2mx168mm Spreader Beam-Static Study (1)

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  • G & S Fabritech Muirhead house, Insch Business Park, Insch, AB52 6TA Phone: 01464 821580 Fax: 01464 821590 www.gsfabritech.co.uk

    Analyzed with SolidWorks Simulation Simulation of 2mx168mm Spreader Beam 1

    Simulation of 2mx168mm Spreader Beam Date: 18 March 2013 Designer: Robert Smith Study name: Study 1 Analysis type: Static

    Table of Contents Description ........................................... 1

    Assumptions ......................................... 2

    Model Information .................................. 2

    Study Properties .................................... 4

    Units .................................................. 4

    Material Properties ................................. 5

    Loads and Fixtures .................................. 6

    Connector Definitions .............................. 7

    Contact Information ................................ 7

    Mesh Information ................................... 8

    Sensor Details ....................................... 9

    Resultant Forces ................................... 10

    Beams ............................................... 10

    Study Results ....................................... 11

    Conclusion .......................................... 14

    Description No Data

  • G & S Fabritech Muirhead house, Insch Business Park, Insch, AB52 6TA

    Robert Smith 18/03/2013

    Analyzed with SolidWorks Simulation Simulation of 2mx168mm Spreader Beam 2

    Assumptions

    Model Information

    Model name: 2mx168mm Spreader Beam

    Current Configuration: Default Solid Bodies

    Document Name and Reference Treated As Volumetric Properties

    Document Path/Date Modified

  • G & S Fabritech Muirhead house, Insch Business Park, Insch, AB52 6TA

    Robert Smith 18/03/2013

    Analyzed with SolidWorks Simulation Simulation of 2mx168mm Spreader Beam 3

    Boss-Extrude1

    Solid Body

    Mass:9.36 kg Volume:0.0012 m^3 Density:7800 kg/m^3

    Weight:91.728 N

    W:\G & S Fabritech\ENG Master 40\G & S Fabritech

    Ltd\Drawings GSF NEW\AFS125\Parts\12x50

    x2000-125.SLDPRT Mar 18 08:53:21 2013

    Boss-Extrude1

    Solid Body

    Mass:35.1 kg Volume:0.0045 m^3 Density:7800 kg/m^3

    Weight:343.98 N

    W:\G & S Fabritech\ENG Master 40\G & S Fabritech

    Ltd\Drawings GSF NEW\AFS125\Parts\150x1

    5x2000-125.SLDPRT Mar 18 08:11:05 2013

    Boss-Extrude1

    Solid Body

    Mass:59.5948 kg Volume:0.00764035 m^3

    Density:7800 kg/m^3 Weight:584.029 N

    W:\G & S Fabritech\ENG Master 40\G & S Fabritech

    Ltd\Drawings GSF NEW\AFS125\Parts\168x1

    6mm-125.SLDPRT Mar 14 17:52:09 2013

  • G & S Fabritech Muirhead house, Insch Business Park, Insch, AB52 6TA

    Robert Smith 18/03/2013

    Analyzed with SolidWorks Simulation Simulation of 2mx168mm Spreader Beam 4

    Study Properties Study name Study 1

    Analysis type Static

    Mesh type Solid Mesh

    Thermal Effect: On

    Thermal option Include temperature loads

    Zero strain temperature 298 Kelvin

    Include fluid pressure effects from SolidWorks Flow Simulation

    Off

    Solver type FFEPlus

    Inplane Effect: Off

    Soft Spring: Off

    Inertial Relief: Off

    Incompatible bonding options Automatic

    Large displacement Off

    Compute free body forces On

    Friction Off

    Use Adaptive Method: Off

    Result folder SolidWorks document (W:\G & S Fabritech\ENG Master 40\G & S Fabritech Ltd\Drawings GSF NEW\AFS125)

    Units Unit system: SI (MKS)

    Length/Displacement mm

    Temperature Kelvin

    Angular velocity Rad/sec

    Pressure/Stress N/m^2

  • G & S Fabritech Muirhead house, Insch Business Park, Insch, AB52 6TA

    Robert Smith 18/03/2013

    Analyzed with SolidWorks Simulation Simulation of 2mx168mm Spreader Beam 5

    Material Properties Model Reference Properties Components

    Name: Plain Carbon Steel Model type: Linear Elastic Isotropic

    Default failure criterion:

    Max von Mises Stress

    Yield strength: 2.20594e+008 N/m^2 Tensile strength: 3.99826e+008 N/m^2 Elastic modulus: 2.1e+011 N/m^2 Poisson's ratio: 0.28

    Mass density: 7800 kg/m^3 Shear modulus: 7.9e+010 N/m^2

    Thermal expansion coefficient:

    1.3e-005 /Kelvin

    SolidBody 1(Boss-Extrude1)(12x50x2000-125-1), SolidBody 1(Boss-Extrude1)(150x15x2000-125-1), SolidBody 1(Boss-Extrude1)(168x16mm-125-1)

    Curve Data:N/A

  • G & S Fabritech Muirhead house, Insch Business Park, Insch, AB52 6TA

    Robert Smith 18/03/2013

    Analyzed with SolidWorks Simulation Simulation of 2mx168mm Spreader Beam 6

    Loads and Fixtures Fixture name Fixture Image Fixture Details

    Fixed-1

    Entities: 1 face(s) Type: Fixed Geometry

    Resultant Forces Components X Y Z Resultant

    Reaction force(N) 0.0273193 10570.1 -0.00790477 10570.1 Reaction Moment(N-m) 0 0 0 0

    Load name Load Image Load Details

    Gravity-1

    Reference: Top Plane Values: 0 0 -9.81

    Units: SI

    Force-1

    Entities: 1 face(s) Type: Apply normal force

    Value: 15000 N

  • G & S Fabritech Muirhead house, Insch Business Park, Insch, AB52 6TA

    Robert Smith 18/03/2013

    Analyzed with SolidWorks Simulation Simulation of 2mx168mm Spreader Beam 7

    Connector Definitions No Data

    Contact Information

    Contact Contact Image Contact Properties

    Global Contact

    Type: Bonded Components: 1 component(s)

    Options: Compatible mesh

  • G & S Fabritech Muirhead house, Insch Business Park, Insch, AB52 6TA

    Robert Smith 18/03/2013

    Analyzed with SolidWorks Simulation Simulation of 2mx168mm Spreader Beam 8

    Mesh Information Mesh type Solid Mesh

    Mesher Used: Standard mesh

    Automatic Transition: Off

    Include Mesh Auto Loops: Off

    Jacobian points 29 Points

    Element Size 13.9298 mm

    Tolerance 0.696488 mm

    Mesh Quality High

    Remesh failed parts with incompatible mesh Off

    Mesh Information - Details Total Nodes 90645

    Total Elements 53639

    Maximum Aspect Ratio 4.3908

    % of elements with Aspect Ratio < 3 99.4

    % of elements with Aspect Ratio > 10 0

    % of distorted elements(Jacobian) 0

    Time to complete mesh(hh;mm;ss): 00:00:22

    Computer name: AFS-NB01

  • G & S Fabritech Muirhead house, Insch Business Park, Insch, AB52 6TA

    Robert Smith 18/03/2013

    Analyzed with SolidWorks Simulation Simulation of 2mx168mm Spreader Beam 9

    Sensor Details

    Sensor name Location Sensor Details

    Stress1

    Value : 565734 N/m^2 Entities : Result :Stress Component :VON: von Mises Stress Criterion :Model Max Step Criterion : Across all Steps Step No.:1 Alert Value: NA

  • G & S Fabritech Muirhead house, Insch Business Park, Insch, AB52 6TA

    Robert Smith 18/03/2013

    Analyzed with SolidWorks Simulation Simulation of 2mx168mm Spreader Beam 10

    Resultant Forces

    Reaction Forces Selection set Units Sum X Sum Y Sum Z Resultant Entire Model N 0.0273193 10570.1 -0.00790477 10570.1

    Reaction Moments Selection set Units Sum X Sum Y Sum Z Resultant Entire Model N-m 0 0 0 0

    Beams No Data

  • G & S Fabritech Muirhead house, Insch Business Park, Insch, AB52 6TA

    Robert Smith 18/03/2013

    Analyzed with SolidWorks Simulation Simulation of 2mx168mm Spreader Beam 11

    Study Results Name Type Min Max Stress1 VON: von Mises Stress 0.260508 N/m^2

    Node: 9978 565734 N/m^2 Node: 36198

    2mx168mm Spreader Beam-Study 1-Stress-Stress1

  • G & S Fabritech Muirhead house, Insch Business Park, Insch, AB52 6TA

    Robert Smith 18/03/2013

    Analyzed with SolidWorks Simulation Simulation of 2mx168mm Spreader Beam 12

    Name Type Min Max Displacement1 URES: Resultant Displacement 0 mm

    Node: 13277 0.000216739 mm Node: 42221

    2mx168mm Spreader Beam-Study 1-Displacement-Displacement1

  • G & S Fabritech Muirhead house, Insch Business Park, Insch, AB52 6TA

    Robert Smith 18/03/2013

    Analyzed with SolidWorks Simulation Simulation of 2mx168mm Spreader Beam 13

    Name Type Min Max Strain1 ESTRN: Equivalent Strain 4.31618e-010

    Element: 4697 1.98757e-006 Element: 11840

    2mx168mm Spreader Beam-Study 1-Strain-Strain1

  • G & S Fabritech Muirhead house, Insch Business Park, Insch, AB52 6TA

    Robert Smith 18/03/2013

    Analyzed with SolidWorks Simulation Simulation of 2mx168mm Spreader Beam 14

    Name Type Min Max Factor of Safety1 Automatic 383.749

    Node: 12841 8.46784e+008 Node: 9978

    2mx168mm Spreader Beam-Study 1-Factor of Safety-Factor of Safety1

  • G & S Fabritech Muirhead house, Insch Business Park, Insch, AB52 6TA

    Robert Smith 18/03/2013

    Analyzed with SolidWorks Simulation Simulation of 2mx168mm Spreader Beam 15

    Conclusion