenario based trainings might be conducted starting from 3D Model of the facility


2011 Worldwide Active Project Count*

8,000 projects, $2.8 trillion total investment

Greenfield 36%

Brownfield 64%

New Plants – “Greenfield” - 36% of projects Existing Plants – “Brownfield” - 64% of projects

*IIR Project Database.


Data acquisition for retrofits projects

Scan with easy

inexpensive portable device

Import Point cloud

Model with modern, easy

3D tool for Isos, Ortho,

BOM & Clash

Validate & compare


Video Demo 1


Conclusions

3D model of the facility is the powerfull visual option for companies to keep and mantain their engineering data;

Integrated with data form process 3D Model is a reliable tool for management decisions

Simulation saves money on construction and operation phases


Conclusions

Man and Machine has the know-how and man-power to implement this kind of solution


Multumesc pentru atentie !

Q & A

3D Model - next step for operational safety and incident ... · Multumesc pentru atentie ! Q & A ....

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