30RB/RQ - Carrier · PDF file- Low-noise scroll compressors with low vibration level. - The...

19
30RB/RQ 039S-160S Air-Cooled Liquid Chiller Reversible Air-To-Water Heat Pump 30RB: Nominal cooling capacity: 39.7-157.9kW 30RQ: Nominal cooling capacity: 38.3-150.3kW Nominal heating capacity: 41.4-158.7kW

Transcript of 30RB/RQ - Carrier · PDF file- Low-noise scroll compressors with low vibration level. - The...

30RB/RQ 039S-160SAir-Cooled Liquid ChillerReversible Air-To-Water Heat Pump30RB: Nominal cooling capacity: 39.7-157.9kW30RQ: Nominal cooling capacity: 38.3-150.3kW Nominal heating capacity: 41.4-158.7kW

Carrier Corporation is a subsidiary of the United Technologies Corp. (UTC), which ranks the 150th in Fortune Top 500 in 2011 and has its operations in aerospace and building systems industries all over the world. From the time the founder Dr. Carrier invented the first system of modern air conditioning in 1902, Carrier has been the world leader in the air conditioning industry with its products and system solutions supplied to numerous famous buildings, and up to now, the network of distribution cover more than 170 countries all over the world. In 2011, Carrier ranked top in the HVAC industry field with its sales revenue of US $12 billion.

In China, there are 6 Carrier factories which have more than 2500 employees. As the world-class factory, Carrier has a number of technically advanced production lines, manufacturing commercial and residential chillers, compressors and air-side products. A wide range of products are able to meet diversified require-ments of different customers. The global R&D center located in Shanghai has the capability of developing several major projects in the same time, with many advanced technical patents awarded to support Carrier stay most competitive in terms of technology advantage in the HVAC industry.

Carrier China

In 1998, Time magazine named Dr. Carrier oneof its 20 most influential builders and titans ofthe 20thcentury.

Features

Benefits

Quiet operation

Economical operation

Increased energy efficiency at part load- The refrigerant circuit includes several compressors connected in parallel. At part load, around 99% of the operating time, only the compressors that are absolutely necessary operate. - The electronic expansion device (EXV) allows operation at a lower condensing pressure (EER, COP and ESEER optimization).- Dynamic superheat management for better utilization of the evaporator heat exchange surface.- Defrost cycle optimization (30RQ).Reduced maintenance costs- Maintenance-free scroll compressors.- Fast diagnosis of possible incidents and their history via the Pro-Dialog Plus control.- HFC-410A refrigerant is easier to use than other refrigerant blends.

3

The new generation of Aquasnap Puron liquid chillers/air-to-water heat pumps was designed for commercial (air conditioning of offices, hotels etc.) or industrial (low-temperature process chillers etc.) applications.

Standard unit with hydronic module including all necessary hydronic components, easy and fast installation to save time, space and money.Low operating sound with no intrusive low-frequency noise, creates a better working/living environment.Environment sound refrigerant HFC-410A of zero ozone depletion potential.Electronic expansion valve (EXV) utilization, several compressors connected in parallel lead to more economical operating cost.Exceptional endurance tests ensure superior reliability for minimizing chiller down-time.

Compressors- Low-noise scroll compressors with low vibration level.- The compressor assembly is installed on an independent chassis and supported by anti-vibration mountings.- Dynamic suction and discharge piping support,minimizing vibration transmission (Carrier patent).Condenser section- Vertical condenser coils.- Protection grilles on anti-vibration mountings to protect the heat exchanger against possible shocks.- Low-noise latest-generation Flying Bird IV fans (Carrier patent) , made of a composite material are now even quieter and do not generate intrusive low-frequency noise.- Rigid fan installation for reduced start-up noise (Carrier patent).

Environmental care

Superior reliability

4

Easy and fast installation

State-of-the-art concept- Cooperation with specialist laboratories and use of limit simulation tools (finite element calculations) for the design of the critical components, e.g. motor supports, suction/discharge piping etc.Exceptional endurance tests- Corrosion resistance tests in salt mist in the laboratory.- Accelerated ageing test on components that are submitted to continuous operation: compressor piping,fan supports.- Transport simulation test in the laboratory on a vibrating table.

Ozone-friendly HFC-410A refrigerant- Chlorine-free refrigerant of the HFC group with zero ozone depletion potential.- High-density refrigerant, therefore less refrigerant required.- Very efficient - gives an increased energy efficiency ratio.Leak-tight refrigerant circuit- Brazed refrigerant connections for increased leaktightness.- Reduction of leaks due to reduced vibration levels and elimination of capillary tubes (TXVs).- Verification of pressure transducers and temperature sensors without transferring refrigerant charge.

Integrated hydronic module - Centrifugal fixed speed water pump.- Single or dual pump (as required) with operating time balancing and automatic changeover to the back-up pump if a fault develops.- Water filter protecting the water pump against circulating debris.- High-capacity membrane expansion tank ensures pressurization of the water circuit.- Thermal insulation and frost protection down to -20 , using an electric resistance heater.Physical features- The unit has a small footprint and a low height (1330 mm) allowing it to blend in with any architectural styles.- The unit is enclosed by easily removable panels, covering all components (except condensers and fans).Simplified electrical connections- A single power supply point without neutral.- Main disconnect switch with high trip capacity.- Transformer for safe 24 V control circuit supply included.Fast commissioning- Systematic factory operation test before shipment.- Quick-test function for step-by-step verification of the instruments, electrical components and motors.

Pro-Dialog Plus combines intelligence with operating simplicity. The control constantly monitors all machine

parameters and precisely manages the operation of compressors, expansion devices, fans and of the evaporator

water pump for optimum energy efficiency.

5

Pro-Dialog Plus Control

User-friendly interface

The new backlighted LCD interface includes a manual control potentiometer to ensure legibility under any lighting conditions. The information

is in clear text and can be displayed in English.

Unit uses intuitive tree-structure menus, similar to the Internet navigators. They are user-friendly and permit quick access to the principal

operating parameters: number of compressors operating, suction/discharge pressure, compressor operating hours, set point, air temperature,

entering/leaving water temperature.

A quick test of all unit components and control points to verify the correct operation of every switch, circuit breaker, contactor etc. at the start

of the chiller.

Real-time monitor all the operation parameter, and alarm when necessary.

Control system is facilitated with RS485 serial communication port for remote diagnosis or special diagnosis tools.

Powerful diagnostics

Password protection in case of mishandling.

Unit is protected against: compressor reverse, low chilled water temperature, high/low refrigerant pressure, excessive current, motor overload.

Sufficient safety measures

Master/slave control of two chillers operating in parallel with operating time equalization and automatic changeover in case of a unit fault.

Communication with other Building Management System (BMS) by selecting BacNet/J-Bus/LonTalk gateway.

Group control

Unit provides different control mode including LOCAL/REMOTE/CCN.

Remote control function including: Unit ON/OFF, dual set point control, demand limit control, user safety interlock, water pump control,

operation indication, circuit alarm and alert etc.

Enable automatic reset of leaving water temperature according to return water temperature or outside air temperature to ensure optimum

energy efficiency.

Control algorithm prevents excessive compressor cycling and permits reduction of the water quantity in the hydronic circuit (Carrier patent).

Automatic compressor unloading in case of abnormally high condensing pressure. If an abnomal incident occurs (e.g. fouled condenser coil,

fan failure), Aquasnap continues to operate, but at reduced capacity.

Advanced control function

HFC-410A

Hermetic scroll compressors, 48.3r/s

Pro-Dialog Plus

Grooved copper tubes and aluminium fins

Axial Flying Bird IV with rotating shroud

Brazed plate heat exchanger

Pump, Victaulic screen safety valve,expansion tank,purge valves etc.

Horizontal single-stage centrifugal pump

Victaulic

400V-3Ph-50Hz

Via internal transformer

039S

39.7

13.0

2.88

488

514

458

8.5

-

2

-

2

50

1

3800

720

2.6

1.9

41

1000

227

223

12

400

DN50

28

35

115

0.8

1.3

1.3

060S

59.8

20.4

2.84

545

571

515

15.0

-

2

-

2

50

1

3800

720

4.0

2.9

60

1000

194

190

12

400

DN50

41

51

146

0.7

1.3

1.3

080S

80.5

27.1

2.80

562

588

533

15.5

-

2

-

2

50

1

5300

960

5.6

3.8

65

1000

196

191

12

400

DN50

58

68

212

1.6

1.8

1.8

100S

100.9

34.4

2.80

877

922

845

20.0

-

3

-

3

33

2

7600

720

9.9

4.8

55

1000

223

217

35

400

DN65

70

84

199

1.5

2.1

2.1

-

120S

118.0

41.7

2.73

912

960

876

25.0

3

-

3

33

2

7600

720

11.3

5.6

63

1000

201

194

35

400

DN65

86

99

243

1.5

2.3

2.3

160S

157.9

54.8

2.72

1114

1151

1075

16.0

16.0

2

2

4

25

2

10600

960

14.7

7.5

78

1000

181

168

35

400

DN65

116

136

280

3.2

4.7

4.7

kW

kW

kW/kW

kg

kg

kg

kg

kg

%

rpm

I

kPa

kPa

I

kPa

A

A

A

kW

kW

kW

l/s

I/s

kPa

kPa

6

Technical Specifications

* Nominal cooling mode - evaporator entering/leaving water temperature 12/7℃, outside air temperature 35℃;

Evaporator fouling factor 0.018m²K/kW.

30RB

Nominal cooling capacity*

Compressor power input

EER

Operating weight

Standard unit with fixed speed single pump

Unit with fixed speed dual pump

Unit without hydronic module

Refrigerant

Circuit A

Circuit B

Compressor

Circuit A

Circuit B

Number of capacity stages

Minimum capacity

Control

Condenser

Fans

Quantity

Total air flow

Fan speed

Evaporator

Water volume

Nominal water flow rate

Unit internal water pressure drop

Max. water-side operating pressure without hydronic module

Hydronic module

Water pump

Water head external to chiller

Single pump at nominal water flow rate

Dual pump at nominal water flow rate

Expansion tank

Max. water-side operating pressure with hydronic module

Water connection

Diameter

Electrical data

Main power supply

Control power supply

Nominal unit operating current draw

Maximum operating current draw

Maximum start-up current

Total fan power input

Pump power input (single pump)

Pump power input (dual pump)

Performance data

HFC-410A

Hermetic scroll compressors, 48.3r/s

Pro-Dialog Plus

Grooved cooper tubes and aluminium fins

Axial Flying Bird IV with rotating shroud

Brazed plate heat exchanger

Pump,Victaulic screen filter,safety valve,expansion tank,purgevalves etc.

Horizontal single-stage centrifugal pump

Victaulic

400V-3Ph-50Hz

Via internal transformer

30RQ

Nominal cooling capacity*

Compressor power input, cooling mode

EER

Nominal heating capacity*

Compressor power input, heating mode

COP

Operating weight

Standard unit with fixed speed single pump

Unit with fixed speed dual pump

Unit without hydronic module

Refrigerant

Circuit A

Circuit B

Compressor

Circuit A

Circuit B

Number of capacity stages

Minimum capacity

Control

Air heat exchanger

Fans

Quantity

Total air flow

Fan speed

Water heat exchanger

Water volume

Nominal water flow rate,cooling mode

Nominal water flow rate,heating mode

Nominal pressure drop, cooling mode

Nominal pressure drop, heating mode

Max. water-side operating pressure without hydronic module

Hydronic module

Water pump

Water head external to chiller

Single pump at nominal water flow rate,cooling mode

Dual pump at nominal water flow rate,cooling mode

Single pump at nominal water flow rate,heating mode

Dual pump at nominal water flow rate,heating mode

Expansion tank

Max. water-side operating pressure with hydronic module

Water connection

Diameter

Electrical data

Main power supply

Control power supply

Nominal unit operating current draw

Maximum operating current draw

Maximum start-up current

Total fan power input, cooling mode

Total fan power input, heating mode

Pump power input (single pump)

Pump power input (dual pump)

-

060S

58.6

19.2

2.80

61.3

18.0

3.09

582

608

552

17.5

2

-

2

50

1

5300

960

4.0

2.82.9

56

62

1000

209

205

205

200

12

400

DN50

43

53

148

1.7

1.9

1.4

1.4

12

078S

74.3

26.6

2.61

77.7

24.6

2.94

590

616

560

16.5

-

2

-

2

50

1

5300

960

5.6

3.5

3.7

52

61

1000

211

207

197

192

400

DN50

58

68

212

1.8

1.9

1.7

1.7

100S

99.0

33.3

2.84

101.4

30.5

3.15

935

980

903

28.5

-

3

-

3

33

2

7600

720

9.9

4.7

4.8

53

55

1000

223

217

219

213

35

400

DN65

70

84

199

1.5

1.8

2.1

2.1

120S

113.8

40.0

2.74

117.2

35.9

3.11

995

1043

959

33.0

-

3

-

3

33

2

7600

720

11.3

5.4

5.6

60

64

1000

205

198

193

185

35

400

DN65

86

99

243

1.5

1.8

2.4

2.4

039S

38.3

12.3

2.92

41.4

12.6

3.08

535

561

506

12.5

-

2

-

2

50

1

3800

720

2.6

2.0

38

45

1000

230

226

219

215

12

400

DN50

28

35

115

0.8

0.9

1.3

1.3

1.8

kW

kW

kW/kW

kW

kW

kW/kW

kg

kg

kg

kg

kg

%

rpm

I

l/s

kPa

kPa

kPa

I

kPa

A

A

A

kW

kW

kW

kW

kPa

kPa

kPa

kPa

l/s

I/s

Technical Specifications

7

160S

150.3

54.1

2.63

158.7

48.7

3.04

1117

1127

1078

18.5

18.5

2

2

4

25

2

10600

960

14.7

7.2

7.6

72

78

1000

188

176

176

163

35

400

DN65

116

136

280

3.1

3.5

4.6

4.6

* Nominal cooling mode - evaporator entering/leaving water temperature 12/7℃, outside air temperature 35℃;Nominal heating mode - water heat exchange entering/leaving water temperature 40/45℃, outside air temperature 7℃; Water heat exchanger fouling factor 0.018m²K/kW.

Performance data

8

Cooling Capacities, 30RB039S~160S

Legend:LWT leaving water temperatureCAP cooling capacityCOMP compressor power inputFLOW water flow

Application data:Standard units, refrigerant: HFC-410AEvaporator temperature rise: 5℃Fouling factor: 0.018 m²K/kW

Outside air temperature℃

CAP

kW

40.9

62.8

85.4

107.1

125.6

167.3

42.1

65.0

87.9

110.2

129.0

172.6

43.3

67.2

90.5

113.5

132.6

178.1

44.5

69.4

93.2

116.8

136.4

183.6

46.9

74.0

98.6

123.5

143.9

195.1

25

COMP

kW

10.7

16.4

23.4

27.8

34.3

45.2

10.8

16.5

23.6

28.2

35.1

45.9

10.9

16.6

23.8

28.6

35.8

46.7

11.1

16.8

24.1

29.0

36.2

47.5

11.3

17.1

24.6

29.9

37.1

48.5

FLOW

I/s

2.0

3.0

4.1

5.1

6.0

8.0

2.0

3.1

4.2

5.3

6.2

8.2

2.1

3.2

4.3

5.4

6.3

8.5

2.1

3.3

4.5

5.6

6.5

8.8

2.2

3.5

4.7

5.9

6.9

9.3

CAP

kW

39.2

59.9

80.7

101.6

118.9

158.2

40.4

62.1

83.1

104.6

122.2

163.2

41.5

64.2

85.6

107.7

125.5

168.4

42.7

66.4

88.0

110.7

128.8

173.5

45.1

70.7

93.2

117.0

136.0

184.4

30

COMP

kW

11.6

18.1

25.4

30.4

36.8

49.0

11.7

18.3

25.6

30.8

37.7

49.7

11.8

18.4

25.9

31.2

38.5

50.5

12.0

18.6

26.1

31.7

39.3

51.3

12.3

18.8

26.6

32.6

40.2

52.8

FLOW

I/s

1.9

2.9

3.9

4.9

5.7

7.6

1.9

3.0

4.0

5.0

5.8

7.8

2.0

3.1

4.1

5.1

6.0

8.0

2.0

3.2

4.2

5.3

6.2

8.3

2.2

3.4

4.5

5.6

6.5

8.8

CAP

kW

37.4

55.9

75.6

95.3

111.8

148.3

38.5

57.8

77.8

98.0

114.9

153.0

39.7

59.8

79.9

100.9

118.0

157.9

40.7

61.9

82.4

103.7

121.0

162.8

43.0

66.1

87.4

109.5

127.5

172.9

35

COMP

kW

12.8

20.1

27.0

33.3

39.6

53.1

12.9

20.3

27.3

33.7

40.4

53.9

13.0

20.4

27.5

34.4

41.7

54.8

13.2

20.6

27.8

34.7

42.3

55.6

13.5

20.9

28.3

35.6

43.7

57.4

FLOW

I/s

1.8

2.7

3.6

4.5

5.3

7.1

1.8

2.8

3.7

4.7

5.5

7.3

1.9

2.9

3.8

4.8

5.6

7.5

1.9

3.0

3.9

5.0

5.8

7.8

2.1

3.2

4.2

5.2

6.1

8.3

CAP

kW

35.1

51.2

70.0

88.2

104.2

137.6

36.1

53.1

72.1

90.8

107.0

141.9

37.1

55.0

74.3

93.4

109.8

146.5

38.2

56.9

76.5

96.1

112.6

151.1

40.3

60.9

81.0

101.4

118.4

160.6

40

COMP

kW

14.0

22.2

30.5

36.6

42.7

57.8

14.2

22.4

30.7

37.0

43.6

58.6

14.3

22.5

30.9

37.5

44.5

59.5

14.5

22.7

31.2

38.0

45.5

60.4

14.8

23.0

31.7

38.9

47.4

62.2

FLOW

I/s

1.7

2.4

3.3

4.2

5.0

6.6

1.7

2.5

3.4

4.3

5.1

6.8

1.8

2.6

3.5

4.5

5.2

7.0

1.8

2.7

3.7

4.6

5.4

7.2

1.9

2.9

3.9

4.8

5.7

7.7

CAP

kW

32.5

46.3

64.0

80.4

95.4

125.9

33.5

48.0

66.0

82.8

98.4

129.9

34.4

49.7

67.8

85.2

101.0

134.1

35.4

51.5

69.8

87.6

103.6

138.4

37.3

55.3

74.0

92.4

108.7

147.2

45

COMP

kW

15.6

24.7

33.4

40.0

46.7

63.1

15.7

24.8

33.6

40.4

47.0

63.9

15.9

25.0

33.8

40.9

47.8

64.7

16.1

25.1

34.2

41.4

48.8

65.5

16.4

25.5

34.6

42.4

50.7

67.4

FLOW

I/s

1.6

2.2

3.1

3.8

4.6

6.0

1.6

2.3

3.1

4.0

4.7

6.2

1.6

2.4

3.2

4.1

4.8

6.4

1.7

2.5

3.3

4.2

4.9

6.6

1.8

2.6

3.5

4.4

5.2

7.0

Model

039S

060S

080S

100S

120S

160S

039S

060S

080S

100S

120S

160S

039S

060S

080S

100S

120S

160S

039S

060S

080S

100S

120S

160S

039S

060S

080S

100S

120S

160S

LWT

5

5

5

5

5

5

6

6

6

6

6

6

7

7

7

7

7

7

8

8

8

8

8

8

10

10

10

10

10

10

9

Operating Range, 30RB039S~160S

0 5 10 15 20 25

Evaporator leaving water temperature,℃

Operating range

Out

side

air

tem

pera

ture

,o C

Full load

Minimum load

Cooling mode

Evaporator

Entering water temperature at start-up

Leaving water temperature during operation

Entering/leaving water temperature difference

Condenser

Outdoor air temperature*

7.5℃

5℃

K3

-10℃

Minimum Maximum

Minimum Maximum

30℃

20℃

K10

48℃

* Maximum outside temperature: For transport and storage of the 30RB/RQ units the minimum and maximum allowable temperatures are -20℃ and +48℃. It is recommended that these temperatures are used for transport by container.

50

45

40

35

30

25

20

15

10

5

0

-5

-10

-15

10

Operating Range, 30RQ039S~160S

Operating range - cooling mode Operating range - heating mode

Cooling mode

Water heat exchanger (Evaporator)

Entering water temperature at start-up

Leaving water temperature during operation

Entering/leaving water temperature difference

Air heat exchanger (Condenser)

Outdoor air temperature*

Minimum

7.5℃

5℃

K3

Maximum

Minimum Maximum

30℃

℃20

K10

48℃

Heating mode

Water heat exchanger (Condenser)

Entering water temperature at start-up

Leaving water temperature during operation

Entering/leaving water temperature difference

Air heat exchanger (Evaporator)

Outdoor air temperature

8℃

25℃

K3

-10℃*

Minimum Maximum

Minimum Maximum

30℃

55℃

K10

40℃

-20

-10

0

10

20

30

40

50

0 5 10 15 20 25

Full load

Minimum load

Out

side

air

tem

pera

ture

, ℃

Evaporator leaving water temperature, ℃

* Maximum outside temperature: For transport and storage of the 30RB/RQ units the minimum and maximum allowable temperatures are -20℃ and +48℃. It is recommended that these temperatures are used for transport by container.

* Min -15℃ during part load operation

20

25

30

35

40

45

50

55

60

-20 -10 0 10 20 30 40 50

Leav

ing

wat

er te

mpe

ratu

re, ℃

Outdside air temperature, ℃

Full load

Minimum load

-10℃

11

Options & accessories

Options

Blygold PoluAl

Gold Fins

Super low noise

Soft starter

Winter operation

Fixed speed dual

pump hydronic module

Unit without hydronic

module

J-Bus gateway

BacNet gateway

LonTalk gateway

No.

002B

003A

015LS

025

028

116C

116D

148B

148C

148D

Description

Coils with factory-applied

Blygold Polual treatment

Fins made of pre-treated aluminium

(polyurethane and epoxy)

Acoustic compressor enclosure and

low speed fans

Electronic compressor starter

Fan speed control

by frequency inverter

Provide fixed speed dual pumps of

200KPa external pressure

Flexible for customer to purchase

and install the water components

by themselves

Two-directional communication board

with J-Bus protocol

Two-directional communication board

with BacNet protocol

Two-directional communication board

with LonTalk protocol

Advantages

Improved corrosion resistance,

recommended for heavy marine

and industrial environments

Improved corrosion resistance,

recommended for light marine

environments

Super low operating noise

Reduced compressor

start-up current

Stable operation between

-10 ℃and -20 ℃ outdoor air

temperature

Easy and fast installation,

operating safety

-

East connection by

communication bus to a

building management system

East connection by

communication bus to a

building management system

East connection by

communication bus to a

building management system

Use

30RB039-160S

30RB039-160S

30RB039-160S

30RQ039-160S

30RB039S-080S

30RQ039S-078S

30RB039S-080S

30RB039-160S

30RQ039-160S

30RB039-160S

30RQ039-160S

30RB039-160S

30RQ039-160S

30RB039-160S

30RQ039-160S

30RB039-160S

30RQ039-160S

12

Dimensions/Clearances

30RB039S~080S/30RQ039S-078S

2

1

1

2

1061

1330

2050

1000

1000 1000

1000

Control box

Water outlet

Water inlet

Required clearances for air entry

Recommended space for maintenance

Air outlet - do not obstruct

Power supply inlet

2

1

Legend:All dimensions are given in mm

13

Dimensions/Clearances

30RB100S~160S/30RQ100S-160S

2 2

1

1

1

1

2050

1000

1000

1330

2258

1000

1000

Control box

Water outlet

Water inlet

Required clearances for air entry

Recommended space for maintenance

Air outlet - do not obstruct

Power supply inlet

2

1

Legend:All dimensions are given in mm

14

Multiple Chiller Installation

Multiple Chiller Installation

Note: If the height of wall exceeds 2m, please contact local Carrier Sales & Service Corporation.

WallWall

Unit's footprint

Square hole 100x100

Section F - F

Note: 4 foot screws M1x220

Square hole 100x100

250

250

250

50

300

150

P3 P4

C

A

F

P2P1

F

B D

Section F - F

Note: 4 foot screws M16x220

30RB039S

30RB060S

30RB080S

30RB100S

30RB120S

30RB160S

488

545

562

877

912

1114

Dimensions (mm) Weight distribution (kg)Models Operating

weight

30RQ039S

30RQ060S

30RQ078S

30RQ100S

30RQ120S

30RQ160S

159

176

181

239

246

312

P1

174

188

190

255

268

313

147

154

159

303

310

357

P2

161

164

167

323

338

358

87

100

104

187

199

237

P3

96

107

109

199

217

238

94

115

118

148

157

207

P4

103

123

124

158

171

208

535

582

590

935

995

1117

1061

1061

1061

2258

2258

2258

A

1061

1061

1061

2258

2258

2258

2050

2050

2050

2050

2050

2050

B

2050

2050

2050

2050

2050

2050

1017

1017

1017

2214

2214

2214

C

1017

1017

1017

2214

2214

2214

2002

2002

2002

2002

2002

2002

D

2002

2002

2002

2002

2002

2002

10001000

1000

1000

2000

1000

2000

2000

2000

15

Hydronic Connections

Legend:Components of the unit and hydronic module

2 Expansion tank1 Victaulic screen filter

3 Safety valve4 Water pump5 Purge valve and pressure tap6 Pressure gauge7 System air vent8 Flow switch9 Flow control valve10 Brazed plate heat exchanger11 Evaporator frost protection heater12 Temperature sensor

Installation components13 Air vent14 Flexible connection15 Check valve16 Shut-off valve17 Pressure gauge18 Frost protection bypass valve (must have when shut-off valves [16] are closed during winter)19 Charge valve20 Evaporator water inlet21 Evaporator water outlet22 Chiller water inlet23 Chiller water outlet24 Customer water connections (provided with chiller)25 Temperature probe well26 System drain valve

2985

67

20

21 12 3

4 1 26

22

23

24

1

2

16

16

19

25

25

9

18

13

14

14

15

17

17

10

117 6

5

5

12

12

3

8

4

16

Unit Internal Water Pressure Drop

Available Static System Pressure

Pre

ssur

e dr

op, k

Pa

20

0 1 2 3 4 5 6 7 8 9 10 11 12

40

60

80

100

120

140

160

180

30RB039S/30RQ039S 30RB060S/30RQ060S 30RB080S/30RQ078S

30RB100S/30RQ100S 30RB120S/30RQ120S 30RB160S/30RQ160S

Ava

ilabl

e st

atic

pre

ssur

e, k

Pa

150

170

190

210

230

250

270

1

1

0 3

3

2

2

54

4

1 32

4 5 6

76 8 9 10 11 12

431 2

30RB039S~060S/30RQ039S~060S

Water flow rate,l/s

Water flow rate,l/s

30RB080S/30RQ078S 30RB100S~120S/30RQ100S~120S 30RB160S/30RQ160S

6543

2

1

17

Minimum Water Loop Volume

Maximum Water Loop Volume

For better control of leaving water temperature, the water loop minimum capacity is given by the formula: Capacity = CAP (kW) × N Liters

CAP: Unit’s nominal cooling capacity

It is often necessary to add a buffer water tank to the circuit in order to achieve the required volume. The tank must itself be internally baffled in order to ensure proper mixing of the liquid (water or brine). Refer to the examples below.

The expansion tank of the unit with hydronic module limits the maximum water volume, refer to below sheet:

Water-side static pressure

Pure water

10%EG

20%EG

30%EG

40%EG

kPa

L

L

L

L

L

100

600

450

330

270

225

200

400

300

220

180

150

300

200

150

110

90

75

100

1680

1260

930

750

630

200

1120

840

620

500

420

300

560

420

310

250

210

EG: Ethylene glycol

30RB039S~080S/30RQ039S~078S 30RB100S~160S/30RQ100S~160S

Application

Comfort air conditioning 30RB039S~160S/30RQ039S~160S

Process cooling 30RB039S~160S/30RQ039S~160S

3.5

N

Should be greater than 3.5 for better water temperature control

Bad Good Bad Good

18

Field Control Wiring

Boi

ler c

ontro

l

Circ

uit A

ala

rm

Cus

tom

er c

ontro

l sys

tem

Dem

and

limit

/ dua

l set

poi

nts

Rem

ote

cool

ing

/ hea

ting

switc

h

Rem

ote

On/

Off

Cus

tom

er c

ontro

l sys

tem

Dem

and

limit

#1

Rem

ote

cool

ing

/ hea

ting

switc

h

Rem

ote

On/

Off

Circ

uit A

ala

rm

Boi

ler c

ontro

l

2 se

t poi

nts

Com

plem

enta

ry s

et p

oint

Dem

and

limit

#2

Circ

uit B

ala

rm

30RB039S~080S/30RQ039S~078S

30RB100S~160S/30RQ100S~160S

1.5mm2MAX24VAC 20mA

2.5mm2 MAX24VAC 48VDC MAX

20V M N

1.5mm2 MAX24VAC 20mA

1.5mm2 MAX24VAC 20mA

2.5mm2MAX24VAC 48VDC MAX

20V M N

38

31B 30B 76 75 68 67 66 65 38 37 31A 30A 35 34 74 73 64 63 33 32

37 31 30 35 34 74 73 64 63 33 32

2.5mm2MAX24VAC-48VDC MAX

20V MIN

The Manufacturer reserves the right to change any produt specifications without prior notices Version:

Supersede:

CAT_NGA_E-1207_01

E-NGA-1007-02

July, 2012EFfective Date: