3BSE042898 D en Compact HMI 800-Presentation-Short and Detailed

Compact HMI 800Overview

ABB Automation Technology Products AB

Compact HMI 800Full featured HMINo Installation effortNo System ConfigurationReady for Your application out of the boxIndustrial IT for any PLCPower-up and it worksAutomatic Back-up


Compact HMI 800Powerful featuresGraphics, Alarms, TrendingOPC connectivityDocument HandlingAudit TrailSMS and e-mailCalculationsSecurity and log-overScheduled System BackupBulk data handlingAutonomous Redundancy


Compact HMI 800Supported Configurations1 Server WorkplaceOperation and Engineering1-4 Client WorkplacesOperation OnlyPLC Connectivity


Product PackagingServer Workplace (max 5000 Signals)Option Packs50 Signals (20 Tags)500 Signals (200 Tags)2500 Signals (1000 Tags) Client Workplace Sizes

Compact HMI 800Features and Benefits

Core Functionality


IndustrialITProblem definition: Need a way to keep together all different aspects of plant and process entities


One Click to InformationAll information in one environment: Function that is Unique or Rare in competing products


Aspect Object Technology Device Centric InformationAspect Objects providesFaceplates, Graphic SymbolsAlarm management Trend, HistoryDrawingsInstructionsPicturesEtc.


Aspect Objects The SolutionAspectsReal ObjectApplicationsAspect Systems Aspect ObjectConcept

Operations


OperationsInformation NavigationGraphicsGraphic ElementsFaceplatesAlarm & EventsTrendsReports


Information NavigationAttach information OnceAvailable Everywhere


GraphicsDisplayGraphic ElementsActive X supportType supportInheritanceInstances always up-to-dateInheritanceValve TypeValve Instances


FaceplatesEasy configurationType based ConfigurationTemplatesLibrary of Interaction ElementsDirect value manipulationInheritanceValve TypeValve Instances


Graphic Elements Library


TrendZoomPanX-Y plot with Background imageDrag & Drop integration to Excel


HistoryTemplate ConfigurationConfigure and inherit Log HierarchyValue each sec5 min average each 5 Min

InheritanceValve TypeLog-DefinitionTrendDefinition


Alarm HandlingAcknowledge, Faceplates, aspects ..Plant Structure based FilteringAlarm OPC ClientI/O module based Time stampsAlarm Hiding


Alarm HidingUsed to hide nuisance alarms based on process state.Can for instance be used to hide nuisance alarms i.e. when staring up or stopping parts of a process.Improved Alarm Band with link to Alarm list for Hidden alarms.


Alarm Hiding ConfigurationEasy and intuitive configuration of Hiding rulesCondition that activates hiding maskList of objects in the hiding maskConfigurable sub-condition to enable hiding for a particular objectAll or selected alarms can be hidden per objectOne object or a structure can be defined for hidingBrowse or simply write the tag name to define which object to include


Excel Based ReportingReports in Microsoft ExcelBrowse to the dynamic valuesUse the power of Excel to visualize the data


Audit TrailSystem Wide logging of activities

Connectivity


PLC CommunicationSignals retrieved via OPC or specific drivers OPC serversOPC servers from e.g. MatriconBuilt in driversModbus RTU Master (also on TCP/IP)Comli MasterSattBus Master

DriverPLC:s OPCOPCOPCDriverDriverDriverPLC ConnectCompact HMI800


OPC SupportMain communication standardBuilt in OPC browserUse any available OPC Server on the market400+ availableVerified with over 50 OPC servers from different manufacturers OPC Server Controller/PLC ProtocolPLC ConnectCompact HMI 800


Dial ManagerRemote controllers can be dialled up and communicated via Comli or Modbus,Manually order calls, with and without a time limit.Permanent calls.Scheduled (cyclic) calls for collection of historic data.Incoming connections are also supported, where controllers can call up the server in the case of an alarmDial upPump pits


Signal HandlingProcess Object SupportBased on real time databaseBinary, Integer, Real, String signal supportSignal TreatmentAlarm and Event message triggeringN LimitersHysteresisDatabase storage of messagesEvent reportingScalingFlexible PretreatmentVisual BasicType Based Configuration

Compact HMI 800RTDB


PLC Signals mapped to Process ObjectsValues in the PLCs are mapped to Signal objectsPre defined signal types availableCombine a set of signals for a deviceBased on object types including signalsAll based on Object TypesFaceplates, Graphical elements Human Readable signal and device namesCompact HMI 800


Basic treatment of Signal valuesScaling and range continuous and fastEngineering unitsSetting a signal as controllableOperator actions Log


Custom Signal Value Treatment VB shell for project specific pre calculation codeCompiled code = very fast!RTDBOPC DAOPC ServerPLC ConnectPre Calc


Powerful Alarm and Event handlingEvent handlingAlarm treatmentReal or IntegerValue up to 8 Limits/value BinaryTriggered write to any connected device signal


Type Based Signal ConfigurationType based ConfigurationSignal to Process Object mappingSignal TreatmentAlarm and Event configurationN LimitersHysteresisEvent reportingScalingCompact HMI 800RTDBInheritanceMotor Type


Object ManagementAutomatically access to all signals for a process object via the Faceplate object dialogueBlocking of alarmsReservation of an objectPossibility to force a value in the RTDBPre defined Faceplate templates

Additional Functions


Document HandlingObject oriented documentationInclude all documentation electronically in the HMIDrawings, Instructions, specifications etc.Type and instance support


AC 800M supportCompact Control BuilderOPC DA & AE for AC 800MSoft Controller for test


SMS and e-mail MessagingAutomatic annunciation of critical situationsEvents, AlarmsSMSE-mailConnect HMI server to a standard GSM phoneList with tracking of messaging functionalityCalendar and user based distributionIncluded in basic product


PC, Network and Software MonitoringFor monitoring of Standard PCs and network equipments Software Proper execution, CPU utilization, Resource utilizationComputer hardware Hard disk utilization, Overall resource availability, Network usageComputer peripherals Printers (toner, paper), UPSs (battery health)Network devices Switches, routers, firewalls

Any device that runs Windows or supports SNMP


Soft Points and CalculationsAdd Your own soft ObjectsDefine a set of signals retrieved from other sourcesAdd Calculation functionalityAdded as aspectIn script code


Softpoints & Calculations exampleSoftpoint objectSoftpoint signalsCalculation aspectCalculation scriptUser-defined data pointsTransform data into actionable information


Flexible Report Generation & DistributionMicrosoft Excel basedReal-time data, historical valuesReport Destinations ScreenPrinterse-mailLocal or network disc storageFull documentation and planning support through streamlined reporting in the appropriate format and media


Enhanced securityBased on windows securityAdds features and capabilities that allow products and systems built on the architecture to comply with relevant regulatory requirementsControls a users authority to perform different operations on Aspect Objects, depending onThe users credentials, as provided by WindowsThe node where the user is logged inThe operation the user wants to performThe Aspect Object that the user wants to perform the operation onThese parameters are checked against a security descriptor


Digital SignatureSignature on Configuration Data (Documents)Configuration data encrypted together with user informationCan be configured to be required when checking in Configuration changesFor example, use of the file viewer aspect for documents enables all documents to be signed.


Log Over/ AuthenticationTemporary switch of the user running a workplaceFor example, an operation requiring permissions not held by the ordinary operator, for example a Tune permission Authentication dialog ensures that the user to be granted access is a valid windows user Changes the permission and user role but keeps all open windows with their present contents Audit trail created with all details about the log-over


System status viewerShows health status for Compact HMI systemSystem services supervision


Autonomous RedundancyParallel executionNo runtime interferenceMain system changes easily deployed manually to backup systemsFrom single node to complete 5 Node parallel systemsPLC ConnectivityPLC ConnectivityMainBackupArea 1Area 2


Summary Compact HMI 800No installation and system configurationEasy and Powerful configurationType based, and bulk input toolsEasy to OperateEasy administrate, back-up/re-storeEasy to Connect to any PLCOPC, DriversPowerful feature for complete automation solutionsGraphics ..to.. Complete DocumentationUpgrade path from SCADA portalProbably the Best HMI Price / Performance on the market


A central problem in operations as well as asset lifecycle management is that you need a way to keep together all different aspects of plant and process entities. These entities or objects are of many different kinds. They can be physical process objects, like the valve in this example

An object can of course be more complex, like a reactor ...

other examples are products, material, production orders, batches, etc.Each of these objects can be described from several different aspectsEach aspect defines a piece of information, and a set of functions to create, access, and manipulate this information. We want to implement these functions using many different applications, existing and new ones, from ABB, third parties and customers, now and in the futureWe want to be able to do this without major changes to these applications. We can not expect all applications even to be aware of each otherStill we want them to cooperate to provide an integrated view of the object

Compact HMI function that is Unique or rare in competing products :Almost any kind of information can be attached to the object and reached with a single clickCompeting products:Only a very limited set of information can be accessed and normally only form a graphics page.

Compact HMI function that is Unique or rare in competing products :The aspects belongs to the object and is available wherever the object is used, and the informationis only attached once.Competing products:A representative of the real world object is made in each application, so the information has to be attached in each application and normally this is only possible in very few if any of the used applicationsCompact HMI function that is Unique or rare in competing products :The architecture allows us to integrate any kind of application as an aspect system. The application is integrated to the architecture once and this integration can then be used by any of the other applications. An application that has been integrated can use information and functions (services) from other integrated applications and make use of the one click to information feature.Competing products:Each application needs to be integrated to all other applications this makes the integration effort big and by this limits the number of integrated applications.

Compact HMI function that is Unique or rare in competing products :The aspects belongs to the object and is available wherever the object is used, and the informationIs only attached once.Competing products:In competing products is the information required to be attached in each application if at all possible.A link to information from a graphics element are sometimes available but rarely links from e.g. an alarm listto any other information than to a graphics. Information reachable in the alarm list is normally not the same as what is available in a graphics.Compact HMI function that is Unique or rare in competing products :Aspects that are common to many individual objects can be defined and maintained on the object type, an example is a display element aspect. The display element is defined on the type and inherited to all individual object or instances. By maintaining aspects on the type is the engineering and maintenance work dramatically reduced.Each object occurrence in a display is based on the inherited display element so any late change in a display element will easily be available in all graphics. To avoid uncontrolled changes in graphics being used is a deploy a a graphics required. All graphics can be deployed in one action.Competing products:In some cases display elements that has been changed needs to be manually re-inserted in the graphics when changed in other cases tools to replace the changed elements are available. It is also common that the definition of which element to use is defined based on the placement in the graphics rather than on the type of object shown this make it impossible to change the graphical element for an object of a specific type in all graphics.These lacks of functionality creates additional engineering work and inefficient change management.Compact HMI function that is Unique or rare in competing products :The configuration of faceplates for interaction with real-time data is easy and does not require programming. The elements available in the interaction library includes graphical interaction elements with direct value manipulation without additional windows. This simplifies the operation and limits the window management required from the user.Competing products:Interaction with real-time data sometimes required coding and standard changing of values is done from additional pop-up windows.The library PLC Sub elements contains basic graphic elements, alarm and warning icons, and other status indications. From these elements it is easy to browse and connect a created PLC Connect object signal.Graphic properties control the appearance and behaviour of graphic elements, for example their color. They are also used to connect the graphics to live process values, so that the graphics can indicate or show these process values.You can set graphic properties via: Properties window. It is used to set graphic properties to static values, for example colour properties. Some graphic properties can also be connected to process objects or signals via this window. Expression Builder. It is used to assign expressions to graphic properties. Expressions are used to specify the relationship between process values and graphic property values, for example, the colour of a bar graph can be set to change depending on a process value.

Compact HMI function that is Unique or rare in competing products :A background image can be applied to the x-y plot of real-time data this makes it easy to see if the controlled application is behaving in the correct manner.Competing products:No support for x/y-Plot and/or background image

Compact HMI function that is Unique or rare in competing products :Log and trend configurations can be made on the object types, the configurations is inherited and automatically applied to the individual objects. This makes it easy and efficient to create and maintain the log and trend configurations.Competing products:Logs and trends needs to be configured and maintained on each individual object.

Compact HMI function that is Unique or rare in competing products :It is possible to access all information about an object in alarm directly in the alarm list. This makes it possible to get one click access to alarm instructions, specifications, drawings, graphics, trends etc. This saves time required for alarm recovery actions.Competing products:Normally only a limited amount of information can be directly accessed from an alarm line in the alarm list eg. Only access to a graphics showing the object.

Compact HMI function that is Unique or rare in competing products :It is possible to define how alarms should be filtered dependent on the status in the controlled application. E.g. when a controlled machine is stopped a filter is applied that removes irrelevant alarms, when the machine is started the alarm are show in the list. All dependent on the dynamic status of the machine.This functions avoids operator over flooding with alarms that might lead to erroneous actions.Competing products:The alarm hiding function is not available or an option in the products

Compact HMI function that is Unique or rare in competing products :Excel is integrated as an easy to use reporting tool.Competing products:In some products it is hard or impossible to use Excel as reporting toolCompact HMI function that is Unique or rare in competing products :All interesting information about activities in applications in a system can be logged in an audit trail.with complete information covering who, did what where and when in the system. This is a typical regularitory requirement in many regulated industries e.g. food, feed and pharma.Competing products:Normally only a limited if any amount of information be logged.

The communication protocol used between PLC Connect and a controller is typically a standard protocol like Modbus RTU or IEC 60870-5, where PLC Connect is master and the controller is slave

The. IEC 60870 driver includes support for: IEC 60870 controlling station, including transmission protocols IEC 60870-5-101 and IEC 60870-5-104. Round-Robin polling Detailed polling schedule Optimized for low-bandwidth and noisy communication channels

There are a lot of 3rd party OPC Servers available on the market. Most PLC and controller vendors offer an OPC server with a protocol to their system. Besides there are independent companies that sell OPC servers, e.g. Matrikon.Remote communication via dialled lines using Modbus or Comli is available as an option to PLC Connect. The function supports use of a modem pool and scheduled and manual dialling, possibility for event controlled dial in from controllers, local storing of history and update of central history logs.

Create object types that perfectly matches the connected process I/O. Then create instances that inherits all properties from its type; settings, graphics, faceplates and signals.Regardless of the structure at the controller side, PLC Connect can show a perfectly logical description of all connected signals. Together with the Bulk Data manager, huge amounts of data can be engineered efficiently.Compact HMI function that is Unique or rare in competing products :It is possible to define a model that describes how individual signals in the PLC is grouped into objects like machines valves, pumps etc. This model then forms the base for configuration and operation in the Compact HMI.This makes it easy to understand and reuse the information about which signals that belongs to an object between applications.Competing products:In many product the model of which signals that belong to each peace of euipment has to be defined in each application. i.e. a graphical element has a definition of which signals that belongs to e.g. a motor. The trend display has another definition alarm sectioning another etc, for the same motor.Scaling to engineering units from e.g. 0-32768 to 1-300 KgAdding engineering unitsInvert binary signalsTreatment of operator action: Allow a signal to be controllable Set limits (high-low) of the operators input Manual input of values/object status

Compact HMI function that is Unique or rare in competing products :It is possible to define how signals should be treated between reading the signal from the PLC and storing it in the real-time database. The definition is done in visual basic that are compiled to get very fast executoin.Competing products:Limited of no user defined pretreatment is available

Additional Info:Signal pre treatment is an interface for project specific variable pre treatment in the Communication Server. The interface is implemented essentially as a COM Interface. Variable Pre TreatmentWhen a new value is received from the driver, the Communication Server calls a default COM-interface in a DLL. In the DLL, project-specific calculations can be entered. The Communication Server is the client. The interfaces only support signals and not the access of total objects.The connections to the pre treat DLL is done in the Signal Configuration Aspect for the Signal. It can be connected in the Object type or in the instance.No manual input or connections to the RTDB via Variable Access interface is allowed.

Compact HMI function that is Unique or rare in competing products :It is possible to define that a specific value should be written to the PLC when a specific alarm or event condition is triggered.Competing products:Limited of no user defined exvent based action is available

Additional InfoAlarm and event detection on process values and soft point values. You can choose to trigger an event or an alarm whenever a Boolean signal changes its state. This works for both positive and negative edges. Limiter supervision on numerical process values, which means you can choose to trigger an alarm if an integer or real value exceeds or falls below a preset value. You can also set a hysteresis for the limiter. Alarms can be acknowledged from the alarm list, via process graphics or via the PLC object dialog.

Compact HMI function that is Unique or rare in competing products :It is possible to define a model that describes how individual signals in the PLC is grouped into objects like machines valves, pumps etc. This model is defined as a type that can be reused for all individual many equipment objects.Competing products:No possibility to define the relation of an equipment object and related signals as a type that can be reused.Compact HMI function that is Unique or rare in competing products :It is possible to in runtime reserve an object for single user interaction to avoid that two users tries to act on the same object with different orders. E.g. one operator tries to stop and another one tries to start the same motor simultaneously. Competing products:Often no possibility reserve an object for interaction, this might lead to operation problems when several operators accesses the same object simultaneously.

Compact HMI function that is Unique or rare in competing products :Documents that are relevant for individual or types of objects can be attached to the objects and used throughout the lifetime of the system. This makes it easy for system integrator to deliver electronic documentation in a way that is very beneficial to the end user.The system also supports that documents are placed at an object type and then inherited to each individual object.Competing products:No or very limited functionality to handle object oriented documentation..

Compact HMI function that is Unique or rare in competing products :A promotional full license of the Compact Control Builder AC 800M, is included in the Compact HMI to make it easy and cost effective to use the AC 800M controller to execute the control solutions.Any other controller/PLC can also be used with Compact HMI 800.Competing products:Does not include a PLC/Controller engineering environment..

Compact HMI function that is Unique or rare in competing products :It is possible to define that specific groups of alarms and/or events should be sent to specific users as SMS messages or e-mails. This function is included in the basic product and does no require any additional licenses.Competing products:This function is sold as an add-on that involves additional cost.

Compact HMI function that is Unique or rare in competing products :It is possible to supervise the status of computer equipment that supports the SNMP protocoll.Competing products:This function is often not available, if available often related to high costs.Compact HMI function that is Unique or rare in competing products :Excel is integrated as an easy to use reporting tool.Competing products:In some products it is hard or impossible to use Excel as reporting tool

Additional Info:All manufacturing environments have a wide variety of reporting requirements including; Production status reports for managers Compliance reports reports for regulatory agencies Status reports for operations Ad hoc reportsWith the 800xA system, real-time data, historical values, lab data, batch information and event information can be incorporated into the same reports,created in Microsoft Excel or Crystal Reports Reports (or another report package that uses ODBC or OLE DB data access.)Operators can view reports from their Operator Workplace or via a web browser in the Desktop Display. Reports can be automatically generated and sent to multiple output destinations: Printers, Email distribution lists, Historical storage, Local or network disk storageReport archive management is provided and it is possible to specify the maximum number of stored reports. In a regulated environment or when otherwise required, electronic signatures and version control may be applied to reports.Highlight - Eliminates the need to fumble through diverse formats and mediaCompact HMI function that is Unique or rare in competing products :The security is based on Microsoft's extensive package that deals with security. This make us benefit from Microsoft's development efforts as well as giving us one of the best and most secure control solutions on the market. Mechanisms are available to be able to who is allowed to do what down to individual actions on objects e.g. start/stop of a motor. It is also possible to define different access to functionality dependent on from where (which node) an action is done.Competing products:Most product has not spent the effort involved in learning and applying the MS security system. Instead a proprietary function has been developed that is hard to maintain to keep it secure and also is hard to apply to new or external integrated functionality.

Compact HMI function that is Unique or rare in competing products :It is possible to sign configuration data to make sure that it can be verified that the data has not been changed.Competing products:In most products this function is not supported

Compact HMI function that is Unique or rare in competing products :To be able to make it easy to use the security functions in a system it is required to make it easy to change the user without loosing time or context in the operation. Log-over function makes it easy to swithch between logged-on users.Competing products:In some products the switching of user requires a restart of the application.Compact HMI function that is Unique or rare in competing products :The configuration data of the main Compact HMI system can easily be backed up and moved to the backup system.Competing products:In some products the configuration data needs to be backed up and moved in different ways for each application this makes it complicated to setup and maintain parallel redundant systems

3BSE042898 D en Compact HMI 800-Presentation-Short and Detailed

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