3. Good Practices of Household E Waste Collection and Recycling in Other Countries Yamashita San

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    Good Practices of Household E-waste Collection and Recycling

    in Other Countries

    2 November 2015

    Makoto YAMASHITA

     JICA Expert team

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    Issues to be considered for E-waste

    Collection

    • Who is going to collect E-wastes?

    • Where are we going to collect?

    • Where are collection points going to be?

    • How should we collect and transport?

    • Which items do we need special considerations for?

    2

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    • What are hazardous substances in E-wastes?

    • How to treat hazardous substances in E-wastes?

    • How to ensure hazardous substances are safely

    treated?

    3

    Issues to be considered for E-waste

    Recycling

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    Contents of Presentation1. E-waste collection

    1.1 Collection schemes

    1.2 Cases in other countries

    1.3 Nation-wide collection

    1.4 Proper collection practice1.5 Item-specific consideration

    2. E-waste recycling technology

    2.1 Hazardous substances in E-wastes2.2 Recycling requirements in other countries

    2.3 Environmentally sound recycling technology

    2.4 Step-wise approach for E-waste recycling

    2.5 Auditing Collection and Recycling

    4

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    Types Methods Explanations

    Drop-off    Drop-off into the

    collection box at fixedlocations

    Consumers bring their own E-wastes to collection boxes.

    More often for small E-wastes. These boxes are set up byretailers or municipalities.

    Drop-off at the buy-back centers/collection centers

    Consumers bring their own E-wastes to the buy-backcenters or collection centers set up by NGOs and others.

    Drop-off at temporarycollection points

    NGOs and citizen's groups encourage people todischarge E-wastes at temporary collection sites forrecyclables.

    Collectionathouseholds

    Door-to-door Collection Collectors from municipalities or private companiescome to the door to collect E-wastes.

    Collection by retailers(Take-back)

    Retailers collect old E-appliances when they delivernew E-appliances. More suitable for bulky and heavyitems.

    Collection by web

    services

    Sell off E-wastes online. After the pick-up request,

    collectors will come and collect.

    5

    1.1 Collection schemes

    Different types of E-waste Collection

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    1. Collection boxes at public places.Generators bring their E-wastes to drop it into the collection boxes located at

    public places. More suitable and applicable to small E-wastes.

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    1.1 Collection schemes

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    2. Collection/buy-back centersGenerators bring their E-wastes to the collection and/or buy-back centers

    run by NGOs, retailers, junkshops or some other organizations.

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    1.1 Collection schemes

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    3. Collection by retailers (take-back)The retailers collects old E-appliances at the time of delivery of new E-

    appliances to a household. It will be an effective way of collecting E-wastes

    with existing E-appliance delivery systems of retailers.

    8

    1.1 Collection schemes

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    1.2 Collection in other countries

    Collection Centers   Recycling FacilitiesHouseholds   (Primary

    Collection)(Secondary

    Collection)

    Countries Types of collection Collection fromhouseholds

    Operation ofcollection centers

    Transportationfrom CCs to RFs.

    JapanCollection at households/

    Drop-off 

    Mainly retailers

    (Also municipalities andconsumers)

    Manufacturers Manufacturers

    HollandMainly drop-off/

    door-to-door 

    Consumers / Retailers

    MunicipalitiesMunicipalities Recyclers

    Germany Mainly drop-off Consumers / Retailers

    MunicipalitiesMunicipalities Manufacturers

    France Mainly drop-off Consumers / Retailers

    Municipalities

    Municipalities/

    ManufacturersManufacturers

    TaiwanCollection at households/

    Drop-off 

    Consumers, Retailers

    Municipalities,

    Collectors

    CollectorsCollectors/Recyclers

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    Different types of collection schemes

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    1.2 Collection in other countries

    Holland

     Area Collectors Numbers TotalLocal   Municipal collection sites 400-500 Approx.

    8,000Retailers 3,000+Door-to-door collectors 500-1,000

    Regional Treatment facilities 70 Approx. 100Metal scrap dealers 15Refurbishers 4

    Country-wide Recycling facilities 9 9

    RecyclingFacilities

    (9)

    Municipalities

    (400~500)

    Consumers

    Retailers(3,000)

    E-wastes

    Segregationsites

    E-wastes are collected by municipalities and retailers.

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    1.2 Collection in other countries

    Holland

    Source: “The Dutch WEEE Flows,” United Nations University, 2012

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    EAR Coordinationat ~1,500 municipal

    collection points

    1.2 Collection in other countries

    Germany

    Federal Government

    Individual

    manufacturer/

    importer 

    Central Registration

    Agency(EAR)Report

    Retailer Household

    Municipal collection point

    Recycler 

       P   i  c   k  u  p

      r  e  q  u  e  s   t

    Report

    Coordination

    Report

    B 2 B

    Individual Maker Group

    Management

    Organization

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    Collection sitesMunicipal collection sites: approx.3000

    Manufacturers’ collection sites: approx.5,000

    Others:1000

    1.2 Collection in other countries

    France

    RecyclingFacilities

    Municipalities(3000~4000)

    Consumers

    Retailers(19,500)

    E-wastes

    Consortium

    Manufacturers’

    collection system

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    1.2 Collection in other countries

    France

    Source: “STUDY ON THE QUANTIFICATION OF WASTE OF ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE)

    IN FRANCE,” ADEME, 2013

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    • Municipalities, retailers and collectors collect E-

    wastes.

    • 13 recycling plants nationwide

    • 241 collection enterprises

    15

    1.2 Collection in other countries

    Taiwan

    Source: PPT “Update on E-waste Management in Taiwan,” EPA Taiwan, 2014

    6

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    Consumers Collectors   RecyclersCollectionPoints

    Retailers

    Municipalities

    16

    1.2 Collection in other countries

    Taiwan

    Source: “RECYCLING AND WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT MANAGEMENT IN TAIWAN: A

    CASE STUDY,” US EPA, 2012

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    • Mainly, retailers collect E-wastes from

    households.

    • 363 designated take-back sites

    • 49 recycling facilities

    17

    RecyclingFacilities

    (49)

    Retailers(80,000)

    Consumers

    Municipalities

    E-wastes Designatedtake-back

    sites(363)

    1.2 Collection in other countries

    Japan

    8

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    • How many collection centerswill be needed in Malaysia?

    • Needs some consideration for

    remote areas

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    Recycling fees for remote islands

    Breakdowns of transportation

    cost for remote islands

    1.3 Nation-wide Collection

     ACs CRT TVs

    Remote islands

    Main islands

    Refrigerators Washing

    machines

    Yen

    Transportation

    cost at sea

    Collection cost on

    remote islandsTransportation

    cost on mainland

    Source: Home Appliance Recycling Annual Report, Association for Electric Home Appliances, (AEHA), Japan, 2014

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    1.4 Proper collection Practice

    Discharge:Hand over E-wastes to

    authorized collectors.

    Transportation to collection centers:

    Consideration for easy

    transfer, breakage, and

    leakage to informal

    sectors.

    Discharge

    Receiving E-wastes at collection centers

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    At the collection center:

    - Counts or weigh E-wastes collected.

    - Check for unwanted objects inside E-wastes.

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    1.4 Proper collection Practice

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    1.4 Proper collection Practice

    Sorting:Sort E-wastes by

    their types

    Loading and transportation to recycling facilities:

    Need to consider efficiency of transporting E-wastes.

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    • Sizes of E-wastes should be considered for more

    suitable collection method.

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    Small items

    BatteriesFluorescent lamps

    Mobile phonesPCsTVs

     Air Conditioners Washing machines

    Refrigerators

    Drop-box

    Size

    Bulky items

    Collection Methods

    Collection center(Buy-back center)

    Take-back scheme

    Door-to-doorcollection

    1.5 Item-specific Consideration

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    • Other considerations

    ▫ Florescent lamps require special containers to avoid

    any breakage.

    ▫ Air conditioners (ACs) need to be pumped down beforecollection.

    ▫ ACs and refrigerators need to be collected without any

    leakage of refrigerants.

    23

    1.5 Item-specific Consideration

    Gauge

    manifold

    24

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    Issues to be considered for recycling:

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    • What are hazardous substances in E-wastes?

    • How to treat hazardous substances in E-wastes?

    • How to ensure hazardous substances are safely

    treated?

    2.Recycling Technology

    25

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    Hazardous substances Expected usages in

    Lead CRT screens, printed wiring boards

    Cadmium Rechargeable NiCd-batteries, fluorescent layerfrom old CRT screens

    Mercury Fluorescent lamps, backlights in LCDs, in somealkaline batteries and mercury wetted switches

    Brominated flame retardants(BFRs)

    Printed circuit boards, components ofconnectors, plastic covers, and cables

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    Greenhouse Gases(GHGs)

    Expected usages in

    Fluorocarbon (CFCs, HCFCs) Cooling units in ACs and refrigerators,Insulation foam for refrigerators

    2.1 Hazardous Substances in E-wastes

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    Document Focused items

    EU

    Directive onwaste electricaland electronicequipment

    (WEEE)2012/19/EU

    The materials and components that require selective treatment arepolychlorinated biphenyls (PCB) containing capacitors, mercurycontaining components, batteries, printed circuit boards, tonercartridges, plastic containing brominated flame retardants, asbestos,CRTs, fluorocarbons, gas discharge lamps, LCDs, external electriccables, components containing refractory ceramic fibers, componentscontaining radioactive substances, electrolyte capacitors

    Japan

    Waste treatmentstandard underWASTEMANAGEMENT

     AND PUBLICCLEANSING LAW

    CRT glass, printed circuit board, LCD TVs containing mercury orarsenic, HFCs as refrigerants from air conditioners, refrigerators,washing machines and Dryers, HFCs as insulations from refrigerators.

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    2.2 Recycling standards in other countries

    Document Focused items

    EU

    WEEELABEX

    *industry’s   ownstandard

    Capacitors, components containing mercury, batteries andaccumulators, printed circuit boards, plastics containing certain typesof brominated flame retardants, Volatile fluorocarbons and volatilehydrocarbons, asbestos, Components containing radioactive substances

    U S

    R2:2013Standard

    *industry’s   ownstandard

    “Focused Materials” are CRT glass, Mercury containing items, circuitboard, batteries, Polychlorinated biphenyl-containing items (PCBs)

    Legal standards

    Industry’s standards

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    or

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    2.3 Environmentally Sound Recycling

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    2.3 Environmentally Sound Recycling

    Proper recycling of Air Conditioners

    Source: Home Appliance Recycling Annual Report, Association for Electric Home Appliances, (AEHA), Japan, 2014

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    Proper recycling of Air Conditioners

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    2.3 Environmentally Sound Recycling

    Plastics

    Refrigerants Copper,

    aluminum

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    Proper recycling of refrigerators

    2.3 Environmentally Sound Recycling

    Source: Home Appliance Recycling Annual Report, Association for Electric Home Appliances, (AEHA), Japan, 2014

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    - CFCs in insulation are vacuumed with no fugitive emission

    - CFCs in urethane are captured using activated carbon filters.

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    2.3 Environmentally Sound Recycling

    Iron, copper,

    aluminum, plastics

    Refrigerants

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    • Recycling practice in Germany:

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    2.3 Environmentally Sound Recycling

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    2.3 Environmentally Sound Recycling

    Proper recycling of TVs

    Source: Home Appliance Recycling Annual Report, Association for Electric Home Appliances, (AEHA), Japan, 2014

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    Proper recycling of CRT TVs

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    2.3 Environmentally Sound Recycling

    glass Lead containing glass

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    Proper recycling of flat panel TVs

    3

    2.3 Environmentally Sound Recycling

    Circuit boards glass

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    Initial cost Labor Cost Recovery Rate ofMaterials

    RecyclingCapability 

    High tech

    (machinesegregation)

    high low high large

    Low tech(manualdismantling)

    low high low small

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    • A step-wise approach can be considered to avoid

    high initial costs as long as these recycling standards

    are met.

    2.4 Step-wise Approach for E-waste Recycling

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    • As the recycling scheme becomes more matured, therecycling policy should aim for higher recycling rates.

    3

    2.4 Step-wise Approach for E-waste Recycling

    Recycling rate

    Recycling rate

    standards(-2008)

    ACs (above 60%)

    TVs (above 55%)

    Refrigerators,

    freezers and Washing

    machines

    (above 50%)

    Recycling rate

    standards(2009-)

    ACs (above 70%)

    Washing machines/dryers

    (above 65%)

    Refrigerators/freezers

    (above 60%)

    CRT TVs (above 55%)

    Flat TVs (above 50%)

    ACsCRT TVs

    Flat TVs

    Refrigerators/freezers

    Washing machines/dryers

    2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013

    Recycling rates of E-wastes in JapanSource: Home Appliance Recycling Annual Report, Association for Electric Home Appliances, (AEHA), Japan, 2014

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    Auditing should be considered to ensure proper

    collection and recycling.

    Taiwan’s case of auditing

    2.5 Auditing Collection and Recycling

    Source: PPT “Update on E-waste Management in Taiwan,” EPA Taiwan, 2014

    40

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    Taiwan’s case of auditing

    2.5 Auditing Collection and Recycling

    Source: PPT “Update on E-waste Management in Taiwan,” EPA Taiwan, 2014

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    Collection:• There are many ways to collect E-wastes, we should

    examine what is suitable for Malaysia.

    • Monitoring and auditing of collection and recycling

    should be considered.Recycling:

    • Many countries have similar technical standards to

    treat hazardous substances in E-wastes.

    • A step-wise approach should be considered to

    gradually upgrade recycling technology for higher

    recycling rate and higher efficiency.

    Conclusion

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    TERIMA KASIH!