3611-LZ-PQ-PR_000_6!01!0024_IS04 Inspection and Test Plan for Mechanical Works

INSPECTION AND TEST PLAN FOR MECHANICAL WORKS

(EQUIPMENT INSTALLATION)

TECNIMONT IDENTIFICATION CODE

3611-LZ-PQ-PR_000_6_01_0024

of 5 Rev. 04

LOCATION PROJECT KNPC IDENTIFICATION CODE

MAA REFINERY, KUWAIT

NEW AGRP / AGRP REVAMP PR-000-6-01-0024

________________________________________________________________________________________________________________ This document is KNPC’s property, and cannot be used by others for any purpose, without prior written consent.

L E G E N D PF - Perform the activity and Full Inspection by Subcontractor H - Hold Point. Request for Inspection is required. The Party shall witness and sign for

acceptance the Inspection request form. Subcontractor is not allowed to proceed in case of Party absence unless permission is given. Furthermore, certification shall be submitted for review (e.g. Laboratory / Third Party Service Company).

W - Witness Point. Request for Inspection is required. The Party shall optionally witness.

Subcontractor can proceed with inspection even if Party is absent. The Party shall sign for acceptance of the witnessed inspection and/or test after reviewing of the relevant Inspection report.

S - Surveillance. Request for Inspection is not required. The Party shall spot witness during job

execution. Subcontractor can proceed whether or not the witnessing Party is present. Certification, if any, shall be spot reviewed.

R - Review of certification / documents A - Approval of documents. 1 - Manufacturer's Certificates to be submitted 2 - Manufacturer’s Certificates Review 3 - Laboratory’s Certificates to be submitted 4 - Laboratory’s Certificates Review SC - Subcontractor: Responsible for execution of works, where applicable. DS - Contractor Discipline Supervisor: Responsible for supervising the Subcontractor’s works or responsible for direct work execution. C - Contractor: QC Inspector of Contractor Tecnimont S.p.A., responsible for Inspection activities.

CP - Company: Means Owner or KNPC Representative




3611-LZ-PQ-PR_000_6_01_0024

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INSPECTION AND TEST PLAN

Item Activity

Description Inspection and Test Points

Applicable Specifications / Codes / Standards

Test Record or Documentation

Inspection Responsibility

SC / DS C CP 1.0 General - Inspection of received equipment

Applicable Contract Document Approved Drawing

5213, 5480, 5481 PF H H

- Lifting Plan (for major equipment) Approved lifting plan PF A A

- Request for Inspection and Test 5070 PF H H

2.0 Static Equipment

2.1 Control before installation

- Verification of name plate and tag

Approved Drawing 5207

PF H H

- Anchor bolt location and levelling check PF H H

- Shim plate preparation and levelling check PF H H 2.2 Installation of

equipment - Check of orientation

Applicable Contract Document Approved Drawing

Shell DEP 5207, 5210

PF H H

- Check of alignment PF H H

- Release for grouting PF H H

2.3 Control after installation check

- Grouting of equipment * Approved Drawing Shell DEP

5207 PF H H

- Tightening of anchor bolts PF H H

2.4 Inspection of internals

- Internal cleaning of equipment Applicable Contract Document

Approved Drawing Shell DEP

5210

PF H H

- Installation of internal elements PF H H

- Preliminary Box-up PF H H

2.4 Pressure Test - Pressure test of equipment (when required) Approved Drawing Shell DEP

5074 PF H H




3611-LZ-PQ-PR_000_6_01_0024

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Item Activity

Description Inspection and Test Points

Applicable Specifications / Codes / Standards

Test Record or Documentation

Inspection Responsibility

SC / DS C CP

3.0 Rotating Equipment

3.1 Control before installation

- Verification of name plate and tag

Approved Drawing 5208

PF H H

- Anchor bolt location and levelling check PF H H

- Shim plate preparation and levelling check PF H H

3.2 Installation of equipment

- Check of orientation and centering Approved Drawing

Shell DEP 3611-GZ-SG-SP_000_2_58_0001 Manufacturer’s Recommendations

5208, 5209

PF H H

- Tightening of anchor bolts PF H H

- Preliminary alignment (without piping) PF H H

- Release for grouting PF H H

3.3 Grouting - Grouting of equipment * Shell DEP

Manufacturer’s Recommendations 5208 PF H H

3.4 Final Alignment - Piping stresses Approved Drawing Shell DEP

Manufacturer’s Recommendations 5208, 5209

PF H H

- Final alignment (after piping connection) PF H H

4.0 Other Equipment - Miscellaneous equipment Applicable Contract Document Approved Drawing

Shell DEP 3611-GZ-SG-SP_000_2_58_0001

5207, 5208, 5209, 5210 (As applicable)

PF H H

- Package Unit PF H H

* ITP for Civil Works (3611-LZ-PQ-PR_000_6_01_0017) shall also to be followed for Grouting activities




3611-LZ-PQ-PR_000_6_01_0024

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SUMMARY OF INSPECTION FORMATS:

5070 – Request for Inspection / Test

5074 – Pressure Test Report

5207 – Mechanical Equipment Installation Inspection Report

5208 – Rotating Equipment Installation Inspection Report

5209 – Mechanical Equipment Alignment Inspection Report

5210 – Record of Dimensional Inspection

5213 – Material Inspection Report

5480 – Checklist for Receiving Stationary Equipment at Site

5481 – Checklist for Receiving Rotating Equipment at Site

PRJ‐QMS 9I‐01‐5070 Rev. 3

KUWAIT NATIONAL PETROLEUM COMPANY PROJECT DEPARTMENT

REQUEST FOR INSPECTION / TEST

Contractor: …TECNIMONT S.p.A..……………. Sub Contractor: …………………………..…….. Project name: …New AGRP/AGRP Revamp… Request No.: …………..……………………… Contract No.: …CA/CSPD/0011.…………………. Date: ……………………….………... Discipline: ………………………………….....…………………………………………………………………………………. Location: …………………………………… ……………………………………………………………………………………

We would request your presence for inspection / test according to the following schedule:

This is to inform you that following inspection / test will be carried out at the scheduled time mentioned below:

Sl.No. Description of Inspection / Test Date / Time Remarks

Requested by: OT Apprd:

____________________ _____________________ ______________________

Contractor’s QC Engineer Const. Engineer-PD (KNPC) Team Leader

Name: ………………………………. Name: ……………………………………

Date: ……………………………… Date: …………………………………….. Date: ……………………………….

Cc: Concerned Team Leaders / PTFLs

____________________________________________________________________________________

Comments: …………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………

__________________________ ____________________________

Insp. Supervisor* Insp. Engineer - PD

Name: Name:

Date: Date:

*Only when inspected by Supervisor

Contractor : Tecnimont SpA. Sub. Contractor : Report No. :

Project Title: New AGRP / AGRP Revamp Contract No. : CA/CSPD/0011 Date :

Equipment / Line No. : Test Package No. :

Design Code : Sheet No. of

NAME : NAME :

DATE : DATE :

TEST PRESSURE :

TEST MEDIUM :

DATE :

TIME STARTED :

HOLDING TIME :

SURFACE TEMPERATURE :

AMBIENT TEMPERATURE :

TEST RESULT : ACCEPTED REJECTED

LINE RELEASED FOR FINAL PAINTING / INSULATION YES NO

NAME : NAME :

DATE : DATE :

NOTE : 1) IN CASE OF PIPING, HIGHLIGHT THE SECTIONS TESTED, IN THE DRAWINGS AND ATTACH.

2) IN CASEOF HEAT EXCHANGERS, MENTION THE TUBE TEST & SHELL TEST PRESSURE IN THE

REMARKS COLUMN.

PRJ-QMS 9I-01-5074 Rev. 1

CONTRACTOR ENGINEER

CONTRACTOR QC ENGINEER KNPC INSPECTION ENGINEER

MANUFACTURER RANGE ID No. DATE OF CALIBRATION

TEST INSTRUMNMENTS

REMARKS

Kuwait National Petroleum Company

PROJECTS DEPARTMENT

PRESSURE TEST REPORT

Ref. Drawings :

KNPC CONSTRUCTION ENGINEER

Sl. No EQUIPMENT / LINE NO. SPECIFICATIONS

CA/CSPD/0011

Project : NAGRP / AGRP Revamp

Item No :

Item Description : Drawing Ref.

Location :

The Installation of the above Equipment has been Satisfactorily Completed in Accordance with the Drawings and Specifications.

Name :

Name :

Name :

MECHANICAL EQUIPMENTINSTALLATION

INSPECTION REPORT

Projects Department

Kuwait National Petroleum Co.

Project Coordination Group -

Date :

PRJ-QMS 9C-03-5207 Rev. 2

Contract No. :

Serial No. :

4 Grouting

- Check Centering & Alignment

- Check Orientation

3 Erection

- Padding Elevation & Levelling

2

Sign. / Date

Contractor

Vertification of Name Plate & Tag No.

Foundation Check

- Anchor Bolt Location & Levelling

INSPECTION DESCRIPTION

No. DescriptionKNPC

Remarks

1

Contractor Q.C.

Signed : Date :

KNPC Rep.

Contractor Rep.

Date :

Signed : Date :

Signed :

5 Anchor Bolt Tightening / Lock nut Installation

CA/CSPD/0011

Project : NAGRP / AGRP Revamp

Item No :

Item Description : Drawing Ref.

Location :

Name :

Name :

Name :


Contract No. :

Serial No. :

ROTATING EQUIPMENTINSTALLATION

INSPECTION REPORT

Projects DepartmentProject Coordination Group -

Kuwait National Petroleum Co.

Date :

Remarks

5 Check Alignment & Record Reading for Preliminary Alignment (Bare Eqpt.)

4 Anchor Bolt Tightening

3 Confirm Orientation & Centering of the Equipment

- Padding Elevation & Levelling

1

2

Sign. / Date

Contractor

Vertification of Name Plate & Tag No.

Foundation Check

- Anchor Bolt Location & Levelling

6 Grouting

INSPECTION DESCRIPTION

No DescriptionKNPC

Contractor Q.C.

Signed : Date :

KNPC Rep.

Contractor Rep.

Date :

Signed : Date :

The Installation of the above Equipment has been Satisfactorily Completed in Accordance with the Drawings and Specifications.

Signed :

7 Check Alignment & Record Reading for Final Alignment

CA/CSPD/0011

RADIAL DRIVER DRIVEN

00 00

2700 900 2700 900

1800 1800

Maximum Allowed :

Vertical : Vertical :

Horizontal : Horizontal :

RADIAL DRIVER DRIVEN

00 00

2700 900 2700 900

1800 1800

Maximum Allowed :

Signed : Name : Date :



Contractor Rep.

Contractor QC

KNPC Rep.

2700 2700

1800 1800

900 900

Result

00 00

1800

900

00

Result

Result

B) PIPING STRESSES (Dial Gauge movement while tightening)

Serial No. :

MECHANICAL EQUIPMENTALLIGNMENT INSPECTION

REPORT

Project : New AGRP / AGRP Revamp

Item No. :

Item Description :

Location :

Coupling Type :

2700

Coupling Gap :

Drawing Ref. :

Date :

A) PRELIMINARY ALIGNMENT (BEFORE PIPING CONNECTED)

2700

Result

00

900


Kuwait National Petroleun Co.

Projects Department


C) FINAL ALIGNMENT (AFTER PIPING CONNECTED)

Contract No :

Suction Discharge

1800

CA/CSPD/0011

Signed: Visual Inspection :

Result of Inspection :

Date of Inspection :

Inspected by :

Witnessed by:


Contractor Representative

KNPC Representative

Kuwait National Petroleun Co.

Projects Department


Contractor QC

Contract No :

Serial No. :

RECORD OF DIMENTIONAL INSPECTION

Project : New AGRP / AGRP Revamp

Item No. :

Item Description :

Location :

Drawing Ref. :

Date :

Description of Material for Inspection :

Inspection Location: Date of material delivery : Date of Inspection :

Contractor Use

Comments

Contractor's Signature Date :

KNPC Use

Comments

Signature of KNPC Representative Date :

DOCUMENTS ATTACHED :

Transmittal No.

Contract No.

Date

MIR No.

Spec. / Drg. Ref.

Test / Mill Certificates

Copy of Packing list

Copy of Purchase Order

Copy of Invoice stamped by customs

Copy of relevant drawings

TPI Report

Inspection Release Certificate

Item / Qty. req'd. Qty. Delivered

Kuwait National Petroleum Company

PROJECTS DEPARTMENT - PROJECT COORDINATION GROUP -

MATERIAL INSPECTION REPORT

Total Delivered

CA/CSPD/0011

Contractor Use Comments

PRJ-QMS 9C-03-5213 (Sheet 1 of 2) Rev. 3

Contract No. : CA/CSPD/0011 MRIR No. :

Project : New AGRP / AGRP Revamp Date :

CONTRACTOR CONTRACTOR QC KNPC

PRJ-QMS 9C-03-5213 (Sheet 2 of 2) Rev. 3

Sl. No. Description Material QTY (Nos.) Heat No. 1 Heat No. 2 Test Certificate No. Tag No. Remarks

MATERIAL RECEIPT INSPECTION REPORT

CERTIFIED THAT ABOVE MATERIALS HAVE BEEN PROPERLY IDENTIFIED WITH RESPECT TO THE TEST CERTIFICATES AND THAT MATERIALS RECEIVED ANDACCEPTED ARE IN GOOD CONDITION AND MEET THE RELEVANT SPECIFICATIONS. ALL ACCEPTED MATERIALS HAVE BEEN STORED / STACKED.

: New AGRP / AGRP Revamp

: CA/CSPD/0011

Date :

Checking by Engineering Checking by Construction

Spares shall be checked for the following :

Othe items, if any

a. b.

Check the name plate with respect to the drawing

Discipline Engineer Date Discipline Engineer

a. Spares list b. Any damages

Check the equipment for any damages due to transportation, handling, etc.

Check the critical parts of the equipment

Equipment Name :

Part A : The following drawings / documents which are approved by KNPC shall be presented by EPC Contractor along with inpsection request.

Part B : The following items shall be checked at site :

Status

Drawing / Document Yes No Remarks

Copy of latest PO for the equipment

PROJECT TITLE

CONTRACT NO.

CHECKLIST FOR RECEIVING STATIONARY EQUIPMENT AT SITE

Equipment Tag Number :

Kuwait National Petroleun Co. (K.S.C.)

Projects Department

Copy of the latest PO for the spares of the equipment

Latest G.A. drawing of the equipment

Latest name plate drawing for the equipment

Latest data sheet of the equipment

Installation & Maintenance manuals, catalogue copies, etc.

Inspection release certificate by TPI agnecy

Check the equipment with respect to approved G.A. Drawing and PO document

Description Remarks


Date

Discipline Engineer Date Discipline Engineer Date

: New AGRP / AGRP Revamp

: CA/CSPD/0011

Date :

a. b.

a. Spares list b. Any damages

Checking by Engineering Checking by Construction

Spares shall be checked for the following :

Othe items, if any


Discipline Engineer Date Discipline Engineer

PROJECT TITLE

CONTRACT NO.

CHECKLIST FOR RECEIVING ROTATING EQUIPMENT AT SITE

Equipment Tag Number :

Equipment Name :

Part A : The following drawings / documents which are approved by KNPC shall be presented by EPC Contractor along with inpsection request.

Part B : The following items shall be checked at site :

Status

Check the equipment with respect to approved G.A. Drawing and PO document

Kuwait National Petroleun Co. (K.S.C.)

Projects Department -

Drawing / Document Yes No Remarks

Copy of latest PO for the equipment

Copy of the latest PO for the spares of the equipment

Latest G.A. drawing of the equipment

Latest name plate drawing for the equipment

Latest data sheet of the equipment

Installation & Maintenance manuals, catalogue copies, etc.

Inspection release certificate by TPI agnecy

Description Remarks

Date

Check the name plate with respect to the drawing

Check the equipment for any damages due to transportation, handling, etc.

Check the critical parts of the equipment

Discipline Engineer Date Discipline Engineer Date

3611-LZ-PQ-PR_000_6!01!0024_IS04 Inspection and Test Plan for Mechanical Works

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