3 · feedstock contracts for oil products like ethane and naptha would help to enhance price...

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ChemTECH Gujarat World Expo 2016

Impression- Gujarat 2016

Lighting of Lamp: (L-R) : Dr. S K Nanda, IAS, Former Chairman & Managing Director, GSFC, Mr. B Narayan, Group President (Procurement & Projects), Reliance Industries Limited, Mr. A M Tiwari, IAS, Managing Director, GACL and Mr. Subramanian Sarma, CEO & Managing Director, L&T Hydrocarbon Engineering Limited

(L to R): Mr. Subramanian Sarma, Mr. Maulik Jasubhai, Dr. S K Nanda, Mr. B Narayan & Mr. A M Tiwari inaugurate CHEMTECH Gujarat World Expo, 2016

CHEMTECH - India’s leading industry association since 1975 creating platforms for business interactions & strategic alliances across the verticals of Chemicals & Processing, Oil & Gas, Refining, Engineering Procurement & Construction, Automation & Process Control, Pharma & Biotechnology, Water, Shipping & Maritime, Power and Infrastructure & Design – forayed into the fifth decade with CHEMTECH Gujarat World Expo 2016 held from February 10-12, 2016 at Gujarat University Exhibition Hall, Ahmedabad, Gujarat. The mega event started with EPC Gujarat World Expo 2016 themed “Creating Value through Technology & Innovation, Operation Efficiency & Project Management Proficiency.”

The Inauguration of EPC Gujarat World Expo 2016 was graced by dignitaries like Mr. B Narayan, Group President (Procurement & Projects), Reliance Industries Limited; Mr. Subramanian Sarma, CEO & MD, L&T Hydrocarbon Engineering Limited; Mr. A M Tiwari, IAS, Chairman & Managing Director - GSFC & Managing Director – GACL; Dr. S K Nanda, IAS, Former Chairman & Managing Director, GSFC; and Mr. P D Samudra, Managing Director, ThyssenKrupp Industrial Solutions (India) Private Limited.

Release of the Exhibitors’ Directory during the inauguration of the Expo

Theme: ‘Creating Value through Technology & Innovation, Operation Efficiency & Project Management Proficiency’

Inaugural Session

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“It is really exciting to see that what started as a small initiative in the year 1966 has today became one of the biggest platforms for process industry in India. And it all became possible because of the support from Several Industry Leaders. Chemtech Foundation is a true platform which

is driven by the industry for the industry. We, at CHEMTECH, are absolutely delighted to bring

CHEMTECH to Gujarat. Our founder Mr Jasu Shah is from Gujarat and has always given Gujarat the importance of being ‘first amongst equals’ for all our investments. We will strive to do our very best to make this event the most promising business and innovation destination.”

Mr. Maulik JasubhaiVice Chairman & Chief Executive -

Jasubhai Group & Chemtech Foundation

“Technology, Innovation, Operation Efficiency and Project Management Proficiency are certainly the four key elements that can ensure the success of any project. I am glad to know that Chemtech has very rightly chosen the relevant theme. In the wake of increasing uncertainty and volatility,

these elements are essential for seamless arrangements. I appreciate Chemtech’s efforts to

organise such a comprehensive conference and the exhibition will certainly benefit more than 200 exhibitors and thousands of visitors.”

Mr. B NarayanGroup President (Procurement & Projects)

Reliance Industries Limited

“Dramatic change in market conditions is not a threat; it is an opportunity for all the stakeholders to transform the businesses. We need a collaborated approach to innovate and find alternatives to excel in our businesses - together. It is good to see that Chemtech has created such

a platform where we all can come, discuss and debate the challenges and opportunities.”

Mr. Subramanian SarmaCEO & Managing Director,

L&T Hydrocarbon Engineering Limited

“Instead of waiting for subsidy and tax benefits, we should focus on developing a strong infrastructure, ensuring import of cheap raw material, smooth transportation and plant operations. This will help industries excel in their operations smoothly. I also strongly feel that industry-academia should

come together and develop technology which can benefit the industries in India and enable them to

compete with the rest of the world.”

“India is already playing its role in producing bulk chemicals and now with special focus on biochemical and specialty chemicals, the country is advancing in right direction. Chemical Industry has the onus to ensure the success of various other industries and sectors. Chemical engineers

have the responsibility to continuously innovate. I believe, under the umbrella of Chemtech, we will

continue to play our part and advance in different areas of process industry.”

“It is indeed a good idea to bring Chemtech’s series of Exhibition and Conferences to Gujarat. The state plays a crucial role in the overall production of fertilisers and petrochemicals. Gujarat is home to couple of major refinery i.e., IOCL, Reliance and Essar and about 40% total refining capacities

of India take place in the state.”

Mr. A M Tiwari, IASManaging Director, GACL

Dr. S K Nanda, IASFormer Chairman & Managing Director, GSFC

Mr. P. D. SamudraManaging Director

ThyssenKrupp Industrial Solutions (India) Private Limited

Inaugural Session




“Fall in oil prices will affect companies involved in engineering, procurement and construction (EPC), but companies have to take short- and mid-term plans during times of oil prices volatility. These include enlisting the entire company in lowering general and administrative costs to form a leaner

organisation. Tightening supply chain, increasing manufacturing efficiency and negotiate for long-term

feedstock contracts for oil products like ethane and naptha would help to enhance price resilience.”

“Due to globalization, most of the EPC projects are becoming international in nature comprising of owner/contractor from different parts of the world. For successful execution any project, particularly an international project, requires special leadership skills in project manager who

can influence the project by controlling the budget (cost), schedule (time) and quality of all deliverables

and thereby create opportunities for success.”

“India has proven reserves of 170 billion tons of coal as well as quantities of petcoke from refineries mostly with high ash content of more than 45% and high ash melting point (due to high silica and alumina amounts inside). It is possible to process a big portion of the coal/petcoke by using

Gasification to get end products like Ammonia/Fertilizer and Energy.”

“For successful implementation of any EPC project, Project Managers should realize their vision by focusing on ORE (Opportunity, Risk and Execution). Project Manager can accomplish the ORE with the competencies like; great sense of self awareness, strong synthesizing skills, effective action plan and no compromise on ethics & integrity.”

Mr. K RavindranathSr. Vice-President & Whole - time Director,

L&T Hydrocarbon Engineering Limited

Mr. R T BhargavaExecutive Director, Gujarat Narmada Valley Fertilizers &

Chemicals Limited.

Mr. V K JoshiSenior General Manager and Head of ‘Sales- Technologies’

ThyssenKrupp Industrial Solutions (India) Pvt. Ltd.

Mr. Kevin Shah, Managing Director, Kevin Enterprises Pvt Ltd.

“Refinery off gases (ROG) rich in light hydrocarbons are currently used as fuel due to presence of contaminants and can be grouped as either ‘Saturated’ or ‘Unsaturated’ streams. With using ROG Technology, the value of Off-Gases can be captured through recovery of ethylene, propylene

and possibly hydrogen as products; and ethane, propane and C4+’s to be used as cracking feed for

ethylene plant.”

“Primary stakeholder aspires an early project completion within budget that must be adhered to high safety, quality standards, environment protection and finally a flawless startup. Thus an integrated project management process is needed, and the processes and activities

should be identified, defined, combined, unified and coordinate with other processes and project

management activities within the process groups.”

“The demand growth projection of Polyolefin (PO) in India has estimated a CAGR of 9% in the year 2015-20 from 7.4% in 2010-15 upside with key growth drivers in Infrastructure, Packaging, Agriculture, and Automobiles sector.”

Mr. K ShankerDirector Onshore Business - Country Management

Technip India

Mr. Avinash M Joshi Joint General Manager, Onshore Projects,L&T

Hydrocarbon Engineering Limited

Mr. Vivek MehtaDy. General Manager (Marketing)

ONGC Petro additions Limited (OPaL)

Session I

Session II

Technology & Innovation in Hydrocarbon Processing

Leveraging Project Management Skills in Hydrocarbon Projects




“With the current gloomy global economy, EPC industry should be looking for innovative approaches by creating value through operational efficiencies. In this scenario, project management has to be dynamic and focused on delivering the best value through the best

solutions. Sometimes this involves innovation and cutting-edge technologies, while in other cases it

is a matter of reworking existing solutions to do things faster, better and cheaper.”

“Old plants were designed when the price of fuel was low and was not impacting the operating costs. Thus the technologies employed in the old plants are energy inefficient than the modern technologies. However, new plants, though latest technology is implemented due to capital

constraints and tight schedules, many energy saving measures are not implemented. Whether a

plant is old or new, there are plenty of opportunities to save energy.”

Mr. Sanjay JoshiCountry Manager and Managing Director, Aker Solutions

Mr. R MuthukrishnanIndependent Consultant- Energy Management & Auditing

“Styrene, a by-product of the crude oil refining process, has a shelf life; and the waste styrene is generated on a large scale. The waste styrene needs to be disposed and the disposal of waste styrene is a critical application. Thus Industry need to find safe and economic method of

disposing this waste styrene.”

“If we look at the global prospective of survival and economical viability of any organization, every organization in its capacity and in all its might has to take mesures like energy conservation, reducing carbon footprint, adopt environment friendly innovative procedures in production, use

in-house materials and logistics, and make the best use of final waste product towards revenue

generation.”

Mr. Niklas WiedrichING, MSc, Senior Manager,

CS Combustion Solutions GmbH, Austria

Ms. Pujita A YadavaResearch Engineer, R&D

Gujarat State Fertilizers & Chemicals Limited

Session III

Creating Value through Operation Efficiencies

From (L to R): Ms. Pujita A. Yadava, Research Engineer, R&D, Gujarat State Fertilizers & Chemicals Limited; Mr. R Muthukrishnan, Independent Consultant- Energy Management & Auditing; Mr. Sanjay Joshi, Country Manager and Managing Director, Aker Solutions and Mr. Niklas Wiedrich, NG, MSc, Senior Manager, CS Combustion Solutions GmbH, Austria




From L-R: Mr. A.B Pandya, Chairman - WaterEX Gujarat 2016 CAB & Former Chairman, Central Water Commission, Ministry of Water Resources, Government of India; Mr Maulik Jasubhai, Vice Chairman & Chief Executive - Jasubhai Group & Chemtech Foundation; Mr. B N Navalawala, Advisor to the Hon. Chief Minister, Government of Gujarat; Smt. D. Thara, (IAS), Municipal Commissioner, Municipal Corporation of Ahmedabad and Mr Yatinder Pal Singh Suri, Country Head & Managing Director, Outokumpu India Pvt. Ltd

Lighting of Lamp: (L-R): Mr. Hemant Shetty, CEO, Chemtech Foundation & Jasubhai Media Pvt Ltd and Mr Yatinder Pal Singh Suri

Lighting of Lamp: (L-R): Mr. A.B Pandya and Smt. D. Thara, (IAS)

Theme: Waste Water Management Technologies and Salinity Control

Inaugural Session

CHEMTECH launched WaterEx series of international exhibitions and conferences concurrently during CHEMTECH World Expo 2009 to expand the scope of the event to highlight the technology solutions for applications across industrial as well as municipal sectors to address the challenge of Water Security. The event has evolved as one of the key platforms for exchange of knowledge, experience and ideas between the experts to deliberate over the topical issues and find solutions to address the challenge for the future.

During the launch of flagship event in Gujarat, CHEMTECH organised WaterEX Gujarat World Expo and concurrent conference on the theme “Waste Water Management Technologies and Salinity Control” under the Chairmanship of Mr A B Pandya, former Chairman, Central Water Commission, Ministry of Water Resources, Government of India. Mr. B N Navalawala, Advisor, Honourable Chief Minister of Gujarat; Smt. D. Thara, (IAS), Municipal Commissioner, Municipal Corporation of Ahmedabad addressed the audience during the inaugural session which was followed by discussions on Sustainable partnerships, Case Studies and Projects & Opportunities.




“Despite the stress of water Gujarat is continuing to face, the state has taken tremendous steps and embraced the technologies for addressing this challange.”

“One way in which water usage and wastewater generation can be minimized is by re-use, which will also help to meet the growing demand of water and thereby reduce the pressure on the existing resources. Sustainability of wastewater management includes minimization

of wastewater production, maximization of re-use and recycling and its financial viability and efficiency

in terms of a clean and healthy environment. Industrial wastewater should be re-used or recycled, preferably within the same producing sector.”

Mr Maulik JasubhaiVice Chairman & Chief Executive - Jasubhai Group

& Chemtech Foundation

Mr. B N NavalawalaAdviser to the Hon. Chief Minister, Government of Gujarat

“Gujarat contributes 5 per cent to the national population and 6 per cent to the total National territory, but the state’s share in National Fresh Water resource is only 2.5 per cent. 76 per cent of the houses in Gujarat have tap-water connections, while the national average was only 34 per cent.”

Mr Yatinder Pal Singh SuriCountry Head & Managing Director,

Outokumpu India Pvt. Ltd

“With increasing population and change in the life style, we are gradually going down in the water stress index. Our per capita water availability was something around 5000 cubic meters which has now decreased into 100 cubic meters per capita.”

“Ahmedabad is one of the few cities that abide by a master plan. The city has opted for more vertical and very little horizontal space. Ahmedabad Municipal Corporation is working towards having a sustainable & efficient power and water management system without compromising

on city’s growth. The implementation of proper planning leads to the development of a smart green

city.”

Mr. A B PandyaChairman - WaterEX Gujarat 2016 CAB &

Former Chairman, Central Water Commission, Ministry of Water Resources, Government of India

Smt. D Thara, IAS Municipal Commissioner, Municipal Corporation of Ahmedabad

Mr. Hemant Shetty, CEO, Chemtech Foundation & Jasubhai Media Pvt Ltd, presents a memento to Mr. A.B Pandya, Former Chairman, Central Water Commission, Ministry of Water Resources, Government of India

Mr. Hemant Shetty, CEO, Chemtech Foundation & Jasubhai Media Pvt Ltd, presents a memento to Mr. B N Navalawala, Adviser to the Hon. Chief Minister, Government of Gujarat

Inaugural Session




“The urbanization process hinders natural recharge to the groundwater system. Simultaneously, increasing population creates additional draft from diminishing groundwater resources that leads to rapid decline in water level in urban areas. Rainwater harvesting with appropriate recharge

structure augment groundwater resources. To increase recharge to the groundwater, ground water

recharge work in low lying areas should be initiated by constructing percolations wells.”

“Problem of sewage treatment is mainly because of large quantity and lack of awareness. Increasing population has put more pressure on present treatment plants. Huge investment is required for treating this sewage using available technology. Foreign technologies are costly and most of

these techniques are not suitable for Indian local conditions.”

Mr. Anoop Nagar Regional Director, Western Central Region Central Ground

Water Board (CGWB)

Mr. Sunil JainDirector, Dam Safety Monitoring and Instrumentation Central

Water Commission, New Delhi

“Untreated waste water use for irrigation will cause transmission of intestinal infections to agricultural workers. Consumers of wastewater irrigated produce will suffer due to worms and transmission of faecal bacterial diseases, like diarrhea, dysentery, typhoid and cholera. There

are documented instances of users suffering from acute skin and gastric disorders.

The breeding of mosquitoes and other disease vectors is more widespread in crops irrigated by wastewater as compared with breeding of them in freshwater irrigated crops. Soil quality is also likely to be deteriorated with the use of untreated wastewater for irrigation”

Ms. Alka PalrechaDirector, People in Centre Consulting

Session I

Sustainable Partnerships for Waste Water Management in Smart Cities & Rural Areas

From L-R : Mr. Sunil Jain, Director, Dam Safety Monitoring and Instrumentation, Central Water Commission, Mr. Anoop Nagar, Regional Director, Western Central Region, Central Ground Water Board (CGWB), Mr. A.B Pandya, Chairman - WaterEX Gujarat 2016 CAB & Former Chairman, Central Water Commission, Ministry of Water Resources, Government of India, Mr. Ravi Nair, MD, Acmefil Engineering Systems Pvt Ltd and Ms. Alka Palrecha, Director, People in Centre Consulting

Mr. A.B Pandya presents a memento to Mr. Ravi Nair, MD, Acmefil Engineering Systems Pvt Ltd




“Our customers usually think of a water treatment installation in terms of an important investment, which it certainly is. But they tend to underestimate the operational cost, once the installation has been commissioned: over the years I have seen quite some companies overspending on energy-

consumption and use of chemical additives that could have been avoided.”

‘Conventional waste water treatment technologies in operation today are getting obsolete and we need to bring new technologies to improve the efficiency of operations, capital cost as well as the operational expenses and this is one of the needs of the time where all these attributes

are going to be very important for selecting any technology which is required to be implemented.”

Mr. Hans van SoestDirector, K Pack Enprotech Pvt Ltd

“Treated water is recycled by using Reverse Osmosis technology and using in the boiler for steam generation. The excess secondary sludge generated during the activated sludge process is re-cycled into manure by using Effective Microorganisms technology. Secondary sludge is

having calorific value hence it can be converted into bio-briquettes and can be used as fuel.”

“OMS system basically works for the online monitoring of discharge water in channel. It shows the latest data of the discharged water which automatically gets refreshed every 15 mins and is shown on the dashboard of the application. Same type of data can be seen when the flow is

non zero and that is updated whenever the flow gets going.”

Mr. P. Bakka ReddyExecutive Director

Jeedimetla Effluent Treatment Ltd

Session II

Case Studies : Projects & Opportunities

Mr. Hemant WaghAssistant Vice President – Business development, International

Sales, Praj Industries Ltd.

Mr. Satish PanchalManaging Director, Vadodara Enviro Channel Pvt Ltd

From L-R: Mr. Satish Panchal, Managing Director, Vadodara Enviro Channel Pvt Ltd, Mr. P. Bakka Reddy, Executive Director, Jeedimetla Effluent Treatment Ltd, Mr. Sunil Jain, Director, Dam Safety Monitoring and Instrumentation, Central Water Commission, Dr. Swati Jain, Dy. Manager (Reaserch), Gujarat State Fertilizers & Chemical Ltd., Mr. Hans van Soest, Director, K Pack Enprotech Pvt Ltd and Mr. Hemant Wagh, Assistant Vice President – Business development, International Sales, Praj Industries Ltd.




“Through Chemtech Gujarat World Expo, ChemTech is promoting three programs by Prime Minister; Swachh Bharat, Make in India, and Digital India. The theme of PVF Gujarat conference itself is Make in India, while Water Ex Gujarat is themed on waste water management which is an

initiative of Swachh Bharat and IAC Gujarat World Conference discusses issues pertaining to Digital

India Program.”

Mr. S K Dhar GuptaExecutive Director- IOCL, Gujarat Refinery

“DuPont Safety Culture Model is a tool to asses an organization’s projected safety performance based on cultural behaviors. Using the DuPont Bradley Curve, DuPont Sustainable Solutions consultants help our clients in diverse industries and countries to understand the development of

an effective safety culture, from its earliest stages to a mature state. In a mature safety culture, safety

is truly sustainable, with injury rates approaching zero. People feel empowered to take action as needed to work safely. They support and challenge each other. Decisions are made at appropriate levels and people live by those decisions. The organization, as a whole, realizes significant business benefits in higher quality, greater productivity, and increased profits.”

Mr. Ranga PR ShingteSenior Consultant, Dupont

Theme: Make in India-Manufacturing Excellence for Pumps & Valves Industry in India

Plenary Session - Behavioral Safety

Session I

Mr Yatinder Pal Singh Suri, Country Head and Managing Director, Outokumpu India Pvt Ltd, presents a memento to Mr. S K Dhar Gupta, Executive Director- IOCL, Gujarat Refinery

Focused international exhibition and conference for the pumps valves and fittings industries received very strong positive response from users from refining, petrochemicals , chemicals , fertilisers, pharma, power, water and various other segments. The one-day conference on the theme: “Make in India: Manufacturing Excellence for Pumps & Valves Industry in India” was chalked under the Chairmanship of Mr S K Dhar Gupta, Executive Director, Gujarat Refinery - IOCL. The conference was structured with the aim to complement the vision of Honourable Prime Minister Mr Narendra Modi to give a boost to the pumps valves and fittings manufacturing sector.

The conference started with a Plenary Session on Safety by Mr S K Dhar Gupta and followed by discussions on Manufacturing Excellence, Global EPC Expectation of PVF, and Compliance/Standards. All-encompassing conference saw discussions between the professionals between the suppliers and the experts from end user industry.




“Ten years ago, this industry segment successfully transplanted sophisticated product technologies from Europe, N. America & Japan to India. Today, they are manufacturing hubs for global automotive models. It has progressed to the next level of getting new investments for R&D sector of this industry for domestic & global markets.”

“When it comes to PVF, many of us probably correlate it with oil & gas, power and metal industry. But believe me, there is another very niche market which has been growing in India and which has become a sizeable. I am taking about pharmaceutical industry. High Purity

Valves market size of Pharma Industry is estimated to USD 15 Million out of which 50 per cent is still

imported European countries.”

Mr. Rohit Surve Coordinator - Sales & Purchase

Samson Controls Pvt. Ltd

Mr. Dinesh UpadhyayDirector Sales – India, Crane Process Flow Technologies (I) Ltd

“Sulzer Pumps India has been manufacturing most of the pumps required in oil and gas industry. In order to meet the increasing requirement of higher capacity pumps, we are trying to offer the economical solution getting the main pumps manufactured and tested at overseas facility of

Sulzer and doing the value addition in our local facility by doing the complete packaging, thereby

increasing the local content.”

“We at Ratnamani believe that quality can only be produced, it can never be inspected. And

for producing quality, selection of process is very important. It is a fact of life that multiple inspections cannot improve the quality of pipes, only the manufacturing process can guarantee

the requisite soundness of the stainless steel, the metallurgical and mechanical sound hot extruded

pipe’s are further improved by cold pilerging or cold drawing process. In the view of above, hot piercing process is not recommended for manufacturing high quality pipes and tubes in grades of stainless steel, high alloy steels, nickel alloys and free cutting steels.”

Mr. L. P. LalaVice President – Operations, Sulzer Pumps India Ltd

Mr. Alkesh SharmaManager (Marketing), Ratnamani Metals & Tubes Limited

Manufacturing Excellence

Session II

From L-R: Mr Alkesh Sharma, Manager (Marketing), Ratnamani Metals & Tubes Limited , Mr M S Randhawa, Vice President - Stainless Steel Tube, Mr. Rohit Surve, Coordinator - Sales & Purchase, Samson Controls Pvt. Ltd, Mr. K. K. Saxena, General Manager, Supply Chain Management, L&T Hydrocarbon Engineering, Mr. Rabindranath Burman, Managing Director, ITT Corporation Pvt. Ltd, Mr. L. P. Lala, Vice President – Operations, Sulzer Pumps India Ltd & Mr. Dinesh Upadhyay, Director Sales – India, Crane Process Flow Technologies (I) Ltd




“Process industry plants handle hydrocarbons / corrosive chemicals / poisonous gases, any leakage from any equipment leads to hazardous situation in the plant. At high temperature & pressure, situations become more critical, particularly when operating temperature remains

above auto ignition temperature. Hence, it is of upmost importance that handled liquid inside the

pumps/ valves shall remain tightly contained. But unfortunately, both pumps & valves have many weak points / many joints through which there remain a possibility of leakage if proper sealing is not done or proper metallurgy is not used.”

“EPC starts after final investment decision by the owner. The execution phase of industrial projects consists of detailed engineering, procurement and construction, normally known as the EPC. An EPC contractor has to execute and deliver the project with in an agreed time and budget,

commonly known as a Lump Some Turn Key contract. Even with several opportunities and

expectation from Government, EPC sector continues to be troubled by various challenges such as increased cost, schedule.”

Mr Pinaki DeshmukhDy. General Manager (Engineering & Inspection) IOCL,

Gujarat Refinery

Mr. Santosh TandelGeneral Manager Process

Thyssenkrupp Industrial Solutions India P.Ltd

“Sundyne pumps are special MOC pumps and its raw materials are not easily available in India. These kinds of pumps need special design and precision manufacturing. Vendors of sundyne pumps can explore manufacturing set up in India as there is a huge market for this product in India,

Middle East and Singapore and India can be the central manufacturing hub”

“Indian EPC companies are now participating more and more in International projects successfully and therefore it is very important for Indian pumps & valves industry to help EPC companies in terms of technical and commercial aspects. Valve industry should get more and more international

clients’ approval to support EPC contractor.”

Mr. Abhijit. ChakrabortyDy. General Manager Maintenance

IOCL, Gujarat Refinery

Mr. Indraraja NakoomSr. Deputy General Manager, L&T Hydrocarbon Engineering

Global EPC Expectation of PVF

Session III

From L-R: Mr. Indraraja Nakoom, Sr. Deputy General Manager, L&T Hydrocarbon Engineering, Mr. Santosh Tandel, General Manager Process, Thyssenkrupp Industrial Solutions India P.Ltd, Mr. Pinaki Deshmukh, Dy General Manager (Engineering & Inspection) IOCL, Gujarat Refinery, Mr. Anand Chordia, VP & Head Project Execution, Linde Engineering India Pvt. Ltd., Mr Anand Pattani, Vice President & Managing Director, Black & Veatch Pvt. Ltd and Mr. Abhijit Chakraborty, Dy. General Manager Maintenance, IOCL, Gujarat Refinery




“Risk based thinking should be an integral part of good business practices at both a strategic and operational levels. Risk based thinking can be defined as the culture, processes and structures directed towards realizing opportunities whilst managing adverse effects.”

“To improve the internal market for goods and strengthen the conditions for placing a wide range of products on the EU market, European Union adopted New Legislative Framework in 2008. It is a package of measures that aim to improve market surveillance, boost quality of conformity

assessment, clarifies the use of CE marketing and creates a toolbox of measures for use in product

legislation.”

Mr. Soumya ChatterjeeLead Auditor & Trainer, DNV – GL Business Assurance.

Mr. Kurt SchumacherBoard Member of TUV SUD Chemie Services TÜV SÜD South Asia

“As a raw material, stainless steel is very sticky material. Whenever you do stainless steel machining, the machine gives lot of noise. Also, you end up using too many tools and surface finishing of the material will be very rough. Apart from these, because of the high manganese and nitrogen, stainless steel has work-hardening characteristic. Sanmac stainless steel has solution for all these problems.”

Mr. Kishore NarumanchiManager Sales - Primary Products, Sandvik Materials Technology

“Low-E Valve is defined as certified low-leaking valve packaging technology shall mean valve packaging technology for which a manufacturer has issued; a written guarantee that the valve packaging technology will not leak above 100 ppm for five years, and a written guarantee, certification

or equivalent documentation that the valve packaging technology has been tested pursuant to

generally accepted good engineering practices and has been found to be leaking at no greater than 100 ppm”

“Compliance to standards is necessary for meeting challenges to comply with national and international standards based on geography, sector and differences in methodology as well as having a major say in influencing standard bodies during formulation, review and revision of

standards. Compliance to standards is need for harmonized requirements for valve standards in this

globalized era.”

Mr. Carlos D. GirãoManaging Director

Teadit Packing & Gasket Pvt. Ltd

Mr. K S PatilHead Design (GGC and Special Valves)

L&T Valves

Topic - Compliance / Standards

Session IV

Attentive audience during the session




“Chemtech has been successfully organising conferences on automation in Mumbai and Chennai during Chemtech World Expo series of exhibition & conference. This is the first time, the foundation is organising conferences and a huge expo in Gujarat. This is indeed a wise decision

as Gujarat is home to large number of chemical companies which rely on automation to a great

extent.”

“Developments in instrumentation and automation have resulted into quality time for innovation and value addition which was more or less wasted in endless troubleshooting. Distance between control room and board rooms has vanished.”

Mr. K NandakumarCMD, Chemtrols Industries Ltd

Mr. G B TrivediGeneral Manager - Instrumentation, Gujarat Narmada Valley

Fertilizers & Chemicals Limited

“Instrumentation engineering plays a very critical role in the success of any chemical plant. Instrumentation is as important a tool in decision making within a chemical plant as eyes and brain are to the human body. Minimising energy consumption, reducing waste, controlling fatal

accidents, etc. all are possible with effective instrumentation engineering. It can help companies

in producing qualitative products with minimum errors.”

“I congratulate Chemtech Foundation for bringing such experts panellist on a common platform. I am confident that the seminar will be very interesting for the audience and certainly help them understand the nitty-gritties involved in automation and instrumentation areas within a

chemical plant.”

Mr. S C BhattVice President, Gujarat State Fertilisers & Chemicals Limited

Mr. Anil K JoshiPresident, GSPC LNG Limited

From L-R: Mr. Anil K Joshi, President, GSPC LNG Limited, Mr. S C Bhatt, VP, GSFC Limited, Mr. K Nandakumar, CMD, Chemtrols Industries Ltd and Mr. G B Trivedi, General Manager - Instrumentation, GNFC Ltd.

Theme: Automation for Refining, Chemicals Processing & Engineering Industries

Inaugural Session

In its very first edition in Gujarat, the conference on Industry Automation and Control received strong positive response from the end user industry to the program designed by the industry veterans Mr P D Samudra, Managing Director, ThyssenKrupp Industrial Solutions India Pvt Ltd and Mr K Nandakumar, Chairman and Managing Director, Chemtrols Industries Limited.

The speakers from the end user industry presented papers during the sessions: Latest Trends in Automation, Value Addition through Automation by End Users and Future Automation Trends during the conference on the theme “AUTOMATION FOR REFINING, CHEMICALS PROCESSING & ENGINEERING INDUSTRIES.”




“Globalisation, cost competitiveness, innovation, and sustainability are the four major drivers which are driving the manufacturing transformation from plant centric to integrated and smart connected enterprise.”

“Refinery objectives cannot be fulfilled without proper, reliable and flexible industrial automation. Industrial automation is considered as brain and nerves of refinery. Gujarat Refinery has spent at an average of 16% to 18% increase towards new development and replacement of existing

Automation from 2008 to 2015.”

Mr. Murali ChandrahasanHead-Engineering IT- Consulting& Solutions, L&T Technology

Services Limited

Mr. D SenguptaDGM I/C (P&U and Instrument) - Gujarat Refinery, Indian Oil

Corporation Limited

“Cyber-attacks are an acknowledged and growing threat. It is time, companies made a conscious change from reactive to proactive cyber security measures… According to a survey, worldwide 75 per cent companies are fearful that cyber hackers are attacking major industries.”

“During DCS upgrade in urea fertiliser plant, a close monitoring for timely indenting and delivery of field devices, erection of hardware & DCS system was ensured. Also, an extensive FAT of the new DCS was carried out with active participation from Process & Instrumentation side.”

Mr. Anurag TiwariRegional Sales Manager, Honeywell Automation India Limited

Mr. Vivek GuptaGeneral Manager and Head - Instrument, DCM Shriram Limited

Latest Trends in Automation

Value Creation through Automation: End Users’ Perspective

Session I

Session II

L-R: Mr. Vivek Gupta, General Manager and Head - Instrument, DCM Shriram Limited; Mr. Suresh Kumar Solanki, Manager – Engineering, Gujarat Refinery, Indian Oil Corporation Limited; Mr. Jabir Singh, Vice President - Business Development, Essar Projects (India) Limited;Mr. Kalpesh Parikh, Vice President - Engineering, Linde Engineering India Pvt Ltd; Mr. D Sengupta, DGM I/C (P&U and Instrument) - Gujarat Refinery, Indian Oil Corporation Limited; Mr. V K Jain, DGM (F), Gujarat Refinery, Indian Oil Corporation Limited; Mr. P T Solanki, Dy. General Manager(HR), Gujarat Refinery, Indian Oil Corporation Limited




“Safety instrumented system enables risk reduction by reducing the frequency of the hazardous events against life, equipment or environment. Each safety instrumented system has Safety instrumented functions i.e., sub process loops such as ESD and Isolation Valves.”

Mr. Vimal GhummanRegional Sales Manager, Valve Automation - India and Middle

East, Pentair Valves & Controls

“High bay racks - which is not possible in normal racking, High storage capacity, High speed operation, Quiet operation, Increased productivity, Replacing conventional racking with narrow aisle, Inventory accuracy and control and Work in progress buffer, etc are some of the

advantages of Automated Storage & Retrieval System.”

“A CEMS is an integrated system for continuously measuring pollutant concentrations or emissions rates and generally consists of a sample interface, pollutant analyser, data recorder, the associated electrical wiring, and other hardware.”

Mr. Raju BhattDirector, Steelfur System Pvt Ltd

Mr. Pritesh M ShahDirector, Prima Equipment

Preparing for Future Automation

Session III

“Industrie 4.0 is all about integrating our cyber world with actual production world, which means, it is a connection between virtual world with the actual world. It means that IT and internet will play a crucial role in our manufacturing processes, as in future, our machines will start communicating

with the products directly.”

Mr. Ashish Gupta Head Product Management and Business Development

Rittal India Pvt Ltd

“Automatic bill printing, accurate measurement of fuel dispensed, central price controlling for all the petrol units and diesel units, etc., are some of the advantages of incorporating automated technologies and solutions in any retail outlet.”

Mr. Suresh Kumar Solanki Manager – Engineering, Gujarat Refinery,

Indian Oil Corporation Limited

“TAS Validation System is crucial for terminal entry and exit validation, record driver and delivery information, communicating with devices that control loading at the loading bays, provide monitoring of safety inputs & provide terminal operator access to the system, etc.”

Mr. G Suresh Gujarat Refinery, Indian Oil Corporation Limited

“Human capital management data in the form of electronic inventory was taken up through an ERP package by SAP. IOCL has got six different modules or verticals to manage human capital: these are organisational management, personal administration, recruitment, personal

development, training and event management and time management.”

Mr. P T SolankiDy. General Manager(HR)

Gujarat Refinery, Indian Oil Corporation Limited

“Automation solutions allows you to control your finance systems and help you ensure accurate and consistent results on time.”

Mr. V K Jain, DGM (F) Gujarat Refinery, Indian Oil Corporation Limited

Session II




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