34000 SERIES STOREFRONT HURRICANE IMPACT INSTALLATION INSTRUCTIONS · 34000 SERIES STOREFRONT...
Transcript of 34000 SERIES STOREFRONT HURRICANE IMPACT INSTALLATION INSTRUCTIONS · 34000 SERIES STOREFRONT...
RevisedMay2015 www.tubeliteinc.com Page13056WalkerRidgeDr.NW,SuiteG●Walker,MI49544●800-866-2227
34000 SERIES STOREFRONTHURRICANE IMPACT
INSTALLATION INSTRUCTIONS
34000SeriesInstallationInstructions
Page2 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
RevisedMay2015 www.tubeliteinc.com Page3
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
GENERAL CONSTRUCTION NOTES........................................................................................5
PARTS LIST .................................................................................................................. 6-13
QUICK REFERENCE CHECKLIST..........................................................................................14
ELEVATION DETAILS........................................................................................................ 15-17
FRAME FABRICATION Step1 DetermineFrameSize..................................................................................18 Step2 CutMaterialtoLength...................................................................................18 Step3 SillFlashing...................................................................................................19 Step4 ClosurePlates...............................................................................................19 Step5 Verticals&ClosurePocketsforHorizontals..................................................19 Step6 Head&Sill.....................................................................................................20 Step7 Jamb..............................................................................................................20 Step8 SteelStiffener................................................................................................21
FRAME ASSEMBLY Step9 SillFlashingEndDams.................................................................................22 Step10 AssembleFrames.........................................................................................23 Step11 GasketInstallation.........................................................................................24 Step12 SillFlashingInstallation.................................................................................24 Step13 SillFlashingSplice........................................................................................25
FRAME INSTALLATION Step14 InstallFrames.......................................................................................... 26-28
GLAZING Step15 GlazingPreparation.......................................................................................29 Step16 InstallingGlazingUnits..................................................................................29 Step17 WetGlazing...................................................................................................30DOOR & FRAME INSTALLATION Step18 Preparation....................................................................................................31 Step19 DoorFrameAssembly............................................................................. 31-32 Step20 DoorFrameInstallation.................................................................................33 Step21 DoorInstallation............................................................................................33 Step22 TransomSashInstallation.............................................................................34 Step23-24 DoorGlazing........................................................................................... 35-36
TABLE OF CONTENTS
34000SeriesInstallationInstructions
Page4 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
RevisedMay2015 www.tubeliteinc.com Page5
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
GENERAL CONSTRUCTION NOTES1. Theseinstructionscovertypicalproductapplication,fabrication,installationandstandardconditionsandaregeneralin nature.Theyprovideusefulguidelines,butthefinalshopdrawingsmayincludeadditionaldetailsspecifictothe project.Anyconflictordiscrepanciesmustbeclarifiedpriortoexecution.
2. Materialsstoredatthejobsitemustbekeptinasafeplaceprotectedfrompossibledamagebyothertrades.Stack withadequateseparationsomaterialswillnotrubtogetherandstoreofftheground.Cardboardorpaperwrapped materialsmustbekeptdry.Checkarrivingmaterialsforquantityandkeeparecordofwherevariousmaterialsare stored.
3. AllfieldweldingmustbedoneinaccordancewithAISCguidelines.Allaluminumandglassshouldbeshieldedfrom fieldweldingtoavoiddamagefromweldsplatter.Resultswillbeunsightlyandmaybestructurallyunsound.Advise generalcontractorandothertradesaccordingly.
4. Coordinateprotectionofinstalledworkwithgeneralcontractorand/orothertrades.
5. Coordinatesequenceofothertradeswhichaffectframinginstallationwiththegeneralcontractor(e.g.fireproofing, backupwalls,partitions,ceilings,mechanicalducts,HVAC,etc.).
6. Generalcontractorshouldfurnishandguaranteebenchmarks,offsetlinesandopeningdimensions.theseitems shouldbecheckedforaccuracybeforeproceedingwitherection.Makecertainthatalladjacentsubstrateconstruction isinaccordancewiththecontractdocumentsand/orapprovedshopdrawings.Ifnot,notifythegeneralcontractorin writingbeforeproceedingwithinstallationbecausethiscouldconstituteacceptanceofadjacentsubstrateconstruction byothers.
7. Isolateallaluminumtobeplaceddirectlyincontactwithmasonryorotherincompatiblematerialswithaheavycoatof zincchromateorbituminouspaint. FastenersattachingframingtobuildingstructurearetypicallynotprovidedbyTubelite.
8. Sealantselectionistheresponsibilityoftheerector,installerand/orglazingcontractorandmustbeapprovedbythe sealantmanufacturerwithregardtoapplicationandcompatibilityforitsintendeduse.Allsealantsmustbeusedin strictaccordancewiththemanufacturer’sinstructionsandappliedonlybytrainedpersonneltosurfacesthathavebeen properlyprepared.
9. Sealantmustbecompatiblewithallmaterialswithwhichtheyhavecontact,includingothersealantsurfaces.Consult thesealantmanufacturerforrecommendationsrelativetoshelflife,compatibility,cleaningofsubstrate,priming, toolingadhesion,etc.Recommendsealantmanufacturerperformadhesion"pulltest"at"wet"glazingforquality assurance.
10. Drainageguttersandweepholesmustbekeptcleanatalltimes.Tubelitewillnotacceptresponsibilityforimproper drainageasaresultofcloggedguttersandweepholes.
11. Thisproductrequiresclearancesatthehead,sillandjambstoallowforthermalexpansionandcontractionaswell asconstructiontolerances.Refertofinaldistributiondrawingsforjointsizes.Jointssmallerthan1/4”maybesubject tofailure.Consultthesealantmanufacturerforpropersizingofjoints.
12. Allframingmembers,entrancesandothermaterialsaretobeinstalledplumb,levelandtruewithregardto establishedbenchmarks,columncenterlinesorotherworkingpointsestablishedbythegeneralcontractorand checkedbytheerector,installerand/orglazingcontractor.
13. Aftersealantissetandarepresentativeamountofthewallhasbeenglazed(500squarefeetormore),runawater hosetesttocheckinstallation.Onlargeprojects,ahosetestshouldberepeatedduringglazingoperation.Thistesting shouldbeconductedinaccordancewithAAMA501.2specifications.
14. CleaningofexposedaluminumsurfacesshouldbedoneperAAMArecommendations.15. Checkwww.tubeliteinc.comforanyinstallationinstructionupdates.
34000SeriesInstallationInstructions
Page6 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
SHAPE DESCRIPTION PART No.
Jamb, Vertical and Head
Heavy Wall Vertical
Horizontal and Sill
Sill Flashing
Shallow Closure Pocket (Slotted)Use only E34445 or E34022 closure pockets at door jambs(Do not use at door jambs)
Snap-In Fillerat Head and Wall Jamb
T34441
T34261
T34143
T34259
T34445
T34442
THERMAL EXTRUSIONS
RevisedMay2015 www.tubeliteinc.com Page7
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
SHAPE DESCRIPTION PART No.
Jamb, Vertical and Head
Heavy Wall Vertical
Horizontal and Sill
Sill Flashing
Deep Closure Pocket(Only required in door jamb when two door frames occur within elevation)
Shallow Closure Pocket(Standard)
Glass Stop at Horizontal,Sill and Door Header
Snap-In Fillerat Head and Wall Jamb
E34441
E34261
E34143
E34259
E34022
E34445
E34442
E34104
NON-THERMAL EXTRUSIONS
34000SeriesInstallationInstructions
Page8 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
SHAPE DESCRIPTION PART No.
Snap-In Filler at Door Jamb
Standard Door Jamb(Use only non-thermal closure pockets at door jambs)
Heavy Duty Door Jamb(Use only non-thermal closure pockets at door jambs)
Door Header(Without Transom)
Door Header(With Transom)
Door Headerat OHCC Closer
(Use P4441 Shear Clip)
Transom Glass Stop(Use with E34006)
Horizontal Transom Gutter(OHCC Door Header)Wet glazing required
E34242
E34144
E34244
E34224
E34124
E34125
E34006
E6644
DOOR FRAME EXTRUSIONS
RevisedMay2015 www.tubeliteinc.com Page9
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
SHAPE DESCRIPTION PART No.
Vertical Gutter(Use at Standard and Heavy Duty Door Jamb)
Wet glazing required
Transom Stop(Use with E3521)
Inner Door Stop(Use with E6505 Door Stop)
Outer Door Stop(Use with E6507 Inner Door Stop)
Door Stop Channel(Use with E2298 Door Stop)
Door Stop(OHCC Door Header)
Door Threshold(Use with P3450 Bulb Gasket)
E3521
E3522
E6507
E6505
E6504
E2298
E3550
DOOR FRAME EXTRUSIONS
34000SeriesInstallationInstructions
Page10 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
SHAPE DESCRIPTION PART No.
Shear Clip(Use with E34125 Door Header)
Filler Plate(Mates with E34124/E34224 at Door Stop Ends)
Setting Blockat Horizontal, Sill and Transom
Typical Exterior Gasket
Interior Gasketfor Dry Glaze System
Interior SSG Spacer Gasketfor Wet Glaze System
Steel Reinforcement Channel1¼" X 4¼" X 10 ga
Door Stop Bulb Gasket
P4441
P503
P6541
P6503
P6586
P6587
P6296
P3437
ACCESSORIES
RevisedMay2015 www.tubeliteinc.com Page11
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
SHAPE DESCRIPTION PART No.
3" Long Thermal Snap-In Fillerat Head and Jamb
9" Long Thermal Snap-In Fillerat Head and Jamb
3" Long Non-Thermal Snap-In Fillerat Head and Jamb
9" Long Non-Thermal Snap-In Fillerat Head and Jamb
3" Long Optional Thermal Snap-In Strap Anchorat Head and Jamb
9" Long Optional Thermal Snap-In Strap Anchorat Head and Jamb
9" Long Optional Non-Thermal Snap-In Strap Anchorat Head and Jamb
3" Long Optional Non-Thermal Snap-In Strap Anchorat Head and Jamb
P3445T
P3446T
P3445
P3446
P3431T
P3432T
P3431
P3432
ACCESSORIES
34000SeriesInstallationInstructions
Page12 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
SHAPE DESCRIPTION PART No.
End Dam(Use at E34259 and T34259 Sill Flashing)
Sill Block(Use at Sill Flashing Termination at Doors)
EPDM AntiWalk “W” Block(Use at Deep Pockets on Verticals and Jambs)
for Dry Glazed Only
Water Diverter(Use at Intermediate Horizontals)
Silicone Splice Sleeve(Use at E34259 and T34259 Sill Flashing)
Weep Baffle (Optional)(Use at E34259 and T34259 Sill Flashing at each weep hole location)
Bulb Gasket(Use at E3450 Threshold)
#10-24 X ¾” SS PH(Use at E34006 Glass Stop Horizontal)
#10-24 X ½” PH(Use at E6507 Inner Door Stop, E0190 Door Stop Angle,
Sill to Subsill and E3521 to Vertical)
P1156
P3426
P1916
P6581
P3444
PTB42
P3450
S206
S270
ACCESSORIES
RevisedMay2015 www.tubeliteinc.com Page13
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
SHAPE DESCRIPTION PART No.
#8-32 X 5/16" SS UC FH(Use at E6504 Door Stop Channel)
#12-24 X ⅝" Type 23 UC FH(Use to attach the E34125 door header to the P4441 Shear Clip)
#12-24 X ½" SS UC FH(Use at threshold attachment to door jamb clip)
#12-24 X 2" HWH(Use at P4441 Shear Clip)
#10-24 X 1" FH(Use at Strap Anchor to Head/Jamb)
#12-14 X 1½" HWH Self-Drilling, #3 ptFrame Assembly Screw
#8 X ⅜" PH(Use at Sill Flashing End Dam)
S286
S131
S070
S205
S422
S419
S196
Drill Fixture
Glazing Tape for Doors (Wet Glazed)Tremco SGT921 One-Sided
P3439
NotIncluded
#10-24 X ½" FH(Use at Closure Pocket to Vertical) S161
SIHH
SIHH
SIH
H
H
EXTERIOR
P3439T34000
ACCESSORIES
34000SeriesInstallationInstructions
Page14 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
1. Makesuretheopeningissquareandthecaulkjointsare1/2”minimumaroundtheframe.
2. Ensuresurfacesthatwillbesealedarefreeofcontaminantsthatcanleadtoadhesionissues.
3. Sillflashingmustbeproperlyshimmedandlevelfromlefttorightandfronttobackforproperdrainage.
4. Acontinuouslineofsealantmustbeappliedbetweenthesillandthetopinteriorlegofthesillflashing
5. Checkthatallweepsandbaffles(ifrequired)conformtothelocationsandsizescalledoutinthese instructions.
6. Ensurethatsillflashingweepholesarenotpluggedbytheperimeterseal.
7. Asillflashingspliceisneededinopeningslargerthan24feet.Followinstructionsforinstallingandsealing.
8. Enddamsmustbeinstalledandsealedontothesillflashing.Fastenersusedmustalsobesealed.
9. Wherethesillflashingabuttsadoorjamb,thejambpocketcavitymustbecompletelysealedtodamthis area.
10.Capsealanyexposedanchororscrew.
11.Buttersealendsofhorizontalframemembersthatarejoinedtoverticalmembers.
12.Waterdiverterinstallationandsealingiscritical.Checkinstallationagainstinstructionstoensureconformity.
13.Applysealantbetweenallcornergasketjoints.
14.Glassbitesmustbeequalonallsides.
15.Doublecheckanchorsizeandlocationagainstinstallationinstructionsorapprovedshopdrawings.
16.Ensure that all transom conditions using E34006 and E3521 gutters are wet glazed only.
17.Provideglazingtape(TremcoSGT921One-Sided)fordoorglazing(NotIncluded).
QUICK REFERENCE CHECKLIST
GLASS SIZE CALCULATIONWidth tolerance = + 0", ‒ 1⁄16"
Typical Framing: GlassWidth=D.L.O.plus1¼" GlassHeight=D.L.O.plus1¼”
Transoms with Sash: GlassWidth=D.L.O.plus1¼” GlassHeight=D.L.O.plus1¼”(Ref.Fig.14.1)
Entrance Doors (Single): GlassWidth=DoorOpeningminus9¼” GlassHeight=DoorOpeningminus15⅝”
Entrance Doors (Pair):GlassWidth=(DoorOpeningminus18½”)/2GlassHeight=DoorOpeningminus15⅝”
DLO at
Transom
DLO
+ ⅞
"
7 /16"
7 /16"
VERTICAL D.L.O. at SASH
1¼"
Fig. 14.1
RevisedMay2015 www.tubeliteinc.com Page15
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
4 5
5A
67
7A
1 1
2
3
Opposite
1
2
3
6 7 7A
4 5 5A
ROUGH OPENINGFRAME DIMENSION
ROUGH OPENINGFRAME DIMENSION
RO
UG
H O
PE
NIN
GFR
AM
E D
IME
NS
ION
RO
UG
H O
PE
NIN
GFR
AM
E D
IME
NS
ION
ELEVATION DETAILSDry glazed shown; wet glazed similar
34000SeriesInstallationInstructions
Page16 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
8 9 10
10A
8 10
9
10AROUGH OPENINGFRAME DIMENSION
ELEVATION DETAILS
RevisedMay2015 www.tubeliteinc.com Page17
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
11 11A
12
11B
12
11 11A 11B12
DLO
at T
rans
om
RO
UG
H O
PE
NIN
GFR
AM
E D
IME
NS
ION
ELEVATION DETAILS
34000SeriesInstallationInstructions
Page18 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
Measure
Dimension "A" = "B"
Measure
Measure
Measure
Measure
Measure
Measure
Measure
Dimension "A" Dimension "B"
Fig. 18.1
Fig. 18.2
Fig. 18.3
Fig. 18.4
Step 1: Determine Frame Size
FrameWidth
A. Makesuretheopeningissquareandplumb. Measureeachdiagonaloftheopening. SEE Fig. 18.1.
B. Measurethewidthoftheopeningatthetop, middleandbottom.Selectthesmallestof thesedimensionsandsubtracttheleftand rightcaulkjointwidthperapprovedshop drawings(1/2”minateachjamb). SEE Fig. 18.2.
FrameHeight
C. Measuretheheightoftheopeningatseveral pointsalongtheentirewidthoftheopening. Selectthesmallestofthesedimensionsand subtractthetopandbottomcaulkjointheight perapprovedshopdrawings(1/2”minathead and1/2”minatsill). SEE Fig. 18.3.
NOTE: Non-thermal extrusions are shown in these instructions for clarity. Fabrication and installation of thermal members are the same.
Framing Members SillFlashingwithEntrance........... DoorJambtoEndofFrame+⅛” (SEE Fig. 18.4) SillFlashingwithoutEntrance..............................FrameWidth+¼” Verticals...............................................................FrameHeight-½” Head,Horizontal&Sill............................................................D.L.O. Horizontal&SillGlassStops.........................................D.L.O.-1⁄32” ClosurePocketsatVerticals................................FrameHeight-½” Snap-inFillers............................ RefertoApprovedShopDrawingsAccessories ExteriorGasket.................................................D.L.O.+Allowance* InteriorDryGlazeGasket.................................D.L.O.+Allowance* InteriorSSGSpacer.............D.L.O.+1¼”atVerticals+Allowance* D.L.O.atHorizontals+Allowance*
*Allowance=1/8”extralengthperfootofD.L.O.
Step 2: Cut Material to Size
Note: Doorframingmaterialcomescuttosizefromthefactory.Incasesofdoorframeswithtransoms,thedoorjambs mustbecutdowninthefieldtosizeandheadmemberattachedperstandardinstructionsshownwithinthismanual.
Sill Flashing Note:Foropeningswiderthan24’,thesillflashingmustbesplicedatthecenterlineofaD.L.O.everytwelvetofifteenfeet.Splicejointshouldbe3/8”wide.SEE Fig. 25.1-Fig. 25.3forsillflashingsplicedetails.
FRAME FABRICATION
Door jamb toend of frame 1/8” to end
of flashing
RevisedMay2015 www.tubeliteinc.com Page19
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
Fig. 19.2 Fig. 19.3
FRAME FABRICATION
Step 3: Fabricate Sill Flashing
A. Drilltwo5/16”dia.weepholesateachside oftheverticals.SEE Fig. 19.1.
B. Drillclearanceholesforperimeteranchors.Size andquantityvaryperjob.Refertoapproved shopdrawings.
Step 4: Fabricate Closure Pockets
A. Drill#7(.201dia)clearholewithcountersinkfora #10FHscrew6"fromendsand1/4pointsofclosure pocketlength.SEE Fig. 19.2. Verticalswillbematchdrilledduringinstallationofframe. SeeStep14.H,page28.
Step 5: Fabricate Verticals & Closure Pockets for Horizontals
A. Drillframeassemblyholesinverticals,jambs&closure pocketswithdrillfixtureP3439: Head=holesmarked“H” IntermediateHorizontal=holesmarked“IH” Sill=holesmarked“S” SEE Fig. 19.3.Doorjambsarepre-fabricatedbyTubelite.
C L of Mullion
Clearance holes for perimeter anchors per approved shop drawings
NOTE:At jamb member, locate (2) weep holes at 3¼" from jamb and 2" O.C.
5/16" dia. weep holes(4 per DLO)
3 1/4"3 1/4"
2"
2"
6"
6"6"
1/4
Poi
nts
SIHH
SIHH
SIH
H
HEXTE
RIOR
P3439
T34000
29/32"
Drill clear holes and csk for #10 FH screw(4 per part)
E34445
E34022
E34261
E34441
P3439Drill Fixture
Head
Horizontal
Sill
E34445
E34022
SIHH
SIHH
SIH
H H
EXTE
RIOR
P3439
T34000
SIHH
SIHH
SIH
H H
EXTE
RIOR
P3439
T34000
Fig. 19.1
Noteorientationofclosurepocketfillerswithrespecttothedrillfixture.
FabricateverticalsandpocketclosuressothattwoshallowpocketsDo Notfaceeachother.
34000SeriesInstallationInstructions
Page20 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
HEAD*Drill & countersink as req'd by approved shop drawings
Drill & countersink as req'dby approved shop drawings
Snap-in filler or strap anchor at each end(Dashed)
Varies
Varies
Varies
5⅜" 5⅜"
** * *
SILL
JAMB
**
*Drill .201" dia. clearance holefor #10 screw 12" O.C.
.201" dia. hole
Snap-in filler orstrap anchor (Dashed)
Match drill clearancehole in snap-in filler(strap anchor similar)
Match drill clearancehole in snap-in filler(strap anchor similar)
Head fillers or strap anchors are to be attached to vertical members using frame assembly screw.
Optional strap anchor (Dashed)
Crimp mullion both sides to retain filler in place.
Step 6: Fabricate Head & Sill
A. Fortypicalsnap-infillers(notstrapanchors),drillandcountersinkendsofheadmemberatv-groovelineforflathead anchorsasspecifiedonapprovedshopdrawings.Foroptionalstrapanchors,drillandcountersinkendsofhead memberfor#10clearancehole.
B. Whenusingtypicalsnap-infillers(notstrapanchors),attachfillerstoendsofheadmemberandmatchdrillclearance holethroughsnap-infillers.Whenusingoptionalstrapanchors,drillandcountersinkheadmemberfor#10clearance holes.Matchdrillstrapanchorfor#10pilotholeandfastenthestrapanchortotheheadwith(2)S422#10-24x1"FH. SEE Fig. 20.1.
C. Drillclearanceholefor#10screwinsillmemberatv-groove.Locate53/8"fromendsand12"O.C.SEE Fig. 20.2.
Step 7: Fabricate Jambs for Anchors
A. Drillandcountersinkjambmemberatv-groove lineforflatheadanchorsasspecifiedon approvedshopdrawings.Foroptionalstrap anchors,drillandcountersinkjambmember for#10clearancehole.
B. Attachfillerstojambmemberandmatchdrill clearanceholethroughsnap-infillers.When usingoptionalstrapanchors,drilland countersinkheadmemberfor#10clearance holes.Matchdrillstrapanchorfor#10pilot holeandfastenthestrapanchortothejamb with(2)S422#10-24x1"FH. SEE Fig. 20.3.
Fig. 20.1
Fig. 20.2
Fig. 20.3
FRAME FABRICATION
RevisedMay2015 www.tubeliteinc.com Page21
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
12" O
.C.
3"
⅝"
P-3437
3"
Equal front and back
Drill .201 dia clear hole for #10 screw
S206#10-24 X ½" type F
Match drill .154 dia(drill #23) pilot holesin mullion
Step 8: Steel Stiffener (As required)
A. IfP3437steelstiffenersarerequiredinthedoorjamb mullions,pre-drill.201dia(drill7)clearanceholesfor S-206#10screwat12”O.C.(3”fromends). SEE Fig. 21.1.
B. InstallP3437steelstiffenerintodoorjambmullion. Matchdrill.154dia(drill23)pilotholes.Attachsteelto doorjambmullionwithS206#10-24x1/2”PHtypeF screw.SEE Fig. 21.2.
Fig. 21.2
Fig. 21.1
FRAME FABRICATION
34000SeriesInstallationInstructions
Page22 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
Fig. 22.1
Step 9: Install Sill Flashing End DamsA. InstallP1156enddamateachendofsillflashingwith (2)S196#8x3/8”PHscrews.Setasideandallow sealanttocure.SEE Fig. 22.1.
NOTE:Ifsillflashingisspliced,installonjamb-endonly. RefertoStep 13,page25forsplicinginstructions.
Force sealant into recess
Seal screw heads after secured in place.
FRAME ASSEMBLY
RevisedMay2015 www.tubeliteinc.com Page23
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
Apply sealant to each end of all horizontal members
Assemble with S419 screws
Fig. 23.1
Step 10: Assemble FramesA. Cleanallmatingsurfacesonhorizontal&vertical.B. Applysealanttoendsofthehead,headanchor, horizontalandsillmemberspriortoattachingtovertical members.SEE Fig. 23.1.C. Attachhead,headanchor,horizontalandsillmembersto theverticalandclosurepocketmemberswithS419 #12-14x11/2”HWHframeassemblyscrews. SEE Fig. 23.1.D. Toolsealantateachjoint.
FRAME ASSEMBLY
34000SeriesInstallationInstructions
Page24 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
Step 11: Install Gaskets Wet Glazing:A. InstallP6587siliconespacergasketatinteriorsideof framingmembers.SEE Fig. 24.1.Dry Glazing:B. InstallP6586dryglazegasketatinteriorsideofframing members.SEE Fig. 24.2.DONOTSTRETCHGASKETSWHENINSTALLING.StartatthecenteroftheD.L.O.andworktowardsends.
Step 12: Install Sill FlashingA. Centerthesillflashingintheopening.Ifsillflashing isspliced,besurethejointatthejambisperapproved shopdrawings(jambcaulkjointminus1/8").If there is an entrance door in the opening, refer to Step 21, page 32 for instructions. Splicejointtobe3/8"min.B. Atthehighestpointofthesill(smallestroughopening height),shimthesillflashingwithaminimum1/4"shim space.Sillflashingmustbeinstalledlevelsidetoside andfronttoback.SEE Fig. 24.3.C. Shimtightbetweenthesillflashingenddamandbuilding conditiontoensureenddamisnotdislodgedduring frameinstallation.
1/2" Minimum
NOTE: 1/2" Shim space at sill flashing is preferred, but building opening may not allow.
Shim at high point of substrate first. Shim remainder of length as required to level.
NOTE:All shims are to be positioned under each fastener location.
Shim between end dams and structure
Flashing must be level
End Dam
P6587Interior Wet Glaze Gasket
P6586Interior Dry Glaze Gasket
NOTE:Seal 2” each way as shown in Fig. 29.1.
Fig. 24.3
Fig. 24.2
Fig. 24.1
FRAME ASSEMBLY
RevisedMay2015 www.tubeliteinc.com Page25
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
Fill void under splice
Tool sealant at front gap
Tool sealant
Apply silicone sealant into joint at interior leg
Press splice into silicone sealant conforming to flashing shape
Allowing for contours cut splice material to length
⅜"Ref.
Fig. 25.2 Fig. 25.3
Fig. 25.4
Step 13: Install Sill Flashing Splice (If required) A. ContinueinstallingsillflashingperStep12acrossthe opening.B. Laysiliconesheetintosillflashingatsplicelocationand cuttolength.SEE Fig. 25.1.C. Installbackerrodunderthesillflashingatthesplicejoint.D. Cleansurfaceswheresplicewillbeapplied.Apply sealantasshowninSEE Fig. 25.2.E. Setsplicesleeveinplaceandtoolsealant. Sealfrontandbackjoints.SEE Fig. 25.3.
Fig. 25.1
FRAME ASSEMBLY
Seal front gap at subsill splice.
34000SeriesInstallationInstructions
Page26 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
Sealant length = Frame panel width
Seal along back leg
NOTE:9" long filler is requiredat bottom of jamb for seal between jamb and flashing end dam.
Seal end dam
Fig. 26.1
Step 14: Install FramesNOTE:Ifthereisanentrancedoorwithintheframe,thesillblockmustbeinstalledagainstthedoorjambspriortosettingtheassembledframenexttoadooropening.SEE Fig. 33.1 & Fig. 33.2.
A. Startingononesideoftheopening,applyabeadofsiliconetothebacklegofthesillflashingandtheenddampriorto installingeachframe.SEE Fig. 26.1.Applyasealantbeadonthebacklegofthesillflashingonlyfortheframetobe installed.
B. Liftfirstframeontothesillflashing,snugagainsttheenddam.
FRAME INSTALLATION
RevisedMay2015 www.tubeliteinc.com Page27
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
Step 14: Install Frames(Continued)
C. Priortoinstallingthenextframe,runa6”beadofsealant atthebottomoftheverticalmullionsnapdetail. SEE Fig. 27.1.
D. Lifteachframeontothesillflashingandengagewiththe previousframe,sealingperstep14C.
E. Checktoensureframeisplumb,levelandjambcaulk jointisperapprovedshopdrawings.
F. Matchdrillintosillflashingatholesinsillmemberwith drill#24(.152dia)pilotholefor#10screw.Anchorsillto sillflashingwithS-206#10-24x1/2”PHscrew.Capseal heads.SEE Fig. 27.2.
Seal up snap legs ofvertical of next framepanel before installation
6"
Fasten sill to sill flashingwith S206 screws,5⅜" from each end & 12" O.C. Match drill
with #24 bit
Cap seal screw heads
Fig. 27.2
Fig. 27.1
FRAME INSTALLATION
34000SeriesInstallationInstructions
Page28 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
Step 14: Install Frames(Continued)
G. Shimheadandjambatanchorpointsandattachto structurewithflatheadfasteners. SEE Fig. 28.1&SEE Fig. 28.2.
H. Matchdrilltheverticalmullionthroughthevertical pocketclosurewithdrill#23(.154dia)pilotholefor #10screw.Fastenpocketclosuretomullionwith S161#10-24x1/2”UCFH. SEE Fig. 28.3.
I. Oncetheframeisanchoredtothestructure,apply exteriorperimetersealathead,sillandjambs.Atinterior, applyperimetersealatheadandjambs.Sealatsill flashingisforcosmeticpurposesasrequired. SEE Fig. 28.4.
Step 15: Glazing PreparationA. Removeanydebrisfromglazingpockets.
B. Trimexcesssiliconefromedgesofglazingunitstoallow formaximumglazingclearance.
C. Forwetglazedapplications:Cleanareaswhere structuralsiliconewillbeapplied.
Fig. 28.3 Fig. 28.4
Fig. 28.1
1/2" Minimum
JAMB
HEAD
Shim at each anchor point
Cap seal screw heads
Cap seal screw heads
1/2" Minimum Shim at each anchor point
Match drill with #23 drill (.154 dia.)
Attach with S161 #10-24 x ½ FH screw 6" from ends and at 1/4 points.
FRAME INSTALLATION
Perimeter seal
1/2" Minimum
JAMB
HEADCap seal screw heads
Cap seal screw heads
1/2" Minimum Shim at each anchor point
Refer to approved shop drawings for fastener type and locations.
Shim at each anchor point
STANDARD ANCHOR
Fig. 28.2STRAP ANCHOR
RevisedMay2015 www.tubeliteinc.com Page29
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
GLAZING
Sealant
2"
2"
Fig. 29.1
Seal around edgesof water diverter. Leave forward pocketportion open fordrainage.
TOP VIEW
FRONT VIEW
END VIEW(Partial)
ISOMETRIC VIEW
Water diverter must overhang corner of glass.
Glass unit
Leave forward pocketportion open fordrainage.
Seal around edgesof water diverter.
Prior to glazing upper lites, inject sealant into exterior vertical gasket reglets at horizontal intersection. Sealant must merge with top of lower gasket of glazed openings and up to top of horizontal glass pocket.
Sealant as shown in TOP VIEW above.
Fig. 29.2
Step 16: Installing Glazing Units
NOTE: Glazingmustbedonefrombottomofframeup.
NOTE: Laminatedportionoftheglazingunitmustalwaysbe installedtowardstheinterior.
A. For dry glazing,installP6586interiorgasket,sealingthe cornersofthegasketsperFig. 29.1. Forwetglazing,installP6587attheinterior.SEE Fig. 30.1
B. Setglassbyinstallingintodeeppocketfirst,then carefullyslidingintoshallowpocket.Whencontactis madewiththeshallowpocket,setglassonto(2)P6541 settingblockslocatedatquarterpointsorperapproved shopdrawings.
C. DRY GLAZING ONLY:Installanti-walkblocksP1916 intodeeppocketatthird-pointsoftheD.L.O.Stretchthe P1916sothatitfitsbetweenthealuminumglazingreglet andglass.Pushinuntilthe‘W’shapeexpandsintothe openingbetweentheglassandthedeeppocket.
D. InstallP6503exteriorgasketontheverticalsidesofthe glass,holdingbackatthebottomtoallowforglassstop installation.
E. InstallE34104glassstopatthebottomofthelite.
F. FinishinstallinggasketsattopandbottomofD.L.O.
G. Repeatsteps16.A-Ffortheremainderoftherow.
H. Priortomovingtothenextrowoflites,installwater diverterP6581atendsofintermediatehorizontal. NOTE: Position water diverter to cover glass corner. Sealdivertertohorizontal,leavingthegapatthefront andsideopenintheverticalglazingpocket. SEE Fig. 29.2.
34000SeriesInstallationInstructions
Page30 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
Fig. 30.1
Step 17: Wet Glazing(Only)A. Applylowadhesionmaskingtosurfaceofframeand glass.Applymaskingtoglass1/8”abovetheplaneofthe frame.SEE Fig. 30.1.
B. Frombottomtotop,applyDOW995structuralsilicone incavitybetweenthesiliconespacerandglass.Make suretheentirevoidisfilledwithnoairbubblesorvoidsin thesealant.
C. Usingabevelednon-scratchinginstrument,toolthe sealantimmediatelyafterapplyingthesilicone.The resultingjointshouldhaveaslightbevelrisingfromthe frametotheglass.SEE Fig. 30.1.
D. Removemaskingfromglassandframebeforethe siliconeskinsover.
E. Repeatsteps17.A-Duntilallunitsarewetglazed.
1/8"
Masking Tape around perimeter of glass unit
Tool structural silicone to slight bevel
GLAZING
RevisedMay2015 www.tubeliteinc.com Page31
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
Step 18: Preparation
A. Doorsareshippedassembledfromfactory.Doorframes arefabricatedandshippedKD.
B. Frameswithtransomsarecutlongforfinaladjustment inthefield.Oncefinaldoorframeheightisverifiedinthe fieldanddoorjambsarecutdown,usedrillfixtureP3439 tofabricatethetopsofthedoorjambverticalsforthe transomheadmember.
Step 19: Frame Assembly
A. Applysealanttotheendsofthedoorheaderandtransom headmembers.
B. Attachthedoorheaderandtransomheadertothedoor jambswith(4)S419#12-14x11/2”HWHframe assemblyscrews.AttachtheP3497 thresholdclipstothe doorjambswith(2)S293#12x½ʺFHUCscrews. SEE Fig. 31.1-Fig. 31.5.
Seal both ends of header prior to frame assembly
Seal both ends of transom header prior to frame assembly
P3497 Clip
Seal both ends of transom head prior to frame assembly
Access holes for assembly screw access.
Fig. 31.1
Fig. 31.3
Fig. 31.5
Fig. 31.2
Fig. 31.4
TRANSOM HEAD
NON-TRANSOM HEAD
TRANSOM HEADERfor SURFACE CLOSER
THRESHOLD
DOOR and FRAME INSTALLATION
Seal both ends of header prior to frame assembly
TRANSOM HEADERfor OHCC
34000SeriesInstallationInstructions
Page32 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
DOOR and FRAME INSTALLATION
Apply and tool sealant at each end of threshold.
Seal exposed ends of threshold.
Anchor threshold to clip with #12 x ½" FH UC.
Insert one end of threshold then rotate down until resting on finished floor.
Fig. 32.1
Fig. 32.2
Fig. 32.3
Fig. 32.4
Step 20: Frame Assembly(Continued)
C. Install1/2"longpocketfillerintoeachendofdoorheader asshowninFig. 32.1
D. AttachinnerdoorstoptojambswithS206#10-24PH screws2"fromeachendand12"O.C.Fig. 32.2.
E. Attachthethresholdtothedoorjambclipswith (2)S070screwsprovided.Attachthresholdtosubstrate withscrewsshowinapprovedshopdrawings. SEE Fig. 32.4.
Attach inner door stop
Snap on outer door stop
Snap-In ½" long P503 filler into pocket at each end of door header. Slide up until filler bottom is flush with bottom of header.
Install filler prior to door stop installation.
5/32"
RevisedMay2015 www.tubeliteinc.com Page33
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
Step 21: Installing Door Frame
A. Priortoinstallingdoorframe,runabeadofsiliconeon finishedfloorwherethresholdwillbeplaced. SEE Fig. 33.1.
B. Setassembleddoorframeintoopening.Doorframes mustbeinstalledplumb,squareandlevel.Forframes havingsidelites,sealterminationofsillflashinganddoor jamb,theninstallP3426sillblockintosillflashing adjacenttothedoorframe.SEE Fig. 33.2.
C. Shimthethresholdasrequiredtolevelandsecuretothe buildingfloor.
D. InstallinnerdoorstopsE6507todoorjambs2”fromends and12”O.C.withS206.Innerdoorstopshouldbeheld back1/8”fromthefinishflooratbottom.
E. SnapouterdoorstopsE6505ontoinnerdoorstops.Like theinnerdoorstop,theouterdoorstopshouldbeheld back1/8”fromthefinishflooratbottom.
Step 22: Door Installation
A. RefertoTubelite’s‘DoorandFrameInstallation Instructions’forinstallingthedoorintotheframe.
FOOTPRINT of
DOOR FRAME
and
THRESHOLD
Seal end of sill flashingat intersection of door frame
Apply sealant to area to receive door frame
Seal base of door jamb at structure.
Seal joint between sill flashing and door jamb.
Seal fastener heads.
1/2"Fig. 33.1
Fig. 33.2
DOOR and FRAME INSTALLATION
34000SeriesInstallationInstructions
Page34 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
DOOR and FRAME INSTALLATION
Seal joints and fill hole at jamb.
Cap seal screw heads.
After glazing, apply a fillet seal at interior and exterior perimeter of sash.
Step 23: Transom Sash Sealing
A.InstallhorizontalsashmemberE34006withS270#10- 24x3/4"PH2"fromendsand12"O.C.E34006sashruns continuousbetweenthedoorjambmembers.
B.InstallverticalsashmemberE3521withS206#10-24x 1/2"PH2"fromendsand12"O.C.E3521runsfromtop oftheE34006horizontalsashtotheundersideofthe transomheadmember.
C.DamendsofE34006horizontalsashwithsealantintothe doorstoppocketonthedoorjamb.SEE Fig. 34.1.
D.Installglazinggaskets,glass,settingblocksandglass stopsaccordingtotypicalglazinginstructionsmentioned previouslyintheGLAZINGsectionofthismanual.
E.Placeacapbeadofsealantaroundtheinsideandoutside oftheE34006andE3521sashmembers.SEE Fig. 34.2.
Fig. 34.1
Fig. 34.2
RevisedMay2015 www.tubeliteinc.com Page35
34000SeriesInstallationInstructions
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
Step 24: Door Glazing
Wet Glazing:A. Fasteninteriordoorglassstoptorailsandstileofthe doorwithS6504#6-32x1”FH2”fromendsand6”O.C.
B. Apply3/16”x1/2”TremcoSGT921One-Sidedglazing tape(NotIncluded)tointeriordoorglassstopallaround thedoor.SEE Fig. 35.1. Interior
glass stop
Continuousglazing tape
Peel protective strip from adhesive
Fig. 35.1Glazing tape at wet glaze door
DOOR and FRAME INSTALLATION
34000SeriesInstallationInstructions
Page36 www.tubeliteinc.com RevisedMay2015
LEADERS IN ECO-EFFICIENT STOREFRONTCURTAIN WALL AND ENTRANCE SYSTEMS
Step 24: Door Glazing (Continued)
Wet Glazing:C. Afterhangingthedoor,placeP1912selfadhesivesetting blocksinthreelocationsonE6502Glazinggutter. Fig. 36.1.
D. Note:Gasketispre-installedintheglazingstopsinthe factory.
E. Installglassindoor.
F. Installverticalthenhorizontalglassstopatbottom.
G. Squareupdoorasdesiredandblockinplace.
H. PlacetwowedgeblocksasshowninFig. 36.2. Iftogetherproperlythewedgeblockswillinterlockand formtwoflatsurfaces.
I. Withthewedgeblocksinplace,pushthemtogether increasingthethickness.Pushtogetheruntiltheypress tightlyagainsttheundersideoftheglazinggutterandtop oftheglassholdingthedoorsquare.
J. Installtophorizontalglassstop.
K. Tosquareupthedoorinthefuture,removetophorizontal glassstopandrepeatstepsGthroughJ.
L. Applylowadhesionmaskingtosurfaceofglassstopand glass.
M. Frombottomtotop,applyDOW995structuralsilicone incavitybetweentheglazingtapeandglass.Makesure theentirevoidisfilledwithnoairbubblesorvoidsinthe sealant.
N. Usingabevelednon-scratchinginstrument,toolthe sealantimmediatelyafterapplyingthesilicone.
O. Removemaskingfromtheglassandglassstopbefore thesiliconeskinsover.
3" 4"Min. Max.
3" 4"Min. Max.
3"
4"
Min
.
Max
.
3"
4"
Min
.
Max
.
Setting Block
HIN
GE
ST
ILE
HIN
GE
ST
ILE
Setting Block
Wedge Blocks(Top blocks set after glazing)
Fig. 36.1
Fig. 36.2
DOOR and FRAME INSTALLATION
P1911
P1911