330 Hex

7/24/2019 330 Hex

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September 2012

Repair Labor Guidelines330D 336D 340D Excavators

PTB1-Up (Machine) KDJ1-Up (Machine) ERN1-Up (Machine) MDS1-Up (Machine) MEY1-Up (Machine)

J6D1-Up (Machine) THJ1-Up (Machine) JTN1-Up (Machine) RAS1-Up (Machine) T2Y1-UP (Machine)

NBD1-Up (Machine) FFK1-Up (Machine) M3N1-Up (Machine) JBT1-Up (Machine)

GGE1-Up (Machine) L5K1-Up (Machine) PPN1-Up (Machine) KKT1-Up (Machine)

J2F1-Up (Machine) W3K1-Up (Machine) JLP1-Up (Machine) M4T1-Up (Machine)

PRF1-Up (Machine) WRK1-Up (Machine) MWP1-Up (Machine) WET1-Up (Machine)

LMG1-Up (Machine) MPL1-Up (Machine) MYP1-Up (Machine) PGW1-Up (Machine)

MYG1-Up (Machine) ZML1-Up (Machine) JWR1-Up (Machine) EDX1-Up (Machine)

B6H1-Up (Machine) LRM1-Up (Machine) DTS1-Up (Machine) JRX1-Up (Machine)

EAH1-Up (Machine) M3M1-Up (Machine) HAS1-Up (Machine) L5X1-Up (Machine)

DISCLAIMER: The repair labor time information in this publication is provided for

informational purposes only. Any repair procedures and safety information in the

applicable published Caterpillar® service repair manuals should be followed. The repair

labor time information in this publication is not all inclusive and is available to provide

approximate repair labor times only. The repair operations and details listed in this

publication are provided to generally show what was included in developing the

repair labor time.

7/24/2019 330 Hex


Combined Repair Times For 330C, 330D, 336D Hydraul ic Excavator

COMP JOB MOD QTY Code Description

1052 000 Turbocharger, Comb Repair Time (Wrnt)

Notes: If complete turbo was replaced with an exchange turbo, add code (1052-040--) for Turbocharger, Inspect, diagnosing cause of

failure. If complete turbo was replaced with an exchange turbo, add code (1052-002--) for Turbocharger Transfer Components to/from. If turbo cartridge was repaired/replaced, add code (1053-010--) for R&I Turbocharger Cartridge.

Time Includes: 330 336

3.8

Labor Code Code Description

1052-035 Troubleshoot Turbocharger 0.7

1052-074 Wash Turbocharger 0.4

1052-010 Remove & Install Turbocharger 2.3

1052-030 Test After Repair Turbocharger 0.4


1052 000 GKO Turbocharger , Comb Repai r Time (Wrnt ), Gasket Only

Notes: If complete turbo was replaced with an exchange turbo, add code (1052-040--) for Turbocharger, Inspect, diagnosing cause offailure.

If complete turbo was replaced with an exchange turbo, add code (1052-002--) for Turbocharger Transfer Components to/from. If turbo cartridge was repaired/replaced, add code (1053-010--) for R&I Turbocharger Cartridge.


3.4


1052-035 Troubleshoot Turbocharger 0.7

1052-074 Wash Turbocharger 0.4

1052-010 Remove & Install Turbocharger 2.3


1258 000 Fuel Priming Pump, Comb Repair Time (Wrnt)

Notes: None


1.8


1258-035 Troubleshoot Fuel Priming Pump 0.6

1258-074 Wash Fuel Priming Pump 0.4

1258-010 Remove & Install Fuel Priming Pump 0.4

1258-030 Test After Repair Fuel Priming Pump 0.4


1302 000 Engine Oil Pan, Comb Repair Time (Wrnt)Notes: None


4.8


1302-035 Troubleshoot Engine Oil Pan 0.6

1302-074 Wash Engine Oil Pan 0.4

1302-010 Remove & Install Engine Oil Pan 3.4

1302-030 Test After Repair Engine Oil Pan 0.4

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1302 000 GKO Engine Oi l Pan, Comb Repai r Time (Wrnt ), Gasket Only

Notes: None


4.4


1302-035 Troubleshoot Engine Oil Pan 0.6

1302-074 Wash Engine Oil Pan 0.4

1302-010 Remove & Install Engine Oil Pan 3.4


1304 000 Engine Oil Pump, Comb Repair Time (Wrnt)

Notes: None


5.4


1304-035 Troubleshoot Engine Oil Pump 0.7

1304-074 Wash Engine Oil Pump 0.4

1304-010 Remove & Install Engine Oil Pump 3.9

1304-030 Test After Repair Engine Oil Pump 0.4


1355 000 Thermostat/Water Temp Reg, Comb Repair Time (Wrnt)

Notes: None

Time Includes: 330 336 3.8


1355-035 Troubleshoot Thermostat/Water Temp Reg 0.7

1355-074 Wash Thermostat/Water Temp Reg 0.4

1355-010 Remove & Install Thermostat/Water Temp Reg 2.1

1355-030 Test After Repair Thermostat/Water Temp Reg 0.6


1355 000 GKO Thermostat /Water Temp Reg, Comb Repair Time (Wrnt), Gasket Only

Notes: None


3.2


1355-035 Troubleshoot Thermostat/Water Temp Reg 0.7

1355-074 Wash Thermostat/Water Temp Reg 0.4

1355-010 Remove & Install Thermostat/Water Temp Reg 2.1


1361 000 Water Pump, Comb Repair Time (Wrnt)


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SEGMENTED REPAIR TIMES FOR330C, 330D, 336D Hydraul ic Excavator

Notes: None


3.9


1361-035 Troubleshoot Water Pump 0.6

1361-074 Wash Water Pump 0.4

1361-010 Remove & Install Water Pump 2.51361-030 Test After Repair Water Pump 0.4


1361 000 GKO Water Pump, Comb Repai r Time (Wrnt ), Gasket Only

Notes: None


3.5


1361-035 Troubleshoot Water Pump 0.6

1361-074 Wash Water Pump 0.41361-010 Remove & Install Water Pump 2.5


1378 000 Engine Oil Cooler, Comb Repair Time (Wrnt)

Notes: None


4.4


1378-035 Troubleshoot Engine Oil Cooler 0.7

1378-074 Wash Engine Oil Cooler 0.41378-010 Remove & Install Engine Oil Cooler 2.7

1378-030 Test After Repair Engine Oil Cooler 0.6


1378 000 GKO Engine Oi l Cooler , Comb Repai r Time (Wrnt ), Gasket Only

Notes: None


3.8


1378-035 Troubleshoot Engine Oil Cooler 0.71378-074 Wash Engine Oil Cooler 0.4

1378-010 Remove & Install Engine Oil Cooler 2.7


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1000 031 OX Engine, Dynamomet er Tes t, Ou t F/Ou t Hu ll /Of f Si te

Notes: This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair. This dyno test should only be performed in conjunction with a major repair, such as R&I crankshaft. To be eligible for this time the dealer technician performing the PAR “must be” PAR Certified.


5.0

Dynamometer Test 5.0

Move Engine, With Dynamometer Test

Connect Engine, Out F/Out Hull/Off Site

Separate Engine Coolant, Line(S)

Separate Fuel, Line(S)

Connect Engine Test Equipment, Battery

Connect Auxiliary Power Unit

Dynamometer Test Engine, Out F/Out Hull/Off Site

Separate Auxiliary Power Unit

Separate Engine Test Equipment, Battery

Connect Fuel, Line(S)

Connect Engine Coolant, Line(S)

Separate Engine, Out F/Out Hull/Off Site

Move Engine, Includes R&I Some Comp


1000 072 Engine, Paint

Notes: This time is for a complete painting of the engine as necessary, after a major repair.


1.7

Paint 1.7

Paint Engine


1000 072 MN Engine, Paint, Minor

Notes: This time is for a component touch-up after a minor repair. Use only if not already included & documented in service report.


0.2

Paint 0.2

Paint Engine, Minor


1000 074 Engine, Wash

Notes: None


0.4

Wash 0.4

Wash Engine


1024 010 Engine & Attached Pumps, Remove & Install


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Test After Repair 0.4

Test After Repair Turbocharger


1052 035 Turbocharger, Troubleshoot

Notes: None


0.7

Troubleshoot 0.7

Troubleshoot Turbocharger


1052 040 Turbocharger, Inspect

Notes: Use this code to inspect turbo shaft for end play, side play, and compressor wheel damage.


0.2

Inspect 0.2

Inspect Turbocharger


1052 074 Turbocharger, Wash

Notes: None


0.4

Wash 0.4

Wash Turbocharger


1052 082 Turbocharger, Measure

Notes: Use this code when diagnosing engine performance problems, do not also submit code (1052-040--) .


0.4

Measure 0.4

Measure Turbocharger


1053 010 Turbocharger Cartridge, Remove & Install

Notes: If required, add code (1052-010--) for R&I Turbocharger.


0.3

Remove 0.1

Loosen Turbo Compressor Housing, Clamp

Loosen Turbo Turbine Housing, Clamp


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1290 030 Unit Injector, Test After Repair

Notes: None


0.6


Test After Repair Unit Injector


1290 035 Unit Injector, Troubleshoot

Notes: None


0.7

Troubleshoot 0.7

Troubleshoot Unit Injector


1290 038 I3 A Unit In jector, Diagnostic Test, Using Cyl Cut-Out Test, Each Additional

Notes: If required, add this code if Unit Injector, Cylinder Cut-Out Test must be repeated.


0.6

Diagnostic Test 0.6

Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Each Additional


1290 038 I3 S Unit In jec tor, Diagnost ic Tes t, Us ing Cy l Cut-Out Tes t, Set (A ll )

Notes: Claim this code when this procedure is performed as part of the troubleshooting and test after repair process. If required, add code (1290-038-I3-A) if Unit Injector, Cylinder Cut-Out Test must be repeated.


0.6

Diagnostic Test 0.6

Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Set (All)


1290 074 Unit Injector, Wash

Notes: None


0.4

Wash 0.4

Wash Unit Injector


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Refill Engine Oil

Install Bottom Guard, Center, Both

Remove Engine Oil Pan, Lift

Close Disconnect Switch

Close Compartment Door, Left Side

Close Hood

COMP JOB MOD QTY Code Description1304 030 Engine Oil Pump, Test After Repair

Notes: None


0.4


Test After Repair Engine Oil Pump


1304 035 Engine Oil Pump, Troubleshoot

Notes: None


0.7

Troubleshoot 0.7

Troubleshoot Engine Oil Pump


1304 074 Engine Oil Pump, Wash

Notes: None


0.4

Wash 0.4

Wash Engine Oil Pump


1306 010 Eng Oil Filter Hsg/Base, Remove & Install

Notes: None


2.5

Remove 1.3

Remove Bottom Guard, Left Rear, Both

Open Engine, Hood

Drain Engine Coolant

Remove Bottom Guard, Center, Both

Separate Eng Oil Filter Hsg/Base, Hose(S), Both


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Troubleshoot 0.6

Troubleshoot Eng Oil Filter Hsg/Base


1306 074 Eng Oil Filter Hsg/Base, Wash

Notes: None


0.4

Wash 0.4

Wash Eng Oil Filter Hsg/Base


1348 044 Engine Oil, Drain & Refill

Notes: This code does not include R&I oil filters. Drain & Refill is performed while doing other work.


Drain 0.5

Drain Engine Oil

Refill 0.2

Refill Engine Oil


1348 044 PZ Engine Oil, Drain & Refill, Partial

Notes: This code does not include R&I oil filters. Drain & Refill is performed while doing other work. If required, claim this code for draining 1/2 of the engine oil system, when only a partial drain and refill is needed.


0.4

Drain 0.2

Drain Engine Oil, Partial

Refill 0.2

Refill Engine Oil, Partial


1351 010 Radiator & Oil Cooler, Remove & Install

Notes: None


9.3

Remove 4.1

Remove Radiator, Hood

Remove Radiator & Guard, Support


Drain Hydraulic Oil

Separate Atmospheric Temp Sensor, Wiring Harness

Remove Compartment Door, Left Rear


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Refill Engine Coolant


1361 030 Water Pump, Test After Repair

Notes: None


0.4


Test After Repair Water Pump


1361 035 Water Pump, Troubleshoot

Notes: None


0.6

Troubleshoot 0.6

Troubleshoot Water Pump


1361 074 Water Pump, Wash

Notes: None


0.4

Wash 0.4

Wash Water Pump


1361 535 PX Water Pump, Check, Pressure(S)

Notes: Claim this code when this procedure is performed as part of the troubleshooting process.


0.3

Check 0.3

Check Water Pump, Pressure(S)


1378 010 Engine Oil Cooler, Remove & Install

Notes: None


2.7

Remove 1.4


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0.7

Troubleshoot 0.7

Troubleshoot Engine Oil Cooler


1378 074 Engine Oil Cooler, Wash

Notes: None


0.4

Wash 0.4

Wash Engine Oil Cooler


1395 044 Engine Coolant, Drain & Refill

Notes: Drain & Refill is performed while doing other work.


1.1

Drain 0.7

Remove Bottom Guard, Left Rear, Both

Open Radiator, Drain


Refill 0.4

Refill Engine Coolant

Close Radiator, Drain

Install Bottom Guard, Left Rear, Both


1395 044 PZ Engine Coolant, Drain & Refill, Partial

Notes: Drain & Refill is performed while doing other work. If required, claim this code for draining 1/2 of the engine cooling system, when only a partial drain and refill is needed.


0.3

Drain & Refill 0.3

Drain Engine Coolant, Partial

Refill Engine Coolant, Partial

COMP JOB MOD QTY Code Description1397 010 Serpentine Belt, Remove & Install

Notes: None


0.3

Remove 0.1

Remove Serpentine Belt

Install 0.2

Install Serpentine Belt


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Clean Bucket Linkage, Internal Component(S)

Assembl e 0.5

Install Bucket Linkage, Bearing, Set (All)


7000 040 Machine, Inspect

Notes: None


1.0

Inspect 1.0

Inspect Machine


7000 074 Machine, Wash

Notes: None


1.0

Wash 1.0

Move Machine, Includes Normal Wash

Wash Machine

Move Machine, Return


7000 074 MN Machine, Wash, Minor

Notes: This time is for a localized washing around an individual component to prevent contamination.


Wash 0.6

Wash Machine, Minor


7056 010 Counterweight, Remove & Install

Notes: None


2.2

Remove 1.1

Open Compartment Door, Left Side

Open Disconnect Switch

Separate Hood, Support

Install Hood, Lift

Remove Hood, Bolt(S), Set (All)

Remove Hood

Lift, Block & Lower Hood

Remove Counterweight, Cap(S), Both


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Part or Component Failure Page Part or Component Failure Pa

A Engine Oil Pump-Troubleshoot

Aftercooler-Remove & Install 12 Engine Oil Pump-Wash

Air Cleaner-Remove & Install 9 Engine Oil-Drain & Refill

Air Conditioner Receiver/Dryer-Remove & Install 71 Engine Oil-Drain & Refill-Partial

Air Induction & Exhaust System-Crack/Leak Test 8 Engine Speed/Timing Sensor-Calibrate

Air Induction & Exhaust System-Inspect 8 Engine Speed/Timing Sensor-Remove & InstallAlternator-Remove & Install 33 Ether Starting Aid-Remove & Install-Valve

B F

Battery-Remove & Install-Set (All) 33 Fan-Remove & Install, Assembled

Belt Tensioner-Remove & Install 28 Fan-Measure, Speed

Boom-Remove & Install, Linkage 64 Fan Drive-Remove & Install

Boom Cylinder-Disassemble & Assemble-Each 58 Fan Drive-Troubleshoot

Boom Cylinder-Remove & Install-Both 57 Final Drive-Disassemble & Assemble-Each

Boom Cylinder-Remove & Install-Each 57 Final Drive-Drain & Refill-Oil-Each

Bucket-Inspect 63 Final Drive-Remove & Install-Each

Bucket-Remove & Install 63 Final Drive-Remove & Install-Gear-Both Sides

Bucket-Remove & Install, From Attached Comp 63 Final Drive-Remove & Install-Gear-One Side

Bucket Cylinder-Disassemble & Assemble-Each 59 Final Drive Hub-Clean & Inspect, New- Each

Bucket Cylinder-Remove & Install 59 FD Plan CRR Hub & Ring Gear-D&A, Gear-Ea Section

Bucket Linkage-Disassemble & Assemble 67 FD Plan CRR Hub & Ring Gear-D&A, Gear-Set (All)Bucket Linkage-Remove & Install 67 Fuel Filter Housing/Base-Remove & Install-Primary

C Fuel Filter Housing/Base-Remove & Install-Secondary

Carrier Roller-Disassemble & Assemble-Each 42 Fuel Filter Housing/Base-Transfer Components To/From

Carrier Roller-Remove & Install-Each 42 Fuel Priming Pump-Combined Repair Time (Warranty)

Counterweight-Remove & Install 68 Fuel Priming Pump-Remove & Install

D Fuel Priming Pump-Test After Repair

- -

Index of Repair Times

,

E Fuel Priming Pump-Wash

Electric Starting Motor-Remove & Install 34 Fuel Tank-Remove & InstallElectric Starting Motor-Troubleshoot 34 H

Engine-Dynamometer Test-Out Of Frame 5 Hood-Remove & Install

Engine-Paint 5 Hydraulic Oil-Drain & Refill

Engine-Paint-Minor 5 Hydraulic Oil-Drain & Refill-Partial

Engine-Wash 5 Hydraulic Propel/Drive Motor-Remove & Install-Each

Engine & Attached Pumps-Remove & Install 5 Hydraulic System-Release-Pressure(s)

Engine Coolant-Drain & Refill 32 Hydraulic Tank-Remove & InstallEngine Coolant-Drain & Refill-Partial 32 I

Engine Electronic Control Module-Obtain-Data Log 36 Idler/Idler Wheel-Disassemble & Assemble-Each

Engine Oil Cooler-Combined Repair Time (Warranty) 4 Idler/Idler Wheel-Remove & Install-Each

Engine Oil Cooler-Comb Repair Time (Wrnt), Gasket Only 4 M

Engine Oil Cooler-Crack/Leak Test 31 Machine-Inspect

Engine Oil Cooler-Remove & Install 30 Machine-Wash

Engine Oil Cooler-Test After Repair 31 Machine-Wash-Minor

Engine Oil Cooler-Troubleshoot 31 Muffler-Remove & InstallEngine Oil Cooler-Wash 32 P

Engine Oil Filter Housing/Base-Disassemble & Assemble 23 Pilot Pump-Disassemble & Assemble

Engine Oil Filter Housing/Base-Remove & Install 22 Pilot Pump-Remove & Install, Gear TypeEngine Oil Filter Housing/Base-Test After Repair 23 Piston & Gear Pump-Disassemble & Assemble-Main

Engine Oil Filter Housing/Base-Troubleshoot 23 Piston & Gear Pump-Remove & Install-MainEngine Oil Filter Housing/Base-Wash 24 Q

Engine Oil Pan-Combined Repair Time (Warranty) 2 Quick Coupler-Remove & InstallEngine Oil Pan-Comb Repair Time (Wrnt), Gasket Only 2 R

Engine Oil Pan-Remove & Install 20 Radiator & Oil Cooler-Disassemble & Assemble

Engine Oil Pan-Test After Repair 20 Radiator & Oil Cooler-Remove & Install

Engine Oil Pan-Troubleshoot 20 Radiator Enclosure/Shroud-Remove & Install

Engine Oil Pan-Wash 21 Recoil Spring-Remove & Install-Each

Engine Oil Pump-Remove & Install 21 Refrigerant Compressor-Remove & Install

Engine Oil Pump-Test After Repair 22 Refrigerant Condenser-Remove & Install

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Part or Component Failure Page Part or Component Failure Pa

S U

Serpentine Belt-Remove & Install 32 Undercarriage-Inspect

Sprocket Assembly-Remove & Install-Each 45 Unit Injector-Diag Test-Cyl Cut-Out Test-Ea Addl

Steering Counterbalance Valve-Remove & Install-Each 50 Unit Injector-Diag Test-Cyl Cut-Out Test-Set (All)

Stick-Remove & Install, Linkage 66 Unit Injector-Remove & Install-Each Additional

Stick Cylinder-Disassemble & Assemble-Each 61 Unit Injector-Remove & Install-First One

Stick Cylinder-Remove & Install 60 Unit Injector-Remove & Install-Set (All)

Swing Drive-Disassemble & Assemble 62 Unit Injector-Test After Repair

Swing Drive-Remove & Install 61 Unit Injector-Troubleshoot

Swing Drive Motor-Remove & Install 72 Unit Injector-WashSwing Gear/Bearing-Remove & Install 69 V

Swivel-Disassemble & Assemble 52 Valve Cover-Remove & Install

Swivel-Remove & Install 52 Valve Cover Base-Remove & Install

T W

Thermostat/Water Temp Reg-Comb Repair Time (Wrnt) 3 Water Pump-Check-Pressure(s)

Therm/Water Temp Reg-Comb Repair Time (Wrnt), GO 3 Water Pump-Combined Repair Time (Warranty)

Thermostat/Water Temp Reg-Remove & Install 26 Water Pump-Combined Repair Time (Wrnt), Gasket Only

Thermostat/Water Temp Reg-Test After Repair 27 Water Pump-Remove & Install

Thermostat/Water Temp Reg-Troubleshoot 27 Water Pump-Test After Repair

Thermostat/Water Temperature Regulator-Wash 27 Water Pump-Troubleshoot

Track Adjuster-Disassemble & Assemble-Each 43 Water Pump-WashTrack Adjuster-Remove & Install-Each 43Track Assembly-Remove & Install-One Side 46

Track Assembly-Separate & Connect-One Side 47Track Guide/Guard-Remove & Install-Center-One Side 48Track Guide/Guard-Remove & Install-One Side 48Track Guide/Guard-Remove & Install-Rear-One Side 49Track Roller-Remove & Install-Single Flange-Each 49

Track Shoe-Remove & Install-Each 47

Turbocharger-Combined Repair Time (Warranty) 2

- ,Turbocharger-Disassemble & Assemble 10

Turbocharger-Inspect 11

Turbocharger-Measure 11

Turbocharger-Remove & Install 9Turbocharger-Remove & Install-Line(s)-Set (All) 10Turbocharger-Test After Repair

10Turbocharger-Transfer Components To/From 9Turbocharger-Troubleshoot 11Turbocharger-Wash 11Turbocharger Cartridge-Remove & Install 11

330 Hex

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