341

3BHS335164 E01 Rev. E ABB Group June 4, 2012 | Slide 1

ABB

Tobias Keller, Vice President Excitation Products & Technology, ATPE

ABB excitation and synchronizationA short introduction

ABB Group June 4, 2012 | Slide 2

ABB

ABB

UNITROL

MEGATROL

SYNCHROTACT

UNIREC

Introducing ABB

ABB Switzerland Ltd

Power Electronics

Excitation business

Product portfolio

UNITROL

MEGATROL

SYNCHROTACT

UNIREC

Software Tools


ABBIntroducing ABB


10013.5

2011380

1988

18831891

ABB

A global leader in power and automation technologiesLeading market positions in main businesses

135,000 employees in about 100 countries

$38 billion in revenue (2011)

Formed in 1988 merger of Swiss and Swedish engineering companies

Predecessors founded in 1883 and 1891

Publicly owned company with head office in Switzerland


ABB

Power and productivity for a better worldABBs vision

As one of the worlds leading engineering companies, we help our customers to use electrical power efficiently, to increase industrial productivity and to lower environmental impact in a sustainable way.


ABB

ABB

Merging power and automation technologies makes electricity network more reliable, flexible, secure and efficient. Smart grid benefits include:

Lower power consumption Greater use of renewable energy ABBs broad offering in both power and

automation technologies positions it uniquely to support this evolution

Transformation of grid to take place over several decades


ABB

13 7,500 70,, , , , , AGH

*

Innovation is key to ABBs competitive advantageLeadership built on consistent R&D investment

More than $1.3 billion invested annually in R&D* 7,500 scientists and engineers Collaboration with 70 universities

MIT (US), Tsinghua (China), KTH Royal Institute of Technology (Sweden), Indian Institute of Technology (New Delhi), ETH (Switzerland), Karlsruhe (Germany), AGH University of Science and Technology (Poland)


ABB ABB Switzerland Ltd

ABB

2011: 33.6 2011: 35.7

6,600

ABB Switzerland Overview

Headquarters: Baden, Switzerland Focus on

Overall solutions for utilities and industries Power products Automation products

Orders in 2011: CHF 3.36 billion Revenues in 2011: CHF 3.57 billion

6,600 employees

Headquarters

Baden

Engineering/ production location

/

1 Schaffhausen2 Klingnau/

Kleindoettingen3 Turgi/Unter-

siggenthal4 Birr 5 Baden/Daettwil6 Wettingen7 Zurich8 Lenzburg9 Molinazzo di

Monteggio10 Quartino11 Deitingen12 Birsfelden13 Geneva

ABB


Lenzburg

34

III

2

13

75

9

Regional sales office

BadenII ZuzwilIII BernIV LausanneV Pregassona

IV

V

III

1

8

126

11

10

ABB Switzerland Locations


Power Electronics


ACS 1000 / 1000i0.3 5 MW

ACS 50002 22 MW

ACS 60003 27 MW

MEGADRIVE-LCI2 72 MW (or higher)

Mining&Minerals

Marine

Oil & Gas

Power

Metals

Water

BORDLINEPropulsion convertersfor trains and locomotives

BORDLINEAuxiliary convertersfor onboard power supply

BORDLINEBattery chargers

Power Electronics MV DrivesExcitation Systems Power generation Synchronous motors

MV Power Converter Systems 17 Hz rail power converters AC excitation MV STATCOM

High Power Rectifiers Aluminum smelters Chlorine electrolysis DC arc furnaces Traction DC substations

Traction

LV Power Converter Products Active voltage conditioners Battery and fuel cell converters Marine frequency converters

MV Power Converter Products MV wind power converters

Power Electronics and MV DrivesBusinessoverview GlobalProduct Groups


PRU MV Drives

PRU ExcitationPRU Rectifiers

PRU OEM PacksMVD Service Hub

LEC ExcitationLEC RectifiersLEC Power Conv.

LEC ExcitationLEC Rectifiers

LEC RectifiersLEC ExcitationLEC Rectifiers

LEC ExcitationLEC Rectifiers

LEC ExcitationJV Rectifiers

PRU ServiceJV TractionSales MV Drives

Sales MV Drives

Sales MV Drives

Assbly. MV DrivesSales MV Drives

LEC Excitation

Sales MV Drives

Sales MV Drives

Sales MV Drives

PRU Traction Conv.

LEC Traction

PRU LEC JV

Assbly. MV Drives

LCC Factory in PL

PRU Power Conv.

R&D MV DrivesLCC Factory in MX

PRU LV Power Cv.

Power Electronics and MV DrivesGlobal footprint and key locations


ABBABB

ABB , Turgi

ABB Dttwil

ABB ,Lenzburg

Power Electronics and MV DrivesGlobal center of competence (Switzerland)


:

900

Geneva

TurgiBaden

Schaffhausen

ZurichBirr

Lenzburg

Daettwil

Pregassona

Lausanne

Berne

Power Electronics and MV DrivesCenter of excellence

PE and MV Drives center in Turgi, Switzerland: ABBs center of excellence for power electronics and MV drives Single location with global responsibility Research and Development Sales and Marketing Engineering and Project Management Production Service

Number of employees 900


Excitation business


ABB

Aija MankkinenAssistant: I. Schwammel

Bahman Kazemi

Hans-Jrg Herzog

Marketing Communication

LEC Support

VAR Support

Product Sales

Component Sales

Sergio NienartowiczPierre Enstedt

Tobias Keller

Development & Support

Product Management

Rudolf Wieser

Sales

Electrical Engineering

Mechanical Engineering

Project Management

Factory

-BangaloreRamesh K.

Electrical

Engineering

Mechanical

Engineering

Commissioning

Michael Locher

Sales Service

Operation Service

ABB SwitzerlandGlobal Product Line Excitation Systems

Global Product Line Excitation SystemsExcitation Products and Technology


Development & Support

Valerijs Knazkins

Georg Meier

Matthias Bchle

Dietmar Ebner

David Stutz

Patrick Vandekerckhove

Product Management

Tobias Keller

Rudolf Moeckli

Werner Zimmerli

Wolfgang Knapp

Tobias Keller

Stephan EgliPeter Moor


Product portfolio


SYNCHRONOUSGENERATORTURBINE

Governor

Excitationtransformer

2

Excitation system

Generator

breaker1

1

Synchronizing

2Protection

Static starter

AC & DCAUXILIARY SYSTEMS

Step up transformer

HV-breaker

HV system Control room

PTs& CTs

Aux.Transf.

Starpoint cubicle

LV switchgear

Control systems

Key solutions for power plants


UNITROLExcitation systems

SYNCHROTACTSynchronizing equipment

MEGATROLStatic frequency converter and

static excitation system in one package

UNIREC Main Generator Rectifier and Excitation

for on board DC-grid solutions

Excitation systems and synchronizing equipment Brands


:

100%

Excitation systems and synchronizing equipmentProduction site (Turgi)

What ensures high quality and reliability of our products: Professional skills of our workers Collaboration with certified suppliers All systems undergo 100% functional test before

leaving the factory


/

:

:

: 2 x 1,600 MVA

:

: Ifn = 9,750 A / Ufpl = 1,392 V

2001

ReferencesLungmen NPP / Taiwan

Customer: Mitsubishi Electric Corp.

End user: Taiwan Power Corporation

Machine data: 2 x 1,600 MVA

Manufacturer: Mitsubishi Electric

Excitation data: Ifn = 9,750 A / Ufpl = 1,392 V

New installationDelivery year 2001

One of the largest SES worldwide


/

:

: 9 x 823 MVA / 50Hz, 9 x 737 MVA / 60Hz

:

: Ifn = 4,824 A, Ufpl = 1,474 V / 60Hz;

Ifn = 3,945 A, Ufpl = 2,356 V

2003

ReferencesItaipu HPP / Brazil - Paraguay

Customer: Itaipu Binacional

Machine data: 9 x 823 MVA / 50Hz,

9 x 737 MVA / 60Hz

Manufacturer: AAP

Excitation data: Ifn = 4,824 A, Ufpl = 1,474 V / 60Hz;

Ifn = 3,945 A, Ufpl = 2,356 V

Plant extensionDelivery year 2003

The largest HPP worldwide


/

:

: 7 x 778 MVA

: /

: Ifn = 3,493 A / Ufpl = 1,173 V

2005

Customer: GEARI

Machine data: 7 x 778 MVA

Manufacturer: HEC / DFEM


ReferencesLongtan HPP / China

New installation Delivery year 2005


/

:

: 2X1,250MW

:

: Ifn = 9, 265 A / Ufpl = 1,020 V2011

ReferencesHaiyang NPP / China

Customer: Harbin Electrical Machinery Co. Ltd

Machine data: 1,600 MVA

Manufacturer: Harbin Electrical Machinery Co. Ltd




/

:

: 2X1,250MW

:

: Ifn = 9, 265 A / Ufpl = 1,020 V

(70%

2011

ReferencesSanmen NPP / China

Customer: Harbin Electrical Machinery Co. Ltd

Machine data: 2X1,250MW

Manufacturer: Harbin Electrical Machinery Co. Ltd

Excitation data: Ifn = 9, 265 A / Ufpl = 1,020 V



UNITROL

Excitation systemsUNITROL


AVRE

SES

Provide variable DC current with short time overload capability

Control generator terminal voltage with suitable accuracy

Ensure stable operation with network and / or other machines

Keep machine within permissible operating range

Contribute to transient stability subsequent to a fault

Communicate with the power plant control system

UNITROL excitation systemsAutomatic voltage regulator system duties


UNITROL UNITROL 1000 / UNITROL 6000


UNITROL 1000

Excitation systemsUNITROL 1000


UNITROL 1000 2011

UNITROL 1000-15 UNITROL 1000-PM40 UNITROL 1000-7Power module

UNITROL 1000 product familyuntil end of 2011


UNITROL 1000 20122

UNITROL 1010 UNITROL 1020

UNITROL 1000-PM40 (power module)

UNITROL 1000 product familyfrom February 2012


UNITROL 1000

UNITROL 1010 UNITROL 1020

Excitation current at 55 C 55 C

10 A cont.20 A ceiling

20 A cont. *38 A ceiling

Aux power supply

YES YES

Panel NO YES

I/Os I/O8 digital I/Os4 digital input

3 analog inputs2 analog outputs

8 digital I/Os4 digital input

3 analog inputs2 analog outputs

Interfaces USB

RS485Ethernet

(CAN)

USBRS485

Ethernet(CAN)

Mechanicals

IP20Low module height

Mounted inside generator

IP20

Mounted inside generator

*) Ie > 15 A requires external capacitor

UNITROL 1000 product familyHardware overview


UNITROL 6000

Excitation systemsUNITROL 6000 Product line


UNITROL 6080

Channel#1

CC

M60

80

Channel#2

CIO #1CIO #1

Discharge Fieldflashing

SM/SG

1)

1)

1)

PIN

6080

CC

M60

80

PIN

6080

UN6000UN6080

UN6080 AVR and SES

UNITROL 6000 excitation systemsUN6080 control and converter

Compact converter and control unit

Single and redundant configuration


43.75 MVA / 10.5 kVAVR

UNITROL 6000 UN6080 AVR, 25-60A

UNITROL 6000 excitation systemsUN6080 AVR, 25-60A indirect excitation

Thermal power plant43.75 MVA / 10.5 kVAVR


-Q02

-Q10 -Q20

-Q12 -Q22

MOV

-Q30

-Q32

BFCRCH 1 CH 2

Aux. Power

Battery

50/60 HzAux.Li

ne

-Q71 -Q72

-K71 -K72

-T04

-V80

-T60 -T63

-F60 -Q80 -F63

-R02

-R08

-A10 -A20 -A30

-Q10 -Q20

-Q12 -Q22

50/60 HzAux.Li

ne

-Q71 -Q72

-K71 -K72

-Q30

-Q32

BFCRCH 1 CH 2

-T04

Aux. Power

Battery

S007

-Q03

-A10 -A20 -A30

-F60 -Q80 -F63

-T60 -T63

-V80

-R02

-V02

-T02

-A02

UN6080 Supply transfer

AC-field circuit breaker

Converter protection and

on-line maintenance

On-line maintenance

DC-field circuit breaker

UNITROL 6000 excitation systemsUN6080 prepared to meet customer requirements


7 MVA / 6.4 kVSES

UNITROL 6000 UN6080

UNITROL 6000 excitation systemsUN6080 single channel static excitation

Hydro power plant7 MVA / 6.4 kVSES


UNITROL 6800

Excitation systemsUNITROL 6800 medium to large SES


UNITROL UN6800

UN6800 SES AC 800PEC

Controlchannel #1

SG


IO Device IO Device I/O device

ControlConvertercontrol

Converter

Backupcontrol &protection

channel #2

UNITROL 6000 excitation systems UN6800 controller and power converter

AC 800PEC controller

Parallel converter operation

Optical data link

Thyristor gate control

Measurement signals


UNITROL 6800 UNITROL 6800 static excitation system


ABB AC 800PEC Matlab/SIMULINK RTW IEC 61131 ABB Control Builder 600 MHz Power PC CPU (IBM) 64 IEEE

UNITROL UNITROL 6800

UNITROL excitation systems UNITROL 6800 controller technology

Powerful ABB power electronics controller AC 800PEC Graphical software development with Matlab/SIMULINK RTW IEC 61131 engineering software, ABB Control Builder 400 MHz Power PC CPU (IBM) 64 bit IEEE floating point calculation


UN6000

Excitation systemsUN6000 Summary


UNITROL 6080

Channel#1

CC

M60

80

Channel#2

CIO #1CIO #1


SM/SG

1)

1)

1)

PIN

6080

CC

M60

80

PIN

6080

ControlChannel #1

SG

Discharge

SM

Fieldflashing

IO Device IO Device I/O device

Control

2

Convertercontrol

Converter #1

Optional

UNITROL 6800

UNITROL UN6080 / 6800

UN6800 (SES) UN6080 AVR SES

Basic I/ODirect hard wired

CC

M60

80

PIN

6080

BFCR

Channel # 2

Backupcontrol &protection

UNITROL excitation systems product portfolio Comparison major characteristics UN6080 / 6800

Optical data link


Measurement signals

Optical data link


Measurement signals

to be used alternatively or both

UN6800 static excitation system (SES) UN6080 AVR and SES


UN6800

8n-1, n-2 ()

1,600 10,000 ADC

UN6080

1 1 2 1+1 ()

10 1,600 ADC

UN6080 AVR SES

UNITROL UN6080 / 6800

UN6800 (SES)

UNITROL excitation systems product portfolio Comparison major characteristics UN6080 / 6800

UN6800 static excitation system (SES) UN6080 AVR and SES

UN6800

Single, double, triple redundant control

Up to 8 converters in parallel operation n-1, n-2 (hot standby)

Independent controller and converter redundancy

1,600 10,000 ADC

UN6080

Single, double, triple redundant control

1 converter in operation1 or 2 redundant converters 1+1 (cold standby)

Controller and converter operate as one unit

10 1,600 ADC


PSS

Excitation systemsPower System Stabilizer


IEEE Standard 412.5 2005PSS 2B

IEEE Standard 412.5 2005PSSPSS 4B (MB) PSS

PSSPSS

(PSS)

Power System Stabilizer (PSS)Available types

Acc. to IEEE Standard 412.5 2005Type PSS 2BSingle band PSS with fixed parameters

New - acc. to IEEE Standard 412.5 2005Type PSS 4BMultiband (MB) PSS with three individually adjustable bands dedicated to the low, intermediate and high frequency modes of oscillations

Adaptive PSSSelf-tuning parameters based on present loading of generator and actual network conditions


UNITROL

Excitation systemsUNITROL operator interface


(eg, UG, If)

(eg, Vo, Ta)

UNITROL 6080/UNITROL 1020 (SCP)

UNITROL 6080/UNITROL 1020Service Control Panel (SCP)

Local operation of excitation system

Actual values (eg, UG, If)

Alarms and events

Event recorder

Parameter values and settings(eg, Vo, Ta)


UNITROL 6080 / 6800(ECT)

/ 15 PC

W x D x H (mm) 483 x 355 x 90 7.3 kg

UNITROL 6080 / 6800Excitation Control Terminal (ECT)

W x D x H (mm) 483 x 355 x 90 Weight 7.3 kg

Benefits Comprehensive data acquisition and

representation Independent data storage Simple and fast troubleshooting Password protected access levels Selectable languages

Features Local and/or remote control terminal Stand-alone industrial PC with 15" color

touch screen


UNITROL 6080 / 6800(ECT)

UNITROL 6080 / 6800Excitation Control Terminal (ECT)


MEGATROL

MEGATROLPackage solution to start gas turbines and excite their generator


MEGATROL

G

Actual state:

SSD ON

SSD

t

Field weakeningSSD OFF

Ignition

EXC ONSynchronizing

MEGATROL system interaction

Output power SSDGT torqueExcitation currentSpeed


MEGATROL , SSD

Exci

tatio

n C

urre

nt I E

N/A

MEGATROL product LineStatic excitation current, SSD starting power


MEGATROL

MEGATROL LightArrangement


MEGATROL

Uni

t #1

Uni

t #3

Uni

t #5

DCS #1 DCS #2 DCS #3 DCS #4 DCS #5 DCS #6

MEGATROL Cross start


SYNCHROTACT

Synchronizing equipmentSYNCHROTACT


SYNCHROTACT

G

SYNCHROTACT 5

CMD

U2

U+U-

f-f+

U1

S99003

GV

AVR

CB

SYNCHROTACT synchronizing equipmentGenerator synchronizing and paralleling of lines


SYNCHROTACT

SYNCHROTACT synchronizing equipment Automatic synchronizer and synchrocheck

Synchrocheck

Automatic single channel synchronizing device

Automatic dual channel synchronizing device

Redundant automatic dual channelsynchronizing device


SYNCHROTACT

(Modbus, Profibus, IEC61850)

-

-,

SYNCHROTACTAdvantages and benefits

Highest security against incorrect paralleling Redundant design with two brands of digital signal processors each with its

own software architecture

Highest availability with dual channel design

State-of-the-art communication (Modbus, Profibus, IEC61850)

Low engineering costs - all functions in one casing

Low commissioning costs - comfortable HMI, sophisticated PC tool


On board DC-gridUNIREC

UNIREC


/

Onboard DC gridScope of Supply

Options UNIREC LV

UNIREC

Month DD,

| Slid

ABB Group

GENREC-L => left side connection

GENREC-R => right side connection

SummaryUNIREC


Onboard DC gridOverview Basic


EXC (Excitation) GENREC (Generator Rectifier)

Onboard DC gridEXC and GENREC


Software tools


UNITROL ECT , CMT 1000

(ECT) UN5000UN6000

CMT 1000 CMT1000UN1000UN1000

UNITROL software productsECT software, CMT 1000 tool

Excitation Control Terminal (ECT) SWUser-friendly tool for operation, monitoring and maintenance of UNITROL 5000 and UNITROL 6000 excitation systems

CMT 1000 ToolCommissioning and maintenance tool for UNITROL 1000. Enables controlling, monitoring, maintenance and programming of the products


UNITROL SMTS, SMTS-RT 6000

(SMTS) SMTS

(SMTS-RT 6000)

UNITROL software productsSMTS, SMTS-RT 6000

Synchronous Machine Transient Simulation (SMTS) The program allows the user to carry out simulations involving a synchronous machine. SMTS includes model of a turbine and a network.

Synchronous Machine Transient Simulation Real Time (SMTS-RT 6000)The tool enables real time simulation (for studies, training and other purposes) and closed-loop tests of the excitation systems.


Synchronous Machine Transient Simulation Simulation environment

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