3 FY 08-09 IMPLEMENTATION ON SWARAJ
Transcript of 3 FY 08-09 IMPLEMENTATION ON SWARAJ
SWARAJ
SUBJECT: PLANET CARRIER ASSEMBLY WITH CIRCLIPS INPLACE OF FALSE PLATE & SCREW
REASON FOR CHANGE: To improve components life
IMPLEMENTATION ON MODELS: SWARAJ 724FE ORCHARD Advantages:
Improved life of planet carrier
Ease of assembly & maintenance
Reduction in number of parts
Old
New
S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability
01 Planet Carrier Sub Assy. Q122370 Q660262 1 02 Internal circlip X M73226 3 03 C’sk Head Screw M11387 (3) X X 04 False Plate P122208 (1) X X 05 06 07 08 09 10 11
AFFECTED PARTS CHANGE LIST:
12
Interchangeable as set
CUT OFF CHASSIS NOS:
QSTL12XXXX16714
Planet carrier with false plate & small screws
Planet carrier with circlips
SWARAJ
SUBJECT: ENGINE WITH THERMOSTAT VALVE
REASON FOR CHANGE: To improve engine life
IMPLEMENTATION ON MODELS: SWARAJ 724FE ORCHARD, 724FE, 834FE & 735FE (As applicable) Advantages:
Improved performance of engine
Better engine life
Old
THERMOSTAT VALVE NOT PROVIDED EARLIER
New
S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability
01 Engine RV2 (724) P210000E P210000F 1 Interchangeable along-with hoses 02 Engine RV30 (834) P317500A P317500B 1 -do- 03 Engine RV3 (735) P313000 P313000A 1 -do- 04 Engine (724Orcahrd) P660020 P660020A 1 -do- 05 Hose (radiator to engine) P219411B P213044 1 Not interchangeable individually 06 Hose (engine to radiator) P219412A P317412 1 Not interchangeable individually 07 08 09 10 11
AFFECTED PARTS CHANGE LIST:
12 CUT OFF CHASSIS NOS: Being implemented
SWARAJ
SUBJECT: ENGINE WITH SEALED THERMOSTAT VALVE (POLYMER TYPE)
REASON FOR CHANGE: Sealed thermostat for improved engine life
IMPLEMENTATION ON MODELS: SWARAJ 724FE ORCHARD, 724FE, 834FE & 735FE (As applicable) Advantages:
Improved performance of engine
Better engine life
Old
THERMOSTAT VALVE NOT PROVIDED EARLIER
New
S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability
01 Engine RV2 (724) P210000E/F P210000G 1 Interchangeable along-with hoses 02 Engine RV30 (834) P317500A/B P317500C 1 -do- 03 Engine RV3 (735) P313000/A P313000B 1 -do- 04 Hose (engine to
radiator) P219412A / P317412
P213053 1 Not interchangeable individually
05 06 07 08 09 10
AFFECTED PARTS CHANGE LIST:
11 CUT OFF CHASSIS NOS: Being implemented
SWARAJ
SUBJECT: ENGINE WITH SHEET METAL SUMP INPLACE OF CAST IRON MATERIAL
REASON FOR CHANGE: To reduce front reaction
IMPLEMENTATION ON MODELS: SWARAJ 834FE & 735FE Advantages:
Easy maintenance due to light in weight
Easy availability of spares at less cost
Old
New
S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability
01 Crank case assembly P310105C P310105D 1 02 Lube oil sump P710114D P710115 1 03 Joint for sump P310113A P317500C 1 04 Set of Strip for sump X P710118 1 05 Hex. Screw M11120 (qty-24) M11118 32 06 07 08 09 10 11
AFFECTED PARTS CHANGE LIST:
12
Interchangeable as set
CUT OFF CHASSIS NOS: Being implemented
SWARAJ
SUBJECT: RESPONSE HOUSING WITH THREADED PLUGS INPLACE OF WELDING
REASON FOR CHANGE: To avoid seepage from response valve housing
IMPLEMENTATION ON MODELS: SWARAJ 724FE ORCHARD Advantages:
No seepage from response valve housing
No sticking of dirt around response housing
Safety against slippage
Old
New
S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability
01 Response valve body P108370 P108370A 1 02 Plug P108371 P780303A 2 03 Aluminium washer X M16354 2 04 05 06 07 08 09 10 11
AFFECTED PARTS CHANGE LIST:
12
Interchangeable along with plugs and washers
CUT OFF CHASSIS NOS:
QZCF12XXXX00001
Holes with threaded plugs Holes plug welded
SWARAJ
SUBJECT: DETACHABLE TRAILER HOOK INPLACE OF FIXED TYPE
REASON FOR CHANGE: To perform different operation in the field easily
IMPLEMENTATION ON MODELS: SWARAJ 724FE ORCHARD - 1000PTO Advantages:
Adjustable trailer hook like in regular models
No fouling with belt pulley for PTO driven implements
Easy mounting or removal of trailer hook in the field
Old
New
S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability
01 Trailer Hook P608600C P660365 1 02 Angle bracket X P660360 1 03 Pin X P700105 2 04 Linch Pin X P280900 2 05 06 07 08 09 10 11
AFFECTED PARTS CHANGE LIST:
12
Interchangeable as set
CUT OFF CHASSIS NOS:
QZCL12XXXX00057
Fixed trailer hook with welded support Easy removable without welded support
New Angle bracket with welded support
SWARAJ
SUBJECT: IMPROVED SEALING ARRANGEMENT ON KING PIN TUBE
REASON FOR CHANGE: To improve life of parts & to reduce steering effort
IMPLEMENTATION ON MODELS: SWARAJ 744FE & 855FE Advantages:
Better greasing result into improved life of KPSA bushes
Less steering effort
Old
New
S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability
01 Seal Ring P231010 (4nos.) P706788 2
02 Felt Ring X P706789 2
-Felt ring P706788 can be replaced with P231010 on top in existing axle extensions. -Incase felt ring & seal ring both, modified axle extensions to be used.
03 Axle Extension Left P732730D P732730E 1 04 Axle Extension Right P732740D P732740E 1
Applicable for 13.6 Tyres
05 Axle Extension Left P733730 P733730A 1 06 Axle Extension Right P733740 P733740A 1
Applicable for 14.9 Tyres
07 08 09 10
AFFECTED PARTS CHANGE LIST:
11
Note: Felt ring at bottom (removed in picture) is NOT RECOMMENDED TO REMOVE on tractors used for special applications like puddling etc.
CUT OFF CHASSIS NOS: 744FE (13.6) - QSCL4XXXXX10939
855FE (13.6) - QSCL5XXXXX15319 855FE (13.6) - QSCL5XXXXX15319
855FE (14.9)-QSCL5XXXXX15321 855FE (14.9)-QSCL6XXXXX15321
Felt ring
Felt ring
Felt ring Seal ring
No felt ring
SWARAJ
SUBJECT: IMPROVED SEALING ARRANGEMENT ON KING PIN TUBE
REASON FOR CHANGE: To improve life of parts & to reduce steering effort
IMPLEMENTATION ON MODELS: SWARAJ 724FE, 733FE, 834FE & 735FE Advantages:
Better greasing result into improved life of KPSA bushes
Driver’s comfort due to less steering efforts
Old
New
S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability
01 Axle beam assembly P331415A/B P331415C 1 02 Seal Ring P231010 (4nos.) P706788 2 03 Felt Ring X P706789 2
-Felt ring P706788 can be replaced with P231010 on top in existing axle extensions. -Incase felt ring & seal ring both, modified axle extensions to be used.
04 05 06 07 08 09 10 11
AFFECTED PARTS CHANGE LIST:
12
Note: Felt ring at bottom (removed in picture) is NOT RECOMMENDED TO REMOVE on tractors used for special applications like puddling etc.
CUT OFF CHASSIS NOS: 724FE - QSTK1XXXXX16369
733FE - QSTXXXXXXX07899 834FE - QSTXXXXXXX06515 735FE - QSTH3XXXXX60999
735FE(NSM) - QSTH3XXXXX78543
Felt ring
Felt ring Seal ring
No felt ring
Felt ring
SWARAJ
SUBJECT: RADIATOR WITH NO LOSS TANK
REASON FOR CHANGE: To improve engine life
IMPLEMENTATION ON MODELS: SWARAJ 733FE & 744FE Advantages:
Better engine life & improved performance
No need to top-up the radiator again & again in the field
Easy maintenance
Old
ARRANGEMENT NOT PROVIDED EARLIER
New
S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability
01 Radiator P319470 P319470A 1 Interchangeable as set (For 733FE) 02 Radiator P719450 P719450A 1 Interchangeable as set (For 744FE) 03 Sub tank assembly X P719460 1 04 Mounting bkt. upper X P719464A 1 05 Mounting bkt. lower X P719466 1 06 Hose pipe X P719463 1 07 Collar Head Screw X M18310 2 08 Collar Head Screw X M08304 2 09 Nyloc Nut X M16202 2
Interchangeable as set along with suitable radiator, as above
10 Coolant (Swaraj 733FE) X R81875 380ml WT Supra from M/s Elf 11 Coolant (Swaraj 744FE) X R81875 530ml WT Supra from M/s Elf
AFFECTED PARTS CHANGE LIST:
12 CUT OFF CHASSIS NOS: 733 – QZCA4XXXXX12240
744 – QSTN2XXXXX08099
SWARAJ
SUBJECT: RADIATOR WITH NO LOSS TANK
REASON FOR CHANGE: To improve engine life
IMPLEMENTATION ON MODELS: SWARAJ 855FE Advantages:
Better engine life & improved performance
No need to top-up the radiator again & again in the field
Easy maintenance
Old
ARRANGEMENT NOT PROVIDED EARLIER
New
S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability
01 Radiator P719450 P719450A 1 02 Sub tank assembly X P719460 1 03 Mounting bkt. upper X P719464A 1 04 Mounting bkt. lower X P719465 1 05 Top support left P761121F P761121G 1 06 Top support right P761122F P761122G 1 07 Hose pipe X P719463 1 08 Stud X M10629 2 09 Hex. Nut X M12180 2 10 Collar Head Screw X M08304 2 11 Nyloc Nut X M16202 2
Interchangeable as set AFFECTED PARTS CHANGE LIST:
12 Coolant X R81875 530ml WT Supra from M/s Elf CUT OFF CHASSIS NOS: QZCB5XXXXX17372
QZCB6XXXXX17372
SWARAJ
SUBJECT: IMPROVED HAND THROTTLE ARRANGEMENT
REASON FOR CHANGE: To avoid failure of connecting wire
IMPLEMENTATION ON MODELS: SWARAJ 855FE Advantages:
Improved life of hand throttle arrangement
Old New
S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability
01 Hand throttle assembly P711050C P762750 1 02 Axle bracket assy. P711060 P762760 1 03 Pin X P762767 1 04 Snap pin X P211002 1 05 Collar head screw M08308 X X 06 Connecting wire P211001 X X 07 08 09 10 11
AFFECTED PARTS CHANGE LIST:
12
Interchangeable as set
CUT OFF CHASSIS NOS: QZCD5XXXXX17838
QZCD6XXXXX17838
SWARAJ
SUBJECT: LAY SHAFT WITHOUT SPACER
REASON FOR CHANGE: Reduction in number of parts for gear box assembly
IMPLEMENTATION ON MODELS: SWARAJ 724FE, 733FE, 834FE, 735FE, 744FE & 855FE – 540 PTO Advantages:
Ease of assembly due to less parts
Fool proof assembly process
Old
New
S.No Part Description Old Part No. New Part No. Qty Remarks/Interchangeability
01 Lay shaft P722070 P722070B 1 02 Spacer P722048 X X 03 04 05 06 07 08 09 10 11
AFFECTED PARTS CHANGE LIST:
12
- P722070B is interchangeable but to be used without spacer.
- In-case P722070, use along with spacer.
Note: A groove for identification has been put in new lay shaft to use it without spacer.
CUT OFF CHASSIS NOS: 724FE - QZTG1XXXXX19136
733FE - QZTG2XXXXX08492 834FE - QZTG2XXXXX08790
735FE - QZTG3XXXXX71816 735FE (NSM) - QZTG3XXXXX83192 744FE - QZCG4XXXXX13459
855FE - QZCK5XXXXX19082 855FE - QZCK6XXXXX19082
18 mm 15 mm
Groove for identification
No Groove