3. Stress, Strain, Tension Test

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Stresses and Strains Stresses and Strains Solid materials are deformable, not rigid. We will study the stresses and strains that forces produce in a body

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Transcript of 3. Stress, Strain, Tension Test

  • 1. Stresses and Strains
    • Solid materialsare deformable, not rigid.
  • We will study thestressesandstrainsthat forces produce in a body

2. A.)Axial Tensile and CompressiveStresses

  • Consider a 2 x 4 piece of wood with a force P applied at each end.

800 lb 800 lb 2 4 A B 3.

  • Anywhere you cut this bar across its section, in order to keep the board from moving,the 800 lb force must act on that section.
  • F x= 0 = - 800 lb + P A= 0
  • P A = 800 lb

P A 800 lb A B 4.

  • We assume that the force is distributed evenly throughout the section so that an equal portion of the 800 lb force acts on each square inch of the cross-section

800 lb 2 4 1 1 5.

  • Since we have 8 square makes, the amount of force on each square inch is:
  • 800 lb = 100lb= 100 psi
  • 8in 2 in 2

6.

  • Which is the definition ofstress :
  • =P
  • A
  • = stress = unit stress
  • = average stress
  • = engineering stress
  • P = applied force
  • A= cross-sectional area over which thestress develops

7.

  • t= Tensile Stress (produced by
  • Tensile Forces)
  • c = Compressive Stress (produced by
  • Compressive Forces)

8.

  • B.Examples of Tensile and Compressive Stresses

9.

  • C.)TENSILE AND COMPRESSIVE
  • STRAINS AND DEFORMATIONS

10.

  • Example:Dock with wooden ladder for
  • a footbridge.
  • This is an example of deformation or
  • deflection due to bending stress which
  • we will cover later.

11.

  • Similarly, when a steel rod is in Tension,
  • it will deform, but it is not as noticeable.
  • = deformation = the amount a body is
  • lengthened by a tensile force and
  • shortened by a compressive force.

L T T 12.

  • To permit comparison with acceptable
  • values, the deformation is usually
  • converted to a unit basis, which is the
  • strain .
  • =
  • L
  • = strain (= unit strain)
  • = deformation that occurs over length L
  • L = original length of member

13.

  • Example:a 3/8 cable, 100 long stretches1 before freeing a truck which is stuck in the mud.
  • Find the strain in the cable.

100 14. 15.

  • =
  • L
  • = 1
  • L = 100 (12/1) = 1200
  • = 1= 0.0008333 in/in
  • 1200
  • Well come back to see if this is will break the cable.

16.

  • Reviewof Stress and Strain
  • Axial Stress and Strain
  • =P
  • A
  • = L
  • Shear Stress
  • = V
  • A

17.

  • E.) The Relationship Between Stress
  • and Strain
  • As you apply load to a material, the strain increases constantly (or proportionately) with stress.

18.

  • Example: In a tension test you apply a gradually increasing load to a sample.You can determine the amount of strain ( that occurs in a sample at any given stress level ( .
  • (ksi) (in/in x 0.001)
  • 0 0
  • 3 1
  • 6 2
  • 9 3
  • 12 4

19. Stress , (ksi) Strain , in/in x 0.001) 20.

  • Since the stress is proportional to the strain, ratio of stress to strain isconstant .
  • /
  • (ksi) (in/in x 0.001) (ksi x 1000)
  • 0 0 0
  • 3 1 3
  • 6 2 3
  • 9 3 3
  • 12 4 3

21.

  • This constant ratio of stress to strain is called theModulus of Elasticity (E).
  • E = /
  • The Modulus of Elasticity is always the same for a given material. We call it amaterial constant .

22.

  • Knowing E for a given material and :
  • E = /
  • 1.) We can find how much stress is in thematerial if we know the strain:
  • = E
  • 2.) We can find how much strain is in thematerial if we know the stress:
  • = E

23.

  • CAUTION !
  • If the tension test continues, the stress will reach a level called theProportional Limit ( PL).If the stress is increased above PL,the strain will increase at a higher rate.

24. Stress ), ksi Strain ( ), in/in PL 25.

  • Ex. Given:Previous Truck cable strain
  • Find: Stress in the steel cable
  • =1
  • L = 1200
  • = 1= 0.0008333 in/in
  • 1200
  • E( as long as PL )
  • E= 30,000,000 psi (for steel)

26.

  • E = 30,000,000 psi (.0008333 in/in)
  • = 24,990 psi (pretty high)
  • CHECK:is < PL?
  • = 24,990 psi< PL= 34,000 psi(OK)

27.

  • D.) Material Properties found using the TensionTest

Stress ), ksi Strain ( ), in/in PL Y U E = =slope 28.

  • D.) Material Properties found using the Tension Test
  • 1.) Ultimate Strength ( U ) - The maximum stress a material will withstand before failing.
  • 2.) Yield Strength ( Y ) - The maximum stress a material will withstand before deforming permanently.
  • 3.) Proportional Limit ( PL ) - The maximum stress a material will withstand before stress-strain relationship becomes non-linear.

29.

  • D.) Material Properties found using the Tension Test
  • 4.) Modulus of Elasticity - the ratio of stress over strain in thelinearregion of the stress-strain curve.
  • 5. Percentage Elongation-the plastic deformation at failure, as a percentage of the original length = (L f L o )/ L ox 100

30.

  • 5.) Percent Elongation:
    • Ductile Material - will undergo plasticdeformation before failing

Stress Strain Ductile Material 31.

  • Brittle Material - will fail without any plastic deformation (opposite of ductile)

Stress Strain Brittle Material 5.) Percent Elongation: