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• Be able to determine required SIL ratings using at least 3 different

methods as listed in IEC 61511

• Take away a checklist to assess your plant’s compliance with the

latest international safety standards

• Walk away with a solid fundamental knowledge of IEC 61511 and

IEC 61508 which you can apply immediately to your plant

• Ability to help your company to comply with the best available

practices for their safety control systems

• Get a practical understanding of the key sections of IEC 61511 and

61508 without wading through hundreds of pages of standards

documents

• Be able to configure safety systems to minimise or avoid spurious

trips and create the potential to reduce production losses.

• Know what can be done and what should not be done with PLC's

and smart sensors

* The IEC 61511 standard is effectively the operating company's guide to

the management, planning and execution of state of the art risk reductionmeasures using instrumentation and control equipment. IEC 61511effectively merges the established USA standard ANSI/ISA S 84 - 1996with the European practices founded in IEC 61508.

Practical

SAFETY INSTRUMENTATION

& EMERGENCY SHUTDOWN

SYSTEMS for Process Industries

using IEC 61511* and IEC 61508

WHAT YOU WILL GAIN:

• Instrumentation and control engineers and technicians

• Design, installation and maintenance engineers and technicians inthe process industries

• Managers and sales professionals employed by end users

• Engineering firms

• System integrators

• System consultants

WHO SHOULD ATTEND:

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DAY ONE

Module 1 : Overview of Safety

Instrumented Systems for Managers

Module 2 : Introduction to IEC 61511 and

the Safety Lifecycle

Module 3 : Hazop methods and hazard

analysis for defining risk reduction

requirements

PRACTICAL EXERCISE

Module 4 : Principles of risk reduction and

safety allocation

PRACTICAL EXERCISE

Module 5 : Practical SIL determination

methods based on IEC 61511

PRACTICAL EXERCISE

DAY TWO

Module 6 : Practical SIS configurations

for both safety and availability targets

PRACTICAL EXERCISE

Module 7 : Practical selection of sensors

and actuators for safety duties

Module 8 : Practical reliability analysismethods and programs to IEC 61511

PRACTICAL EXERCISE

Module 9 : Practical selection of safety

controllers

Module 10 : Practical system integration

and application software for safety

controllers

Module 11 : Practical documentation and

validation of SIS systems

Module 12 : Practical diagnostics and

proof testing of safety instrumentation

THE PROGRAM

For project managers and engineers involved with

hazardous processes, this 2 day workshop focuses

on the management, planning and execution of 

automatic safety systems in accordance with IEC

61511, the newly released international standard for

process industry safety controls. (See over for

background to IEC 61511).

IEC 61511 has been recognized by European safety

authorities and by USAbased process companies asrepresenting the best practices available for the

provision of automatic safety systems. The new

standard captures many of the well established

project and design techniques that have been

described since 1996 in ANSI/ISA standard S84

whilst introducing many newer principles based on

the master standard IEC 61508. The newly released

standard IEC 61511 (published in 3 parts) combines

the principles of IEC 61508 and S84 into a practical

and easily understood code of practice specifically

for end users in the process industries.

This new IDC Workshop is structured into two

major parts to ensure that both managers and

engineering staff are trained in the fundamentals of 

safety system practices. The first part of the

workshop, lasting for the morning of day 1 provides

an overview of the critical issues involved in

managing and implementing safety systems.

The subjects covered in the overview portion of the

workshop include:

• Hazard/risk management principles applied to

protection systems

• The legal framework such as major accident

hazard regulations and control of substances

hazardous to health

• An overview of standards IEC 61508 and 61511

• An introduction to the safety life cycle as defined

in IEC 61511

• Process hazard analysis and its link to protection

systems

• The meaning of SILs and risk reduction

• The problems and rewards of SILdetermination

• Basics of safety instrumented system failure

• Why programmable systems need special

treatment

• Economics and cost of ownership

• Competency requirements and conformity

assessment programs

• Management of functional safety

• Conclusion: What should management be doing

towards compliance?

Safety authorities are now expecting companies to

work to established international standards and often

insist on compliance with them. For automatic

safety systems the general standard IEC 61508 and

the process industry version IEC 61511 describe

principles for their planning, management and

implementation. There is an increasing demand forconformity assessment to be carried out by

independent bodies who will examine the abilities of 

a company to manage its safety activities. In

particular, safety systems are not considered to be

acceptable unless they are supported by suitable

management systems with competent staff.

THE WORKSHOP

✔ SAVE over 50% byhaving an IDC workshoppresented at yourpremises.

✔ Customise the trainingto YOUR workplace.

✔ Have the trainingdelivered when and

where you need it.

Contact us for aFREE proposal.

ON-SITE TRAINING

This training workshop provides the essential

grounding in IEC 61511 and its safety management

principles needed to develop conformity and

competency in safety systems.

The remaining 1½ days are allocated to training of 

engineers and technicians in aspects of safety

lifecycle practices. Some of key issues covered in

this stage include;

• The role of HAZOPstudies and hazard analysis in

deciding what safety measures are needed. The

training includes an outline of basic HAZOP

methods and trains participants in fault tree

analysis methods used to predict accident rates.

• Understanding safety integrity levels (SILs) and

their impact on capital and operating costs.

• Methods for the determination of SIL

requirements. This subject is known to cause

difficulties and confusion in the early stages of 

process development projects and the subject has

now been covered in depth by IEC 61511. This

workshop examines the various SIL

determination methods presented in IEC 61511

and provides practical exercises to ensure

participants are able to carry out their own SIL

determinations with confidence.

• Why safety PLCs are special and need to be

certified for safety.

• Safety system architectures such as 1oo2 and

2oo3 and which versions to use to meet

performance needs of reliability and availability.

• What IEC 61511 requires from instruments,

sensors and valves to qualify them for safety

applications. Are smart transmitters acceptable for

safety? How can a smart positioner improve

safety performance?

• How to perform reliability analysis to predict and

verify safety system reliability and spurious trip

rates.

• Guidelines on documentation and validation of 

completed installations.

• Essentials of maintenance and proof testing. The

benefits of diagnostic systems in reducing test

frequencies.

PRACTICAL SESSIONS

There are at least five practical exercisesessions to give you the hands-on experienceyou will need to: implement and support hazardstudies; perform reliability evaluations; specifyrequirements; design, plan and install reliable

safety and emergency shut-down systems inyour business.