37531 d Eg3500 Manual Marine

easYgen-3000 SeriesManual Genset Control

easYgen-3400/3500 MarineSoftware Version 1.1803 or higher37531D

2014

Designed in GermanyWoodward GmbHHandwerkstrasse 2970565 StuttgartGermanyTelephone: +49 (0) 711 789 54-510Fax: +49 (0) 711 789 54-101email: [email protected]: http://www.woodward.com

37531DeasYgen-3400/3500 Marine | Genset Control2

Brief Overview

Fig. 1: easYgen-3000 Series (housing variants)A easYgen-3500 (plastic housing with display)B easYgen-3400 (sheet metal housing)1 Mains/generator/busbar PT terminal2 Analog inputs/outputs and generator CT terminal3 CAN bus interface connector #14 CAN bus interface connector #2

5 CAN bus interface connector #36 Discret inputs terminal7 Relay outputs terminal8 RS-232 interface connector9 RS-485 interface connector

The easYgen-3000 Series are control units for engine-generatorsystem management applications.The control units can be used in applications such as: co-generation, stand-by, AMF, peak shaving, import/export or distributedgeneration.The easYgen-3000 Series is also applicable for island, island parallel, mains parallel and multiple unit mains parallel operations.

Brief Overview

37531D easYgen-3400/3500 Marine | Genset Control 3

Fig. 2: Sample application setupA typical application mode for the control unit is the use for mainsparallel operation.n In this case, the easYgen will function as an engine control with

generator, mains and engine protection.n The control unit can open and close the generator circuit

breaker (GCB) and the mains circuit breaker (MCB).

For a listing of additional application modes and setupsplease refer to chapter Chapter 6 Applicationon page 395.

Sample application setup

Brief Overview


The easYgen-3400/3500 Marine controllers havesome additional features compared to the standardeasYgen-3400/3500 controllers. The differences arelisted below. Busbar measurement shown on main screen.

Refer to parameter 4103 p. 92 for details. Extended busbar measurement. Refer to param

eter 4127 p. 92 for details. Time indication according to operating condition.

Refer to Chapter 5.2.4.15 Time IndicationAccording To Operating Condition on page 387for details. Active load sharing mismatch monitoring. Refer to Chapter 4.4.3.12 Active Load Sharing Mismatch on page 171 for details.

Reactive load sharing mismatch monitoring. Referto Chapter 4.4.3.13 Reactive Load Sharing Mismatch on page 172 for details.

Start/stop in operating mode AUTOMATIC(impulse/constant signals). Refer to parameter8851 p. 270 for details.

Second GCB feedback (GCB closed) with monitoring feature. Refer to parameters 4128 p. 213and 5112 p. 176 for details.

Busbar monitoring. Refer to Chapter 4.4.3.14Busbar Monitoring on page 173 for details. Start/stop logic with Inhibit cranking. Refer to

4844 p. 260 for details.

The following parts are included in the scope of delivery. Pleasecheck prior to the installation that all parts are present.

Fig. 3: Scope of delivery - schematicA easYgen-3400/3500 genset controlB Product CD (configuration software and manual)C Clamp fastener installation material - 4x

(easYgen-3500 only)D Screw kit installation material - 12x

(easYgen-3500 only)

Marine features

Scope of delivery

Brief Overview


Brief Overview


Table of contents1 General Information................................................................................................................ 191.1 About This Manual.................................................................................................................... 191.1.1 Revision History........................................................................................................................ 191.1.2 Depiction Of Notes And Instructions......................................................................................... 201.2 Copyright And Disclaimer.......................................................................................................... 211.3 Service And Warranty............................................................................................................... 221.4 Safety........................................................................................................................................ 221.4.1 Intended Use............................................................................................................................. 221.4.2 Personnel.................................................................................................................................. 231.4.3 General Safety Notes................................................................................................................ 241.4.4 Protective Equipment And Tools............................................................................................... 27

2 System Overview..................................................................................................................... 292.1 Display And Status Indicators................................................................................................... 292.2 Hardware Interfaces (Terminals)............................................................................................... 302.3 Application Modes Overview..................................................................................................... 31

3 Installation............................................................................................................................... 353.1 Mount Unit (Sheet Metal Housing)............................................................................................ 353.2 Mount Unit (Plastic Housing)..................................................................................................... 373.2.1 Clamp Fastener Installation....................................................................................................... 383.2.2 Screw Kit Installation................................................................................................................. 393.3 Setup Connections.................................................................................................................... 413.3.1 Terminal Allocation.................................................................................................................... 413.3.2 Wiring Diagram.......................................................................................................................... 423.3.3 Power Supply............................................................................................................................ 443.3.4 Charging Alternator................................................................................................................... 453.3.5 Voltage Measuring.................................................................................................................... 463.3.5.1 Generator Voltage..................................................................................................................... 463.3.5.2 Mains Voltage............................................................................................................................ 533.3.5.3 Busbar Voltage.......................................................................................................................... 593.3.6 Current Measuring..................................................................................................................... 623.3.6.1 Generator Current..................................................................................................................... 623.3.6.2 Mains Current............................................................................................................................ 643.3.6.3 Ground Current......................................................................................................................... 653.3.7 Power Measuring...................................................................................................................... 663.3.8 Power Factor Definition............................................................................................................. 673.3.9 Magnetic Pickup Unit (MPU)..................................................................................................... 683.3.10 Discrete Inputs.......................................................................................................................... 693.3.11 Relay Outputs (LogicsManager)................................................................................................ 71

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3.3.12 Analog Inputs............................................................................................................................ 733.3.13 Analog Outputs.......................................................................................................................... 753.3.14 Serial Interfaces........................................................................................................................ 763.3.14.1 RS-485 Interface....................................................................................................................... 763.3.14.2 RS-232 Interface....................................................................................................................... 783.4 CAN Bus Interfaces................................................................................................................... 783.5 Connecting 24 V Relays............................................................................................................ 80

4 Configuration........................................................................................................................... 834.1 Basic Setup............................................................................................................................... 834.1.1 Configure Language/Clock........................................................................................................ 834.1.2 Configure Display...................................................................................................................... 874.1.3 Lamp Test................................................................................................................................. 874.1.4 Enter Password......................................................................................................................... 874.1.5 System Management................................................................................................................ 904.1.6 Password System...................................................................................................................... 914.2 Configure Measurement............................................................................................................ 914.2.1 Configure Transformer.............................................................................................................. 974.2.2 External Mains Active Power................................................................................................... 1004.3 Function Of Inputs And Outputs.............................................................................................. 1014.3.1 Discrete Inputs........................................................................................................................ 1014.3.2 Discrete Outputs...................................................................................................................... 1044.4 Configure Monitoring............................................................................................................... 1084.4.1 Generator................................................................................................................................ 1084.4.1.1 Generator Operating Voltage / Frequency.............................................................................. 1084.4.1.2 Generator Overfrequency (Level 1 & 2) ANSI# 81O............................................................... 1094.4.1.3 Generator Underfrequency (Level 1 & 2) ANSI# 81U............................................................. 1104.4.1.4 Generator Overvoltage (Level 1 & 2) ANSI# 59...................................................................... 1124.4.1.5 Generator Undervoltage (Level 1 & 2) ANSI# 27.................................................................... 1134.4.1.6 Generator Time-Overcurrent (Level 1, 2 & 3) ANSI# 50/51.................................................... 1154.4.1.7 Generator Reverse/Reduced Power (Level 1 & 2) ANSI# 32R/F............................................ 1164.4.1.8 Generator Overload IOP (Level 1 & 2) ANSI# 32.................................................................... 1184.4.1.9 Generator Overload MOP (Level 1 & 2) ANSI# 32.................................................................. 1194.4.1.10 Generator Unbalanced Load (Level 1 & 2) ANSI# 46............................................................. 1214.4.1.11 Generator Voltage Asymmetry................................................................................................ 1234.4.1.12 Generator Ground Fault (Level 1 & 2)..................................................................................... 1244.4.1.13 Generator Phase Rotation....................................................................................................... 1284.4.1.14 Generator Inverse Time-Overcurrent ANSI# IEC 255............................................................. 1304.4.1.15 Generator Lagging Power Factor (Level 1 & 2)....................................................................... 1334.4.1.16 Generator Leading Power Factor (Level 1 & 2)....................................................................... 1344.4.2 Mains....................................................................................................................................... 1364.4.2.1 Mains Operating Voltage / Frequency..................................................................................... 136

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4.4.2.2 Mains Decoupling.................................................................................................................... 1384.4.2.3 Mains Overfrequency (Level 1 & 2) ANSI# 81O...................................................................... 1394.4.2.4 Mains Underfrequency (Level 1 & 2) ANSI# 81U.................................................................... 1414.4.2.5 Mains Overvoltage (Level 1 & 2) ANSI# 59............................................................................. 1424.4.2.6 Mains Undervoltage (Level 1 & 2) ANSI# 27........................................................................... 1444.4.2.7 Mains Voltage Increase........................................................................................................... 1454.4.2.8 Change Of Frequency............................................................................................................. 1484.4.2.9 Mains Voltage Phase Rotation................................................................................................ 1524.4.2.10 Mains Import Power (Level 1 & 2)........................................................................................... 1534.4.2.11 Mains Export Power (Level 1 & 2)........................................................................................... 1554.4.2.12 Mains Lagging Power Factor (Level 1 & 2)............................................................................. 1564.4.2.13 Mains Leading Power Factor (Level 1 & 2)............................................................................. 1584.4.3 Engine..................................................................................................................................... 1594.4.3.1 Engine Overspeed (Level 1 & 2) ANSI# 12............................................................................. 1594.4.3.2 Engine Underspeed (Level 1 & 2)........................................................................................... 1614.4.3.3 Engine/Generator Speed Detection........................................................................................ 1624.4.3.4 Engine/Generator Active Power Mismatch.............................................................................. 1634.4.3.5 Engine/Mains Active Power Mismatch.................................................................................... 1644.4.3.6 Engine/Generator Unloading Mismatch.................................................................................. 1654.4.3.7 Engine Start Failure................................................................................................................. 1664.4.3.8 Engine Shutdown Malfunction ................................................................................................ 1674.4.3.9 Engine Unintended Stop ........................................................................................................ 1684.4.3.10 Engine Operating Range Failure............................................................................................. 1684.4.3.11 Engine Charge Alternator (D+)................................................................................................ 1704.4.3.12 Active Load Sharing Mismatch................................................................................................ 1714.4.3.13 Reactive Load Sharing Mismatch............................................................................................ 1724.4.3.14 Busbar Monitoring................................................................................................................... 1734.4.4 Breaker.................................................................................................................................... 1744.4.4.1 Configure GCB........................................................................................................................ 1744.4.4.2 Synchronization GCB ............................................................................................................. 1754.4.4.3 Monitor Feedback GCB........................................................................................................... 1764.4.4.4 Configure GGB........................................................................................................................ 1774.4.4.5 Synchronization GGB ............................................................................................................. 1784.4.4.6 Configure MCB........................................................................................................................ 1794.4.4.7 Synchronization MCB ............................................................................................................. 1814.4.4.8 Generator/Busbar/Mains Phase Rotation................................................................................ 1824.4.5 Flexible Limits.......................................................................................................................... 1834.4.6 Miscellaneous.......................................................................................................................... 1884.4.6.1 Alarm Acknowledgement......................................................................................................... 1884.4.6.2 CAN Bus Overload.................................................................................................................. 1884.4.6.3 CAN Interface 1....................................................................................................................... 1894.4.6.4 CAN Interface 2....................................................................................................................... 190

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4.4.6.5 CAN Interface 2 - J1939 Interface........................................................................................... 1914.4.6.6 J1939 Interface - Red Stop Alarm........................................................................................... 1924.4.6.7 J1939 Interface - Amber Warning Alarm................................................................................. 1934.4.6.8 Battery Overvoltage (Level 1 & 2)........................................................................................... 1944.4.6.9 Battery Undervoltage (Level 1 & 2)......................................................................................... 1954.4.6.10 Multi-Unit Parameter Alignment.............................................................................................. 1964.4.6.11 Multi-Unit Missing Members.................................................................................................... 1974.5 Configure Application.............................................................................................................. 1994.5.1 Configure Breakers................................................................................................................. 1994.5.1.1 Dead Bus Closing GCB........................................................................................................... 2004.5.1.2 Synchronization GCB/MCB..................................................................................................... 2014.5.1.3 Dead Bus Closing MCB........................................................................................................... 2024.5.1.4 Open GCB............................................................................................................................... 2034.5.1.5 Open MCB............................................................................................................................... 2034.5.1.6 Transition Modes (Breaker Logic)........................................................................................... 2044.5.1.7 Parameters.............................................................................................................................. 2084.5.1.8 Breakers GCB......................................................................................................................... 2114.5.1.9 Breakers GGB......................................................................................................................... 2164.5.1.10 Breakers MCB......................................................................................................................... 2194.5.1.11 Synchronization....................................................................................................................... 2224.5.2 Inputs And Outputs.................................................................................................................. 2244.5.2.1 Analog Inputs.......................................................................................................................... 2244.5.2.2 External Analog Inputs............................................................................................................ 2324.5.3 Discrete Inputs........................................................................................................................ 2354.5.4 External Discrete Inputs.......................................................................................................... 2384.5.5 Discrete Outputs (LogicsManager).......................................................................................... 2404.5.6 External Discrete Outputs....................................................................................................... 2414.5.7 Analog Outputs 1/2.................................................................................................................. 2424.5.8 External Analog Outputs......................................................................................................... 2464.5.9 Engine..................................................................................................................................... 2474.5.9.1 Run-up Synchronization.......................................................................................................... 2474.5.9.2 Engine Type............................................................................................................................ 2494.5.9.3 Engine Start/Stop.................................................................................................................... 2564.5.9.4 Magnetic Pickup Unit............................................................................................................... 2624.5.9.5 Idle Mode................................................................................................................................. 2644.5.10 Emergency Run....................................................................................................................... 2654.5.11 Automatic Run......................................................................................................................... 2684.5.11.1 Load Dependent Start Stop (LDSS)........................................................................................ 2724.5.11.2 Critical Mode........................................................................................................................... 2854.5.12 Configure Controller................................................................................................................ 2914.5.12.1 Frequency Control................................................................................................................... 2934.5.12.2 Load Control............................................................................................................................ 299

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4.5.12.3 Derating Of Power .................................................................................................................. 3044.5.12.4 Voltage Control........................................................................................................................ 3074.5.12.5 Power Factor Control.............................................................................................................. 3124.5.12.6 Load Share Control................................................................................................................. 3154.5.12.7 PID {x} Control......................................................................................................................... 3254.5.12.8 Discrete Raise/Low/Function................................................................................................... 3284.6 Configure Interfaces................................................................................................................ 3304.6.1 CAN Interface 1....................................................................................................................... 3304.6.1.1 Additional Server SDOs (Service Data Objects)..................................................................... 3324.6.1.2 Receive PDO {x} (Process Data Object)................................................................................. 3334.6.1.3 Transmit PDO {x} (Process Data Object)................................................................................ 3364.6.2 CAN Interface 2....................................................................................................................... 3404.6.2.1 CANopen Interface.................................................................................................................. 3404.6.2.2 J1939 Interface........................................................................................................................ 3424.6.3 CAN Interface 3....................................................................................................................... 3464.6.4 Load Share Parameters.......................................................................................................... 3494.6.5 RS-232 Interface..................................................................................................................... 3494.6.6 RS-485 Interface..................................................................................................................... 3504.6.7 Modbus Protocol..................................................................................................................... 3504.6.8 Modem (Active Call Function)................................................................................................. 3524.7 Configure LogicsManager....................................................................................................... 3544.8 Configure Counters................................................................................................................. 359

5 Operation............................................................................................................................... 3635.1 Access Via PC (ToolKit).......................................................................................................... 3635.1.1 Install ToolKit........................................................................................................................... 3635.1.2 Install ToolKit Configuration Files............................................................................................ 3645.1.3 Configure ToolKit..................................................................................................................... 3665.1.4 Connect ToolKit....................................................................................................................... 3665.1.5 View And Set Values In ToolKit............................................................................................... 3695.2 Front Panel Access................................................................................................................. 3715.2.1 Front Panel.............................................................................................................................. 3725.2.2 Basic Navigation...................................................................................................................... 3735.2.3 Standard Menu Screens.......................................................................................................... 3785.2.3.1 Navigation Screens................................................................................................................. 3785.2.3.2 Status/Monitoring Screens...................................................................................................... 3785.2.3.3 Value Setting Screens............................................................................................................. 3795.2.4 Specialised Menu Screens...................................................................................................... 3805.2.4.1 Main Screen Voltage Display.................................................................................................. 3805.2.4.2 Alarm List................................................................................................................................ 3815.2.4.3 Sequencing............................................................................................................................. 3825.2.4.4 States easYgen....................................................................................................................... 382

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5.2.4.5 States LS-5.............................................................................................................................. 3835.2.4.6 Setpoints................................................................................................................................. 3835.2.4.7 Synchroscope (Generator/Busbar And Busbar/Mains)........................................................... 3845.2.4.8 LogicsManager Conditions...................................................................................................... 3845.2.4.9 LogicsManager........................................................................................................................ 3845.2.4.10 Event History........................................................................................................................... 3855.2.4.11 Mains Decoupling.................................................................................................................... 3855.2.4.12 CAN Interface 1/2 State.......................................................................................................... 3865.2.4.13 Genset Bad Parameter Alignment........................................................................................... 3865.2.4.14 J1939 Special.......................................................................................................................... 3875.2.4.15 Time Indication According To Operating Condition ................................................................ 3875.3 Change Operating Modes....................................................................................................... 3885.3.1 Operating Mode STOP............................................................................................................ 3885.3.2 Operating Mode MANUAL....................................................................................................... 3895.3.3 Operating Mode AUTOMATIC................................................................................................ 3915.4 Restore Language Setting....................................................................................................... 392

6 Application............................................................................................................................. 3956.1 Application Modes Overview................................................................................................... 3956.2 Basic Applications................................................................................................................... 3976.2.1 Application Mode A01 (None)................................................................................................. 3976.2.2 Application Mode A02 (GCBopen).......................................................................................... 3996.2.3 Application Mode A03 (GCB).................................................................................................. 4016.2.4 Application Mode A04 (GCB/MCB)......................................................................................... 4036.2.5 Application Mode A05 (GCB/GGB)......................................................................................... 4056.2.6 Application Mode A06 (GCB/GGB/MCB)................................................................................ 4076.2.7 Application Mode A07 (GCB/LS5)........................................................................................... 4106.2.8 Application Mode A08 (GCB/L-MCB)...................................................................................... 4126.2.9 Application Mode A09 (GCB/GGB/L-MCB)............................................................................. 4156.2.10 Application Mode A10 (GCB/L-GGB)...................................................................................... 4176.2.11 Application Mode A11 (GCB/L-GGB/L-MCB).......................................................................... 4196.3 Multiple Genset Applications................................................................................................... 4226.3.1 Configuring Load-Dependent Start/Stop................................................................................. 4246.3.2 Configuring Automatic Operation............................................................................................ 4266.3.3 Configuring Emergency Operation.......................................................................................... 4266.3.4 Configuring Power Control...................................................................................................... 4276.4 Special Applications................................................................................................................ 4276.4.1 Generator Excitation Protection.............................................................................................. 4276.4.2 Configuring A Setpoint Control Via Analog Input.................................................................... 4286.4.3 Creating Self-Toggling (Pulsing) Relays................................................................................. 4316.4.4 Changing A Starter Battery Set............................................................................................... 4326.4.5 Performing Remote Start/Stop And Acknowledgement.......................................................... 433

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6.4.5.1 Operating Modes..................................................................................................................... 4346.4.5.2 Setting Up A Test With Or Without Load................................................................................. 4356.4.5.3 Remote Start/Stop And Acknowledgement............................................................................. 4366.4.6 Connecting An IKD 1 On CAN Bus 1...................................................................................... 4396.4.7 Configuring A PWM Duty Cycle For A CAT ADEM Controller................................................ 4446.4.8 Connecting A GSM Modem..................................................................................................... 4456.4.9 Connecting A Landline Modem............................................................................................... 4506.4.10 Wiring Self Powered Discrete Inputs....................................................................................... 4546.4.11 Connecting Analog Inputs In Series........................................................................................ 4546.4.12 Setup Phoenix Expansion Modules......................................................................................... 4556.4.12.1 Configure External Inputs/Outputs (Phoenix).......................................................................... 4586.4.13 Phase Angle Compensation.................................................................................................... 4616.4.14 Start/Stop Logic Mode "Off"..................................................................................................... 4636.4.15 Ripple Control Receiver.......................................................................................................... 4666.4.16 Run-Up Synchronization......................................................................................................... 4696.4.16.1 Configuration........................................................................................................................... 4716.4.16.2 Procedures.............................................................................................................................. 4736.4.16.3 Parameter Information............................................................................................................. 4806.4.16.4 Missing Excitation Monitoring.................................................................................................. 4816.4.16.5 Commissioning Checklist........................................................................................................ 4826.4.17 Extended Busbar Measurement.............................................................................................. 4836.5 CANopen Applications............................................................................................................ 4846.5.1 Remote Control....................................................................................................................... 4846.5.1.1 Remote Start/Stop And Acknowledgement............................................................................. 4846.5.1.2 Transmitting A Frequency Setpoint......................................................................................... 4886.5.1.3 Transmitting A Voltage Setpoint.............................................................................................. 4906.5.1.4 Transmitting A Power Factor Setpoint..................................................................................... 4926.5.1.5 Transmitting A Power Setpoint................................................................................................ 4956.5.1.6 Transmitting Multiple Setpoints............................................................................................... 4986.5.1.7 Remotely Changing The Setpoint........................................................................................... 4996.5.1.8 Transmitting A Remote Control Bit.......................................................................................... 5016.5.2 Sending A Data Protocol via TPDO........................................................................................ 5026.5.3 Troubleshooting....................................................................................................................... 5046.6 Modbus Applications............................................................................................................... 5056.6.1 Remote Control....................................................................................................................... 5056.6.1.1 Remote Start/Stop And Acknowledgement............................................................................. 5056.6.1.2 Setpoint Setting....................................................................................................................... 5066.6.1.3 Remotely Changing The Setpoint........................................................................................... 5096.6.2 Changing Parameter Settings................................................................................................. 5116.6.2.1 Parameter Setting................................................................................................................... 5116.6.2.2 Configuration Of LogicsManager Functions............................................................................ 5136.6.2.3 Configuration Of LogicsManager Functions For Remote Access........................................... 516

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6.6.2.4 Configuration Of LogicsManager Functions For Remote Access........................................... 5186.6.2.5 Remotely Acknowledge Single Alarm Messages.................................................................... 5256.6.2.6 Remotely Clearing The Event History..................................................................................... 5256.6.2.7 Remotely Resetting The Default Values................................................................................. 5266.6.3 Exception Responses.............................................................................................................. 528

7 Interfaces And Protocols...................................................................................................... 5297.1 Interfaces Overview................................................................................................................. 5297.2 CAN Interfaces........................................................................................................................ 5297.2.1 CAN Interface 1 (Guidance level)............................................................................................ 5297.2.2 CAN Interface 2 (Engine level)................................................................................................ 5307.2.3 CAN Interface 3 (System level)............................................................................................... 5307.3 Serial Interfaces...................................................................................................................... 5317.3.1 RS-232 Interface (Serial Interface 1)....................................................................................... 5317.3.2 RS-485 Interface (Serial Interface 2)....................................................................................... 5317.4 CANopen Protocol................................................................................................................... 5327.5 J1939 Protocol........................................................................................................................ 5347.5.1 Displayed Messages (Visualization)........................................................................................ 5347.5.2 Supported J1939 ECUs & Remote Control Messages............................................................ 5397.5.3 Device Type Standard............................................................................................................. 5427.6 Modbus Protocol..................................................................................................................... 5447.7 Load Sharing........................................................................................................................... 547

8 Technical Specifications...................................................................................................... 5498.1 Technical Data........................................................................................................................ 5498.1.1 Measuring Values.................................................................................................................... 5498.1.2 Ambient Variables................................................................................................................... 5508.1.3 Inputs/Outputs......................................................................................................................... 5508.1.4 Interface.................................................................................................................................. 5528.1.5 Battery..................................................................................................................................... 5538.1.6 Housing................................................................................................................................... 5538.1.7 Approvals................................................................................................................................ 5538.1.8 Generic Note........................................................................................................................... 5548.2 Environmental Data................................................................................................................. 5548.3 Accuracy.................................................................................................................................. 555

9 Appendix................................................................................................................................ 5579.1 Characteristics......................................................................................................................... 5579.1.1 Triggering Characteristics....................................................................................................... 5579.1.2 VDO Inputs Characteristics..................................................................................................... 5629.1.2.1 VDO Input "Pressure" ............................................................................................................. 5639.1.2.2 VDO Input "Temperature" ....................................................................................................... 565

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9.1.2.3 Pt100 RTD............................................................................................................................... 5679.2 Data Protocols......................................................................................................................... 5689.2.1 CANopen/Modbus................................................................................................................... 5689.2.1.1 Data Protocol 5003 (Basic Visualization)................................................................................ 5689.2.2 CANopen................................................................................................................................. 5899.2.2.1 Protocol 4103 (J1939 Standard Visualization)........................................................................ 5899.2.2.2 Protocol 4104 (J1939 Scania S6 Visualization)...................................................................... 5939.2.2.3 Protocol 4105 (J1939 Deutz EMR2 Visualization).................................................................. 5949.2.2.4 Protocol 4110 (J1939 MTU ADEC Visualization).................................................................... 5959.2.2.5 Protocol 5004 (Generator Values Visualization)..................................................................... 5959.2.2.6 Protocol 5005 (Mains Values Visualization)............................................................................ 6009.2.2.7 Protocol 5011 (Alarm Values Visualization)............................................................................ 6029.2.2.8 Protocol 6000 (Load Share Message)..................................................................................... 6219.2.2.9 Protocol 6003 (LS-5 Communication)..................................................................................... 6269.2.2.10 Protocol 65000 (External Discrete I/O 1 to 8).......................................................................... 6319.2.2.11 Protocol 65001 (External Discrete I/O 9 to 16)........................................................................ 6319.2.2.12 Protocol 65002 (External Discrete I/O 17 to 24)...................................................................... 6329.2.2.13 Protocol 65003 (External Discrete I/O 25 to 32)...................................................................... 6339.2.3 Modbus.................................................................................................................................... 6339.2.3.1 Protocol 5010 (Basic Visualization)......................................................................................... 6339.2.4 Additional Data Identifier......................................................................................................... 6719.2.4.1 Transmit Data.......................................................................................................................... 6719.2.4.2 Receive Data........................................................................................................................... 6779.3 Analog Manager Reference.................................................................................................... 6799.3.1 Data Sources........................................................................................................................... 6799.3.1.1 Group 00: Internal Values....................................................................................................... 6799.3.1.2 Group 01: Generator Values................................................................................................... 6809.3.1.3 Group 02: Mains Values.......................................................................................................... 6819.3.1.4 Group 03: Busbar 1 Values..................................................................................................... 6829.3.1.5 Group 05: Controller Setpoints................................................................................................ 6829.3.1.6 Group 06: DC Analog Input Values......................................................................................... 6839.3.1.7 Group 07: Engine Values 1 (J1939)........................................................................................ 6839.3.1.8 Group 08: External Analog Input Values................................................................................. 6869.3.1.9 Group 09: Engine Values 2 (J1939)........................................................................................ 6879.3.2 Reference Values.................................................................................................................... 6879.3.2.1 Generator Rated Voltage........................................................................................................ 6879.3.2.2 Mains Rated Voltage............................................................................................................... 6889.3.2.3 Rated Frequency..................................................................................................................... 6889.3.2.4 Generator Rated Active Power................................................................................................ 6899.3.2.5 Generator Rated Reactive Power........................................................................................... 6899.3.2.6 Mains Rated Voltage............................................................................................................... 6909.3.2.7 Mains Rated Reactive Power.................................................................................................. 690

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9.3.2.8 Generator Rated Apparent Power........................................................................................... 6919.3.2.9 Mains Rated Apparent Power................................................................................................. 6929.3.2.10 Generator / Mains Power Factor............................................................................................. 6939.3.2.11 Generator Rated Current......................................................................................................... 6939.3.2.12 Mains Rated Current............................................................................................................... 6949.3.2.13 Rated Speed........................................................................................................................... 6949.3.2.14 Battery Voltage........................................................................................................................ 6959.3.2.15 Busbar 1 Rated Voltage.......................................................................................................... 6959.3.2.16 Display Value Format.............................................................................................................. 6969.4 LogicsManager Reference...................................................................................................... 6979.4.1 LogicsManager Overview........................................................................................................ 6979.4.2 Logical Symbols...................................................................................................................... 6999.4.3 Logical Outputs....................................................................................................................... 7009.4.4 Logical Command Variables................................................................................................... 7059.4.4.1 Group 00: Flags Condition 1................................................................................................... 7059.4.4.2 Group 01: Alarm System......................................................................................................... 7109.4.4.3 Group 02: Systems Condition................................................................................................. 7109.4.4.4 Group 03: Engine Control........................................................................................................ 7129.4.4.5 Group 04: Applications Condition............................................................................................ 7149.4.4.6 Group 05: Engine Related Alarms........................................................................................... 7179.4.4.7 Group 06: Generator Related Alarms...................................................................................... 7179.4.4.8 Group 07: Mains Related Alarms............................................................................................ 7199.4.4.9 Group 08: System Related Alarms.......................................................................................... 7209.4.4.10 Group 09: Discrete Inputs....................................................................................................... 7219.4.4.11 Group 10: Analog Inputs......................................................................................................... 7219.4.4.12 Group 11: Clock And Timer..................................................................................................... 7229.4.4.13 Group 12: External Discrete Inputs 1...................................................................................... 7239.4.4.14 Group 13: Discrete Outputs..................................................................................................... 7239.4.4.15 Group 14: External Discrete Outputs 1................................................................................... 7249.4.4.16 Group 15: Flexible Limits......................................................................................................... 7249.4.4.17 Group 18: Transistor Outputs.................................................................................................. 7269.4.4.18 Group 22: External Discrete Inputs 2...................................................................................... 7269.4.4.19 Group 23: External Discrete Outputs 2................................................................................... 7279.4.4.20 Group 24: Flags Condition 2................................................................................................... 7289.4.4.21 Group 25: Ext. Analog inputs.................................................................................................. 7309.4.4.22 Group 26: Flags Of LS5 (33 to 48).......................................................................................... 7319.4.4.23 Group 27: Flags Of LS5 (49 to 64).......................................................................................... 7339.4.4.24 Group 28: LS5 System Conditions.......................................................................................... 7369.4.5 Factory Settings...................................................................................................................... 7369.5 Event And Alarm Reference.................................................................................................... 7489.5.1 Alarm Classes......................................................................................................................... 7489.5.2 Conversion Factors................................................................................................................. 749

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9.5.3 Status Messages..................................................................................................................... 7499.5.4 Event History........................................................................................................................... 7529.5.4.1 Event Messages...................................................................................................................... 7539.5.4.2 Alarm Messages...................................................................................................................... 7549.6 Formulas................................................................................................................................. 7629.6.1 Load Dependent Start Stop (LDSS) Formulas........................................................................ 7629.7 Additional Information.............................................................................................................. 7649.7.1 D-SUB Connector Housing..................................................................................................... 7649.7.2 CAN Bus Pin Assignments Of Third-Party Units..................................................................... 764

10 Glossary And List Of Abbreviations.................................................................................... 767

11 Index....................................................................................................................................... 769

Table of contents


Table of contents


1 General Information1.1 About This Manual1.1.1 Revision HistoryRev. Date Editor ChangesD 2014-09-09 GG No product changes.

New German Lloyd (GL) certifications for successfully approved hardware and software addedon page Chapter 8.1.7 Approvals on page 553.

C 2012-11-26 GG New device features & updatesRequirements: easYgen-3400/3500 Marine circuit breaker control with software version 1.1803or higher.Feature updatesn Droop tracking configurable with On/Off-Parameter. Refer to 5747 p. 325 for details.n Load sharing in droop mode configurable with On/Off-Parameter. Refer to 5748 p. 325

for details.n Access on LogicsManager command variables easYgen to LS-5, which can be received

over the load share protocol. Refer to Chapter 9.4.4.24 Group 28: LS5 System Conditions on page 736for details.

n Introducing of configurable ramp rates for raise/lower commands. Refer to Chapter 4.5.12.8 Discrete Raise/Low/Function on page 328 for details.

Manualn New chapter explaining 'Droop'. Refer to Load sharing in Droop mode On/Off

on page 325 for details.n Minor corrections.

General InformationAbout This Manual > Revision History


Rev. Date Editor ChangesB 2012-08-17 GG New device features & updates

Requirements: easYgen-3400/3500 Marine circuit breaker control with software version 1.1802or higher.Feature updatesn Extended Busbar measurement function depends on the application mode. Refer to

parameter 4127 p. 92 for details.n Active-/reactive load share mismatch have additional alarm class CONTROL.n GCB feedback monitoring has additional self acknowledge function.n Generator unloading mismatch has alarm class CONTROL and works in NONE mode.n "Missing member" monitoring separated in "missing easYgen" and "missing LS-5". Refer to

Chapter 4.5.12.6.8 Load Share Control Grouping on page 321 and Chapter 4.4.6.11 Multi-Unit Missing Members on page 197 for details.

n Segmenting mode in GCB/LS-5 mode, status from the LS-5 or LogicsManager. Refer toparameter 5776 p. 322for details.

n Up-/derating function in isolated operation. Refer to Chapter 4.5.12.3 Derating OfPower on page 304 for details.

n Interrupt loading state if the other member gets overloaded. Refer to on page 317 fordetails.

n Droop function deactivates the load sharing. Refer to parameter 12904 p. 298 fordetails.

n Additional parameter introduced for power controller unloading ramp. Refer to parameter5569 p. 303for details.

n Data Protocols 5003 and 5010 updated according to the new features.n Status information displayed for the expected remote panel version (RP-3000). Refer to

Version Display easYgen/Remote Panel on page 30 for details.Manualn Minor corrections

A 2012-01-24 TE Manualn Minor correctionsn Improved description of marine features

NEW 2011-06-14 TE Manualn Release

1.1.2 Depiction Of Notes And InstructionsSafety instructions are marked with symbols in these instructions.The safety instructions are always introduced by signal words thatexpress the extent of the danger.

DANGER!This combination of symbol and signal word indicatesan immediately-dangerous situation that could causedeath or severe injuries if not avoided.

Safety instructions

General InformationAbout This Manual > Depiction Of Notes And Ins...


WARNING!This combination of symbol and signal word indicatesa possibly-dangerous situation that could cause deathor severe injuries if it is not avoided.

CAUTION!This combination of symbol and signal word indicatesa possibly-dangerous situation that could cause slightinjuries if it is not avoided.

NOTICE!This combination of symbol and signal word indicatesa possibly-dangerous situation that could cause property and environmental damage if it is not avoided.

This symbol indicates useful tips and recommendations as well as information for efficient and trouble-free operation.

To emphasize instructions, results, lists, references, and other elements, the following markings are used in these instructions:

Marking ExplanationStep-by-step instructions

Results of action stepsReferences to sections of these instructions and toother relevant documentsListing without fixed sequence

[Buttons] Operating elements (e.g. buttons, switches), displayelements (e.g. signal lamps)

Display Screen elements (e.g. buttons, programming of function keys)

1.2 Copyright And DisclaimerDisclaimerAll information and instructions in this operating manual have beenprovided under due consideration of applicable guidelines and regulations, the current and known state of the art, as well as ourmany years of in-house experience. Woodward GmbH assumes noliability for damages due to:n Failure to comply with the instructions in this operating manualn Improper use / misuse

Tips and recommendations

Additional markings

General InformationCopyright And Disclaimer


n Willful operation by non-authorized personsn Unauthorized conversions or non-approved technical modifica

tionsn Use of non-approved spare partsThe originator is solely liable to the full extent for damages causedby such conduct. The agreed upon obligations in the delivery contract, the general terms and conditions, the manufacturers deliveryconditions, and the statutory regulations valid at the time the contract was concluded, apply.

CopyrightThis operating manual is protected by copyright. No part of thisoperating manual may be reproduced in any form or incorporatedinto any information retrieval system without written permission ofWoodward GmbH.Delivery of the operating manual to third parties, duplication in anyform - including excerpts - as well as exploitation and/or communication of the content, are not permitted without a written declaration of release by Woodward GmbH.Actions to the contrary exact damage compensation. We reservethe right to enforce additional claims.

1.3 Service And WarrantyOur Customer Service is available for technical information.Please see page 2 for the contact data.In addition, our employees are constantly interested in new information and experiences that arise from usage and could be valuable for the improvement of our products.

For information on the locally applicable warrantyterms, please refer to the sales documents providedwith the product.

1.4 Safety1.4.1 Intended Use

The genset control unit has been designed and constructed solelyfor the intended use described in this manual.

Warranty terms

General InformationSafety > Intended Use


The genset control unit must be used exclusively for engine-generator systemmanagement applications.n Intended use requires operation of the control unit within the specifications

listed in Chapter 8.1 Technical Data on page 549.n All permissible applications are outlined in Chapter 6 Application

on page 395.n Intended use also includes compliance with all instructions and safety notes

presented in this manual.n Any use which exceeds or differs from the intended use shall be considered

improper use.n No claims of any kind for damage will be entertained if such claims result

from improper use.

NOTICE!Damage due to improper use!Improper use of the genset control unit may causedamage to the control unit as well as connected components.Improper use includes, but is not limited to: Operation outside the specified operation condi

tions.

1.4.2 PersonnelWARNING!Hazards due to insufficiently qualified personnel!If unqualified personnel perform work on or with thecontrol unit hazards may arise which can causeserious injury and substantial damage to property. Therefore, all work must only be carried out by

appropriately qualified personnel.

This manual specifies the personnel qualifications required for thedifferent areas of work, listed below:

The workforce must only consist of persons who can be expectedto carry out their work reliably. Persons with impaired reactions dueto, for example, the consumption of drugs, alcohol, or medicationare prohibited.When selecting personnel, the age-related and occupation-relatedregulations governing the usage location must be observed.

General InformationSafety > Personnel


1.4.3 General Safety NotesDANGER!Life-threatening hazard from electric shock!There is an imminent life-threatening hazard from electric shocks from live parts. Damage to insulation or tospecific components can pose a life-threateninghazard. Only a qualified electrician should perform work on

the electrical equipment. Immediately switch off the power supply and have

it repaired if there is damage to the insulation. Before beginning work at live parts of electrical

systems and resources, cut the electricity andensure it remains off for the duration of the work.Comply with the five safety rules in the process: cut electricity; safeguard against restart; ensure electricity is not flowing; earth and short-circuit; and cover or shield neighbouring live parts.

Never bypass fuses or render them inoperable.Always use the correct amperage when changingfuses.

Keep moisture away from live parts. Moisture cancause short circuits.

WARNING!Hazards due to insufficient prime mover protectionThe engine, turbine, or other type of prime movershould be equipped with an overspeed (overtempera-ture, or overpressure, where applicable) shutdowndevice(s), that operates totally independently of theprime mover control device(s) to protect against runaway or damage to the engine, turbine, or other type ofprime mover with possible personal injury or loss of lifeshould the mechanical-hydraulic gov-ernor(s) or electric control(s), the actuator(s), fuel control(s), thedriving mechanism(s), the linkage(s), or the controlleddevice(s) fail.

Electrical hazards

Prime mover safety

General InformationSafety > General Safety Notes


WARNING!Hazards due to unauthorized modificationsAny unauthorized modifications to or use of this equipment outside its specified mechanical, electrical, orother operating limits may cause personal injury and/orproperty damage, including damage to the equipment.Any unauthorized modifications: constitute "misuse" and/or "negligence" within the

meaning of the product warranty thereby excludingwarranty coverage for any resulting damage

invalidate product certifications or listings.

NOTICE!Damage to the control system due to improperhandlingDisconnecting a battery from a control system thatuses an alternator or battery-charging device whilst thecharging device is still connected causes damage tothe control system. Make sure the charging device is turned off before

disconnecting the battery from the system.

Protective equipment: n ESD wrist band

NOTICE!Damage from electrostatic dischargeAll electronic equipment sensitive to damage fromelectrostatic discharge, which can cause the controlunit to malfunction or fail. To protect electronic components from static

damage, take the precautions listed below.

1. Avoid build-up of static electricity on your body by notwearing clothing made of synthetic materials. Wear cotton orcotton-blend materials as much as possible because thesedo not store static electric charges as easily as synthetics.

2. Before any maintenance work on the control unit, groundyourself by touching and holding a grounded metal object(pipes, cabinets, equipment, etc.) to discharge any staticelectricity.Alternatively wear an ESD wrist band connected to ground.

3. Keep plastic, vinyl, and Styrofoam materials (such as plasticor Styrofoam cups, cigarette packages, cellophane wrappers,vinyl books or folders, plastic bottles, etc.) away from thecontrol unit, modules and work area.

Modifications

Use of batteries/alternators

Electrostatic discharge



4. Opening the control cover may void the unit warranty. Do notremove the printed circuit board (PCB) from the control cabinet unless instructed by this manual.

If instructed by this manual to remove the PCBfrom the control cabinet, follow these precautions: Ensure that the device is completely voltage-free (all connectors have to be disconnected). Do not touch any part of the PCB except theedges. Do not touch the electrical conductors, connectors, or components with conductivedevices or with bare hands. When replacing a PCB, keep the new PCB inthe plastic antistatic protective bag it comesin until you are ready to install it. Immediatelyafter removing the old PCB from the controlcabinet, place it in the antistatic protectivebag.

For additional information on how to prevent damageto electronic components caused by improper handling, read and observe the precautions in: "Woodward manual 82715, Guide for Handling andProtection of Electronic Controls, Printed CircuitBoards, and Modules".

Marine usage of the easYgen genset control requires additionalprecautions as listed below:

The specified marine approvals are initially only validfor metal housing units. They are only valid for plastichousing units, if they are installed using the screw kit . Use all 12 screws and tighten accordingly.

n The easYgen-3000 Series has an internally isolated powersupply.

NOTICE!Malfunctions due to insufficient protection againstelectromagnetic interferenceExposure to increased electromagnetic interference onbridge and deck zones may cause malfunctions orincorrect internal readings. Install an EMI filter (i.e. TIMONTA FSS2-65-4/3) for

the power supply inputs when using the controlunit on bridge and deck zones.

Notes on marine usage



Some additional, independent safety and protectiondevices are necessary to meet safety requirements ofRules and Regulations of marine Classification Societies. Please refer to the corresponding documentsissued by marine Classification Societies for theapplicable reqiurements.

The easYgen is type approved by LR Lloyd's Register. Please consider for final functional arrangementsto comply with appropriate Lloyd's Register Rulesas subject of the Plan Approval process.

1.4.4 Protective Equipment And ToolsPersonal protective equipment serves to protect risks to the safetyand health of persons as well as to protect delicate componentsduring work.Certain tasks presented in this manual require the personnel towear protective equipment. Specific required equipment is listed ineach individual set of instructions.The cumulative required personal protective equipment is detailedbelow:ESD wrist bandThe ESD (electrostatic discharge) wrist band keeps the user'sbody set to ground potential. This measure protects sensitive electronic components from damage due to electrostatic discharge.

Use of the proper tools ensures successful and safe execution oftasks presented in this manual.Specific required tools are listed in each individual set of instructions.The cumulative required tools are detailed below:Torque screwdriverA torque-screwdriver allow fastening of screws to a precisely specified torque.n Note the required torque range indiviually specified in the tasks

listed in this manual.

Protective gear

Tools

General InformationSafety > Protective Equipment And T...


General InformationSafety > Protective Equipment And T...


2 System OverviewThis chapter provides a basic overview of the genset control unit.Refer to the comprehensive chapters indicated below to commission the control unit:n Chapter 3 Installation on page 35 provides information on

how to mount the unit and setup connections.n Chapter 4 Configuration on page 83 provides information

on basic setup and reference information on all configurableparameters.

n Chapter 5 Operation on page 363 provides information onhow to access the unit via the front panel or remotely using theToolKit software provided by Woodward.

n Chapter 6 Application on page 395 provides applicationexamples as well as instructions for the corresponding requiredconfiguration.

n Chapter 7 Interfaces And Protocols on page 529 providesreference information on the usage of the interfaces and protocols provided by the control unit.

2.1 Display And Status IndicatorsThe display (Fig. 4) as part of the easYgen-3500 is used for directaccess to status information and configuration.

For information on the usage of the graphical userinterface refer to Chapter 5.2 Front Panel Accesson page 371.The easYgen-3400 is not equipped with a display andrequires remote access for configuration( Chapter 5.1 Access Via PC (ToolKit)on page 363).

The easYgen-3400 unit with metal housing and without display andbuttons features two LEDs (Fig. 5) on the front plate.The two LEDs indicate the following states:

State IndicationNOT illuminated

No data is received by any interface.

Blinking green Data is received by any interface.

easYgen-3500 display

Fig. 4: DisplayeasYgen-3400 LEDs

Fig. 5: Position of LEDs

System OverviewDisplay And Status Indicators


State IndicationIlluminated red The number of participants on the load share bus does

not match with the configuration.Blinkinggreen/red

The number of participants on the load share bus doesnot match with the configuration and data is received byany interface.

Table 1: COMMS LED

State IndicationNOT illuminated

The unit is not ready for operation.

Illuminatedgreen

The unit is ready for operation and no alarm is present.

Blinkinggreen/red

The unit is ready for operation, but a warning alarm(alarm class A or B) is present.

Illuminated red The unit is ready for operation, but a shutdown alarm(alarm class C, D, E or F) is present.

Table 2: RUN LED

DefinitionAn alarm is "present" when it is active or latched (triggered).

The software version of the according remote panel is displayed inthe menu item "Version" of the easYgen and on the respectivelytoolkit page.

The Remote Panel diplays its own software version inthe menu item "Version Display RP-3000".

2.2 Hardware Interfaces (Terminals)The easYgen-3400/3500 (Fig. 6) provides the following terminals.

Version Display easYgen/RemotePanel

System OverviewHardware Interfaces (Termina...


Fig. 6: easYgen-3000 Series (housing variants)A easYgen-3500 (plastic housing with display)B easYgen-3400 (sheet metal housing)1 Mains/generator/busbar PT terminal2 Analog inputs/outputs and generator CT terminal3 CAN bus interface connector #14 CAN bus interface connector #2

5 CAN bus interface connector #36 Discret inputs terminal7 Relay outputs terminal8 RS-232 interface connector9 RS-485 interface connector

For information on how to setup connections refer to Chapter 3.3 Setup Connections on page 41.For information on the interfaces and protocols refer to Chapter 7 Interfaces And Protocols on page 529.

2.3 Application Modes OverviewThe genset control provides the following basic functions via theapplication modes listed below.

System OverviewApplication Modes Overview


For detailed information on the application modes andspecial applications refer to Chapter 6 Applicationon page 395.

Application mode Symbol FunctionNone No breaker control.

This application mode provides the following functions:n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,

coolant temperature, oil pressure, etc.)n Engine start/stop

GCBopen GCB control (open)This application mode provides the following functions:n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,

coolant temperature, oil pressure, etc.)n Engine start/stopn Engine/generator protection (relay output to open GCB)n Mains failure detection with mains decoupling (GCB)

GCB GCB control (open/close)This application mode provides the following functions:n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,

coolant temperature, oil pressure, etc.)n Engine start/stopn Engine/generator protection (relay output to open GCB)n GCB operation (relay output to close GCB)n Mains failure detection with mains decoupling (GCB)

GCB/MCB GCB/MCB control (open/close)This application mode provides the following functions:n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,

coolant temperature, oil pressure, etc.)n Engine start/stopn Engine/generator protection (relay output to open GCB)n GCB operation (relay output to close GCB)n MCB operation (relay outputs to open and close MCB)n Mains failure detection with mains decoupling (GCB and/or MCB)n Auto mains failure operation (AMF)

GCB/GGB GCB/GGB control (open/close)This application mode provides the following functions:n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,

coolant temperature, oil pressure, etc.)n Engine start/stopn Engine/generator protection (relay output to open GCB)n GCB operation (relay output to close GCB)n GGB operation (relay output to open and close the GGB)n Mains failure detection with mains decoupling (GCB)



Application mode Symbol FunctionGCB/GGB/MCB GCB/GGB/MCB control (open/close)


coolant temperature, oil pressure, etc.)n Engine start/stopn Engine/generator protection (relay output to open GCB)n GCB operation (relay output to close GCB)n GGB operation (relay output to open and close the GGB)n MCB operation (relay outputs to open and close the MCB)n Mains failure detection with mains decoupling (GCB/MCB)n Auto mains failure operation (AMF)

GCB/LS5 GCB/LS5 control (open/close)This application mode provides the following functions:n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,

coolant temperature, oil pressure, etc.)n Engine start/stopn Engine/generator protection (relay output to open GCB)n GCB operation (relay output to close GCB)n Connection to LS-5 system, LS5 runs as independent unit (Mode LS5)n Auto mains failure operation (AMF) guided by LS-5 system

GCB/L-MCB GCB/L-MCB control (open/close)This application mode provides the following functions:n Measuring of engine/generator parameters (i.e. voltage, frequency, current,

power,coolant temperature, oil pressure, etc.)n Engine start/stopn Engine/generator protection (relay output to open GCB)n GCB operation (relay output to close GCB)n MCB operation via LS-5, LS-5 runs as slave unit (Mode L-MCB)n Mains failure detection with mains decoupling via GLS or LS-5 (MCB)n Auto mains failure operation (AMF)

GCB/GGB/L-MCB GCB/GGB/L-MCB control (open/close)This application mode provides the following functions:n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,

coolant temperature, oil pressure, etc.)n Engine start/stopn Engine/generator protection (relay output to open GCB)n GCB operation (relay output to close GCB)n GGB operation (relay output to open and close the GGB)n MCB operation via LS-5, LS-5 runs as slave unit (Mode L-MCB)n Mains failure detection with mains decoupling via GLS or LS-5 (MCB)n Auto mains failure operation (AMF)



Application mode Symbol FunctionGCB/L-GGB GCB/L-GGB control (open/close)


coolant temperature, oil pressure, etc.)n Engine start/stopn Engine/generator protection (relay output to open GCB)n GCB operation (relay output to close GCB)n GGB operation via LS-5, LS-5 runs as slave unit (Mode L-GGB)NotesThis is an application mode for isolated operation only. The parallel to mains operation isnot supported.

GCB/L-GGB/L-MCB GCB/L-GGB/L-MCB control (open/close)This application mode provides the following functions:n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,

coolant temperature, oil pressure, etc.)n Engine start/stopn Engine/generator protection (relay output to open GCB)n GCB operation (relay output to close GCB)n GGB operation via LS-5, LS-5 runs as slave unit (Mode L-GGB)n MCB operation via LS-5, LS-5 runs as slave unit (Mode L-MCB)n Mains failure detection with mains decoupling via GLS or LS-5 (MCB)n Auto mains failure operation (AMF)



3 Installation3.1 Mount Unit (Sheet Metal Housing)

84 mm

227 m

m

250 mm

Fig. 7: Sheet metal housing - dimensions

Dimensions

InstallationMount Unit (Sheet Metal Hous...


Special tool: n Torque screwdriverProceed as follows to install the unit using the screw kit:

Fig. 8: Sheet metal housing - drill plan1. Drill the holes according to the dimensions in Fig. 8 (dimen

sions shown in mm).

Ensure sufficient clearance for access to the terminals (top and bottom) and connectors locatedat the sides.

2. Mount the unit to the back panel and insert the screws.3. Tighten the screws to a torque according to the quality class

of the used screws.

Tighten the screws with a crosswise pattern toensure even pressure distribution.

If the

37531 d Eg3500 Manual Marine

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