3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5...

26
Series SYJ300/500/700 3 Port Solenoid Valve Improved pilot valve Pilot valve cover is stronger using stainless steel. Mounting thread is also reinforced from size M1.7 to M2. Flow Characteristics SYJ300 SYJ500 SYJ700 0.36 1.2 2.7 0.31 0.41 0.38 0.089 0.32 0.72 Series Flow characteristics C [dm 3 /(s·bar)] b Cv Cover (stainless steel) Rubber Seal 1369 SYJ VQZ VP VG VP3 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Transcript of 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5...

Page 1: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

Series SYJ300/500/7003 Port Solenoid Valve

Improved pilot valvePilot valve cover is stronger using stainless steel. Mounting thread is also reinforced from size M1.7 to M2.

�Flow Characteristics

SYJ300SYJ500SYJ700

0.361.2 2.7

0.310.410.38

0.0890.32 0.72

SeriesFlow characteristics

C [dm3/(s·bar)] b Cv

Cover (stainless steel)

Rubber Seal

1369

SYJ

VQZ

VP

VG

VP3�

P1369-P1430-E.qxd 08.9.2 3:26 PM Page 1369

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Page 2: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

SYJ300

SYJ500

SYJ700

SYJ300

SYJ500

SYJ700

M3 x 0.5

M5 x 0.8

1/8

M5 x 0.8

1/8

1/8, 1/4

Series Port sizeSonic

conductanceC [dm3/(s·bar)]

Type ofactuation Voltage Electrical entry

Option

Light/surge voltage suppressor

Manualoverride

Variations

Note) All AC voltage models have built-in surge voltage suppressor.

Bo

dy

po

rted

Bas

e m

ou

nte

d

–+

–+

–+

P.1372

P.1386

P.1404

P.1404

P.1372

P.1386

1370

Series SYJ300/500/700

Rubber Seal3 Port Solenoid Valve

�N.C.�N.O.

Effective area0.9 mm2

2→3(A→R)

0.662→3

(A→R)

2.52→3

(A→R)

1.22→3

(A→R)

2.72→3

(A→R)

� Non-locking push type

� Push-turn locking slotted type

� Push-turn locking lever type

For DC

� With surge voltage suppressor

� With light/surge voltage suppressor

For DC

� 24 VDC12 VDC6 VDC5 VDC3 VDC

For ACFor AC

� With light/surge voltage suppressor

�100 VAC Hz110 VAC Hz200 VAC Hz220 VAC Hz

Note)

Grommet

L plugconnector

M plugconnector

DIN terminal

M8 connector

(SYJ500, 700 only)

0.362→3

(A→R)50

6050

6050

6050

60

P1369-P1430-E.qxd 08.9.2 3:26 PM Page 1370

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Page 3: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

Body ported

Base mounted

Body ported

Base mounted

Body ported

Base mounted

1371

Series SYJ300/500/700

SYJ300

SYJ500

SYJ700

SYJ300

SYJ500

SYJ700

ø8

Manifold Variations

Valve series A portlocation

Top

Top

Top

Side

Side

Side

Bottom

Bottom

M5 x 0.8

1/8

1/8

1/8

1/4

M5 x 0.8

1/8

1/8

1/8

1/4

1/4

P, R portssize

A port size

With one-touch fitting

Applicable tubing O.D.

ø6ø4 N3 N7 N9

Note 1) Only for internal pilotNote 2) Only for external pilot

Note 1)

Note 1)

Note 1)

Note 2)

Note 1)

M3 M5 1/8

Bo

dy

po

rted

Bas

e m

ou

nte

d

P.1378

P.1392

P.1410

P.1378

P.1392

P.1410

Series SYJ300 Series SYJ500 Series SYJ700

SYJ

VQZ

VP

VG

VP3�

P1369-P1430-E.qxd 08.9.2 3:26 PM Page 1371

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Page 4: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

JIS Symbol

SYJ31 24 SYJ32 2

4

SYJ31 R24 SYJ32 R2

4

X X

(A)2

(A)2

1(P)

3(R)

(A)2

1(P)

3(R)

1(P)

3(R)

(A)2

1(P)

3(R)

1372

Series SYJ300Rubber Seal3 Port Pilot Solenoid Valve

Specifications

Fluid

Operating pressure range (MPa)

Ambient and fluid temperature (°C)Response time ms (at 0.5 MPa) Note 1)

Max. operating frequency (Hz)

Manual override (Manual operation)

Pilot exhaust method

LubricationMounting orientationShock/Vibration resistance (m/s2) Note 2)

Enclosure

Air

0.15 to 0.7Internal pilot

–10 to 50 (No freezing. )

15 or less

10

Non-locking push type, push-turn locking slottedtype, push-turn locking lever type

Not required

Unrestricted

150/30

Dust proof (∗ M8 connector conforms to IP65.)

Individual exhaust for the pilot valve,common exhaust for the pilot and main valve

∗ Based on IEC60529Note 1) Based on dynamic performance test, JIS B 8374-1981. (Coil temperature: 20°C, at rated

voltage, without surge voltage suppressor.)Note 2) Impact resistance: No malfunction occurred when it is tested in the axial direction and at

the right angles to the main valve and armature in both energized and de-energized states every once for each condition.(Value in the initial state)

Vibration resistance: No malfunction occurred in one sweep test between 45 and 2000 Hz.Test was performed at both energized and de-energized states in the axial direction and at the right angles to the main valve and armature. (Value in the initial state)

Body ported

Base mounted

Internal pilot

External pilot

Made to Order(For details, refer to pages 1422 to 1423.)

Solenoid Specifications

Electrical entry

Coil rated voltage (V)

DCAC 50/60 Hz

Standard With powersaving circuit

Surge voltage suppressorIndicator light

Power consumption (W) DC

Apparent power(VA) ∗ AC

100 V

110 V[115 V]

200 V

220 V[230 V]

24, 12, 6, 5, 3

100, 110, 200, 220

±10% of rated voltage ∗

0.35 (With light: 0.4)

0.1 (With light only)

0.78 (With light: 0.81)

1.18 (With light: 1.22)

0.86 (With light: 0.89)[0.94 (With light: 0.97)]

1.30 (With light: 1.34)[1.42 (With light: 1.46)]

Diode (varistor when non-polar types)

LED

Grommet (G), (H), L plug connector (L),M plug connector (M), M8 connector (W)

∗ In common between 110 VAC and 115 VAC, and between 220 VAC and 230 VAC.∗ For 115 VAC and 230 VAC, the allowable voltage is –15% to +5% of rated voltage.∗ S, Z and T type (with power saving circuit) should be used within the following allowable

voltage fluctuation range due to a voltage drop caused by the internal circuit.S and Z type: 24 VDC: –7% to +10%

12 VDC: –4% to +10%T type: 24 VDC: –8% to +10%

12 VDC: –6% to +10%

Allowable voltage fluctuation

P1369-P1430-E.qxd 08.9.2 3:26 PM Page 1372

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Page 5: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

1373

Rubber Seal3 Port Pilot Solenoid Valve Series SYJ300

External Pilot

SYJ300RPilot valve pressure is supplied separately from the main valve pressure through the use of a separate supply port.It can be used in the vacuum (up to –100 kPa) or low pressure line with 0.15 MPa or less.

External pilot pressure

Main pressure

SpecificationsApplicable model

Operating pressure range

MPa

Base mounted (SYJ314R, SYJ324R)

Note 1) For manifold base, refer to page 1378.Note 2) External pilot type body ported valves (SYJ3�2R) can only be used on the manifold.

–100 kPa to 0.7

0.15 to 0.7

Flow Characteristics/Mass

Note) Value for DC. Add 1 g for AC. ( ): Without sub-plate.

SYJ312SYJ322SYJ314SYJ324

C [dm3/(s bar)] b Cv C [dm3/(s bar)] b Cv1→2 (P→A) 2→3 (A→R) Valve model

Flow characteristics Mass (g) Note)

Type ofactuation

Portsize

M3 x 0.5

Grommet

32

53 (32)

L/M plugconnector

33

54 (33)

M8connector

37

58 (37)M5 x 0.8

N.C. ––

0.410.36

––

0.180.31

––

0.0860.089

––

0.350.36

––

0.330.31

––

0.0860.089

N.O.N.C.N.O.

Bodyported

Base mounted(with sub-plate)

0.9

Effectivearea (mm2)

P, R portM5 x 0.8

Mark

X port (External pilot)M5 x 0.8

A portM5 x 0.8

SYJ

VQZ

VP

VG

VP3�

P1369-P1430-E.qxd 08.9.2 3:26 PM Page 1373

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Page 6: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

(For manifold type 20, 20R)

SYJ3 2 5 M M3

SYJ3 4 5 M

1

1

3 port

3 port

Body option

BracketNil: Without bracket

F : With bracket

Port size

Manual override

Electrical entry

24, 12, 6, 5, 3 VDC/100, 110, 200, 220 VAC 24, 12, 6, 5, 3 VDC

Bracket

Body ported

Base mounted

∗ CE-compliant: For DC only.

Note) When placing an order for body ported solenoid valve as a single unit, mounting screws for manifold and gasket are not attached. Order them separately, if necessary. (For details, refer to page 1379.)

-+

–+–+

–+

+– +–

NilQ

—CE-complaint

CE-complaint

∗ LN, MN type: with 2 sockets.∗ Refer to page 1425 for the lead wire length of L and M plug connectors.∗ Refer to page 1428 for the connector assembly with cover for L and M plug connectors.∗ For connector cable of M8 connector, refer to page 1429.∗ A M8 connector conforming to IEC60947-5-2 is also available. Refer to page 1422 for details.Note 1) Enter the cable length symbols in �. Please be sure to fill in the blank referring to page 1429.

How to Order

1374

Series SYJ300

12

Normally closedNormally open

Type of actuation

56VSR

24 VDC12 VDC6 VDC5 VDC3 VDC

Rated voltageDC

1234

100 VAC200 VAC110 VAC [115 VAC]220 VAC [230 VAC]

AC (50/60 Hz)

∗ For type W�, DC voltage is only available.

NilSZRU

Without light/surge voltage suppressor With surge voltage suppressor

With light/surge voltage suppressor With surge voltage suppressor (Non-polar type)With light/surge voltage suppressor (Non-polar type)

Light/surge voltage suppressor

∗ For AC voltage valves there is no “S” option. It is already built-in to the rectifier circuit.

∗ For type R, U, DC voltage is only available.∗ Power saving circuit is only available in the "Z" type.

∗ Bracket is mounted.∗ Brackets cannot be retrofitted.∗ External pilot type is not available.

For sub-plate style, manifold type 41, S41, 42, S42, 42R, S42R

Nil: Individual pilot exhaust type

M: Common exhaust for the pilot and main valve

R: External pilot type∗

Pilot valve exhaust is centralized to main valve.

R port P, E port

R port P, E port

∗ SYJ3�2R is only for manifold use.

Nil

T

Standard With power saving circuit

(24, 12 VDC only)

Coil specifications

∗ Power saving circuit is not available in the case of W� type.

Grommet L plug connector M plug connector M8 connector

G: Lead wire length 300 mm

L: With lead wire (Length 300 mm)

M: With lead wire (Length 300 mm)

MN: Without lead wire

WO: Without connector cable

H: Lead wire length 600 mm

LN: Without lead wire

LO: Without connector

MO: Without connector

W�: With connector cable Note 1)

Nil: Without sub-plate

(With gasket and screws)

M5: M5 portWith sub-plate

Nil: Non-locking push type

D: Push-turn locking slotted type

E: Push-turn locking lever type

P1369-P1430-E.qxd 08.9.2 3:26 PM Page 1374

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Page 7: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

V111

GHL

LNLOM

MNMOWOW�

How to Order Pilot Valve Assembly

5 G

Electrical entryGrommet, 300 mm lead wireGrommet, 600 mm lead wire

With lead wireWithout lead wireWithout connectorWith lead wireWithout lead wireWithout connectorWithout connector cableWith connector cable Note 1)

e tq r

u

w

y

e tq r

u

y

w

(A)2

1(P)

3(R)

(A)2

1(P)

3(R)

N.C. N.O.

Since V111 is CE-compliant as standard, the suffix "-Q” is not necessary.

Note) Add suffix “-Q” for the CE-compliant product.

3(R)

1(P)

(A)

2

3(R)

1(P)

(A)

2

∗ For connector cable of M8 connector, refer to page 1429.

Note 1) Enter the cable length symbols in �. Please be sure to fill in the blank referring to page 1429.

1375

Rubber Seal3 Port Pilot Solenoid Valve Series SYJ300

Construction

Component Parts Replacement PartsNo.12345

DescriptionBodyPiston plateEnd coverPistonSpool valve assembly

MaterialZinc die-casted

ResinResinResin

Aluminum, H-NBR

NoteWhiteWhiteWhite

––

No.67

DescriptionSub-plate Note)

Pilot valve

NoteZinc die-casted

Part no.SYJ300-9-1(-Q)V111(T)-����

Nil

T

StandardWith power

saving circuit (24, 12 VDC only)

Coil specifications

∗ Power saving circuit is not available in the case of W� type.

56VSR12

3

4

Rated voltage24 VDC12 VDC6 VDC5 VDC3 VDC

100 VAC 50/60 Hz200 VAC 50/60 Hz110 VAC 50/60 Hz

[115 VAC 50/60 Hz]

220 VAC 50/60 Hz[230 VAC 50/60 Hz]

∗ For type W�, DC voltage is only available.

∗ CE-compliant: For DC only.

Light/surge voltage suppressorWithout light/surge voltage suppressorWith surge voltage suppressorWith light/surge voltage suppressorWith surge voltage suppressor (Non-polar type)With light/surge voltage suppressor (Non-polar type)

∗ For AC voltage valves there is no “S” option. It is already built-in to the rectifier circuit.

∗ For “R” and “U”, DC voltage is only available.

∗ Power saving circuit is only available in the “Z” type.

NilSZRU

L plug connector

M plug connector

M8 connector

SYJ

VQZ

VP

VG

VP3�

P1369-P1430-E.qxd 08.9.2 3:26 PM Page 1375

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Page 8: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

∗ Refer to page 1429 for dimensions with connector cable.

2

6.7

12.6

3.2

-+

28.4

22

16.4

10

22.1

15

(2)

12.6

22.1

13.5

15

(2)

43.7

22.1

13.5

15

57.6

(2)

50.2

32.5

15

22.1

13.5

15

2

11 10

79.2

12.622

.1

15

13.5

7.17.4

8.2

- +

26.4

12.7

P R

A

Series SYJ300

1376

Grommet (G), (H): SYJ3�2-�GH ��-M3

Body Ported

With bracket: SYJ3�2-�G

H ��-M3-F

∗ [ ] for AC

48.6

[50.

8]

28 [35]

2 x ø3.5(For mounting)

(Bracket)

48.6 [50.8]

28 [3

5]

M3 x 0.5(A port)

ø1.2(PE port)

G: Approx. 300H: Approx. 600

(Lead wire length)

(Light/surge voltage suppressor)

M3 x 0.5(P, R port)

Manual override

2 x ø1.8(For manifold mounting)

L plug connector (L): SYJ3�2-�L��-M3

M plug connector (M): SYJ3�2-�M��-M3

M8 connector (WO): SYJ3�2-�WO��-M3

58.5

[60.

7]A

ppro

x. 3

00(L

ead

wire

leng

th)

28 [35]

48.7

[50.

9]

Approx. 300(Lead wire length)

39.1 [46.1]

M8 x 1

P1369-P1430-E.qxd 08.9.2 3:26 PM Page 1376

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Page 9: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

14

10

52.

5

11

26.4

17 3

A

13

17.5

26.1

10

+-

5

23

10 8.6

35.6

28.5

R P

5

7.5

X

M5 x 0.8(A port)

48.6 [50.8]G: Approx. 300H: Approx. 600

(Lead wire length)

Manual override

2 x ø3.2(For mounting)

41.5

[48.

5]

(Light/surge voltage suppressor)

M5 x 0.8(P, R port)

M5 x 0.8(X port)

26.1

5

23 108.

6

RP

35.6

28.5

43.7

5

23 108.

6

RP

35.6

28.5

57.6

50.2

46

28.5

5

23 108.

6

RP

35.6

28.5

∗ Refer to page 1429 for dimensions with connector cable.

1377

Rubber Seal3 Port Pilot Solenoid Valve Series SYJ300

Grommet (G), (H): SYJ3�4-�GH ��-M5

Base Mounted (With Sub-plate) ∗ [ ] for AC

L plug connector (L): SYJ3�4-�L��-M5

M plug connector (M):SYJ3�4-�M��-M5

M8 connector (WO):SYJ3�4-�WO��-M5

App

rox.

300

(L

ead

wire

leng

th)

58.5

[60.

7]

41.5 [48.5]

Approx. 300 (Lead wire length)

52.6 [59.6]

48.7

[50.

9]

M8 x 1

SYJ

VQZ

VP

VG

VP3�

P1369-P1430-E.qxd 08.9.2 3:26 PM Page 1377

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Page 10: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

1378

Manifold SpecificationsSeries SYJ300

Manifold Specifications

Model

Manifold type

P (SUP), R (EXH)

Valve stations

A portPorting specifications

Port size

For internal pilot

For external pilot

Type 20

Type 20R

Type 41, S41 Type 42, S42

Type 42R, S42R

Location

Direction

P, R port

A port

X port Note)

Valve

Top

M3 x 0.5

M5 x 0.8

M5 x 0.81/8 M5 x 0.8

M3 x 0.5

Single base/B mount

Common SUP/Common EXH

2 to 20 stations

Base

Side1/8

M5 x 0.8

M5 x 0.8C4 (One-touch fitting ø4)

Note) Only for external pilot

How to Order Manifold (Example)

Instruct by specifying the valves and blanking plate assembly to be mounted on the manifold along with the manifold base model no.

(Example)SS3YJ3-20-03 ............. 1 set (manifold base)

SYJ312-5LZ-M3 ......... 2 sets (valve)

SYJ300-10-1A ............. 1 set (blanking plate assembly)

SS3YJ3-42R-03-C4 .... 1 set (manifold base)

SYJ314R-5G ............... 2 sets (valve)

SYJ300-10-2A ............. 1 set (blanking plate assembly)

Flow Characteristics

Note) Value at manifold base mounted, 2 position single acting

Type SS3YJ3-20

Type SS3YJ3- 41 S41

Type SS3YJ3-42-M5

Type SS3YJ3-20R

Type SS3YJ3-42-C4

Type SS3YJ3-42R-M5Type SS3YJ3-42R-C4

Type SS3YJ3-S42R-M5Type SS3YJ3-S42R-C4

Type SS3YJ3-S42-M5Type SS3YJ3-S42-C4

C [dm3/(s·bar)]

1(P), 3(R)Port

2(A)Port b Cv

C [dm3/(s·bar)] b Cv

1→2 (P→A) 2→3 (A→R)Manifold

Flow characteristicsEffective

area (mm2)

Port size

M5 x 0.8

M5 x 0.8

1/8

1/8

M3 x 0.5

C4

M3 x 0.5

M5 x 0.8

M5 x 0.8C4

M5 x 0.8C4

M5 x 0.8C4

M3 x 0.5

0.310.330.320.35

0.310.330.320.35

0.0750.0860.0790.082

0.0750.0860.0790.082

0.320.330.330.35

0.320.330.330.35

0.110.2 0.350.26

0.110.200.350.26

0.0720.0820.0860.086

0.0720.0820.0860.086

0.9

1.5

––––

0.9

––––

1/8

1/8

1/8

SYJ3�2

SYJ3�4

SYJ3�4

SYJ3�4

SYJ3�2R

SYJ3�4R

SYJ3�4R

Body portedfor internal pilot

Base mountedfor internal pilot

Body portedfor external pilot

Base mountedfor external pilot

0.170.360.30.17

0.170.360.300.17

∗∗

The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc.

P1369-P1430-E.qxd 08.9.2 3:27 PM Page 1378

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Page 11: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

Body ported (Type SYJ3�2(R)(-Q))

Base mounted (Type SYJ3�4(R)(-Q))

Part no.: SYJ300-10-1A(-Q) Part no.: SYJ300-10-2A(-Q)

Combinations of Solenoid Valve, Manifold Gasket and Manifold Base Blanking Plate Assembly

P A

Applicable baseSS3YJ3-20(-Q)SS3YJ3-20R(-Q)

Applicable base Sub-plate SS3YJ3-41(-Q)SS3YJ3-S41(-Q)SS3YJ3-42(-Q)SS3YJ3-S42(-Q)SS3YJ3-42R(-Q)SS3YJ3-S42R(-Q)

Applicable base SS3YJ3-20(-Q)SS3YJ3-20R(-Q)

Applicable base Sub-plate SS3YJ3-41(-Q)SS3YJ3-S41(-Q)SS3YJ3-42(-Q)SS3YJ3-S42(-Q)SS3YJ3-42R(-Q)SS3YJ3-S42R(-Q)

Manifoldbase

Manifoldbase

Manifoldbase

Manifoldbase

P

Manifold gasket SYJ300-5-6

Manifold gasket

A

Round head combination screwSY100-33-3

(M1.7 x 17, Matt nickel plated)

Round head combination screwSY100-33-3

(M1.7 x 17, Matt nickel plated)

Round head combination screw

Round head combination screw

Blanking plate

Blanking plate

Manifold gasket

P

A

Manifold gasket SYJ300-5-4

Note) Add suffix “-Q” for the CE-compliant product.

1379

Rubber Seal3 Port Pilot Solenoid Valve Series SYJ300

CautionMounting screw tightening torques

M1.7: 0.12 N·m

Use caution to the assembly orientation for solenoid valves, gasket and optional parts.

SYJ

VQZ

VP

VG

VP3�

P1369-P1430-E.qxd 08.9.2 3:27 PM Page 1379

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Page 12: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

Type 42R

How to Order

SS3YJ3 0520

How to Order

How to Order

Nil

F

Without bracket

With bracket

Bracket

M5

C4

N3

M5 x 0.8

ø4 one-touch fitting

ø5/32" one-touch fitting

A port size

How to Order

M5

C4

N3

M5 x 0.8

ø4 one-touch fitting

ø5/32" one-touch fitting

A port size

Pilot valve is opposite the A port side.

Pilot valve is on the A port side.

Valve mountingdirection

S

Nil

02

:

20

2 stations

:

20 stations

Stations

Stations

Stations

02

:

20

2 stations

:

20 stations

Stations

Nil

F

N

T

Rc

G

NPT

NPTF

P, R portthread type

02

:

20

2 stations

:

20 stations

Stations

Valve mounting direction

Nil

00F

00N

00T

Rc

G

NPT

NPTF

P, R portthread type

Nil

F

N

T

Rc

G

NPT

NPTF

P, R portthread type

Pilot valve is opposite the A port side.

Pilot valve is on the A port side.S

Nil

Valve mounting directionPilot valve is opposite the A port side.

Pilot valve is on the A port side.S

Nil

Nil

Q

CE-complaint

CE-complaint

Nil

Q

CE-complaint

CE-complaint

Nil

Q

CE-complaint

CE-complaint

Nil

Q

CE-complaint

CE-complaint

Nil

Q

CE-complaint

CE-complaint

SS3YJ3 41 05 M3

SS3YJ3 42R 05 M5

SS3YJ3 20R 05

SS3YJ3 42 05 M5

02

:

20

2 stations

:

20 stations

02

:

20

2 stations

:

20 stations

Applicable blankingplate assemblyRefer to page 1379.

Applicable solenoid valveSYJ314-����(-Q)SYJ314M-����(-Q)SYJ324-����(-Q)SYJ324M-����(-Q)

Applicable blankingplate assemblyRefer to page 1379.

Applicable solenoid valveSYJ314-����(-Q)SYJ314M-����(-Q)SYJ324-����(-Q)SYJ324M-����(-Q)

Applicable blankingplate assemblyRefer to page 1379.

Applicable solenoid valveSYJ312R-����-M3(-Q)SYJ322R-����-M3(-Q)

Applicable blankingplate assemblyRefer to page 1379.

Applicable solenoid valveSYJ314R-����(-Q)SYJ324R-����(-Q)

Applicable blankingplate assemblyRefer to page 1379.

Applicable solenoid valveSYJ312-����-M3(-Q)SYJ312M-����-M3(-Q)SYJ322-����-M3(-Q)SYJ322M-����-M3(-Q)

Note) For more than 10 stations, supply air to both sides of P port and exhaust air from both sides of R port.

Note) For more than 10 stations, supply air to both sides of P port and exhaust air from both sides of R port.

How to Order

Pilot valve pressure is supplied separately from the main valve pressure through the use of a separate supply port.It can be used in the vacuum (up to –100 kPa) or low pressure line with 0.15 MPa or less.

Note) For more than 8 stations, supply/exhaust air to/from both sides of P port and R port.

Note) For more than 10 stations, supply/exhaust air to/from both sides of P port and R port.

Note) For more than 8 stations, supply/exhaust air to/from both sides of P port and R port.

PR

Type 41

A

A PR

A

A

A

A

P

R

A

-+-+

-+-+

R

P

Type 42

P port

R port

A portM3 x 0.5

M5 x 0.8

M5 x 0.8

P port

R port

1/8

1/8

A portM3 x 0.5

P port

R port

M5 x 0.8

M5 x 0.8

A portM3 x 0.5

P portM5 x 0.8

A port

M5 x 0.8, C4 P port

R port

1/8

1/8

R portM5 x 0.8

A portM5 x 0.8, C4

XP

R

Type 20R

A portM3 x 0.5

P port

R port

1/8

1/8X port(External pilot)

M5 x 0.8

Type 42R(External pilot type)

R port

P port

1/8

1/8P port

R port

1/8

1/8

X port(External pilot)

M5 x 0.8

A portM5 x 0.8,C4

A portM5 x 0.8,C4

X port(External pilot)M5 x 0.8

A

AXP

R

A

A XP

R

-+-+

-+-+

1380

Manifold for External Pilot Type

Series SYJ300

Type 20

Manifold for Internal Pilot Type

Type 41 Type S41Pilot valve is on the A port side.

Type 42Type S42Pilot valve is on the A port side.( )

( )

Type S42RPilot valve is on the A port side and is of the external pilot type.( )

P1369-P1430-E.qxd 08.9.2 3:27 PM Page 1380

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Page 13: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

(2.3

)

(21.

7)

(17.

5)

10

3.5L2

(6)

26.4 12

.7

1.9

3.5

L1

L2

12.5

2

21

RR

PP

AAAAA

5

105

41.5

5

105

25

26.1

13

+- +- +- +- +-

1.9

26.1

1.9

43.7

46

28.5

57.6 50

.2

1.9

∗ Refer to page 1429 for dimensions with connector cable.

1381

Rubber Seal3 Port Pilot Solenoid Valve Series SYJ300

Type 20 Manifold: Top Ported/SS3YJ3-20- Stations -00� (-F)

Grommet (G)

∗ [ ] for AC

2 x ø3.5(For mounting)

M3 x 0.5(Bracket mounting screw)

48.6

[50.

8]A

ppro

x. 3

00

(Lea

d w

ire

leng

th)

(Pitch)P=10.5

2 x ø3.5(For mounting)

M3 x 0.5(A port)

Manual override

M5 x 0.8(P, R port)

41.5

[48.

5]

(Light/surge voltage suppressor)

(Station 1)(Station n)

L plug connector (L) M plug connector (M) M8 connector (WO)

App

rox.

300

(L

ead

wire

le

ngth

)

41.5 [48.5]

58.5

[60.

7]

52.6 [59.6]Approx. 300 (Lead wire

length)

48.7

[50.

9]

M8 x 1

Station nL1L2

235.528.5

34639

456.549.5

56760

677.570.5

78881

898.591.5

9109102

10119.5112.5

11130123

12140.5133.5

13151144

14161.5154.5

15172165

16182.5175.5

17193186

18203.5196.5

19214207

20224.5217.5

SYJ

VQZ

VP

VG

VP3�

P1369-P1430-E.qxd 08.9.2 3:27 PM Page 1381

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Page 14: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

26.1

+- +- +- +- +-

3.5

L1

L2

11

26.6

12.5

PR

PR

4.5

22

513

11.5

A A

1310

13.5

AA26.1

+- +- +- +- +-

22

11

12.5

3.5L2

L1

26.6

PR

PR

57.8

50.4

46

28.5

43.9

26.1

∗ Refer to page 1429 for dimensions with connector cable.

1310

1382

Series SYJ300

Type 41 Manifold: Side Ported/SS3YJ3-41- Stations -M3

SS3YJ3-S41- Stations -M3

Grommet (G)Type S41 Manifold: Side Ported(Pilot valve is on the A port side) /

∗ [ ] for AC

(Light/surge voltage suppressor)

App

rox.

300

(L

ead

wire

le

ngth

)

48.8

[51]

(Pitch)P=10.5

2 x ø3.5(For mounting)

Manual override

M5 x 0.8(P, R port)

(Pitch)P=10.5

41.5

[48.

5]

M3 x 0.5(A port)

(Station 1) (Station n)

(Pitch)P=10.5

M3 x 0.5(A port)

41.5

[48.

5]

(Pitch)P=10.5

App

rox.

300

(L

ead

wire

le

ngth

)

Manual override

48.8

[51]

2 x ø3.5(For

mounting)

(Station n) (Station 1)

L plug connector (L) M plug connector (M) M8 connector (WO)

52.6 [59.6]Approx. 300 (Lead wire

length)

48.9

[51.

1]

App

rox.

300

(L

ead

wire

le

ngth

)

58.7

[60.

9]

41.5 [48.5]

Station nL1L2

Station 235.528.5

34639

456.549.5

56760

677.570.5

78881

898.591.5

9109102

10119.5112.5

11130123

12140.5133.5

13151144

14161.5154.5

15172165

16182.5175.5

17193186

18203.5196.5

19214207

Station 20224.5217.5

P1369-P1430-E.qxd 08.9.2 3:27 PM Page 1382

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Page 15: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

33.1

+- +- +- +- +-

3617.5

11.5

12

8.5

4

20.5

L1L2

15.5

30.7

PR

PR

15.5

205AA

35.9

11.4

17.5

8.5

12

(4.4

)

15.5

205AA

4L2L1

3620

.5

15.5

30.7 P

R

PR

15.5

20533.1

AA

+- +- +- +- +-

35.9

11.4

17.5

8.5

12

(4.4

)

L14L2

15.5

15.5

205AA

+- +- +- +- +-

48.5 [55.5]

33.1

61.9

54.5

5335.5

∗ Refer to page 1429 for dimensions with connector cable.

1383

Type 42 Manifold: Side Ported/SS3YJ3-42- Stations -M5, �

Grommet (G)For M5 For � (Built-in one-touch fitting)C4

N3

C4N3 ∗ [ ] for AC

Rubber Seal3 Port Pilot Solenoid Valve Series SYJ300

(Light/surge voltage suppressor)

1/8(P, R port)

52.9

[55.

1]

(Pitch)P=10.5

App

rox.

300

(L

ead

wire

leng

th)

2 x ø4.5(For mounting)

Manual override

(Pitch)P=10.5

48.5

[55.

5]

M5 x 0.8(A port)

(Station 1) (Station n)

1/8(P, R port)

(Pitch)P=10.5

48.5

[55.

5]

One-touch fitting(A port)

Applicable tubing O.D.:ø4, ø5/32"

(Station 1) (Station n)

L plug connector (L) M plug connector (M) M8 connector (WO)

App

rox.

300

(L

ead

wire

leng

th)

62.8

[65]

59.6 [66.6]Approx. 300 (Lead wire length)

53 [5

5.2]

Grommet (G)For M5

For � (Built-in one-touch fitting)C4N3

Type S42 Manifold: Side Ported (Pilot valve is on the A port side) / SS3YJ3-S42- Stations -M5, �C4N3

52.9

[55.

1]

(Pitch)P=10.5

2 x ø4.5(For mounting)

(Station 1)(Station n)

App

rox.

300

(L

ead

wire

leng

th)

(Light/surge voltage suppressor)

(Pitch)P=10.5

48.5

[55.

5]

M5 x 0.8(A port)

1/8(P, R port)

(Light/surge voltage suppressor)

(Pitch)P=10.5

One-touch fitting(A, B port)

Applicable tubing O.D.:ø4, ø5/32"

(Station n) (Station 1)

Station nL1L2

Station 241.533.5

35244

462.554.5

57365

683.575.5

79486

8104.5 96.5

9115107

10125.5117.5

11136128

12146.5138.5

13157149

14167.5159.5

15178170

16188.5180.5

17199191

18209.5201.5

19220212

Station 20230.5222.5

SYJ

VQZ

VP

VG

VP3�

P1369-P1430-E.qxd 08.9.2 3:27 PM Page 1383

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Page 16: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

12

8.5

36

17.5

11.5

PR

5

L3 8

18.5

4L2

2

30.7

17

20.5

5

L1

X X

A

X

A

X

A

X

A

X

A

X

33.1

20

+- +- +- +- +-

33.1

PR

48

PR

53

35.5

61.9 54

.5

PR

∗ Refer to page 1429 for dimensions with connector cable.

1384

Series SYJ300

Type 20R Manifold: Top Ported (External Pilot Type)/SS3YJ3-20R- Stations -00�

Grommet (G)

∗ [ ] for AC

1/8(P, R port)

52.9

[55.

1]

M5 x 0.8(X port)

(Pitch)P=10.5

App

rox.

300

(L

ead

wire

le

ngth

)

2 x ø4.5(For mounting)

M3 x 0.5(A port)

Manual override

48.5

[55.

5]

(Light/surge voltage suppressor)(Station 1)(Station n)

L plug connector (L) M plug connector (M) M8 connector (WO)

App

rox.

300

(L

ead

wire

le

ngth

)

62.8

[65]

48.5 [55.5]

59.6 [66.6]Approx. 300 (Lead wire

length)

53 [5

5.2]

M8 x 1

Station nL1L2L3

Station 247.539.531.5

3585042

468.560.552.5

5797163

589.581.573.5

7100 92 84

8110.5102.5 94.5

9121113105

10131.5123.5115.5

11142134126

12152.5144.5136.5

13163155147

14173.5165.5157.5

15184176168

16194.5186.5178.5

17205197189

18215.5207.5199.5

19226218210

Station 20236.5228.5220.5

P1369-P1430-E.qxd 08.9.2 3:27 PM Page 1384

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Page 17: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

33.1

+-+- +- +- +-

4

5

L1L2

20.55

8818.5

30.7

X X

XX X X X

12

8.5

3617.5

11.5

RP

205.

1

18.5

AA

35.9

11.4

12

8.5

17.5

(4.4

)

RP

20

18.5 5.1

AA

33.1

RP

48 RP

61.9

54.5

5335.5

RP

88

4L1L2

5

3620.55

18.5

30.7 X X

X X XXX

18.5

205.

1

33.1

AA

+- +- +- +- +-

18.5

205.

1

33.1

AA

+- +- +- +- +-

35.9

11.4

12

8.5

17.5R

P

(4.4

)

∗ Refer to page 1429 for dimensions with connector cable.

1385

Rubber Seal3 Port Pilot Solenoid Valve Series SYJ300

Type 42R Manifold: Side Ported (External Pilot Type)/SS3YJ3-42R- Stations -M5, �C4N3 ∗ [ ] for AC

Grommet (G)For M5 For � (Built-in one-touch fitting)C4

N3

(Light/surge voltage suppressor)

52.9

[55.

1]

(Pitch)P=10.5

App

rox.

300

(L

ead

wire

leng

th)

Manual override

1/8(P, R port)

(Pitch)P=10.5

48.5

[55.

5]

M5 x 0.8(A port)

(Station 1) (Station n)

1/8(P, R port)

(Pitch)P=10.5

48.5

[55.

5]

One-touch fitting(A port)

Applicable tubing O.D.:ø4, ø5/32"

(Station 1) (Station n)M5 x 0.8(X port)

2 x ø4.5(For mounting)

L plug connector (L) M plug connector (M) M8 connector (WO)

App

rox.

300

(L

ead

wire

leng

th)

62.8

[65]

48.5 [55.5]

59.6 [66.6]Approx. 300 (Lead wire length)

53 [5

5.2]

M8 x 1

Type S42R Manifold: Side Ported (Pilot valve is on the A port side) / SS3YJ3-S42R- Stations -M5, �

Grommet (G)For M5 For � (Built-in one-touch fitting)C4

N3

C4N3

52.9

[55.

1]

Manual override

App

rox.

300

(L

ead

wire

leng

th)

M5 x 0.8(X port)

2 x ø4.5 (For mounting)

(Pitch)P=10.5

48.5

[55.

5]

M5 x 0.8(A port)

(Station 1)(Station n)

(Pitch)P=10.5

48.5

[55.

5]

1/8(P, R port)

(Station n) (Station 1)

One-touch fitting(A port)

Applicable tubing O.D.:ø4, ø5/32"

(Pitch)P=10.5

Station 247.539.5

35850

468.560.5

57971

689.581.5

7100 92

8110.5102.5

9121113

10131.5123.5

11142134

12152.5144.5

13163155

14173.5165.5

15184176

16194.5186.5

17205197

18215.5207.5

19226218

Station 20236.5228.5

Station nL1L2

SYJ

VQZ

VP

VG

VP3�

P1369-P1430-E.qxd 08.9.2 3:27 PM Page 1385

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Page 18: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

SYJ 2 5 WAO M5

SYJ 4 5 WAO 01

15

5 1

12

Normally closedNormally open

Type of actuation

357

SYJ300SYJ500SYJ700

Series M501

M5 x 0.8 1/8 (SYJ700 only)

Port size

56VSR

24 VDC12 VDC6 VDC5 VDC3 VDC

Rated voltageDC

3 port(Manifold types 20, 20R, 21R)

3 port Body option

Nil

Bracket

Port size

Light/surge voltage suppressor

Body ported

Base mounted

Rc

NPTNPTF

G

Thread type

NT

FNil

Electrical entry

5 WAOV111

M8 connectorWAO Without connectorWA� With connector Note)

Note) Enter the cable length symbols in �. Please be sure to fill in the blank referring to page 1429.

Light/surge voltage suppressor

Electrical entry

Rated voltage

Nil Non-locking push typeD Push-turn locking slotted typeE Push-turn locking lever type

Manual override

Pilot valve individual exhaust

MCommon exhaust type for main and pilot valve

R External pilot∗ Nil Without sub-plate

SYJ500SYJ700

SYJ700

SYJ300

011/8 port

With sub-plate

M5M5 port

With sub-plate

021/4 port

With sub-plate

Nil Without bracketF With bracket

NilX20

—Body ported external pilot(Refer to page 1423.)

Made to Order

∗ X20 for Series SYJ300 is not available.

NilQ

—CE-complaint

CE-complaint

∗ SYJ3�2R, SYJ5�2R, SYJ7�2R are only for manifold use.

5 24 VDC6 12 VDCV 6 VDCS 5 VDCR 3 VDC

DC

Nil Without light/surge voltage suppressor With surge voltage suppressor

With light/surge voltage suppressor With surge voltage suppressor (Non-polar type)With light/surge voltage suppressor (Non-polar type)

SZRU

Nil Without light/surge voltage suppressor With surge voltage suppressor

With light/surge voltage suppressor With surge voltage suppressor (Non-polar type)With light/surge voltage suppressor (Non-polar type)

SZRU

WAO: Without connector

WA�: With connector Note)

Note) Enter the cable length symbols in �. Please be sure to fill in the blank referring to page 1429.

Since V111 is CE-compliant as standard, the suffix "-Q” is not necessary.

1422

M8 Connector Conforming to IEC60947-5-2Series SYJ300/500/700Made to Order

How to Order Valve

Sub-plate type, manifold types 40, 40R, 41, 41R, S41, 42, S42, 42R, S42R

How to Order Pilot Valve Assembly

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Page 19: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

How to Order Applicable solenoid valve series/SYJ5�2R, SYJ7�2R

SYJ 57 2R X20

Entry is the same as standard products.

X X(A)2

1(P)

3(R)

(A)2

1(P)

3(R)

Operating Pressure Range MPaOperating pressure range

Pilot pressure range

–100 kPa to 0.7

0.15 to 0.7

External Pilot Port

DimensionsSYJ500: 8 mm longer in total lengthSYJ700: 8 mm longer in total length

JIS Symbol

Body portedN.C. N.O.

Series

SYJ500, SYJ700

Port size

M5 x 0.8

1423

For detailed specifications, delivery and pricing, please contact SMC.

Series SYJ500/700Made to Order

Body Ported External Pilot

SYJ

VQZ

VP

VG

VP3�

007-SYJ.qxd 10.5.28 1:54 PM Page 1

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Page 20: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

1424

Series SYJ300/500/700Specific Product Precautions 1Be sure to read before handling.Refer to front matters 58 and 59 for Safety Instructions and pages 3 to 7 for 3/4/5 Port Solenoid Valve Precautions.

� Non-locking push type [Standard]Press in the direction of the arrow

� Push-turn slotted locking type [Type D]

Locked position

� Push-turn locking lever type [Type E]

Locked position

PU

SH

LOC

K

Caution

Manual Override Operation

Warning

While pressing, turn in the direction of the arrow.If it is not turned, it can be operated the same way as the non-locking type.

When operating the locking type D with a screw driver, turn it gently using a watchmakers screw driver.[Torque: Less than 0.1 N.m]

While pressing, turn in the direction of the arrow.If it is not turned, it can be operated the same way as the non-locking type.

When the manual override is operated, connected equipment will be actuated. Confirm safety before operating.

Caution

When locking the manual override on the push-turn locking types (D, E), be sure to push it down before turning.Turning without first pushing it down can cause damage to the manual override and trouble such as air leakage, etc.

PU

SH

LOC

K

Solenoid valves with grommet and L/M type plug connector AC specifications have a built-in rectifier circuit in the pilot section to operate the DC coil.With 200, 220 VAC specification pilot valves, this built-in rectifier generates heat when energized. The surface may become hot depending on the energized condition; therefore, do not touch the solenoid valves.

Solenoid Valve for 200, 220 VAC Specifications

Warning

Pilot air is exhausted through the main valve body rather than directly to atmosphere.• Suitable for applications where exhausting the pilot valve to

atmosphere would be detrimental to the surrounding working environment.

• For use in extremely dirty environments where there is the possibility that dust could enter the pilot exhaust and damage the valve.

Ensure that the piping of exhaust air is not too restrictive.

Common Exhaust Type for Main and Pilot Valve

Caution

Bracket

For bracket attached styles of SYJ300, do not use it without bracket.

Caution

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Page 21: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

1425

3. Attaching and detaching sockets with lead wires• Attaching Insert the sockets into the square holes of the connector (+, – indication), and continue to push the sockets all the way in until they lock by hooking into the seats in the connector. (When they are pushed in, their hooks open and they are locked automatically.) Then confirm that they are locked by pulling lightly on the lead wires.• DetachingTo detach a socket from a connector, pull out the lead wire while pressing the socket’s hook with a stick having a thin tip (approx. 1 mm). If the socket will be used again, first spread the hook outward.

How to Order Connector Assembly

For DC: SY100 30 4A

For 100 VAC: SY100 30 1A

Without lead wire: SY100 30 A

For other voltages of AC: SY100 30 3A

Lead wire lengthNil 6101520253050

300 mm600 mm

1000 mm1500 mm2000 mm2500 mm3000 mm5000 mm

For DCSYJ312-5LO-M3SY100-30-4A-20

For ACSYJ312-1LO-M3SY100-30-1A-20

For 200 VAC: SY100 30 2A

(with connector and 2 of sockets only)

How to Order Include the connector assembly part number together with the part number for the plug connector’s solenoid valve without connector.

EX.) In case of 2000 mm of lead wire

Connector

Lead wire

Socket

Hook

Lead wire Socket

Crimping areaCore wire crimping area

Hook Insulation

0.2 to 0.33 mm2 Max. cover diameter: ø1.7 mm

Core wire

2. Crimping of lead wires and sockets Strip 3.2 to 3.7 mm at the end of the lead wires, insert the ends of the core wires evenly into the sockets, and then crimp with a crimping tool. When this is done, take care that the coverings of the lead wires do not enter the core wire crimping area.Use an exclusive crimping tool for crimping.(Contact SMC for special crimping tools.)

Socket

Hook

Lead wire

DC Polarity displayLever

Connector

Pin

GrooveCover

Pin

Groove

Cover

-+

1. Attaching and detaching connectors• To attach a connector, hold the lever and connector unit

between your fingers and insert straight onto the pins of the solenoid valve so that the lever’s pawl is pushed into the groove and locks.

• To detach a connector, remove the pawl from the groove by pushing the lever downward with your thumb, and pull the connector straight out.

CautionHow to Use Plug Connector

Standard length is 300 mm, but the following lengths are also available.

CautionPlug Connector Lead Wire Length

Series SYJ300/500/700Specific Product Precautions 2Be sure to read before handling.Refer to front matters 58 and 59 for Safety Instructions and pages 3 to 7 for 3/4/5 Port Solenoid Valve Precautions.

SYJ

VQZ

VP

VG

VP3�

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Page 22: 3 Port Solenoid Valve - Steven Engineering · SYJ300 SYJ500 SYJ700 SYJ300 SYJ500 SYJ700 M3 x 0.5 M5 x 0.8 1/8 M5 x 0.8 1/8 1/8, 1/4 Series Port size Sonic conductance C [dm3/(s·bar)]

DIN terminal has no polarity.

• Connect the standard type in accordance with the +, – polarity indication. (The non-polar type can be used with the connections made either way.)

• Since voltage specifications other than standard 24 and 12 VDC do not have diodes for polarity protection, be careful not to make errors in the polarity.

• Please use caution regarding the allowable voltage fluctu-ation because there is about a 1 volt drop for a valve with polarity protection. (For details, refer to the solenoid specifi-cations for the individual valve.)

• When wiring is done at the factory, positive (+) is red and negative (–) is black.

Operating Principle

(In the case of SYJ ��T, the electric wave form of energy saving type)

357

Applied voltage

StandardWith power

saving circuit

62 ms

24 V

0 V

0.4 W

0.1 W

0 W

� With power saving circuit Electric circuit (with power saving circuit)

1: Starting current 2: Holding current

2

Red (+)

Black (–)

LED

1

Power consumption is de-creased by 1/4 by reducing the wattage required to hold the valve in an energized state. (Effective energizing time is over 62 ms at 24 VDC.)

With the above circuit, the current consumption when holding is re-duced to save energy. Please refer to the electric wave data to the right.• Please be careful not to reverse the

polarity, since a diode to prevent the reversed current is not provided for the power saving circuit.

• Please use caution regarding the allowable voltage fluctuation be-cause there is about a 0.5 volt drop due to the transistor. (For de-tails, refer to the solenoid specifications for the individual valve.)

Coil

Dio

de

Tim

er c

ircui

t

1 3

(Ground)

Type W

With light/surge voltage suppressor (�U)

� Non-polar typeWith surge voltage suppressor (�R)

With light/surge voltage suppressor (�Z)

� Standard type (with polarity)With light/surge voltage suppressor (�S)

4

3 1

Type WA

4

1(+)

3(-)

Diode to prevent reverse current

Diode to prevent reverse current

4 (Type WA)

3 (Type WA)

4 (Type WA)

3 (Type WA)

4 (Type WA)

3 (Type WA)

4 (Type WA)

3 (Type WA)

1(+)

3(-)

1(-)(+)

3(+)(-)

Varistor

1(-)(+)

3(+)(-)

Varistor

Solenoid valve side pin wiring diagram

1426

Surge Voltage Suppressor

<For DC> Grommet, L/M Plug Connector

� Standard type (with polarity)Surge voltage suppressor (�S)

Caution

Red (+)

Black (–)

Diode to prevent reverse current

With light/surge voltage suppressor (�Z)

Red (+)

Black (–)

Diode to prevent reverse current

� Non-polar typeWith surge voltage suppressor (�R)

With light/surge voltage suppressor (�U)

(–) (+)

(+) (–)

Varistor

(–) (+)

(+) (–)

Varistor

Coil

Coil

Coil

Coil

With surge voltage suppressor (DS)

With light/surge voltage suppressor (DZ)

Var

isto

rV

aris

tor

Coil

Coil

DIN Terminal

Coil

Coil Coil

Coil

• For the standard type, connect + to 1 and – to 3 for Type W according to polarity, while + to 4 and – to 3 for Type WA.

• Please be careful not to reverse the polarity, since a diode to prevent the reversed current is not provided for DC voltages other than 24 and 12 VDC.

• Please use caution regarding the allowable voltage fluctuation because there is about a 1 volt drop for a valve with polarity protection. (For details, refer to the solenoid specifications for the individual valve.)

• The WA-type valve cannot be grounded.

M8 Connector

Series SYJ300/500/700Specific Product Precautions 3Be sure to read before handling.Refer to front matters 58 and 59 for Safety Instructions and pages 3 to 7 for 3/4/5 Port Solenoid Valve Precautions.

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Grommet, L/M Plug Connector

With light (�Z)

DIN Terminal

With light (DZ)

<For AC>(There is no “S” type because the generation of surge voltage is prevented by a rectifier.)

Note) Surge voltage suppressor of varistor has residual voltage corresponding to the protective element and rated voltage; therefore, protect the controller side from the surge. The residual voltage of the diode is approximately 1 V.

Surge Voltage Suppressor

A type Y DIN connector is a DIN connector conforming to the 8-mm standard pitch between DIN terminals.

DIN Terminal Type Y

Solenoid Valve Mounting

· Since a type D DIN connector has a 9.4-mm pitch between DIN terminals, it is not interchangeable.

· Type D DIN connectors have the “N” indication at the end of rated voltage symbol. (For DIN connectors without lights, “N” is not indicated. Please refer to the name plate to distinguish.)

· Dimensions are the same as type D DIN connector.· When replacing only the pilot valve assembly, V115-�D is

interchangeable with V115-�Y. Do not replace V111 (G, H, L, M, W) to V115-�Y (DIN terminal), or vice versa.

4. Secure the cord by fastening the ground nut.

Changing the entry directionAfter separating the terminal block and housing, the cord entry can be changed by attaching the housing in the desired direction (4 directions at 90° intervals).∗ When equipped with a light, be careful not to damage the light

with the cord’s lead wires.

Compatible cable

Precautions Plug in and pull out the connector vertically without tilting to one side.

Cord O.D.: ø3.5 to ø7(Reference) 0.5 mm2, 2-core or 3-core, equivalent to JIS C 3306

Ground nuttightening torque1.65 to 2.5 N �m

Washer

Grommet (Rubber)

(Rating symbol)Refer to front matter 7.

Terminal screw(3 locations)Tightening torque0.2 to 0.25 N �m

Set screwTightening torque0.4 N �m

Housing

(Light mountinglocation)Terminal block

Notch

Mount it so that there is no slippage or deformation in gaskets, and tighten with the tightening torque as shown below.

Caution

ModelSYJ300SYJ500SYJ700

Thread sizeM1.7M2.5M3

Tightening torque0.12 N �m0.45 N �m0.8 N �m

1427

Caution

Caution

Coil

Var

isto

r

Var

isto

r

Coil

NL: Neon light

Connection 1. Loosen the holding screw and pull the connector out of the

solenoid valve terminal block.2. After removing the holding screw, insert a flat head screwdriv-

er, etc. into the notch on the bottom of the terminal block and pry it open, separating the terminal block and the housing.

3. Loosen the terminal screws (slotted screws) on the terminal block, insert the cores of the lead wires into the terminals ac-cording to the connection method, and fasten them securely with the terminal screws.

Caution

Caution

How to Use DIN Terminal

How to Use DIN Terminal

When making connections, take note that using other than the supported size (ø3.5 to ø7) heavy duty cord will not satisfy IP65 (enclosure) standards. Also, be sure to tighten the ground nut and holding screw within their specified torque ranges.

Caution

Series SYJ300/500/700Specific Product Precautions 4Be sure to read before handling.Refer to front matters 58 and 59 for Safety Instructions and pages 3 to 7 for 3/4/5 Port Solenoid Valve Precautions.

SYJ

VQZ

VP

VG

VP3�

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<Type D>

Circuit Diagram with Light

Rated voltage24 VDC12 VDC100 VAC200 VAC110 VAC220 VAC

Voltage symbol24 V12 V

100 V200 V110 V220 V

Part no.SY100-61-3-05SY100-61-3-06SY100-61-2-01SY100-61-2-02SY100-61-2-03SY100-61-2-04

Without light SY100-61-1With light

<Type Y>

Rated voltageDC24 VDC12 V100 VAC200 VAC

110 VAC(115 VAC)220 VAC(230 VAC)

Voltage symbol24 VN12 VN

100 VN200 VN110 VN220 VN

Part no.SY100-82-3-05SY100-82-3-06SY100-82-2-01SY100-82-2-02SY100-82-2-03SY100-82-2-04

Without light SY100-82-1With light

AC circuit

NL : Neon lightR : Resister

LED : Light emitting diodeR : Resister

DC circuit

Connector assembly with dust proof protective cover.• Effective to prevention of short circuit failure due to the entry of

foreign matter into the connector.• Chloroprene rubber for electrical use, which provides outstand-

ing weather resistance and electrical insulation, is used for the cover material. However, do not allow contact with cutting oil, etc.

• Simple and unencumbered appearance by adopting round-shaped cord.

CautionConnector Assembly with Cover

Nil

101520253050

300 mm

1000 mm6 600 mm

1500 mm2000 mm2500 mm3000 mm5000 mm

Lead wire length

SY100-68-AHow to Order

Connector Assembly with Cover: Dimensions

Red Black

Gray

(14.5) L

(40)

(10)(8)

(8)

(6.9

)

(ø4.

1)

Symbol for connector assembly with cover

How to Order Enter the part number for a plug connector solenoid valve without connector together with the part number for a connector assem-bly with cover.Ex. 1) Lead wire length of 2000 mm

SYJ312-5LOZ-M3 SY100-68-A-20

Ex. 2) Lead wire length of 300 mm (standard) SYJ312-5LPZ-M3

∗ In this case, the part number for the connector assembly with cover is not required.

1428

CautionDIN Connector Part No.

Series SYJ300/500/700Specific Product Precautions 5Be sure to read before handling.Refer to front matters 58 and 59 for Safety Instructions and pages 3 to 7 for 3/4/5 Port Solenoid Valve Precautions.

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22 33.9

14

2. To order connector cable only

357

Electrical entry W1, WA1: Cable length 300 mm W2, WA2: Cable length 500 mmW3, WA3: Cable length 1000 mmW4, WA4: Cable length 2000 mm W7, WA7: Cable length 5000 mm

SYJ

13

4

33.9

ø9

L 35 10

Note) Connector cable should be mounted in the correct direction. Make sure that the arrow symbol on the connector is facing the triangle symbol on the valve when using SMC connector cable (V100-49-1-�). Be careful not to squeeze it in the wrong direction, as problems such as pin damage may occur.

M8 Connector

1. M8 connector types have an IP65 (enclosure) rating, offering protection from dust and water. However please note: these products are not intended for use in water.Select a SMC connector cable (V100-49-1-�) or a FA sensor type connector, with M8 threaded 3 pin specifications conforming to Nippon Electric Control Equipment Association Standard, NECA4202 (IEC60947-5-2). Make sure the connector O.D. is 10.5 mm or less when used with the Series SYJ300 manifold. If more than 10.5 mm, it cannot be mounted due to the size.

2. Do not use a tool to mount the connector, as this may cause damage. Only tighten by hand. (0.4 to 0.6 N�m)

3. The excessive stress on the cable connector will not be able to satisfy the IP65 rating. Please use caution and do not apply a stress of 30 N or greater.

Failure to meet IP65 performance may result if using alternative connectors than those shown above, or when insufficiently tight-ened.

Caution

Caution

• Connector cable mounting

Arrow mark

Triangle mark

� Connector cable� Connector cable for M8 can be ordered as follows:

1. To order solenoid valve and connector cable at the same time. (Connector cable will be included in the shipment of the solenoid valve.)

How to Order

Ex. 1) Cable length: 300 mmSYJ312-5W1ZE-M3

Symbol for electrical entry

Connector dimensions

Brown: 1 Blue: 3

Black: 4

Cable length (L)

500 mm1000 mm2000 mm5000 mm

Part no.

V100-49-1-2300 mm V100-49-1-1

V100-49-1-3V100-49-1-4V100-49-1-7

1429

Series SYJ300/500/700Specific Product Precautions 6Be sure to read before handling.Refer to front matters 58 and 59 for Safety Instructions and pages 3 to 7 for 3/4/5 Port Solenoid Valve Precautions.

SYJ

VQZ

VP

VG

VP3�

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A B+-

A B+-

1430

Pilot valves in this series are improved to provide excellent energy saving results. However following this improvement, these new valves are no longer compatible with the conventional pilot valve used at the interface. Consult with SMC when you need to exchange these pilot valves, in the case of manual override (marked in orange) of the adapter plate.

Replacement of Pilot Valve

Caution

New type

Conventional type

(Orange)

Manual override

(Blue)Manual override

Interface

Pilot valve (V111) Adapter plate

Interface

Pilot valve (SY114) Adapter plate

Series SYJ300/500/700Specific Product Precautions 7Be sure to read before handling.Refer to front matters 58 and 59 for Safety Instructions and pages 3 to 7 for 3/4/5 Port Solenoid Valve Precautions.

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