3512B 1400 Ekw Standby HV LowEmission_EMCP4
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Transcript of 3512B 1400 Ekw Standby HV LowEmission_EMCP4
DIESEL GENERATOR SET
STANDBY1400 ekW 1750 kVA60 Hz 1800 rpm 12 470VoltsCaterpillar is leading the power generationmarketplace with Power Solutions engineeredto deliver unmatched flexibility, expandability,reliability, and cost-effectiveness.Image shown may not
reflect actual package.
FEATURES
FUEL/EMISSIONS STRATEGY• Low Emissions
DESIGN CRITERIA• The generator set accepts 100% rated load in one
step per NFPA 110 and meets ISO 8528-5 transientresponse.
FULL RANGE OF ATTACHMENTS• Wide range of bolt-on system expansion
attachments, factory designed and tested• Flexible packaging options for easy and cost
effective installation
SINGLE-SOURCE SUPPLIER• Fully prototype tested with certified torsional
vibration analysis available
WORLDWIDE PRODUCT SUPPORT• Cat dealers provide extensive post sale support
including maintenance and repair agreements• Cat dealers have over 1,800 dealer branch stores
operating in 200 countries• The Cat® S•O•SSM program cost effectively detects
internal engine component condition, even thepresence of unwanted fluids and combustionby-products
CAT® 3512B TA DIESEL ENGINE• Reliable, rugged, durable design• Field-proven in thousands of applications
worldwide• Four-stroke-cycle diesel engine combines
consistent performance and excellent fueleconomy with minimum weight
CAT HV GENERATOR• Matched to the performance and output
characteristics of Cat engines• Single point access to accessory connections• UL 1446 Recognized Class F insulation
CAT EMCP 4 CONTROL PANELS• Simple user friendly interface and navigation• Scalable system to meet a wide range of
customer needs• Integrated Control System and Communications
Gateway
STANDBY 1400 ekW 1750 kVA60 Hz 1800 rpm 12 470 Volts
FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT
System Standard OptionalAir Inlet • Single element canister type air cleaner
• Service indicator[ ] Dual element & heavy duty air cleaners[ ] Air inlet adapters & shut-off
Cooling • Radiator with guard• Coolant drain line with valve• Fan and belt guards• Cat® Extended Life Coolant*
[ ] Radiator duct flange[ ] Jacket water heater
Exhaust • Dry exhaust manifold• Flanged faced outlets
[ ] Mufflers and Silencers[ ] Stainless steel exhaust flex fittings[ ] Elbows, flanges, expanders & Y adapters
Fuel • Secondary fuel filters• Fuel priming pump• Flexible fuel lines• Fuel cooler*
[ ] Water separator[ ] Duplex fuel filter
Generator • Class F insulation• Cat digital voltage regulator (CDVR) with kVAR/PF
control, 3-phase sensing• Winding temperature detectors• Anti-condensation heaters
[ ] Oversized generators[ ] Cross current compensation transformer[ ] Bearing temperature detectors
Power Termination • Bus bar (NEMA mechanical lug holes)• Right hand cable entry• Top or bottom cable entry
[ ] Left hand cable entry
Governor • ADEM™ 3 [ ] Load share module
Control Panels • EMCP 4.2• User Interface panel (UIP) - wall mounted• AC & DC customer wiring area (right side)• Emergency stop pushbutton
[ ] Option for right or left mount UIP[ ] Local & remote annunciator modules[ ] Digital I/O Module[ ] Generator temperature monitoring & protection[ ] Remote monitoring software
Lube • Lubricating oil and filter• Oil drain line with valves• Fumes disposal• Gear type lube oil pump
[ ] Oil level regulator[ ] Deep sump oil pan[ ] Electric & air prelube pumps[ ] Manual prelube with sump pump[ ] Duplex oil filter
Mounting • Rails - Engine / generator / radiator mounting• Rubber anti-vibration mounts (shipped loose)
[ ] Isolator removal[ ] Spring-type vibration isolator (shipped loose)[ ] IBC Isolators
Starting/Charging • 24 volt starting motor(s)• Batteries with rack and cables• Battery disconnect switch
[ ] Battery chargers (5 or 10 amp)[ ] 45 amp charging alternator[ ] Oversize batteries[ ] Ether starting aid[ ] Heavy duty starting motors[ ] Barring device (manual)
August 03 2011 15:53 PM2
STANDBY 1400 ekW 1750 kVA60 Hz 1800 rpm 12 470 Volts
SPECIFICATIONS
CAT GENERATOR
Cat HV GeneratorFrame size....................................................................... 2730Excitation................................................ Permanent MagnetPitch.............................................................................. 0.6670Number of poles...................................................................4Number of bearings............................................................ 2Number of Leads.............................................................. 006Insulation..... Class H with tropicalization and antiabrasionInsulation......Class F with tropicalization and antiabrasion- Consult your Caterpillar dealer for available voltagesIP Rating........................................................................... IP23Alignment.....................................................Closed CoupledOverspeed capability........................................................125Wave form Deviation (Line to Line)........................... 002.00Voltage regulator..................3 Phase sensing with volts/HzVoltage regulation............Less than +/- 1/2% (steady state)Less than +/- 1% (no load to full load)Telephone influence factor...............................Less than 50Harmonic Distortion.........................................Less than 5%
CAT DIESEL ENGINE
3512B TA, V-12, 4-Stroke Water-cooled DieselBore........................................................ 170.00 mm (6.69 in)Stroke..................................................... 190.00 mm (7.48 in)Displacement.........................................51.80 L (3161.03 in3)Compression Ratio....................................................... 14.0:1Aspiration........................................................................... TAFuel System.................................... Electronic unit injectionGovernor Type........................................................... ADEM3
CAT EMCP 4 SERIES CONTROLS
EMCP 4 controls including:- Run / Auto / Stop Control- Speed and Voltage Adjust- Engine Cycle Crank- 24-volt DC operation- Environmental sealed front face- Text alarm/event descriptions
Digital indication for:- RPM- DC volts- Operating hours- Oil pressure (psi, kPa or bar)- Coolant temperature- Volts (L-L & L-N), frequency (Hz)- Amps (per phase & average)- ekW, kVA, kVAR, kW-hr, %kW, PF
Warning/shutdown with common LED indication of:- Low oil pressure- High coolant temperature- Overspeed- Emergency stop- Failure to start (overcrank)- Low coolant temperature- Low coolant level
Programmable protective relaying functions:- Generator phase sequence- Over/Under voltage (27/59)- Over/Under Frequency (81 o/u)- Reverse Power (kW) (32)- Reverse reactive power (kVAr) (32RV)- Overcurrent (50/51)
Communications:- Six digital inputs (4.2 only)- Four relay outputs (Form A)- Two relay outputs (Form C)- Two digital outputs- Customer data link (Modbus RTU)- Accessory module data link- Serial annunciator module data link- Emergency stop pushbutton
Compatible with the following:- Digital I/O module- Local Annunciator- Remote CAN annunciator- Remote serial annunciator
August 03 2011 15:53 PM3
STANDBY 1400 ekW 1750 kVA60 Hz 1800 rpm 12 470 Volts
TECHNICAL DATA
Open Generator Set - - 1800 rpm/60 Hz/12 470 Volts DM8193Low Emissions
Generator Set Package PerformanceGenset Power rating @ 0.8 pfGenset Power rating with fan
1750 kVA1400 ekW
Coolant to aftercoolerCoolant to aftercooler temp max 90 ° C 194 ° F
Fuel Consumption100% load with fan75% load with fan50% load with fan
384.7 L/hr 101.6 Gal/hr294.9 L/hr 77.9 Gal/hr211.4 L/hr 55.8 Gal/hr
Cooling System1
Air flow restriction (system)Air flow (max @ rated speed for radiator arrangement)Engine Coolant capacity with radiator/exp. tankEngine coolant capacityRadiator coolant capacity
0.12 kPa 0.48 in. water1671 m³/min 59011 cfm305.8 L 80.8 gal156.8 L 41.4 gal149.0 L 39.4 gal
Inlet AirCombustion air inlet flow rate 122.4 m³/min 4322.5 cfm
Exhaust SystemExhaust stack gas temperatureExhaust gas flow rateExhaust flange size (internal diameter)Exhaust system backpressure (maximum allowable)
485.0 ° C 905.0 ° F327.2 m³/min 11555.0 cfm203.2 mm 8.0 in6.7 kPa 26.9 in. water
Heat RejectionHeat rejection to coolant (total)Heat rejection to exhaust (total)Heat rejection to aftercoolerHeat rejection to atmosphere from engineHeat rejection to atmosphere from generator
633 kW 35999 Btu/min1456 kW 82803 Btu/min314 kW 17857 Btu/min147 kW 8360 Btu/min76.8 kW 4367.6 Btu/min
Alternator2
Motor starting capability @ 30% voltage dipFrameTemperature Rise
2839 skVA2730105 ° C 189 ° F
Lube SystemSump refill with filter 310.4 L 82.0 gal
Emissions (Nominal)3
NOx g/hp-hrCO g/hp-hrHC g/hp-hrPM g/hp-hr
9.56 g/hp-hr1.44 g/hp-hr.41 g/hp-hr.097 g/hp-hr
1 For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory.2 UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generatortemperature rise is based on a 40 degree C ambient per NEMA MG1-32.3 Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 formeasuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77°F, 28.42 in HG and number 2 diesel fuelwith 35° API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility andengine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which usevalues based on a weighted cycle.
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STANDBY 1400 ekW 1750 kVA60 Hz 1800 rpm 12 470 Volts
RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications: AS1359,CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22,NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC,2004/108/ECStandby - Output available with varying load for theduration of the interruption of the normal source power.Average power output is 70% of the standby powerrating. Typical operation is 200 hours per year, withmaximum expected usage of 500 hours per year.Standby power in accordance with ISO8528. Fuel stoppower in accordance with ISO3046. Standby ambientsshown indicate ambient temperature at 100% load whichresults in a coolant top tank temperature just below theshutdown temperature.
Ratings are based on SAE J1349 standard conditions.These ratings also apply at ISO3046 standard conditions.Fuel rates are based on fuel oil of 35º API [16º C (60º F)]gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)when used at 29º C (85º F) and weighing 838.9 g/liter(7.001 lbs/U.S. gal.). Additional ratings may be availablefor specific customer requirements, contact your Catrepresentative for details. For information regarding LowSulfur fuel and Biodiesel capability, please consult yourCat dealer.
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STANDBY 1400 ekW 1750 kVA60 Hz 1800 rpm 12 470 Volts
DIMENSIONS
Package DimensionsLength 5540.8 mm 218.14 inWidth 2286.0 mm 90 inHeight 2367.2 mm 93.2 inWeight 14 325 kg 31,581 lb
NOTE: For reference only - do not use forinstallation design. Please contactyour local dealer for exact weightand dimensions. (GeneralDimension Drawing #2748720).
www.Cat-ElectricPower.com
© 2011 CaterpillarAll rights reserved.
Materials and specifications are subject to change without notice.The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the"Power Edge" trade dress, as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used withoutpermission.
18359946
Performance No.: DM8193
Feature Code: 512DE5M
Gen. Arr. Number: 2524216
Source: U.S. Sourced
August 03 2011
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