37397 a EG3200 Section 1 Overview (NXPowerLite)

8/13/2019 37397 a EG3200 Section 1 Overview (NXPowerLite)

http://slidepdf.com/reader/full/37397-a-eg3200-section-1-overview-nxpowerlite 1/52



2

ONE UNIT - INFINITE O!!I"I#ITIE!$ t%e easYgen&- 3000



3

Intro'u(tionIntro'u(tion

The easYgen-3000 platform offers a new level of technology for power generation

customers. New software and hardware capailities enale users to customi!e this

control to their e"act re#uirements and adapt it to numerous genset applications. The

functions needed to run applications from very asic to the advanced have een

incorporated into a single part numer and at an e"ceptionally competitive price.

The easYgen-3000 is the result of $oodward%s leading edge& gloal e"perience

in the genset control usiness. 'ommunications with our gloal market have enaled

$oodward to optimi!e a control that meets technical and commercial aspects for the

market today and in the future.

The easYgen-3000 will permit our customers to differentiate themselves in theirrespective markets and will assist them in maintaining a competitive advantage in

the coming years.

T%is presentation is to intro'u(e t%e easYgen-3200 as t%e first )o'el availa*le

fro) t%e easYgen-3000 platfor) line.



(

CurrentCurrent an'an' futurefuture art Nu)*ersart Nu)*ers

easYgen-3000)latform

)lastic *ousing

w+ ,isplay

etal *ousing

w+o ,isplay

Terminallocks

'omm.)orts

1/ 'T / 'T

)-3000

emote )anel

Yes No 2 1 No No

easYgen-3100 No Yes 40 ( 4((0-1415 4((0-1416

easYgen-3200 Yes No 40 ( 4((0-1417 4((0-1431

easYgen-3(00 No Yes 408 (8 4((0-"""" 4((0-""""

easYgen-300 Yes No 408 (8 4((0-"""" 4((0-""""

-The easYgen-3400/-3500 models will have Ethernet

communication onboard.

-The R-3000 is a !oint-to-!oint "#$o!en connected Remote

anel for all easYgen-3000 controls.



Genset appli(ation9 ,iesel and gas engines.9 :ynchronous ;enerators9 :ingle unit island+mains parallel operation9 ultiple unit island+mains parallel operation

T+pi(al Fiel' appli(ations9 <mergency mode - /= /utomatic ains =ailure9 :tand-y application9 'ogeneration > '*) 'omined *eat and )ower

9 )eak shaving9 )rime mover application9 <"port+?mport control9 @oad or process dependend start+stop for single ,multiple units

MaretMaret



7

!ingle Unit Mains arallel

9 <ngine start + stop

9 ;enerator protection

9 /= auto mains failure

9 ;enerator control

9 =re#uency + active power

9 Aoltage + power factor

9 )arallel to mains

9 =ull ;enerator reaker 'ontrol

9 =ull ains reaker 'ontrol

.ppli(ation.ppli(ation



.ppli(ation.ppli(ation

U p t o 3 2

u n i t s

i n i s l a n

'

a n ' ) a

i n s p a r a l

l e l

a p p s

/

No eternal )ains

*reaer (ontrol )o'ule

re1uire'/ Mains CT an'T will (onne(te' to all

easYgen-3000/

Full re'un'ant

prote(tion,(ontrol over

t%e Mains "reaer/

Multiple Unit Mains arallel



9 %le&#!!T' ultiple reaker operation application setups in one unitBNo reaker& ;' o+& ;' o+c& ;' C ' o+c4

9 %le&RangeT' /llows for the control to operate on a wide range

of )T voltage inputs and 'T configurations

9 %le&(nT' The controller analog inputs are compatile with oth

resistive and m/ signals permitting the use of a wide

range of sending units

9 )ogics'anager T' 'onfigurations& operating se#uences& and operating

modes can e modified through the use of logical

operators& timers& internal and e"ternal status

9 #nalog 'anager T' /nalog signals can e monitored and sent to an output

metered values& ias signals for control purposes

9 %le&)imitsT' =ree running and programmale analog limit switches

e"tend the #uantity of trip levels or actuation triggers

9 %le&"#$ T'

/llows for '/Nopen and D1535 protocols E o+ F openG o+c F open+synch.+close

OverviewOverview



Features 5 OverviewFeatures 5 Overview

Engine (ontrol

9 ,iesel or gas engines

9 :tart+:top management

9 <'H interconnection

"reaer (ontrol

9 ;'

9 '

9 No reaker application

ower Manage)ent

9 k$-&kA/r-& f-& A-& pow.fact.-'ontrol

9 k$-& kvar-& :haring

rote(tion

<ngine protection

;enerator protection

ains monitoring

reaker monitoring

Custo)i6ation

*igh fle"iility via @ogicsanager

ultiple languages

'ustomi!ed front foils+face panels



Features 5 Engine ControlFeatures 5 Engine Control

9 :top& anual& /utomatic modes

9 :tart + stop y

discrete inputs& interface&

frontpanel& analog inputs ...

9 <'H '/N D1535 connection for > onitoring

> Aisuali!ation

> 'ontrol

9 Iverride mode for critical operation

9 :peed sensing+monitoring y )H

9 edundant relay outputs for safety

considerations reaker& gas

valves&... via @ogicsanager

'rank control and

protection

/u". e"citation for

alternator via ,8

termimal

/u". services for pre-

and postrun

'ounters for running

hours & servicere#uests&...



:tart-:top-anagement

@oad-,ependent :tart+:top @,:: up to 32 generator sets ased onB

=uel efficiency

:ystem reserve power

:ervice hours

,ifferent si!ed engines+generators

=ault conditions on genset JKL in the network Ne"t genset starts

)rocess dataG e.g. temperature& fuel level& or any other measured state

@oss of mains detection for supplying emergency power

Features 5 Engine ControlFeatures 5 Engine Control



"reaer

No reaker& ;'& '

"reaer )o'es

)arallel

Ipen transition

'losed transition

?nterchange :oft transfer

<"ternal No reaker ops.

!+n(%roni6ation Mo'es

)hase matching

:lip fre#uency synch.

:ynch. check option

rote(tion

:ynch Time Iut

'lose Time Iut

Ipen Time Iut

=ield rotation monitoring

Features 5 "reaer Features 5 "reaer



/A and ;overnor 'ontrol :ignals

Fre1uen(+

@oad sharing

?sochronous

,roop

7oltage

eactive var sharing

?sochronous

,roop

#oa' (ontrol

aseload

<"port+?mport

ower Fa(tor

'onstant

Two setpoints for ea(% (ontroller

?nternal setpoints

?nterface

,iscrete ?nputs discrete raise+lower

/nalog inputs y m/& y potentiometer

"ias outputs 8for .79 : Governor;

/dMustale analog ias signal etween8+-20 m/ or 8+-10 A

)$ output

elay outputs raise+lower 3-step-@ogic

/nalog ias and raise+lower outputs areseparately configurale for A& var& f andk$. F dual fuel capaility

Features 5 ControllersFeatures 5 Controllers

<roop (an *e'+na)i(all+

a(tivate','ea(tivate'

via #ogi(sManager/


http://slidepdf.com/reader/full/37397-a-eg3200-section-1-overview-nxpowerlite 14/521(

FeaturesFeatures -- )ogics'anager )ogics'anager T' T'

Internal Con'itions

'onditions

- ' status- operating mode

- engine status

/larms

- warning alarm

- shutdown alarm

Time + ,ate

.ssign)ent$ith timer IN-delay and I==-delay

17 additional+internal flags or logical

operations

<igital !ignals

,iscrete inputs

elay status<"ternal discrete inputs

<"ternal relays

'ontrol messages via '/N&

odus& O

9ela+ Outputs

- Iperate free configurale

outputs

Internal Con'itions

- :tart+stop engine

- 'hange operation mode- /cknowledge of alarms- ?nhiit emergency mode- 'reating internal flags for

cascading multiple

dependencies

'onfiguration and modification of se#uences and operation modes y

using logical operators& timers& internal and e"ternal status conditions.



1

<is(rete I,O<is(rete I,O

=2 <is(rete Inputs

9 /larm and control isolated

9 'onfiguralesB Timers& alarmclasses& te"t

=2 9ela+ Outputs

9 /larm and control

9 7 single-pole contacts

9 7 two-pole contacts

9 a" 2/ P inductive load

Epansion wit% eternal <I,<O *oar's

9 a". 17 ,?+17 ,I

9 $oodward ?Q, 1

9 )hoeni"



17

3 .nalog Inputs

9 0 to 00 Ihm or 0+( to 20 m/

9 'hange etween different

senders via parameter

9 1- and 2-wire senderssupported

9 11 it resolution

9 'onfiguralesB Timers&

alarm classes& te"t

= "atter+ 7oltage

9 onitoring of power supply 4 to (0 Adc

.nalog I,O.nalog I,O

= Magneti( i(up Unit

8MU;

9 :witching or inductive

9 'onfigurale for numer of

teeth



16

2 .nalog Outputs

9 a"imum 8+- 20 m/ or 8+- 10 A or )$ 00 k*!

9 )reconfigured for speed and voltage ias and configurale as

scalale output for measured values k$ e"t. analog meters

9 'hange etween voltage and current y using simple Mumpers9 11+12 it resolution

.nalog I,O.nalog I,O

= .uiliar+ E(itation <>

9 ?nputB :ensing and monitoring

of e"citation voltage9 IutputB :upplying e"citation

voltage via internal shunt

resistor



14

*oltage and "urrent sensing*oltage and "urrent sensing

+enerator and 'ains+enerator and 'ains3%?@ 3phase& (wire 3%3@ 3phase& 3wire

=%3@ 1phase& 3wire =%2@ 1phase& 2wire

1-& 2- and 3-phase 'T arrangement possile C configurale for each phase

only 2-phase 'T possile only 1-phase 'T possile

%le&RangeT'



15

True 9M! 7oltage !ensing

9 (-phase @1& @2& @3& Neutral

9 100 and (00 A input

9 =re#uency measurement

9 =ield rotation detection

9 'lass 1 accuracy

9 )hase-to-)hase meassurement

9 )hase-to-Neutral meassurement9 3ph3w& 3ph(w& 1ph2w& or 2ph3w

.C Generator sensing.C Generator sensing

True 9M! Current !ensing

9 3-phase

9 Non-returning slave pointer

9 'lass 1 accuracy

True 9M! .uilliar+ Current !ensing

9 'onfigurale as mains 'T or

;enerator ground fault 'T

ower !ensing

9 'lass 2 accuracy

9 True : power measuring

9 eal and reactive power

9 )ower factor

9 <nergy counters $h and varh



21

.C "us sensing.C "us sensing

True 9M! 7oltage !ensing

9 2-phase sensing phase-to-phase or phase-to-neutral

9 )hase angle etween mains + us and generator + us

9 ,ead us detection



22

Multiple languages 5 =0 stan'ar'

- Englis% - Turis%

- Ger)an - ortuguese

- Italian - 9ussian- Fren(% - C%inese

- !panis% - Aapanese

,namics)",,namics)",T' T'



23

Italian

Fren(%

!panis%

Turis%

ortuguese




2(

Aapanese

C%inese9ussian




2

The 320"2(0 pi"el graphic interactive @' display provides soft keyswhose functionality changes depending on application see FlexAppTM and operation.

,elta + $ye

Aoltage

/utomatic

anual

:TI)

'onfigure

)arameter

/dditional

measured values

/cknowledge+

reset centrali!ed

alarm'hange operation

modes

<ngine start + stop reaker control


/larm :creen



27

:ingle line diagram

and operation mode

@ast alarm

T%e 'ispla+ se(tions$

'urrent operation&

i.e. cranking& loading&

start pause& etc.




26

Operating )o'es

.uto)ati( )o'e

Manual )o'e

!top )o'e




24

!+)*ol )eanings in t%e single line 'iagra)

,elayed engine monitoring e"pired

<ngine speed detected

Aoltage detected

otation field counter clockwise ''$

otation field clockwise '$


?mport+e"port mains power



25

Hnit is trying to close the reaker

Hnit is trying to open the reaker

:top command issued

:tart+run command issued




30

Ea)ples for )easuring s(reens




31

.lar) s(reen9 Aisile active state

9 ,ate and time stamp

9 $ith totally 17 entries

/larms will stay active until acknowledged& even if power is cycled.

Event Bistor+

9 ?n-+ out coming events 8 + -

9 ,ate and time stamp

9 300 entries =?=I




32

of Tri! )evels #$( "ode

9 Iver-+undervoltage 2+2 R5+26S

9 Aoltage asymmetry 1 R(6S

9 Iver-+underfre#uency 2+2 R41I+HS

9Iverload ?I)+I) 2 R32S

9 everse+reduced power 2 R32+=S

9 Hnalanced load 2 R(7 measuredS

9 ,efinite time-overcurrent 3 R0+1S

9 ?nverse time-overcurrent 1 R?<' 2S

9 Iverspeed )H 2 R12S9 easured ground current 2 R0;S

9 'alculated ground current 2

Generator rote(tionGenerator rote(tion



33

of Tri! )evels #$( "ode

9 )ower factor )= lagging 2

9 )= leading > loss of e"citation 2 R(0S

9 )hase rotation field '$+''$ 1

9 )setpoint )a(tual mismatch 1 'ontroller 49 Hnload mismatch time out monitoring 1 'ontroller 4

9 Iperating range failed 1 'ontroller 4

E plausiility monitoring features

Generator rote(tionGenerator rote(tion



3(

Engine rote(tionEngine rote(tion

9 aintenance days e"ceeded

9 aintenance hours e"ceeded

9 Iver-+Hnderspeed )H

9 Hnintended :top

9 <ngine :top malfunction

9 :peed+fre#uency mismatch

9 :tart failure

9 'harge alternator low voltage

9 ed stop lamp D1535

9 /mer warning lamp D1535

9 attery over-+undervoltage



37

9 ;' + ' fail to close

9 ;' + ' fail to open

9 :ynch. Time Iut ;' + '

9 )hase rotation mismatch generator + usar + mains9 ains decoupling

9 '/N us communications monitoring D1535& '/Nopen

9 )arameter alignment multiple units

9 issing memers multiple units

9 <<)I failure internal ')H

9 $ire reak analog inputs

9 ,iscrete inputs

9 %le&)imitsT' for analog values

Mis(ellaneous MonitoringMis(ellaneous Monitoring



36

$arning

:hut down

:hut down

:hut down

:hut down

/ction

,isplay

,isplay and *orn

,isplay and *orn

,isplay and *orn

,isplay and *orn

,isplay and *orn

Hnload ;en. and open ;'

Ipen ;' immediate

Hnload ;en. and open ;'

Ipen ;' immediate

'ool down

'ool down

?mmediate :top

?mmediate :top

=or control purposes via @ogicsanager to

change+modify se#uencing or discrete outputs

/larm 'lasses are free configurale for most monitorings

.lar) Classes.lar) Classes

$arning

'lass esult

internal



34

C.N =

:erial 2

9!-?D

:erial 1 9!-232

C.N 2

9 <"tension cards

?Q, 1&

)hoeni"

9 D1535 <'H

9 @oad share

9 '/Nopen

9 ToolQit

9 odus

9 odus

.ll interfa(es are galvani(all+ isolate'

Interfa(esInterfa(es



35

2 I< =

%oeni

#C

C.N 2

C.N =

Interfa(e Overview C.N *usInterfa(e Overview C.N *us

Gui'an(e level

9 @oad share

9 '/Nopen

Engine level

9 D1535 <'H

9 <"tension cards

Total 32

units



(0

Interfa(e Overview !erial ortsInterfa(e Overview !erial orts

:erial 2 9!-?D

:erial 1 9!-232

odem

9 ToolQit

9 odus

9 )eer-to-peer

9 odus

9 ultiple units

#C

#C

<thernet

C

C



(1

:-232 or '/N:-232 or '/N

:erial 1

9!-232

Configuration via ToolitConfiguration via Toolit

http://images.google.de/imgres?imgurl=www.cmseddyscan.com/images/laptop.jpg&imgrefurl=http://www.cmseddyscan.com/products/ultrasonics/benchtest.htm&h=379&w=347&sz=10&tbnid=mV4-GU7YnYsJ:&tbnh=117&tbnw=108&start=29&prev=/images%3Fq%3Dlaptop%26start%3D20%26hl%3Dde%26lr%3D%26ie%3DUTF-8%26sa%3DN



(2

Mis(ellaneousMis(ellaneous

9 '< marked& H@ listed& arine /pproval @

9 ?)( N</ 2 from front with clamp fasteners

9 ?)77 N</ ( from front with screw kit

9 ?)20 from ack

9 Iperating temperature range >20 to 860U'

9 $eight appro". 1&40 g

9 H@

9 '<T?=?'/T< of ,esign /ssessment y /:

marked

CERTIFICATE ofDesign Assessment

by ABS American Bureau of Shipping & Affiliated Companies



(3

9 Control unit easYgen-3200-D 8D. CT )o'el;

9 12 " :crews for ?)77 front panel mounting 4523-1272

9 ( " clamp fasteners rackets and screws for ?)7 front panelmounting 4523-1273

9 1 " ', with

>)' 'onfiguration ToolQit Aersion 2.0 >ToolQit E.$TII@ files <nglish and ;erman

>ToolQit E.:?, files <nglish and ;erman

>anuals

Co)plete ro'u(t a(ageCo)plete ro'u(t a(age



((

ro'u(t <o(u)entationro'u(t <o(u)entation

ro'u(t !pe(ifi(ation9 <nglish R)+N 3624S + ;erman R)+N ;3624S +

'hinese R)+N '*3624S + )ortuguese R)+N )T3624S

ro'u(t resentation9 <nglish R)+N 36356S

Manual9 ?nstallation anual

- <nglish R)+N 36223S9 'onfiguration anual

- <nglish R)+N 3622(S

9 Iperation anual- <nglish R)+N 3622S

9 ?nterface anual

- <nglish R)+N 36343S9 /pplication anual

- <nglish R)+N 36227S



(7

lanne' 9e)ote anellanne' 9e)ote anel

9e)ote anel 9-3000

9 '/Nopen connected panel to all easYgen-3000 controls

9 )oint-to-point connection

9 :ame look and feel as easYgen-3200

9 Target releaseB /pril 2004

CANopen

RP-3000

easYgen-3000 controls



(6

Outloo easYgen-3=00Outloo easYgen-3=00

easYgen-3=00 8=. CT an' D. CT )o'el;

9 etal housingB no display& *? via interfaces and ,?

9 :ame functionality as easYgen-3200

9 Target releaseB Danuary 2004



(4

New Features lanne' 9eleaseNew Features lanne' 9elease

Eten'e' I,O via eternal ter)inals

9 (4 " /nalog ?nputs

- 32 " ?nputs via predefined D1535 engine messages in 10 languages

- 17 " ?nputs via '/Nopen terminals

9 ( " /nalog Iutputs '/Nopen& scalale& 0-20 m/ or 0-1 0A9 17 " ,iscrete ?nputs '/Nopen terminals additional 32 total

9 17 " ,iscrete Iutputs '/Nopen terminals additional 32 total

9 17 " /dditional fle"ile limits for alarm and monitoring control

9 :ome terminals ?+I will e mapped to act like a central terminal singlepoint connection and message roadcast to every control e.g.B centralroom temperature& central fuel tank level& gas leakage detection& O.

9 The D1535 terminals need to e configured y the )' tools of theterminal manufacturers.

9 The '/Nopen terminals can e configured via ToolQit directly



0

New Features lanne' 9eleaseNew Features lanne' 9elease

Free running I< loops

3 " ?ndependent freely programmale )?, control loops

9 'onfigurale as /nalog Iutputs 0-20 m/ or 3-step-outputs elay

Iutputs

9 )roportional& ?ntegral and ,erivative adMustment9 )rogrammale for activation+deactivation via @ogicsanager

9 <"ternal and internal set points can e used

- Hsale for water heat cycle control& dual-fuel control& room temperature

control O

9 Target release B :pring 2004



1

lanne' 9elease easYgen-3D00lanne' 9elease easYgen-3D00

easYgen-3200 I,O an' fun(tionalit+ plus$

9 11 " ,iscrete ?nputs onoard& freely configurale

9 11 " ,iscrete Iutputs onoard& freely configurale

9 2 " :inking Iutputs onoard& k$h metering

9 5 " /nalog ?nputs onoard& freely configurale

9 ( " /nalog Iutputs onoard& scalale

9 1" <thernet port load sharing& :'/,/ connection& odus T')+?)

9 elease dateB mid-2004



Note:

Information contained herein is intended for and appropriate to the purposes of this publication/presentation !ood"ard reser#es theright to update or other"ise re#ise any portion of this publication at any time Technical data and detailed information is a#ailable in

Thank you for your attention

37397 a EG3200 Section 1 Overview (NXPowerLite)

Documents

Transcript of 37397 a EG3200 Section 1 Overview (NXPowerLite)