30’/40’/45’ Axle Mount Gusseting Page 1 of 7 · Add gusset plate 0800-386 (see Appendix 2 for...

Technical Bulletin 015

30’/40’/45’ Axle Mount Gusseting of 7

Tech Bulletin 015 Revision G 18/06/2015

This technical bulletin describes the procedure to fix/replace the axle mount on either single axle or dual axle housings. This update applies to machines which have suffered in service failures and have damaged axle housings as a result.

Step 1 Cut off all gussets that are supporting axle housing.

Cut top with 9” angle grinder and cut

bottom with Oxy acetylene cutting

torch. Remove gusset and clean up.




Step 2 Check to see that existing mount is still level with the frame. Place square onto axle flange to check alignment with supporting beam. If square skip to step 4.

Once clean, ensure axle housings are

square to frame. See Picture below




Step 3 Bend axle mount to a square position as seen is step 2. Step 4 Tack weld triangular gusset in position.

Insert gusset 0800-387 and tack weld

into position.




Step 5 Fully weld inside joints of all axle boxes as shown below.

Please Weld (internally) front and

rear (8mm fillet weld) of ALL axle

boxes as shown in red, prior to

capping with the gussets in the

following steps




Step 6 Add gusset plate 0800-385 (see Appendix 1 for drawing) to the front side of each axle mount as shown below

Step 7 Add gusset plate 0800-386 (see Appendix 2 for drawing) to the rear side of each axle mount as shown below

Please Weld front and rear

(8mm fillet weld) of ALL axle

boxes as shown in red.




Step 8 To link the two axle mount brackets together in the centre as shown below trim back base plate to 215mm (8.465”) (Appendix 4) length and weld in plate 0800-388 (Appendix 3)

Fully weld (8mm Fillet) where shown

in red




Repeat step 7 on all outer wing axle mounts at front and rear of machine as shown below.

Step 8 Fully weld gussets to axle mount (8mm fillet), clean up and repaint.

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30’/40’/45’ Axle Mount Gusseting Page 1 of 7 · Add gusset plate 0800-386 (see Appendix 2 for...

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Transcript of 30’/40’/45’ Axle Mount Gusseting Page 1 of 7 · Add gusset plate 0800-386 (see Appendix 2 for...