3D-07-13F1-135 SP3D Operator Training Guide Lab8...

Job Code 6-1720-10-0000 Doc. No. 3D-07-13F1-135 <Rev 0>

SP3D Operator Training Guide

Lab:8 Piping Task Training

3D ENGINEERING PROPULSION GROUP

REV DATE REASON FOR ISSUE PREP’D CHK’D APR’D 0 01/May/’09 1st Issue T.Kodama T.Hayami T.Hayami

3D-07-13F1-135_SP3D Operator Training Guide (Lab8 Piping Task)EN.doc Copyright 2007 by JGC Corporation ALL Rights Reserved

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3D ENGINEERING PROPULSION GROUP Job Code: 6-1720-10-0000 SP3D Operator Training Guide Doc. No.: 3D-07-13F1-135 <Rev 0>


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1 OUTLINE .......................................................................................................................................................... 3

2 PROCEDURE FOR SP3D PIPE MODELING .................................................................................................. 5

2.1 Creating Pipeline System .......................................................................................................................... 5 2.2 Pipe Routing .............................................................................................................................................. 8

2.2.1 Modeling of Pipeline ① .................................................................................................................... 8 2.2.1.1 Route Piperun by Route Pipe Command ........................................................................................... 8 2.2.1.2 Moving of Piping Feature .......................................................................................................................... 11 2.2.1.3 Modeling of BOP Run from the existing Run. .......................................................................................... 11 2.2.1.4 Setting of Pipe Flow ................................................................................................................................... 15 2.2.1.5 Setting of Pipe Insulation .......................................................................................................................... 15 2.2.1.6 Display Pipe Insulation ............................................................................................................................. 16 2.2.1.7 Setting of Pipe Insulation Color ................................................................................................................ 16

2.2.2 Modeling of Pipeline ② .................................................................................................................. 17 2.2.2.1 Route Piperun by Route Pipe Command ......................................................................................... 17 2.2.2.2 Modeling of Eccentric Size Change ........................................................................................................... 19 2.2.2.3 Modeling of Specialties .............................................................................................................................. 20 2.2.2.4 Continuous modeling from Elbow to Gate Valve ..................................................................................... 24

2.2.3 Modeling of Pipeline ③ .................................................................................................................. 26 2.2.3.1 Selection of Pipe Run ................................................................................................................................. 26 2.2.3.2 Copying of Pipe Run .................................................................................................................................. 27 2.2.3.3 Moving of Pipe Run ................................................................................................................................... 28

2.2.4 Modeling of Pipelines ④ ⑤ ⑥ ..................................................................................................... 29 2.2.4.1 Addition of Piperun ④ using Route Pipe command. .................................................................... 29 2.2.4.2 Addition of Piperun ⑤ using Route Pipe Command. ................................................................... 30 2.2.4.3 Move Pipe 4 using Point Along command and place Elbow and Tee. ........................................... 31 2.2.4.4 Addition of Piperun ⑥ using Route Pipe Command. ................................................................... 33

2.2.5 Renaming of Pipe ............................................................................................................................ 34 2.2.5.1 Renaming of Piping Run ........................................................................................................................... 34 2.2.5.2 Renaming of Piping Features .................................................................................................................... 35

2.2.6 Modeling of Drain Line ⑦ ............................................................................................................. 37 2.2.6.1 Modeling of Branch 7 using Route Pipe Command ........................................................................ 37 2.2.6.2 Modeling of Spherical Coordinates by Spherical Coordinates mode ............................................. 39 2.2.6.3 Continued Modeling of Vertical Line ........................................................................................................ 40 2.2.6.4 Continued Modeling of BOP Line ............................................................................................................. 41 2.2.6.5 Modeling of Valve using Insert Component command .................................................................. 42

2.2.7 Modeling of Temperature Instrument Line ⑧ ............................................................................. 44 2.2.7.1 Modeling of Sockolet .................................................................................................................................. 44 2.2.7.2 Modeling of Pipe Run ................................................................................................................................ 46 2.2.7.3 Modeling of Instrument Indicator ............................................................................................................. 47 2.2.7.4 Editing of Instrument Indicator................................................................................................................ 49

Lab:8 Piping Task Training



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1 OUTLINE

Line Information From Tower Bottom Nozzle (041-D-1001 N3) To Pump Suction Nozzle (041-P-1001A, B Suction)

Equipment Data

Equipment Type Item No. Nozzle

No, Nozzle Size

Nozzle Class

Nozzle End

Nozzle Elevation

Tower 041-D-1001 N3 10" CL150 RF EL.20650

Pump 041-P-1001A,B Suction 6" CL300 RF EL.16400

Line Data Line No: 041-DG-1001-1CA1J-HI Line No: 041-DG-1002-1CA1J-HI

Iso View



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Plan View [Figure – 1]

041-

P-10

01A

041-

P-10

01B

9000

2000

041-D-1001

3000 3000

1500

N3

041-DG-1001-1CA1J-HI

BOP EL.19000

Suction Suction

ECC10” x 6” (TOP FLAT)

Direct Connection

041-

DG

-100

2-1C

A1J-

HI

Direct Connection

TG 1006

①

② ③

④ ⑥

⑤

⑧

⑦

Figure - 1



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2 PROCEDURE FOR SP3D PIPE MODELING

2.1 Creating Pipeline System

To route pipes, it is necessary to prepare Pipeline System in Workspace Explorer in advance.

JGC uses Pipeline System as Line ID.

For this training, use Copy & Paste command under Unit System“041”for Pipeline Systems “041-DG-1001”and“041-DG-1002”.

(1) From File > Define Workspace, select the filter “2.1 Route Pipe”

(2) Select Piping for the Active Permission and WBS_Project for Active WBS.

(3) From the menu, select Tasks> Piping.

(4) Change the Locate Filter to Pipelines.

(5) From Workspace Explorer, select a Pipeline System under Unit 041.

Pipeline is selected

Left-Click



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(6) Left-click Copy Command from Common Toolbar.

(7) Left-click Paste Command from Common Toolbar.

(8) Paste dialog box will be displayed, in which Unit 041 has been selected for Paste. Click OK.

(9) Select the copied Pipeline System and change the name to“041-DG-1001”.

It is selected

Select the copied Pipeline

Before

After



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(10) Create the Pipeline System“041-DG-1002”by following the same procedures as above.

New Pipeline System



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2.2 Pipe Routing

2.2.1 Modeling of Pipeline ①

From Page.4［Figure – 1], model Pipeline ① from Tower 041-D-001 (N3) Nozzle to the middle of Pump 041-P-1001A/B then stop.

The reason why the routing is cut is because the distance from Pump Suction to the Pipe is not yet determined and the connection of this piperun is the 3rd port of Tee branch.

2.2.1.1 Route Piperun by Route Pipe Command

(1) Left-click Route Pipe Command

(2) Left-click Nozzle End of Tower 041-D-1001 (N3) to start routing.

041-P-1001A Center Line

041-D-1001

2000

1500

N3

041-DG-1001-1CA1J-HI

BOP EL.19000

Direct Connection

①

Figure - 2

Left - Click



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(3) New Pipe Run dialog box will be displayed. Set the following items:

(4) Route the pipe according to required length, then left-click to place.

(5) Continue routing in vertical orientation. Middle-click to lock the orientation.

(6) Left-click PinPoint Command

Pipeline shall be selected from More..

Select piping class

Select pipe size. (Size of selected nozzle is displayed by default)

Click OK button. Pipe will be displayed dynamically

Left - Click



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(7) Set Coordinate System to Global.

(8) Left-click on the Set Target to Origin to make the coordinate absolute.

(9) In PinPoint’s ribbon bar, enter 19000 mm in the El: field and press enter. Pressing enter key after

key in of El: 19000 mm will lock the field.

(10) After keying in the coordinate and lock the key, what has already been locked by center-clicking will be unlocked. Left-click to fix it.

After the pipe is routed, right click to finish Route Pipe command.

(11) To move Piping Feature, set the Locate Filter to Piping Features.

Key is locked Key In

Left - Click



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2.2.1.2 Moving of Piping Feature

(1) Select feature to be moved by left-clicking.

(2) Left-click Move To command from ribbon bar.

2.2.1.3 Modeling of BOP Run from the existing Run.

(1) Left-click Route Pipe Command and left-click on the existing Pipe End to be connected.

Move

Using the cursor, move the run to Flange end. Left-click to fix it.



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(2) Set the Offset of Run BOP.

(3) Select Set Offset Reference from Offset combo box.

(4) Select Cardinal Point on Offset Reference Type.

(5) Select the Bottom point then left-click on OK button.

Left-click

Left-click

Left-click

Left-click

After clicking the OK button, the virtual display of the pipe will change to BOP



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(6) Enter 2000 mm for Length in the ribbon bar and lock the key.

(By key in entry, the key is locked automatically)

(7) After keying in, what has already been locked by center-click will be unlocked. Left-click once again to determine the direction or orientation.

(8) Set the Offset back to <Disabled> and continue routing in the East direction. Middle-click to lock the direction.

(9) With the Pipe provided with an appropriate length, left-click.

(10) Using the Pin Point tool, fix Line length.




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(11) On Pin Point tool, left-click on Reposition Target then left-click on Pump 041-P-1001A Center.

(12) Enter 1500 mm for E: and press enter key. (By key in entry, the key is locked automatically)

(13) Left-click to place the pipe. Then, right-click to finish Route Pipe command.




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2.2.1.4 Setting of Pipe Run Flow

(Flow Direction is set by the attribute of Pipe Run.)

(1) On the Locate Filter, select Piping Runs.

(2) Left-click on the Pipe Run and left-click on mark. Flow dialog will appear. Left-click on mark to set the flow direction.

2.2.1.5 Setting of Pipe Insulation

(Pipe Insulation is set by the attribute of Pipe Run.)


(2) With Pipe Run active, open Properties dialog.

(3) Select Insulation and Tracing for Category.

(4) Set the following properties and then left-click OK button.

②Left-click

③Left-click

①Left-click

Set



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2.2.1.6 Display Pipe Insulation

(1) From the menu, select Format → View.

(2) Format View dialog will appear. Left-click Insulation then left-click OK button.

2.2.1.7 Setting of Pipe Insulation Color

(1) From the menu, select Format → Surface Style Rules.

(2) Add Insulation in Selected rules: list and left-click on OK button.

(3) Insulation volume is displayed in piperun.

Left-click

Left-click

①Left-click

②Left-click



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2.2.2 Modeling of Pipeline ②

From Page.4［Figure – 1］, model Pipeline ②.

The pipeline shall be from Pump 041-P-1001A (Suction) Nozzle to Gate Valve.

2.2.2.1 Route Piperun by Route Pipe Command

(1) Left-click on Route Pipe command .

(2) Left-click on Pump 041-P-1001A (Suction) Nozzle End and start routing.

600

300#

150#

Suction

041-P-1001A

ECC10"x 6" (TOP FLAT)

STR

Figure - 3

Left - Click



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(3) New Pipe Run dialog will be displayed, in which the following items shall be set, as shown below.

(4) Enter 600 mm for Length and left-click to place. Right-click to finish the command.

Then, enter Reducer, Strainer, Elbow, Flange, Spectacle Blind and Gate Valve on Pipe End.

Line ID is selected from More..

Piping class is selected

Pipe size is selected （Here, information on nozzle is displayed）

Click OK button, then virtual line will be generated


The flange generated here is for class 1CA1J (150#), but tie-in nozzle is 300#. In SP3D, when parts have been generated, the information on AITEE will be applied as it is. Such being the case, the Flange generated here is 300# flange.



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2.2.2.2 Modeling of Eccentric Size Change

(1) Left-click on Insert Component command and then left-click on the Pipe End to which the component will be inserted.

(2) Select Eccentric Size Change for Type and left-click on <New Pipe Run>.

(3) New Pipe Run dialog will be displayed, select 10” as Nominal Diameter.

Left - Click

Left-click

Left-click

Left-click OK button, and the part is virtually displayed

10” is selected



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(4) Enter 180.00 deg for Angle and left-click on Finish

(5) Left-click on Route Pipe command and route the pipe to desired length.

2.2.2.3 Modeling of Specialties

(1) Left-click on Insert Component command

(2) Select <Specify Component Tag> for Type. Then, select Browse piping specialties… for Component tag.

②Left-click

①Key In

Left-click

Left-click

Left-click



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(3) From Select Piping Specialty dialog box, select T Strainer and left-click on CS Strainer4.

(4) Enter 90.00 deg for Angle and left-click Finish

Click OK button, then part will be displayed virtually

Left-click Key In



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(5) To edit Fixed T Type Strainer, on the Locate Filter, select Piping Parts.

(6) Select the Component (Strainer) to be edited by left-clicking and open Properties for editing.

Name → 041-STR-1001A A → 216 mm B → 216 mm C → 260 mm D → 406 mm E → 270 mm F → 30 mm G → 40 mm

Key In

Key In



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(7) Left-click on OK button to finish the editing of properties. When the shape of the edited Strainer changed because the Strainer Origin becomes the point of origin, extra pipe is generated.

(8) The Strainer should be moved beside the Reducer, and the extra pipe must be deleted.

(9) On the Locate Filter, select Piping Features.

(10) Left-click on the Strainer and left-click on Move To command from the ribbon bar to move the Strainer.

(11) Left-click on the Pipe and delete it by pressing Delete key in the keyboard.

Delete

Left-click



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2.2.2.4 Continuous modeling from Elbow to Gate Valve

(1) Left-click on Insert Component and left-click on Strainer End. Select 90 Degree Direction Change for Type to place Elbow.

(2) Select Spectacle Blind for Type and left-click in the model to place Flange and Spectacle Blind.

Left-click

Left-click

Left-click

Left-click



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(3) Select Gate Valve for Type and left-click in the model. Key in 180.00 deg for Angle and left-click

Finish button to place the Gate Valve.

Left-click

②Left-click

①Key In



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2.2.3 Modeling of Pipeline ③

From Page.4［Figure – 1］, model Pipeline ③.

Pipe run on the side of 041-P-1001A, modeled in ②, shall be copied to 041-P-1001B side.

2.2.3.1 Selection of Pipe Run


(2) Press Shift Key and left-click on the copied piperuns.

Figure - 4

Copy

②

Copied Piperuns

041-P-1001A

041-P-1001B

Left-click

Copied Piperuns



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2.2.3.2 Copying of Pipe Run

(1) From Common Toolbar, left-click on Copy Command

(2) From Common Toolbar, left-click on Paste Command

(3) Paste dialog will appear. Left-click on OK button.

Copied Piperuns

Left-click on OK button to copy

New runs are copied



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2.2.3.3 Moving of Pipe Run

(1) With Pipe Run selected, left-click on Move command.

(2) Left-click on Pump-A Suction Nozzle for Move From , and then click on Pump-B Suction

Nozzle for Move To

(3) Right-click on the screen to finish Move command.

①Left - Click

②Left - Click



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2.2.4 Modeling of Pipelines ④ ⑤ ⑥

From Page.4［Figure – 1］, model the pipelines ④ ⑤ ⑥.

2.2.4.1 Addition of Piperun ④ using Route Pipe command.

(1) Left-click on Route Pipe command and then left-click on Valve End to which the run will be connected.

(2) Piperuns are to be modeled continuously as shown below.

③

④

The direction of Run shall be determined by center-clicking on the direction. However, elevation cannot be determined here. So, the minimum required elevation shall be determined by left-clicking on an elevation as minimum required.

Left-click on Valve End to which run is to be connected.

③

④ The next Run will be asked in succession. Then, the direction of the next Run shall be determined by center-clicking on the direction. The length of the Run shall be extended up to around Pump-A and then left-click there.

④

③

Furthermore, the next Run will be asked in succession. Right-click here to finish.



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2.2.4.2 Addition of Piperun ⑤ using Route Pipe Command.

(1) Left-click on Route Pipe command and then left-click on Pipe End to which run will be connected.

(2) The direction of Run shall be determined by center-clicking. The length of the run shall be fixed by

selecting Pipe End 4 and then left-clicking.

(3) Then next Run will be asked in succession. Then, the direction of the Run shall be determined by center-clicking and then select the Pipe4 to be connected to.

(4) Now, the Pipe Run has its actual shape.

④

③

Left-click on Pipe End to which the run will be connected. ⑤

Because this Pipe End is selected, Piperun 5 Length will be up to here.

Left-click

④

③

⑤

④

③

⑤



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2.2.4.3 Move Pipe 4 using Point Along command and place Elbow and Tee.

(1) Left-click on Point Along and set the axis to be moved.

(2) Left-click Reference and then left-click on the pipe to set the point of origin.


Move

④

③

⑤

Fix the target by left-clicking

Left-click



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(4) Select the scope of parts to be moved by pressing Shift Key and left-clicking.

(5) With the parts selected, left-click Move command.

(6) Left-click Tee for Move From and Elbow-Tee for Move To .

(7) Delete the remaining pipe.

①Left - Click

②Shit Key ＋

Left-Click

Move selection

Delete

Tee is moved immediately next to Elbow

Delete



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2.2.4.4 Addition of Piperun ⑥ using Route Pipe Command.

(1) Left-click Route Pipe Command and then select Valve End to be connected.

(2) Continue routing and fix the direction by center-clicking. Then, left-click on the Tee End ④.

(3) Now, the Pipe Run has its actual shape.

②

⑥

④

⑤

③

Left-click on Valve End

The direction of Run shall be determined by center-clicking and for the elevation, Pipe Center ④ shall be selected and left-click.

④

⑤

⑥

②

Left - Click

⑥

②

⑤

④



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2.2.5 Renaming of Pipe

Currently the Pipeline is 041-DG-1001 for Pipeline System.

The portion of the Pipeline from Valve to Nozzle shall be renamed to 041-DG-1002 for Pipeline System.

2.2.5.1 Renaming of Piping Run

(1) On Tasks, select Piping.


(3) Select Piperun to be renamed by left-clicking.

(2)

(1)

⑥

②

Pipeline System041-DG-1001

041-P-1001A

Pipeline System041-DG-1002

Figure - 5

Left - Click



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(4) Left-click Properties

(5) In the dialog box, select Pipeline → More → Select System → 041-DG-1002.

2.2.5.2 Renaming of Piping Features

(1) On the Menu, select Tasks → Piping.


(3) The portion of the Pipe to be renamed shall be selected by Shift Key + Left-click.

Left-click on OK button to finish

Pipeline System shall be selected from More…

①Left - Click②Shit Key

＋ Left-Click



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(4) Left-click on < New Pipe Run > in the ribbon bar.

(5) From New Pipe Run dialog, select Pipeline → More → Select System → 041-DG-1002.

Left-click

Left-click on OK button to finish

Pipeline System is selected from More…



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2.2.6 Modeling of Drain Line ⑦

2.2.6.1 Modeling of Branch 7 using Route Pipe Command


(2) Left-click on Route Pipe Command to start routing.

(3) Left-click on Pin Point tool from toolbar.


(5) Left-click on Set Target to Origin to make the coordinate absolute.

Figure - 6

707 mm

BOP EL.15800

EL.17000

EL.17400

⑦

⑥

②

500 mm

EL.15550



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(6) Key in 17400 mm for El: on Pin Point tool bar. Lock the key and left-click Pipe to be branched.

(7) When coordinates are keyed in, what has already been locked by center-clicking will be unlocked. So, the direction shall be determined once again by left-clicking. Then, the next Run will be asked. Right-click to finish Route Pipe command.

(8) New Pipe Run dialog will appear. Key in 2” as size.


Left - Click

Select piping class


Select pipe size

Left-click on OK button and line will be virtually displayed



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2.2.6.2 Modeling of Spherical Coordinates by Spherical Coordinates mode

(1) Set Plan Plane for Plane.

Using Reposition Target, the point of the origin shall be set on the Header pipe of Branch.

(2) Left-click on Spherical Coordinates to make spherical coordinates. Horizontal: → NW 315.0 deg Length: → 707.0 mm

(3) Left-click on the screen to fix the position of Pipe.

Set the starting point on Pipe

Key In Key In Left-click



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2.2.6.3 Continued Modeling of Vertical Line

(1) Left-click on Rectangular Coordinates to return to relative coordinates.

(2) Set No Plane for Plane.


(4) Left-click on Set Target to Origin to make the coordinates absolute.

(5) Unlock the key of Length:

Key in 15800 mm for El: and lock the key.

(6) The next Run will be asked. Then, the direction of the Run shall be determined by center-clicking and fixed by left-clicking.

Key In Key is lockedUnlock the key

Left - Click



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2.2.6.4 Continued Modeling of BOP Line

(1) The pipe shall be directed toward the north and then fixed by center-clicking.

(2) Select Set Offset Reference for Offset.

(3) Set Offset Reference → Cardinal Point. Set Bottom Point and left-click on OK button.

(4) Key in 500 mm for Length.

(5) When Length is keyed in, what has already been locked would be unlocked. So, the direction of Pipe shall be determined again by left-click.

Left-click

Left-click Left-click

Left-click

Key In Key is locked

Left - Click



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(6) Return Offset to <Disabled> and continue routing the next line.

(7) Key in 15550 mm for El: in the toolbar, the key shall be locked.

(8) On the screen, the piping shall be directed downwards and its downward direction shall be determined by center-clicking and fixed by left-clicking on the screen.

(9) The next Run will be asked, then right-click to finish the modeling of piping.

2.2.6.5 Modeling of Valve using Insert Component command

(1) Left-click on Insert Component and then the Pipe to which the Valve will be inserted.


Left - Click

Left - Click



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(2) Select Gate Valve as Type.

(3) Open Pin Point tool from tool bar by left-clicking.



(6) Left-click on Enter Insertion Point to adjust the position of Valve.

(7) With Pin Point tool, key in 17000 mm for El:, lock the key and left-click on the screen.

Left-click


Key In



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2.2.7 Modeling of Temperature Instrument Line ⑧

2.2.7.1 Modeling of Sockolet



(3) Open Pin Point tool from tool bar by left-clicking.



(6) Left-click on Insert Component

(7) With Pin Point, key in 20100 mm for El:, lock the key.

Figure - 7

①

TG1006

EL.20100

1”

①⑧

Key InKey is locked



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(8) Left-click on the Pipe to be branched.

(9) Select Sockolet as Type. Then, run will be asked, and left-click on <New Pipe Run>.

(10) The dialog of New Pipe Run will be displayed. In the dialog, 1” shall be keyed in as Size.

Left - Click

Left-click Left-click


Pipe size is selected

Left-click OK button and the part will be displayed virtually



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(11) Key in 270 deg as Angle and left-click on Finish to fix the angle.

2.2.7.2 Modeling of Pipe Run

(1) Left-click on Route Pipe command and Sockolet End.

(2) Key in 100mm as Length, left-click on the screen to fix the length.

(3) Left-click on Insert Component and then select Flange as Type.

①Key In ②Left-click


Left-click



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(4) Left-click on Finish in the ribbon bar to place. Right-click to finish the command.

2.2.7.3 Modeling of Instrument Indicator

(1) Left-click on Insert Component and then Flange End.

(2) Select <Specify Component Tag> as Type. Left-click on Specify Component Tag → Browse piping instruments…

Left - Click

Left-click

Left-click



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(3) Select IND4 by left-clicking on Select Instrument → Simple Instrument Indicator → IND4.

(4) Left-click on Finish on the ribbon bar.

Left-click on OK, and the part will be virtually displayed

Left-click



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2.2.7.4 Editing of Instrument Indicator

(1) On the Locate Filter, select Piping Parts.

(2) Select Component (Indicator) to be edited from Workspace Explorer by left-clicking.

(3) Open Properties by left-clicking.

(4) The Pipe Instrument Properties dialog will appear. Key in TG-1006 as Name.

Left-click

Key-In

Left-click on OK button

3D-07-13F1-135 SP3D Operator Training Guide Lab8...

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