39010139 ABB Transformers Protection Course

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    ProtectionsTransformers

    Protection

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    PRINCIPLES

    LINES PROTECTION

    TRANSFORMERS PROTECTION

    INTRODUCTION

    SELECTING A PROTECTIVE SYSTEM Differential protection

    Sudden pressure relay

    Overcurrent protection

    Transformer tank protection

    Typical protective scheme for power transformers

    STATION BUS PROTECTION

    AGENDA

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    PRINCIPLES

    LINES PROTECTION

    TRANSFORMERS PROTECTION

    INTRODUCTION

    SELECTING A PROTECTIVE SYSTEM Differential protection

    Sudden pressure relay

    Overcurrent protection

    Transformer tank protection

    Typical protective scheme for power transformers

    STATION BUS PROTECTION

    AGENDA

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    EXTERNAL

    External Short

    Circuits

    Overloads Overvoltages

    INTERNAL

    Short circuits

    between turns

    between windings Ground faults

    Overtemperature

    Overpressure

    Miss of oil

    Introduction. Possible faults in a transformer

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    INTERNAL

    BUCHHOLZ (SPR)

    THERMOMETER

    THERMOSTAT

    THERMAL IMAGE

    OIL LEVEL

    PRESSURE RELIEF

    VALVE

    BUCHHOLZ-TAP

    CHANGER

    ELECTRICAL

    SURGE ARRESTERS

    OVERCURRENT RELAYS

    PHASE

    NEUTRAL

    DIFFERENTIAL RELAY

    THERMAL RELAY

    TANK RELAY

    FUSES

    Introduction. Transformers protections

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    Magnetizing inrush When a transformer is first energized, a transient magnetizing or

    exciting inrush current may flow. This inrush current, which appears as

    an internal fault to the differentially connected relays, may reachinstantaneous peaks of 8 to 30 times those for full load.

    The factors controlling the duration and magnitude of the magnetizing

    inrush are:

    Size and location of the transformer bank

    Size of the power system

    Resistance in the power system from the source to the transformer bank

    Type of iron used in the transformer core and its saturation density

    Prior history, or residual flux level, of the bank

    How the bank is energized

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    Initial inrush When the excitation of a transformer bank is removed, the magnetizing

    current goes to O.

    The flux, following the hysteresis loop, then falls to some residual valueR. If the transformer were reenergized at the instant the voltage

    waveform corresponds to the residual magnetic density within the core,

    there would be a smooth continuation of the previous operation with no

    magnetic transient.

    In practice, however, the instant when switching takes place cannot be

    controlled and a magnetizing transient is practically unavoidable.

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    Initial inrush If the circuit is re-energized at the instant the flux would normally be at

    its negative maximum value (-max) as the residual flux would have a

    positive value and since magnetic flux can neither be created nordestroyed instantly, the flux wave, instead of starting at its normal value

    (-max) and rising along the dotted line, will start with the residual value

    (R) and trance the curve (L).

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    Initial inrush Curve t is a displaced

    sinusoid, regardless of the

    magnetic circuit's saturationcharacteristics.

    Theoretically, the value of

    max is + (|R| + 2|max|).

    In transformers designed for

    some normal, economicalsaturation density s, the

    crest oft will produce super

    saturation in the magnetic

    circuit.

    The result will be a very

    large crest value in the

    magnetizing current.

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    Initial inrush

    For the first few cycles, the inrush current decays rapidly. Then,

    however, the current subsides very slowly, sometimes taking many

    seconds if the resistance is low.

    The time constant of the circuit (L/R) is not, in fact, a constant: L varies

    as a result of transformer saturation. During the first few cycles,

    saturation is high and L is low. As the losses damp the circuit, the

    saturation drops and L increases. According to a 1951 AIEE report, time

    constants for inrush vary from 10 cycles for small units to as much as 1

    min for large units.

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    Initial inrush The resistance from the source to the bank determines the damping of

    the current wave.

    Banks near a generator will have a longer inrush because theresistance is very low.

    Likewise, large transformer units tend to have a long inrush as they

    represent a large L relative to the system resistance.

    At remote substations, the inrush will not be nearly so severe, since theresistance in the connecting line will quickly damp the current.

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    Initial inrush When there is more than one delta winding on a transformer bank, the

    inrush will he influenced by the coupling between the different voltage

    windings. Depending on the core construction, three-phase transformerunits may be subject to interphase coupling that could also affect the

    inrush current.

    Similar wave shapes would be encountered when energizing the wye

    winding of a wye-delta bank, or an autotransformer. Here, the single-

    phase shape would be distorted as a result of the interphase couplingproduced by the delta winding (or tertiary).

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    Initial inrush Maximum inrush will not, of course, occur on every energization.

    The probability of energizing at the worst condition is relatively low.

    Energizing at maximum voltage will not produce an inrush with no residual.

    In a three-phase bank, the inrush in each phase will vary appreciably.

    The maximum inrush for a transformer bank can be calculated from the

    excitation curve if available, and Table shows a typical calculation of an

    inrush current (used phase A voltage as 0 reference).

    Peakvalueofinrushcurrent wave(p.u.)S

    Closi

    angleIa Ib Ic Ia-Ib Ib-Ic Ic-Ia

    1. 0 5. -3.73-3. 8.33-3.73-8.31. 30 5.1 1. -5.15.965.10-9.

    1. 0 6.5-4.67-4.610. -4.67-10.

    1. 30 6. 2. -6.07.836.03-11.

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    Initial inrush From these calculated values it can be seen that:

    The lower the value of the saturation density flux S, the higher the inrush

    peak value.

    The maximum phase-current inrush occurs at the 0 closing angle (i.e., 0

    voltage).

    The maximum line-current inrush occurs at 30 closing angles.

    Because of the delta connection of transformer winding or currenttransformers, the maximum line-current in-rush value should be

    considered when applying current to the differential relay.

    Peakvalueofinrushcurrent wave(p.u.)S

    Closi

    angleIa Ib Ic Ia-Ib Ib-Ic Ic-Ia

    1. 0 5. -3.73-3.78.33-3.73-8.

    1. 30 5.1 1. -5.15.965.10-9.

    1.1 0 6. -4.67-4.610. -4.67-10.

    1.1 30 6. 2. -6.07.836.03-11.

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    Sympathetic inrush When a bank is paralleled with a second energized bank, the energized

    bank can experience a sympathetic inrush.

    The offset inrush current of the bank being energized will find a parallelpath in the energized bank.

    The dc component may saturate the transformer iron. creating an

    apparent inrush.

    The magnitude of this inrush depends on the value of the transformerimpedance relative to that of the rest of the system, which forms an

    additional parallel circuit.

    Again, the sympathetic inrush will always be less than the initial inrush.

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    Sympathetic inrush The total current at breaker C is the sum of the initial inrush of bank A

    and the sympathetic inrush of bank B.

    Since this waveform looks like an offset fault current, it could causemisoperation if a common set of harmonic restraint differential relays

    were used for both banks.

    Unit-type generator and transformer combinations have no initial inrush

    problem because the unit is brought up to full voltage gradually.

    Recovery and sympathetic inrush may be a problem, but as indicated

    above, these conditions are less severe than initial inrush.

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    PRINCIPLES

    LINES PROTECTION

    TRANSFORMERS PROTECTION

    INTRODUCTION

    SELECTING A PROTECTIVE SYSTEM

    Differential protection

    Sudden pressure relay

    Overcurrent protection

    Transformer tank protection

    Typical protective scheme for power transformers

    STATION BUS PROTECTION

    AGENDA

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    87

    With internal fault Id > 0 Trip

    With external fault Id = 0 No trip

    It compares the current entering the transformer with the current

    leaving the element.

    If they are equal there is no fault inside the zone of protection

    If they are not equal it means that a fault occurs between the two ends

    Differential relaying for transformer protection

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    Alternatively one could form an algebraic sum of the two currents

    entering the protected element, which could be termed as differentialcurrent (Id), and use a level detector relay to detect the presence of a

    fault.

    In general this principle is capable of detecting very small

    magnitudes of fault.

    Its only drawback is that it requires currents from the extremities

    of a zone of protection

    Differential relaying for transformer protection

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    Differential relays are the principal form of fault protection for

    transformers rated at 10 MVA and above.

    These relays, however, cannot be as sensitive as the differential relaysused for generator protection.

    Transformer protection is further complicated by a variety of equipment

    requiring special attention: multiple-winding transformer banks, zig-zag

    transformers, voltage regulators, transformers in unit systems, and

    three-phase trans-former banks with single-phase units.

    Differential relaying for transformer protection

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    Transformer differential relays are subject to several factors, not

    ordinarily present for generators or buses, that can cause miss-

    operation: Different voltage levels, including taps, that result in different

    primary currents in the connecting circuits.

    Possible mismatch of ratios among different current transformers.

    For units with ratio-changing taps, mismatch can also occur on the taps.Current transformer performance is different, particularly at high

    currents.

    30 phase-angle shift introduced by transformer wye-delta

    connections.

    Magnetizing inrush currents, which the differential relay sees asinternal faults.

    Differential relaying for transformer protection

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    Id

    (I1 +I2)/2

    Operating zone

    To prevent miss-operation

    percentage characteristics

    are used, with line currentrestraint.

    Differential relaying for transformer protection

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    Differential relaying for transformer protection Since the differential relays see the inrush current as an internal fault,

    some method of distinguishing between fault and inrush current is

    necessary. Such methods include:

    A differential relay with reduced sensitivity to the inrush wave (such

    units have a higher pickup for the offset wave, plus time delay to

    override the high initial peaks).

    A harmonic restraint or a supervisory unit used in con-junction with

    the differential relay

    Desensitization of the differential relay during bank energization.

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    Differential relay for transformer protection Induction relays are relatively insensitive

    to the high percentage of harmonics

    contained in magnetizing inrush current. The relay shown consists of a percentage

    differential unit and an indication

    contactor switch.

    The percentage differential unit, an

    induction disc type, has an electromagnet

    with poles above and below the disc.

    There are two restraint coils on the lower

    left-hand pole; the operating coil is wound

    on the lower right-hand pole.

    Both the left- and right-hand poles have

    transformer winding, connected in parallel

    to supply current to the upper-pole

    windings.

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    Differential relay for transformer protection The upper-pole current generates a flux in quadrature with the lower-

    pole resultant flux, and the two fluxes react to produce a torque on the

    disc. Under normal load or in external fault, the currents in the two restraint

    windings flow in the same direction.

    These restraining currents are equal (or effectively equal) if auto-

    balance taps are used to compensate from mismatch in current

    transformer ratios - and if no significant current flows in the operating

    coil winding.

    As a result, only contact-opening torque is produced.

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    Differential relay for transformer protection If the taps are mismatched or the main current transformers saturate

    unequally on severe external faults, the effective difference between the

    currents in the two restraining windings must flow in the operating coil. The operating coil current required to overcome the restraining torque

    and close the relay contacts is a function of the restraining current. For

    an internal fault, the restraining currents are opposite, and restraining

    torque tends to cancel out.

    The more sensitive operating coil, however, is energized by the sum ofthe two currents. As a result, a large amount of contact-closing torque is

    produced.

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    Differential relay for transformer protection In applying the relay, the current transformer ratio error should not

    exceed 10% during maximum symmetrical external fault current. The

    relay's 50% characteristic satisfactorily handles up to 35% of currentmismatch, including the transformer tap changing on load and current

    transformer mismatch.

    The relay's restraining windings have a continuous rating of 10 A; the

    operating winding has a continuous rating of 5 A. To prevent

    overloading the operating winding, however, no more than 5 A shouldbe allowed in the untapped restraining winding.

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    Variable-Percentage Transformer Differential Relay This type of relays have a variable-percentage characteristic:

    Percentage is low on light faults, where the current transformer

    performance is good, and high on heavy faults, where currenttransformer saturation may occur.

    The variable-percentage characteristic is obtained via a saturation

    transformer in the operating circuit.

    This transformer also tends to shunt the dc component away fromthe operating coil.

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    Variable-Percentage Transformer Differential Relay The relay consists of an induction-type differential unit, a dc-indicating

    contactor switch, and an optional ac-indicating instantaneous trip unit.

    The induction-type differential unit contains four electromagnets,operating on two discs fastened to a common shaft.

    Of the electromagnets, one is the operating element and the other three

    are restraint elements. On the center leg of each restraint

    electromagnet are two primary coils and a secondary coil ; primary coils

    are energized from the secondaries of the current transformersconnected to the bank to be protected.

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    A 5-A current in the restraint coil will produce restraining torque. The

    same 5-A current flowing in two restraint coils of the same restraint

    electromagnet will have either additive or subtractive restraining effect,depending on the polarity of the connection (Figure c).

    This relay is well suited to protect transformer banks not subject to

    severe magnetizing inrush, particularly if more than two restraining

    circuits are needed. The relay has no built-in taps and generally

    requires auxiliary current transformers for current matching. Theoperating time of the differential unit is two to six cycles; no setting is

    required.

    The faster IIT unit is connected to the differential circuit. It is

    recommended for transformer protection in applications where internal

    fault current can exceed twice the maximum total current flowingthrough the differential zone for a symmetrical external fault. The IIT

    unit should be set at 50% external fault current or a value higher than

    transformer inrush current, whichever is greater.

    Variable-Percentage Transformer Differential Relay

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    Harmonic restraint Transformer Differential Relay Since magnetizing inrush current has a high harmonic content,

    particularly the second harmonic, this second harmonic can be used to

    restrain and thus desensitize a relay during energization. The method of harmonic restraint is not without its problems.

    There must be enough restraint to avoid relay operation on inrush,

    without making the relay insensitive to internal faults that may also have

    some harmonic content.

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    Harmonic restraint Transformer Differential Relay In the differential unit, (DU) air-gap transformers feed the restraint

    circuits, and a non-air-gap transformer energizes the operating coil

    circuit. Since the rectified restraint outputs are connected in parallel, the relay

    restraint is proportional to the maximum restraining current in any

    restraint circuit.

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    Harmonic restraint Transformer Differential Relay The percentage characteristic varies from around 20% on light faults,

    where current transformer performance is good, to approximately 60%

    on heavy fault, where current transformer saturation may occur. This variable-percentage characteristic is obtained via the saturating

    transformer in the operating coil circuit.

    The minimum pickup is the current that will just close the differential unit

    contacts, with the operating coil and one restraint coil energized.

    The continuous rating of the relay is 10 to 22 A, depending on the relay

    tap used.

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    Harmonic restraint Transformer Differential Relay The harmonic restraint unit (HRU) has a second-harmonic blocking filter

    in the operating coil circuit and a second-harmonic pass filter in the

    restraint coil circuit. Thus, the predominant second-harmonic characteristic of an inrush

    current produces ample restraint with minimum operating energy.

    The circuit is designed to hold open its contacts when the second-

    harmonic component is higher than 15% of the fundamental.

    This degree of restraint in the HRU is adequate to prevent relay

    operation on practically all inrushes, even if the differential unit should

    operate.

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    Harmonic restraint Transformer Differential Relay For internal faults, ample operating energy is produced by the

    fundamental frequency and harmonic other than the second.

    The second harmonic is at a minimum during a fault. Since the HRU willoperate at the same pickup as the DU, the differential unit will operate

    sensitively on internal faults.

    For external faults, the differential unit (DU) will restrain.

    The relay operating time is one cycle at 20 times tap value. The instantaneous trip unit (IIT) is included to ensure high-speed

    operation on heavy internal faults, where current transformer saturation

    may delay HRU contact closing.

    The IIT pickup is 10 times the relay tap value.

    This setting will override the inrush peaks and maximum false

    differential current on external faults.

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    Transformer Differential Relay Application The following guidelines are designed to assist in selecting and

    applying relays for transformer protection.

    When two or more relays appear to be equally suitable, engineeringexperience and economics will determine the final choice.

    There is no clear-cut answer to the question of which relay or protective

    method to apply.

    As a general rule, however, the induction-disk differential relays are

    used at substations remote from large generating sources where inrush

    is not a problem and the kVA size of the bank is relatively small.

    The more complex and more expensive harmonic relays are used at

    generating stations and for large transformer units located close to

    generating sources, where a severe inrush is highly likely.

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    Transformer Differential Relay Application In general, the current transformers on the wye side of a wye-delta

    bank must be connected in delta, and the current transformers on

    the delta side connected in wye. This arrangement (1) compensates for the 30 phase-angle shift

    introduced by the wye-delta bank and (2) blocks the zero sequence

    current from the differential circuit on external ground faults.

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    Transformer Differential Relay Application Zero sequence current will flow in the differential circuit for external

    ground faults on the wye side of a grounded wye-delta bank; if the

    current transformers were connected in wye, the relays would miss-operate.

    With the current transformers connected in delta, the zero sequence

    current circulates inside the current transformers, preventing relay miss-

    operation.

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    Transformer Differential Relay Application Relays should be connected to receive in and out currents that

    are in phase for a balanced load condition.

    When there are more than two windings, all combinations must beconsidered, two at a time.

    Relay taps or auxiliary current transformer ratios should be as close

    as possible to the current ratios for a balanced maximum load

    condition.

    When there are more than two winding, all combinations must he

    considered, two at a time, and based on the sane kVA capacity.

    Only ground one point in the differential scheme, never do multiple-

    point grounding.

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    Transformer Differential Relay Application The percentage of current mismatch should always be checked to

    ensure that the relay taps selected have an adequate safety margin.

    When necessary, current mismatch values can be reduced bychanging current transformer taps or adding auxiliary current

    transformers.

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    PRINCIPLES

    LINES PROTECTION

    TRANSFORMERS PROTECTION

    INTRODUCTION

    SELECTING A PROTECTIVE SYSTEM

    Differential protection

    Sudden pressure relay

    Overcurrent protection

    Transformer tank protection

    Typical protective scheme for power transformers

    STATION BUS PROTECTION

    AGENDA

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    Sudden-Pressure Relay (SPR) With the application of a gas-pressure relay, many transformers can be

    protected by a simple differential relay set insensitively in the inrush current.

    The sudden-pressure relay (SPR), which operates on a rate of rise of gas in thetransformer, can be applied to any trans-former with a sealed air or gas

    chamber above the oil level.

    The relay is fastened to the tank or manhole cover, above the oil level. It will not

    operate on static pressure or pressure changes resulting from normal operation

    of the transformer.

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    Sudden-Pressure Relay (SPR) The SPR relay is recommended for all units of 5000 kVA or more.

    The SPR relay is far more sensitive to light internal faults than the differential

    relay. The differential relay, however, is still required for faults in the bushingand other areas outside the tank.

    The SPR relay operating time varies from 1/2 cycle to 37 cycles, depending on

    the size of the fault.

    In the past, large-magnitude through-fault conditions on power transformers

    have caused rate-of-change-of-pressure relays to occasionally operate falsely.There has been reluctance on the part of some users to connect these rate-of-

    change-of-pressure relays to trip, and they have therefore used them for

    alarming only. Schemes have been devised to restrict tripping of the rate-of-

    change-of-pressure device only to levels of current below which the transformer

    differential relay cannot operate.

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    PRINCIPLES

    LINES PROTECTION

    TRANSFORMERS PROTECTION

    INTRODUCTION

    SELECTING A PROTECTIVE SYSTEM

    Differential protection

    Sudden pressure relay

    Overcurrent protection

    Transformer tank protection

    Typical protective scheme for power transformers

    STATION BUS PROTECTION

    AGENDA

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    Overcurrent and Backup Protection To allow transformer overloading

    when necessary, the pickup value of

    phase overcurrent relays must be setabove this overload current.

    An inverse-time characteristic relay

    usually provides the best

    coordination.

    Settings of 200 to 300% of thetransformer's self-cooled rating are

    common, although higher values are

    some-times used.

    Fast operation is not possible, since

    the transformer relays must

    coordinate with all other relays they

    overreach.

    t

    iIn n*In

    Curva trafo

    Reltiem po inv erso

    t0

    Reltiem po ind epen d.

    50/51

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    Overcurrent and Backup Protection Overcurrent relays cannot be used for primary protection without the

    risk of internal faults causing extensive damage to the transformer.

    Fast operation on heavy internal faults is obtained by usinginstantaneous trip units in the overcurrent relays.

    These units may be set at 125% of the maximum through fault, which is

    usually a low-side three-phase fault.

    The setting should be above the inrush current. Often, instantaneoustrip units cannot be used because the fault currents are too small.

    An overcurrent relay set to protect the main windings of an

    autotransformer or three-winding transformer offers almost no

    protection to the tertiary windings, which have a much smaller kVA.

    Also, these tertiary windings may carry very heavy currents duringground faults. In such cases, tertiary overcurrent protection must be

    provided.

    O d B k P i

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    Overcurrent and Backup Protection A through fault external to a transformer results in an overload that can

    cause transformer failure if the fault is not cleared promptly.

    It is widely recognized that damage to transformers from through faultsis the results of thermal and mechanical effects.

    The thermal effect has been well understood for years.

    The mechanical effect has recently gained increased recognition as a major

    concern of transformer failure.

    This results from the cumulative nature of some of the mechanical effects,

    particularly insulation compression, insulation wear, and friction-induced

    displacement.

    The damage that occurs as a result of these cumulative effects is a function

    of not only the magnitude and duration of through faults, but also the total

    number of such faults.

    O t d B k P t ti

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    Overcurrent and Backup Protection The transformer can be isolated from the fault before damage occurs by

    using fuses or overcurrent relays.

    50/51N

    50/51G

    2-3 50/51

    Di t R l i f B k P t ti

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    Distance Relaying for Backup Protection Directional distance relaying can be used for transformer backup

    protection when the setting or coordination of the overcurrent relays is a

    problem. The directional distance relays are connected to operate when the fault

    current flows toward the protected transformer.

    They are set to reach into, but not beyond, the transformer.

    AGENDA

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    PRINCIPLES

    LINES PROTECTION

    TRANSFORMERS PROTECTION

    INTRODUCTION

    SELECTING A PROTECTIVE SYSTEM

    Differential protection

    Sudden pressure relay

    Overcurrent protection

    Transformer tank protection

    Typical protective scheme for power transformers

    STATION BUS PROTECTION

    AGENDA

    T f T k t ti

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    Transformer Tank protection

    This is a low cost protection against some of the internal faults of the

    transformer, which consists of an overcurrent relay which measures

    the current flow through the ground connection of the transformer tank.

    It detects hence the ground faults of the transformer and bushings

    trough the metallic tank.

    To achieve this the transformer must be completely isolated from

    ground (putting some isolating material under the transformerwheels), and a toroid current transformer is needed surrounding the

    only ground connection cable.

    64

    T f T k t ti

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    Transformer Tank protection

    To prevent incorrect tripping (because of possible faults in the

    connection cables to fans, etc) it is necessary to take some measure

    as the indicated in fig, and to coordinate with the neutral protection.

    AGENDA

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    PRINCIPLES

    LINES PROTECTION

    TRANSFORMERS PROTECTION

    INTRODUCTION

    SELECTING A PROTECTIVE SYSTEM

    Differential protection

    Sudden pressure relay

    Overcurrent protection

    Transformer tank protection

    Typical protective scheme for power transformers

    STATION BUS PROTECTION

    AGENDA

    T i l t ti h f t f

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    Typical protective scheme for power transformers Figure illustrates how a primary

    breaker can be used for

    transformer protection. The basic protection is provided

    by the 87T transformer differential

    relays.

    Device 50/51, an inverse-time

    relay with IIT unit, providestransformer primary winding

    backup protection for phase

    faults;

    either device 50G (with a zero

    sequence current transformer) or50N/51N can be used as

    transformer primary winding

    backup for ground faults.

    Typical protective scheme for power transformers

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    Typical protective scheme for power transformers Transformer overload, low-voltage

    bus, and feeder backup protection

    are provided by device 51 on thetransformer secondary side.

    Since the low-voltage side is

    medium-resistance-grounded, a

    ground relay (51G) should be used

    to trip breaker 52-1 for low-sideground faults and for resistor

    thermal protection.

    Device 151G, which trips breaker

    52-11, provides feeder ground

    backup, whereas device 63, suchas a type SPR relay, offers highly

    sensitive protection for light faults.

    Typical protective scheme for power transformers

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    Typical protective scheme for power transformers The current transformer ratings in

    this scheme should be compatible

    with the transformer short-timeoverload capability: approximately

    200% of transformer selfcooled

    rating for wye-connected current

    transformers and 350% ( 200%)

    for delta-connected current

    transformers.

    The neutral current transformer

    rating should be 50% of the

    maximum resistor current rating.