Competency

Element How and where demonstrated

Paragraph reference in

Career Episode

Unit PE 1 KNOWLEDGE BASE

PE 1.1 Knowledge of Science and Engineering Fundamentals

PE 1.1 a

Knowledge of engineering design was helpful in doing

design calculations for the components during my training

and was also useful for me in reading the drawings in work

place.

c.e.1.2.2, C.E.1.2.3, c.e.1.3.1.1, C.E.2.3.2,

C.E. 2.3.3

PE 1.1 b

My familiarity in using the basic mechanical software like

AutoCAD made me easy to learn other software like ProE,

Solid Works and use them in designing during my training

and in my work place.

c.e.1.2.2, c.e.1.2.3, c.e.1.3.11.

PE 1.1 c

Theoretical and practical knowledge of different

manufacturing processes was supportive for me to learn the

actual practical approach in the field of mechanical

engineering in order to manufacture a component.

c.e.1.3.1, C.E.2.2.2,

C.E.2.3, C.E.3.2.2,

C.E.3.3.4

PE 1.1 d

I applied my basic knowledge of engineering together with

my mathematical and science knowledge, and made use of

various techniques for analyzing and also for producing

effective and efficient results in all the tasks given to me.

Also my initial training in the company gave me a wide

knowledge about the industrial activities and the strategy to

be followed to solve the complicated problems arising in the

work place.

c.e.1, c.e.2, c.e.3

PE 1.2 In-depth technical competence in at least one engineering

discipline.

1

PE 1.2 a

I developed my skills in doing drafting by the use of

mechanical softwares like Auto CAD, ProE and Solid works.

I implemented my skills in the designing of die for casting

component bracket.

C.E.1.2.2, C.E.1.2.3, C.E.1.3.1.1

PE 1.2 b

I became familiar with the first principle method of

measurement using the metrology instruments like vernier

caliper, screw gauge, height gauge, slip gauges etc., I

developed my skills in using metrology instruments during

my bachelors degree and this made me more familiar in this

area, as I was assigned as a Quality Assurance Engineer in

my work place, I gathered a wide knowledge in the use of

instruments for measuring all the complex dimensions.

C.E.2.3.2, CE 3.3.2

PE 1.2 c

I also went through a lot of metrology instruments and

gathered data about the various types instruments available

and their usage. This gave me an opportunity to have hands

on experience in using most of the instruments including the

roundness tester, surface finish tester, CMM, calibration

instruments, air pressure gauges etc., I area that I was in my

work place involved me in measuring dimensions as low as

10 microns.

C.E.1.2.2,

C.E.1.3.1.6, C.E.2.2.2,

C.E.2.3.1,

C.E.3.3.3

PE 1.3 Techniques and resources

PE 1.3 a

Working with other experienced engineers helped me to

learn various techniques used to solve the problems. I also

gained more knowledge from my mentor (Senior Manager –

QA) who constantly reviewed my progress in my work

C.E 1.3.1.1, C.E.2.3.4, C.E.3.3.4

2

place.

PE 1.3 b

I went through the Quality manuals of my work place and

also got knowledge from the online resources in using

various Quality tools to tackle the issues in the production

line. I also read the machine manuals to thoroughly know

each and every step of processing in every machine in the

production line and also analyzed the machine specifications

to find the capability of the machines.

C.E.1.3, C.E.2.2.4,

C.E.3

PE 1.3 c

I also used the library in my company which had a variety of

books related to the mechanical industry. I also went through

the books from the library to get familiarized with any new

terms or processes I came across during my career.

C.E.2.

PE 1.4 General Knowledge

PE 1.4 a

The industrial training of my engineering curriculum

required knowledge in the drafting with the help of

AutoCAD and also the theoretical knowledge of operations

like casting, molding, tapping, finishing in order to

understand actual practical applications.

C.E.1.2.2, C.E.1.2.3,

C.E.1.3.1.1.,

C.E.1.3.1, C.E.2.2.2,

C.E.2.3.2, C.E.3.2.2,

C.E.3.3.4

PE 1.4 b

The Professional career was challenging and I utilized my

knowledge in manufacturing process like turning, boring,

tapping, drilling, grinding, honing and also my experience in

using the metrology instruments. My understanding of

engineering drawing was useful to study the component

drawings in my workplace.

C.E.2.2.2,

C.E.2.3.2,

C.E.3.2.2,

C.E.3.3.4

3

PE 1.4 c

My second Professional career was very interesting. Since I

already had experience as a Quality Engineer, I implemented

the use of control charts to identify the area that needed

attention. I also used my experience in using specialized

quality equipments to train the QA persons in my company. I

also developed my knowledge about the metrology

equipments.

C.E-3

UNIT PE 2 ENGINEERING ABILITY

PE 2.1Ability to undertake problem identification, formulation

and solution.

PE 2.1a

Identify the problems in my manufacturing area, analyse the

problems using quality tools and tackle the root cause for the

problem. Made continuous improvement by eliminating the

possibilities for the occurrence of the error.

C.E.2.2.2,

C.E.2.3.1, C.E.3.2.2

PE 2.1 bCalibrated various metrology equipments for its compliance

with the standards.C.E.3.2.1

PE 2.1 c

Accessed the suppliers for their capability to deliver

components to meet our requirements. Also, I have approved

new machines after thoroughly analyzing the machine and

making trials to prove the machine capability.

C.E.2.3.3

PE 2.2

Understanding of social, cultural, global, and

environmental responsibilities and the need to employ

principles of sustainable development

PE 2.2 a

I interacted with the design, planning, production, and

maintenance engineers for implementing my ideas and to

reduce defects.

C.E.1.3.1, C.E.2.3,

C.E.2.3.4, C.E.3.3.4

4

PE 2.2 b

Interaction with the experts to get a broader picture of the

various complexities that I came across while performing my

tasks in the work place. Effective communication with

machine operators. Coordinated with the team members on

behalf of quality department in the development of new

product manufacturing.

C.E.1.3, C.E.2.2.2,

C.E.2.3.4, C.E.3.2.1,

C.E.3.2.2,

C.E.3.3.1,

C.E.3.3.3, C.E.3.3.4

PE 2.3Ability to utilize a systems approach to complex

problems and to design and operational performance

PE 2.3 a

When developing a process plan for new quality testing

system, I considered the process time, the way of loading

and unloading, operational parameters, life of the tools and

the features in various machines. Then I selected a machine

which met the desired requirements. I got the commitment of

the machine supplier about the process capability of the

machine. Once the machine arrived to the company,

commissioning was done and I checked the various machine

parameters and the quality of the components produced to

calculate the process capability. Then the machine was

accepted based on my report.

C.E.2.3.3

PE 2.3 b

In our daily meetings with the engineers of various

departments, we discuss about various issues in our line. As

a Quality engineer, I was very much concerned about the

quality of the product produced. Before going to meeting I

used to analyse the problems and find all the causes for the

problem and I discussed about it with my team members and

actions were taken and the defects were reduced. Thus I

C.E.2.2.2,

C.E.2.3.4

5

made continuous improvement in our line.

PE 2.4 Proficiency in engineering design

PE 2.4 a

During my training, I applied my design knowledge in

designing a die for a component and new quality testing

technique considering all the engineering requirements like

the dimensions of the gate, sprue bush, mould cavity etc.,

C.E.1.2.2, C.E.1.2.3., C.E.1.3.11, C.E.2.3.2,

C.E. 2.3.3

PE 2.4 b

During my professional career, to eliminate the defects in the

component, I designed special gauges for inspection. This

helped the operators to inspect the components easily and

quickly. This significantly reduced the inspection time and

the inspection errors caused manually.

C.E.2.3.3

PE 2.5 Ability to conduct an engineering project

PE 2.5 a

I understood all the mechanical aspects that I came across

during my training company with my basic knowledge that I

gained from my professional course. I successfully

completed my tasks within the time frame given during my

training and I submitted my reports to my college by

managing deadlines.

C.E.1, C.E.2., C.E.3.,

PE 2.5 b

In my work place, we had a problem in the finished product.

I analysed the issue and introduced an additional functional

test to ensure that only good components reaches the

customer. Then, I further analysed and found there was

problem in one of the measuring instrument which was not

consistent. I analysed the instrument and found that there

was oil in the air gauge. I rectified it and the problem was

solved. I made a cleaning schedule for the instrument.

C.E-2

PE 2.6 Understanding of the business environment

PE 2.6 a I made cost reduction by localizing a production process for C.E.2.3.3

6

making certain operations.

PE 2.6 b I selected Quality equipments considering the cost and the

effectiveness, consistency of the equipment.

C.E.2.3.3

UNIT PE 3 PROFESSIONAL ATTRIBUTES

PE 3.1Ability to communicate effectively, with the engineering

team and with the community at large

PE 3.1 a

Attended daily meetings with the team of engineers and also

the quality department meetings to discuss about the issues.C.E.2.3.4,

C.E.3.3.4

PE 3.1 b

I made presentations to the management team every month

regarding the improvements and the various issues in my

production line.

C.E.1.3.2., C.E.2.2.2

PE 3.1 c

I also effectively communicated with the machine operators

to make them understand the improvements made in the line

and the importance of following it.

C.E.2.2.2,

C.E.2.3.4, C.E.3.2.2,

C.E.3.3.4

PE 3.1 d I represented my company in seminars about Statistical

process control, Total Productive maintenance etc.,

C.E.2.2.4

PE 3.2 Ability to manage information and documentation

PE 3.2aI maintained all the datas obtained and I used Microsoft

excel to make a format to evaluate the process capability.

C.E.2,

C.E.3

PE 3.2 b

As per standards requirement, I maintain all the documents. I

organized all the documents with the index in the racks for

easy accessibility of them.

C.E.2

PE 3.3 Capacity for creativity and innovation

PE 3.3 a

Interacted with maintenance engineers to increase the life of

the pumps used by making a non corrosive coating. C.E.2

I introduced plastic bins instead of steel ones for keeping the

7

PE 3.3 b components because components were damaged during

handling.

C.E.2

PE 3.3 c

Engaged in discussion with the operators, engineers and

management team for improving quality and to reduce

defects.

C.E.1.3, C.E.2.2.2,

C.E.2.3.4,

PE 3.4 Understanding of professional and ethical responsibilities, and commitment to them

PE 3.4 a

I learned about the requirements for the ISO standards

maintained in the company and followed them effectively. I

was also trained about the Safety standards and

environmental standards.

C.E.2

PE 3.4 b

I worked towards obtaining TPM award by fulfilling all the

requirements using techniques like 5s, kaizen etc.,

C.E.2

PE 3.5Ability to function effectively as an individual and in

multidisciplinary and multicultural teams, as a team

leader or manager as well as an effective team member.

PE 3.5 a

I was mentored by my senior manager. I provide him a

report of my achievements everyday and he was very much

pleased with my proceedings.

C.E.2

C.E.3.4

PE 3.5 b

I worked with my team members (Engineers) and being a

fresh engineer, my views and ideas were different from

others and I was fully supported by my team and I proved

with satisfactory results.

C.E.2.3.4,

PE 3.6 Capacity for lifelong learning and professional

development.

When ever I had problems in understanding certain issues, I C.E.1.3.1,

8

PE 3.6 a

contacted my mentor and he used to ask me lot of questions

about basic principles. By this way he made me answer my

own questions. Thus I understood the issues conceptually.

C.E.2.3.4C.E.3.3.4

PE 3.6 b

I underwent many training programs related to quality,

safety, new technology etc., to broaden my knowledge. C.E.2.2.4

CE 3.2.4

PE 3.7 Professional Attitudes.

PE 3.7.a

During my professional career, I went to our customer

service station for a quality issue. There I identified the

problem and explained them the reason for occurrence and

gave them additional information to prevent it from

happening.

C.E.3

PE 3.7 b

I gathered information by communicating with the suppliers

when ever I feel that the datas available is insufficient. I also

understood most of the issues by using my knowledge about

the first principle.

C.E.2.3.2, C.E.3.3.2,

C.E.3.3.3

PE 3.7 c

I made a lot of continuous improvement in my line which

was implemented in similar areas in other lines. This gave

me a professional image.

C.E.2.3.2 CE 3.3.4

9