2b. MetalWork Pneumatiek, Luchtverzorgingseenheden
-
Upload
techprof-service -
Category
Documents
-
view
241 -
download
10
description
Transcript of 2b. MetalWork Pneumatiek, Luchtverzorgingseenheden
UNITS
3
MAIN FEATURES
FILTER
PRESSURE REGULATOR
BATTERY REGULATOR
PILOT REGULATOR
SKILLAIR PADLOCKABLE REGULATOR
PILOT OPERATED REGULATOR
SKILLTRONIC
FILTER-REGULATOR
SKILLAIR ACTIVE CARBON FILTER
LUBRICATOR
DEPURATOR
SHUT OFF VALVE
VALVE 2/2
SAFETY CONTROL VALVE
AIR TAKE-OFF
SKILLAIR PRESSURE SWITCHES
DIAPHRAGM DRIER SERIES DRY 100
MANIFOLD SUBBASE
ASSEMBLYES
PRESSURE SWITCHES
DIGITAL PRESSURE SWITCH
AIR TREATMENT UNITS FOR UL- AND CSA-APPROVED COILS
ACCESSORIES
SPARES
PAGE 3.1/02
PAGE 3.1/06
PAGE 3.1/11
PAGE 3.1/16
PAGE 3.1/17
CHAPTER NEWS PAGE 37
PAGE 3.1/19
PAGE 3.1/20
PAGE 3.1/22
CHAPTER NEWS PAGE 50
PAGE 3.1/25
PAGE 3.1/32
PAGE 3.1/36
PAGE 3.1/42
PAGE 3.1/44
PAGE 3.1/48
PAGE 3.1/50
PAGE 3.1/52
PAGE 3.1/56
PAGE 3.1/58
PAGE 3.1/74
CHAPTER NEWS PAGE 60
CHAPTER NEWS PAGE 55
PAGE 3.1/76
PAGE 3.1/78
3.1/01
CHAPTER 3.1SUMMARY
3
3.1/02
The superior technology of Skillair® FRL units is the expression ofMetal Work innovation. The FRL system is the brainchild of ajoint study by Metal Work engineers and researchers from theDepartment of Mechanics in Turin. The integration of metal alloysand super-resistant techno-polymers is the result of co-operationbetween CESAP(European Centre for the Development of PlasticApplications) and leading international companies such as DuPont, EMS Chemie and Hoechst.The installation of advanced processing and quality control systemsguarantees the reliability of Skillair® FRLs.
Technical featuresThe Skillair units incorporate very interesting technological features:• Compactness – with the same flow capacity our unit is one ofthe smallest on the market.• Modularity – various elements such as filters, reducers, lubricators,3-way valves, progressive actuators and air take-offs can becombined at will.With the modular system the FRL units can be removed withoutdisturbing the pipes.• Easy maintenance – Any of the elements or the entire unit canbe removed without disturbing the remaining part or pipes.
SK 100 SK 100 SK 200 SK 200 SK 200 SK 300 SK 300 SK 300 SK 400 SK 400 SK 400 SK 400
1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2’’ 3/4’’ 1’’ 1’’ 1’’ 1/4’’ 1’’ 1/2’’ 2’’
TECHNICAL DATAThreaded portDegree of filtrationDegree of purificationSetting range barMax. input pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi)!P 0.5 bar (0.05 MPa – 7 psi)FluidTemperature range at 1 MPa; 10 bar; 145 psi °C
°FElements comprising the range
Compatibility with oils
5!m 20!m 50!m99.97% at 0.01 !m0-2 0-4 0-8 0-12
1.5 1.3 1.3 1.315 13 13 13
217 188 188 188From 1100 to20000 Nl/min.
Lubricated or unlubricated compressed air–10°C to +50°C
14°F to 122°FFilter, Depurator, Regulator, Pilot operated regulator, In-series Regulator, Filter-regulator, Lubricator with various lubricant
filling systems, Circuit Shut-off Valve, Progressive Actuator.please refer to page 6.1/08
SKILLAIR MODULARITY
The FRL units can be removed from the system without disturbingthe pipes. This can be done with a single element or with theentire system.Assemble the unit so that the air flows in the direction marked bythe arrows.
3.1/03
3
SKILLAIR 400 – ROTARY SLIDING JOINT
DISASSEMBLING THE UNIT – WALL FIXING
The series 400 comes with a patentedsystem with a rotary sliding end joint toallow the unit to be adapted to the pipecutting distance.For correct assembly and disassembly,loosen the screw in the end plate beforescrewing in or unscrewing the bush.
How to disassemble Skillair end plates:• Remove the plate A .• Unscrew the screws and remove the cams B to disassemble the unit.• Screws to fix the end plates to the wall C :
Series 100: M4x50Series 200: M5x60Series 300: M5x70Series 400: M6x110
A
B
C
3.1/04
SETTING THE PRESSURE
NB – The pressure in standard regulatorsmust always be set upwards. Before settingthe pressure, check that the knob is raised.
When the required pressure has beenreached, press the knob downwards.
MOUNTING THE REGULATORAND FILTER-REGULATOR
Panel mounting: remove the knob andlock the regulator with the ring nut.
Wall mounting: use a suitable bracket(see Skillair accessories).
MOUNTING THE PRESSURE GAUGE
Do not use a spanner.
The gauge must be mounted by hand.Use liquid sealants only. Do not use Teflon.
1
GENERAL RULES FOR USE AND MAINTENANCE
3
5
2
4
6
1
2
3
4
5
6
3.1/05
3
SEMI-AUTO CONDENSATE DRAIN FOR FILTER, FILTER-REGULATOR AND DEPURATOR
Before unscrewing the bowl to replace thefilter elements, check that the line is nolonger pressurized. Replace as shown inthe diagram.
The semi-auto condensate drain is thenormally open type. When there is pressurein the bowl, the drain closes. When thereis no pressure in the bowl, it opens andthe condensate drains out.
If necessary, it is possible to drain thecondensate whilst the bowl is pressurised.The simple manual operation of “pushingup the valve” will allow the condensate todrain.
When rotating the button clockwise, thevalve becomes in locked position, and canonly work when the button is returned tothe central position.
CLEANING AND/OR REPLACING THE FILTER ELEMENTS
3.1/06
2
3
4
5
6
7
8
1
10
9
FILTER
The Job of the filter is to remove any solid or liquid impuritiesfrom the air generated by the compressor.Incoming air is rotated by the centrifuge unit. The heaviestliquid and solid particles are projected against the walls ofthe container and forced to adhere to it. As they accumulatethey form drops that deposit on the bottom by gravity. Theremaining solid particles are held back by the porouselement depending on the filtering threshold. The condensateaccumulation area is kept still to prevent previously depositedimpurities from being re-circulated.The accumulated condensate is drained out through thedrain – automatically when there is no pressure in the filter,or by hand pressing the button. An automatic drain isavailable. It automatically eliminates condensate from thecontainer whenever necessary, whatever the pressure.
FIL 100 FIL 100 FIL 200 FIL 200 FIL 200 FIL 300 FIL 300 FIL 300TECHNICAL DATAThreaded portDegree of filtrationMax. input pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight KgWall fixing screwsMounting positionDrain
Bowl capacity cm3
NOTE ON USE
COMPONENTS
! Technopolymer body" Zamak end plate# Technopolymer centrifuge$ Bowl: technopolymer for FIL 100 and FIL 200,metal for FIL 300% Technopolymer baffle& Sintered HDPE filter cartridge' Technopolymer screen( Clear technopolymer glass) NBR gaskets* Drain (RMSA)
1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2’’ 3/4’’ 1’’5!m 20!m 50!m
1.515
2171400
502000
71Compressed air
501220.4
M4x50VerticalManual
Manual/semi-auto (RMSA)Automatic (SAC)
22
5!m 20!m 50!m1.313
1882400
853100110
Compressed air50
1220.7
M5x60VerticalManual
Manual/semi-auto (RMSA)Automatic (SAC) - Automatic (RA)
45
5!m 20!m 50!m1.313
1883800135
5300188
Compressed air50
1221.4
M5x70VerticalManual
Manual/semi-auto (RMSA)Automatic (RA)
75
The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.
3.1/07
3
AEH
F
B
D
IM
C
L
G
DIMENSIONS
FLOW CHARTS
FIL 100 FIL 100 FIL 200 FIL 200 FIL 200 FIL 300 FIL 300 FIL 300
G 1/4 G 3/8 G1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’
7814450436326
4321.5
M4 hole137
93.51756355
78.536
55.527.5
M5 hole196
110 11219572659242
6532.5
M5 hole215
ABCDEFGHILM
• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.(A) = 2 bar - 0,2 MPa - 29 psi(B) = 4 bar - 0,4 MPa - 58 psi(C) = 6 bar - 0,6 MPa - 87 psi
(D) = 8 bar - 0,8 MPa - 116 psi(E) = 10 bar - 1 MPa - 145 psi
FIL 100 1/4 - 3/8
FIL 200 1/4 - 3/8 - 1/2 FIL 300 1/2 - 3/4 - 1
3.1/08
7
11
8
12
9
10
5
6
2
3
4
1
400 FILTER
FIL 400TECHNICAL DATAThreaded portDegree of filtrationMax. input pressure MPa
barpsi
Flow rate at 6 bar (0.6 MPa-87 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFluidMax temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight KgWall fixing screwsMounting positionDrain
Bowl capacity cm3
Notes on use
COMPONENTS
G1’’ G1’’1/4’’ G1’’1/2 G2’’5!m 20!m 50!m
1.313
18816500
590Compressed air
501225.2
M6x110Vertical
Manual/semi-auto (RMSA)Automatic (RA)
270
5!m 20!m 50!m1.313
18820000
710Compressed air
50122
6M6x110Vertical
Manual/semi-auto (RMSA)Automatic (RA)
270Series 400 end plates come with a patented system with a rotary sliding end joint to allow the unit to be adapted to thepipe cutting distance (see page 3.1/03).The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.
Filter with different degrees of impurity treatment and highperformance:• minimum load loss with changes in flow rate• maximum degree of condensate separation• 360° condensate level display• semi-auto or auto condensate drain
! Aluminium body" Aluminium end plate# OT58 brass retaining ring$ OT58 threaded bush, axial adjustment% Technopolymer centrifuge& Aluminium bowl' Sintered bronze filter cartridge( Aluminium screen) Clear technopolymer glass* Technopolymer plug+ Drain (RMSA), NBR gaskets
3.1/09
3
L
HEA
F
C
IM
D
B
G
DIMENSIONS
FLOW CHARTS
FIL 400 FIL 400 FIL 400 FIL 400
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’225÷255 283÷313
320116105
141.480
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’105.452.5
M6 hole378
Threaded portABCDEFGHILM
• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.(A) = 2 bar - 0,2 MPa - 29 psi(B) = 4 bar - 0,4 MPa - 58 psi(C) = 6 bar - 0,6 MPa - 87 psi
(D) = 8 bar - 0,8 MPa - 116 psi(E) = 10 bar - 1 MPa - 145 psi
FIL 400 1’’
FIL 400 2’’
3.1/10
ORDERING CODES
KEY TO CODES
1/43/81/43/81/21/23/4111 1/41 1/22
RMSA: Manual/semi-auto drainSAC: Automatic drain for sizes 100 and
200. Operates by depression –requires variable air take-offs.
RA: Drain for size 300 and 400. Float-type operation irrespective of thepressure and flow rate.
* For SK200 with RA, please contactour sales assistance department
Code DescriptionSKILLAIR 100 FILTER3280001A FIL 100 5 RMSA WITHOUT END PLATES3280007A FIL 100 5 SAC WITHOUT END PLATES3280002A FIL 100 20 RMSA WITHOUT END PLATES3280008A FIL 100 20 SAC WITHOUT END PLATES3280003A FIL 100 50 RMSA WITHOUT END PLATES3280009A FIL 100 50 SAC WITHOUT END PLATES3280001 FIL 100 1/4 5 RMSA3280007 FIL 1001/4 5 SAC3280002 FIL 100 1/4 20 RMSA3280008 FIL 100 1/4 20 SAC3280003 FIL 100 1/4 50 RMSA3280009 FIL 100 1/4 50 SAC3380001 FIL 100 3/8 5 RMSA3380007 FIL 100 3/8 5 SAC3380002 FIL 100 3/8 20 RMSA3380008 FIL 100 3/8 20 SAC3380003 FIL 100 3/8 50 RMSA3380009 FIL 100 3/8 50 SACSKILLAIR 200 FILTER3480001A FIL 200 5 RMSA WITHOUT END PLATES3480007A FIL 200 5 SAC WITHOUT END PLATES3480002A FIL 200 20 RMSA WITHOUT END PLATES3480008A FIL 200 20 SAC WITHOUT END PLATES3480003A FIL 200 50 RMSA WITHOUT END PLATES3480009A FIL 200 50 SAC WITHOUT END PLATES3480001 FIL 200 1/4 5 RMSA3480007 FIL 200 1/4 5 SAC3480002 FIL 200 1/4 20 RMSA3480008 FIL 200 1/4 20 SAC3480003 FIL 200 1/4 50 RMSA3480009 FIL 200 1/4 50 SAC3580001 FIL 200 3/8 5 RMSA3580007 FIL 200 3/8 5 SAC3580002 FIL 200 3/8 20 RMSA3580008 FIL 200 3/8 20 SAC3580003 FIL 200 3/8 50 RMSA3580009 FIL 200 3/8 50 SAC3680001 FIL 200 1/2 5 RMSA3680007 FIL 200 1/2 5 SAC3680002 FIL 200 1/2 20 RMSA3680008 FIL 200 1/2 20 SAC3680003 FIL 200 1/2 50 RMSA3680009 FIL 200 1/2 50 SAC
Code DescriptionSKILLAIR 300 FILTER4480001A FIL 300 5 RMSA WITHOUT END PLATES4480002A FIL 300 20 RMSA WITHOUT END PLATES4480003A FIL 300 50 RMSA WITHOUT END PLATES4480004A FIL 300 5 RA WITHOUT END PLATES4480005A FIL 300 20 RA WITHOUT END PLATES4480006A FIL 300 50 RA WITHOUT END PLATES4480001 FIL 300 1/2 5 RMSA4480002 FIL 300 1/2 20 RMSA4480003 FIL 300 1/2 50 RMSA4480004 FIL 300 1/2 5 RA4480005 FIL 300 1/2 20 RA4480006 FIL 300 1/2 50 RA4580001 FIL 300 3/4 5 RMSA4580002 FIL 300 3/4 20 RMSA4580003 FIL 300 3/4 50 RMSA4580004 FIL 300 3/4 5 RA4580005 FIL 300 3/4 20 RA4580006 FIL 300 3/4 50 RA4680001 FIL 300 1 5 RMSA4680002 FIL 300 1 20 RMSA4680003 FIL 300 1 50 RMSA4680004 FIL 300 1 5 RA4680005 FIL 300 1 20 RA4680006 FIL 300 1 50 RA
Code DescriptionSKILLAIR 400 FILTER6180001A FIL 400 5 RMSA WITHOUT END PLATES6180002A FIL 400 20 RMSA WITHOUT END PLATES6180003A FIL 400 50 RMSA WITHOUT END PLATES6180004A FIL 400 5 RA WITHOUT END PLATES6180005A FIL 400 20 RA WITHOUT END PLATES6180006A FIL 400 50 RA WITHOUT END PLATES6180001 FIL 400 1 5 RMSA6180002 FIL 400 1 20 RMSA6180003 FIL 400 1 50 RMSA6180004 FIL 400 1 5 RA6180005 FIL 400 1 20 RA6180006 FIL 400 1 50 RA6280001 FIL 400 1 1/4 5 RMSA6280002 FIL 400 1 1/4 20 RMSA6280003 FIL 400 1 1/4 50 RMSA6280004 FIL 400 1 1/4 5 RA6280005 FIL 400 1 1/4 20 RA6280006 FIL 400 1 1/4 50 RA6380001 FIL 400 1 1/2 5 RMSA6380002 FIL 400 1 1/2 20 RMSA6380003 FIL 400 1 1/2 50 RMSA6380004 FIL 400 1 1/2 5 RA6380005 FIL 400 1 1/2 20 RA6380006 FIL 400 1 1/2 50 RA6480001 FIL 400 2 5 RMSA6480002 FIL 400 2 20 RMSA6480003 FIL 400 2 50 RMSA6480004 FIL 400 2 5 RA6480005 FIL 400 2 20 RA6480006 FIL 400 2 50 RA
FIL. 100
200
300
400
5 !m20 !m50 !m
RMSASACRMSASACRA*RMSARA
FIL 100 1/4 20!m RMSAFILTERELEMENT SIZE THREADED
PORTDEGREE OFFILTRATION TYPE OF DRAIN
3.1/01
3
3.1/11
3
13
7
8
14
12
9
4
10
11
6
1
2 15
5
REGULATORS
Each system served by the air supply mains (e.g. actuatorsand general appliances) requires its own constant operatingpressure. It is necessary to use a regulator to regulate thepressure within a set range by means of regulating springs,with the pressure never exceeding the mains pressure.The new Skillair regulator uses a rolling diaphragm whichgives a much better performance than the flat version.Advantages of this system:• Increased stroke, increased valve opening and hencehigher flow rate.• Decreased dynamic and inrush friction; prompter, moresensitive operation.• Reduced working stress and hence longer life allowingthe use of thinner diaphragms (0.45 mm versus 1.5 mmfor a flat one) which increases regulator sensitivity andprompt action.• Increased accuracy in maintaining the set pressure withboth variable flow rates and different feed pressures.• Downstream overpressures relieved quickly.
REG 100 REG 100 REG 200 REG 200 REG 200 REG 300 REG 300 REG 300TECHNICAL DATAThreaded portSetting range barMax. input pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight KgWall fixing screwsMountingPressure gauge portNotes on use
COMPONENTS
! Technopolymer body" Zamak end plate# Technopolymer knob$ Technopolymer bell% OT58 brass adjusting screw& OT58 brass scroll' Steel adjusting spring( Technopolymer ring nut) Rolling diaphragm* NBR relieving gaskets+ OT58 brass stem, Valve with NBR vulcanized gasket- Stainless steel valve spring. Technopolymer plug/ NBR gaskets
G 1/4’’ G 3/8’’ G 1/4’’ G 3/8’’ G 1/2’’ G 1/2’’ G 3/4’’ G 1’’
Filtered lubricated or unlubricated compressed air. Lubrication, if used, must be continuous.
In any positionG 1/8’’
The regulator pressure must always be set upwards. For increased sensitivity, use a pressure regulator with a rated pressureas close as possible to the required value. Do not take air from pressure gauge ports.
0÷2 - 0÷4 - 0÷8 - 0÷121.515217
110039
160057
501220.4
M4x50
0÷2 - 0÷4 - 0÷8 - 0÷121.313
1882500
883500124
501220.7
M5x60
0÷2 - 0÷4 - 0÷8 - 0÷121.313
1883500124
7000247
501221.4
M5x70
3.1/12
I
P
M
D
C
B
A
H
L
F
E
G
DIMENSIONS
FLOW CHARTS
REG 100 REG 100 REG 200 REG 200 REG 200 REG 300 REG 300 REG 300
G 1/4 G 3/8 G1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’
789850436326
30x1.521.5
M4 hole4346
93.51256355
78.536
40x1.527.5
M5 hole55.558
110 11214872659242
48x1.532.5
M5 hole6569
ABCDEFGHILMP
REG 100 1/4 - 3/8
REG 200 1/4 - 3/8 - 1/2 REG 300 1/2 - 3/4 - 1
• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.
3.1/13
3
1
2
3
4
5
6 7 8 9 10
400 REGULATORREG 400 REG 400 REG 400 REG 400
FLOW CHARTS
TECHNICAL DATAThreaded portSetting rangeMax. input pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFluid
Max temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight KgWall fixing screwsMountingPressure gauge port
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’Depending on the pilot operated regulator
1.313188
18000 20000363 707
Filtered, lubricated or unlubricatedcompressed air. Lubrication, if used,
must be continuous.50122
4.8 5.6M6x110
In any positionG1/4’’
Notes on use: The regulator pressure must always be set upwards.Series 400 end plates come with a patented system with a rotary slidingend joint to allow the unit to be adapted to the pipe cutting distance.
COMPONENTS
! Aluminium body" Aluminium end plate# OT58 threaded bush, axial adjustment$ OT58 brass retaining ring% Rolling diaphragm& OT58 brass plug' Stainless steel valve spring( OT58 brass stem with air relief hole) Valve with NBR vulcanized gasket* NBR gaskets.
REG 400 1’’ REG 400 2’’
3.1/14
DIRECT PILOT WITH SKILLAIR PILOTOPERATED REGULATOR! Remove the pins C and D under the pilotoperated regulator.! Check that the two gaskets E and F underthe pilot are in place.! Fix the pilot operated regulator to thebase of the regulator using the self-threading screws G. Make sure the arrowsH point in the same direction as the arrowsin relief under the base of the regulator.
REMOTE PILOT
! Fit the A7 M5 plug into the threadedhole B (close to the entrance).! Fit the M5 fitting into the threaded holeA as close to the entrance as possible.! Connect the downstream circuit of theselected pilot operated regulator to theinput A (R1 fitting).! Set the required pressure on the pilotoperated regulator.
INSTRUCTIONS FOR USE
L
B
ID
C
R
E
F
M
A
G
B
A
G
H
E
C
D F
2
1
DIMENSIONS REG 400 REG 400 REG 400 REG 400
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’225÷255 283÷313
127116105
141.480
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’52.5
M6 hole105.4G 1/4G 1/4
Threaded portABCDEFGILMPR
3.1/15
3
PILOT REGULATORFOLLOW-UP LINK
This is used when the regulator is mounteddownstream of a V3V valve or an APR.The air can be bled from the V3V or APRvalves instead of from the regulator relie-ving system.Remove only the stud pin marked with aletter D under the pilot regulator.Check the two gaskets under the pilotmarked E and F.Secure the pilot regulator to the regulatorbase with the self-tapping screws markedwith a letter G. Making sure the arrowsmarked H point in the same direction asthe arrows in relief under the regulatorbase.Remove the A7 M5 plug from the V3V orAPR plate and remount the fitting.Connect the pilot regulator supply to thefitting.
ORDERING CODES
KEY TO CODES
Code DescriptionSKILLAIR 100 REGULATOR3202001A REG 100 02 WITHOUT END PLATES3202002A REG 100 04 WITHOUT END PLATES3202003A REG 100 08 WITHOUT END PLATES3202004A REG 100 012 WITHOUT END PLATES3202001 REG 100 1/4 023202002 REG 100 1/4 043202003 REG 100 1/4 083202004 REG 100 1/4 0123302001 REG 100 3/8 023302002 REG 100 3/8 043302003 REG 100 3/8 083302004 REG 100 3/8 012
Code DescriptionSKILLAIR 200 REGULATOR3402001A REG 200 02 WITHOUT END PLATES3402002A REG 200 04 WITHOUT END PLATES3402003A REG 200 08 WITHOUT END PLATES3402004A REG 200 012 WITHOUT END PLATES3402001 REG 200 1/4 023402002 REG 200 1/4 043402003 REG 200 1/4 083402004 REG 200 1/4 0123502001 REG 200 3/8 023502002 REG 200 3/8 043502003 REG 200 3/8 083502004 REG 200 3/8 0123602001 REG 200 1/2 023602002 REG 200 1/2 043602003 REG 200 1/2 083602004 REG 200 1/2 012
Code DescriptionSKILLAIR 300 REGULATOR4402000A REG 300 02 WITHOUT END PLATES4402001A REG 300 04 WITHOUT END PLATES4402002A REG 300 08 WITHOUT END PLATES4402003A REG 300 012 WITHOUT END PLATES4402000 REG 300 1/2 024402001 REG 300 1/2 044402002 REG 300 1/2 084402003 REG 300 1/2 0124502000 REG 300 3/4 024502001 REG 300 3/4 044502002 REG 300 3/4 084502003 REG 300 3/4 0124602000 REG 300 1 024602001 REG 300 1 044602002 REG 300 1 084602003 REG 300 1 012
SKILLAIR 400 REGULATOR6102001A REG 400 WITHOUT END PLATES6102001 REG 400 16202001 REG 400 1 1/46302001 REG 400 1 1/26402001 REG 400 2
INSTRUCTIONS FOR USE
E
D F
G
H
3
1/43/81/43/81/21/23/4111 1/41 1/22
REG
100
200
300
400
0 ÷ 2 bar0 ÷ 4 bar0 ÷ 8 bar0 ÷ 12 bar
Depending on the pilot used
The pilot operated regulator is necessary forsize 400.See pag. 3.1/17.
100 1/4 02FILTERELEMENT
SIZE THREADEDPORT SETTING RANGE
REG
100IN-SERIES REGULATOR
3.1/16
Cod. Descrizione100 IN-SERIES REGULATOR3202101A 100 IN-SERIES REG. 0-2 WITHOUT TERMINALS3202102A 100 IN-SERIES REG. 0-4 WITHOUT TERMINALS3202103A 100 IN-SERIES REG. 0-8 WITHOUT TERMINALS3202104A 100 IN-SERIES REG. 0-12 WITHOUT TERMINALS3202101 100 IN-SERIES REG. 1/4 0-23202102 100 IN-SERIES REG. 1/4 0-43202103 100 IN-SERIES REG. 1/4 0-83202104 100 IN-SERIES REG. 1/4 0-123302101 100 IN-SERIES REG. 3/8 0-23302102 100 IN-SERIES REG. 3/8 0-43302103 100 IN-SERIES REG. 3/8 0-83302104 100 IN-SERIES REG. 3/8 0-12
ORDERING CODES
DIMENSIONS
Threaded portABCDEFGHILMP
REG 100 REG 100
G 1/4’’ G 3/8’’789850436326
G 1/4’’ G 3/8’’30x1.521.5
M4 hole4346
TECHNICAL DATAThreaded inlet portThreaded user portSetting rangeMax. input pressureFlow rate at 6.3 bar (0.63 MPa-91 psi)!P 0.5 bar (0.05 MPa – 7 psi)Flow rate at 6.3 bar (0.63 MPa-91 psi)!P 1 bar (0.1 MPa – 14 psi)Fluid
Max temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight KgWall fixing screwsMountingPressure gauge portNotes on use
G 1/4’’G 1/8’’
0-2 - 0-4 - 0-8 - 0-121.5 MPa - 15 bar - 217 psi
500 Nl/min18 scfm
950 Nl/min34 scfm
Filtered, lubricated or unlubricated compressedair. Lubrication, if used, must be continuous.
501220.4
M4x50In any position
G 1/8’’The regulator pressure must always be setupwards. For increased sensitivity, use a
pressure regulator with a rated pressure asclose as possible to the required value.
I
P
M
D
C
B
A
H
L
F
E
G
Several of these Skillair® regulators can be mounted in series,all fed by the same pressure. They can give different set pressures,each independent of the previous regulator.Operating compressed air can be taken from the pressure gaugeports (G 1/8”).
3.1/17
3
PILOT REGULATOR
TECHNICAL DATAThreaded portSetting range barMax. input pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 0.5 bar (0.05 MPa – 7 psi)Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 1 bar (0.1 MPa – 14 psi)Fluid
Max temperature at 1 MPa; 10 bar; 145 psi °C°F
Weight KgMountingPressure gauge portNotes on use
PILOT REGULATOR
G 1/4’’0÷2 - 0÷4 - 0÷8 - 0÷12
1.313
188120 Nl/min - 4,3 scfm140 Nl/min - 5 scfm
Filtered, lubricated or unlubricated compressed air.Lubrication, if used, must be continuous.
501220.6
In any positionG 1/8’’
The regulator pressure must always be set upwards. For increased sensitivity,use a pressure regulator with a rated pressure as close as possible to the required value.
Do not take air from the pressure gauge ports. Mount directly on REG 400.
1
13
10
2
3
4
5
6
7
8
9
11
12
COMPONENTS
! Aluminium body" Technopolymer knob# OT58 brass adjusting screw$ OT58 brass scroll% Technopolymer bell& Technopolymer ring nut' Steel adjusting spring( Rolling diaphragm) NBR relieving gaskets* OT58 brass stem+ Stainless steel ball valve, Stainless steel valve spring- NBR gaskets
The pilot regulator is used when great accuracy is requiredin maintaining the set pressure under changing operatingconditions.It is ideal for use as:• a precision regulator for flow rates < 100 Nl/min.• a pilot in general – typically for large size regulators (seeREG 400)
The system’s high operating accuracy and low hysteresisare determined by the virtually total lack of friction. Thepresence of a slight air leak is necessary for the regulatorto operate properly – it is not a malfunction.It is advisable to use filtered air.
3.1/18
FLOW CHARTS
! Flow tests carried out at the Department ofMechanics, Turin Polytechnic, using the compu-terized test bench following CETOP RP50R recom-mendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.
FLOW FEATURES REG. P 1/4’’ REGULATION FEATURES REG. P 1/4’’ *
MPa
psi
REGULATION FEATURES REG. P 1/4’’ * REGULATION FEATURES REG. P 1/4’’ *
psi
DIMENSIONS
Code Description3206001 REG. P 1/4’’ 023206002 REG. P 1/4’’ 043206003 REG. P 1/4’’ 083206004 REG. P 1/4’’ 012
ORDERING CODES
!H2OPTPvPm
test unit
124
G1/8
66
G1/4
66
44
M 48x1.5
* Pressure stability adjusted according to changes in upstream pressure.
3.1/19
3
300 PILOT OPERATED REGULATOR
! Pilot-operated or servo-piloted regulator! Twin rolling diaphragm to ensure improved openingand hence greater flow rate.! Low load losses! Excellent precision in pressure setting! Excellent sensitivity during relieving.
A 110G 1/2 G 3/4110 112
Attacco filet. "G" G 1"
72
Foro
x M
5
65
A92
4265
106
32.5
G
G 1/8
300 PILOT OPERATED REGTECHNICAL DATAThreaded portSetting rangeMax. input pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight grWall fixing screwsMountingPressure gauge portNotes on use
DIMENSIONS
G 1/2’’ G 3/4’’ G 1’’Depending on the pilot regulator
1.31318845001607000247
Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous.501221.3
M5x70In any position
G 1/8’’The regulator pressure must always be set upwards. Do not take air from the pressure gauge ports.
Code Description4403003A 300 PILOT OPERATED REG WITHOUT END PLATES4403003 300 1/2" PILOT OPERATED REG4503003 300 3/4" PILOT OPERATED REG4603003 300 1" PILOT OPERATED REG
ORDERING CODES
M5
hole
Threaded port "G"
3.1/20
TECHNICAL DATA SKILLTRONIC A and D SKILLTRONIC 300 A and 300 D SKILLTRONIC 400 A and 400 D
0.03 - 0.70.3 - 74 - 1000.1 - 0.8
1 - 815 - 115
-10°C to +50°C14 - 122
IP 60 IP 65 IP 650.4 1.9 5.6
20 !m filtered air, de-humidified and unlubricated.24 V DC
20-5V / 0-10V / RS 232
60 4500 18000< 5 – –60 – –100 – –
OUT PRESS. O - 7 barVOLTAGE 24 VDC
MADE IN ITALY
PA
RMAX PRESS. 8 bar
SKILLTRONIC D
OUT PRESS. O - 7 barVOLTAGE 24 VDC
MADE IN ITALY
PA
RMAX PRESS. 8 bar
SKILLTRONIC A
1
2
3 3
4
COMPONENTS
! Connection for power supply and serial line" 3-digit digital display# Led$ Instrument configuration and pressure setting keys
Skilltronic is an electronically-controlled pressure regulatorequipped with an 8-bit microcontroller. The control signalcan be analogic, digital via RS232 or digital from thekeyboard. It is converted into a proportional pressure signalby means of solenoid valves. The regulator can be usedalone within the indicated flow values, or in combinationwith a Skillair 300 or 400 pilot-operated pressure regulator(power stage).The advantages are:! Integration with analogic or digital control systems (PC,PLC, etc.).! Extremely fast response times.! Excellent repeatability and reliability.! Low power absorption.Skilltronic è disponibile in due versioni base:Version A, with analogic control via voltage or RS232 serialline.Version D, with control via RS232 serial line or keyboardor voltage, with display of the set and regulated pressures.
Setting range MPabarpsi
Control pressure MPabarpsi
Temperature range °C°F
Degree of protectionWeight KgFluidSupply voltageMax. absorbed power WControlFlow rate at 6.3 bar !P 0.5 bar Nl/minReaction time msResponse time – rise time* msResponse time – fall time** ms
* Volume 30 cm3 Pal= 8bar, from 2 to 4 bar** Volume 30 cm3 Pal= 8bar, from 4 to 2 bar
SKILLTRONIC
3.1/01
3
3.1/21
FEMALE CONNECTORCode DescriptionW0214100200 IP60 90°-angle technopolymer connector, not shieldedW0214100000 IP60 straight metal connector, shielded
The above items are available in the pre-wired version on request.
10 12
1- TX RS232 2- RX RS232 3- IN 0-10 V 0-5V 4- OUT 10V 5- PRW 24V 6- OUT 0-7V11- GND12-
6
OUT PRESS. O - 7 barVOLTAGE 24 VDC
MADE IN ITALY
PA
RMAX PRESS. 8 bar
11
8
3
1 9
4 5
72
G
B
D F
MEA
L
C
I
OUT PRESS. O - 7 barVOLTAGE 24 VDC
MADE IN ITALY
PA
RMAX PRESS. 8 bar
10 12
1- TX RS232 2- RX RS232 3- IN 0-10 V 0-5V 4- OUT 10V 5- PRW 24V 6- OUT 0-7V11- GND12-
611
8
3
1 9
4 5
72
L
I
C
G
E
R
M
FDB
A
M4 L=5
M4 L=5
TXRS 232
IN
IN0-10 V
OUT0-7 V
PWR24V DC
OUT10 V
RXRS 232
OUT
9 15
8 1
GND
70
113.
5
31
1/8 G40 15
.264
1/8
G
SKILLTRONIC A/D
SKILLTRONIC 300 A/D SKILLTRONIC 400 A/D
DIMENSIONSCode DescriptionW0214000000 SKILLTRONIC AW0214000100 SKILLTRONIC D4403010 SKILLTRONIC 300 1/2" A4503010 SKILLTRONIC 300 3/4" A4603010 SKILLTRONIC 300 1" A4403011 SKILLTRONIC 300 1/2" D4503011 SKILLTRONIC 300 3/4" D4603011 SKILLTRONIC 300 1" D6102010 SKILLTRONIC 400 1" A6202010 SKILLTRONIC 400 1" 1/4 A6302010 SKILLTRONIC 400 1" 1/2 A6402010 SKILLTRONIC 400 2" A6102011 SKILLTRONIC 400 1" D6202011 SKILLTRONIC 400 1" 1/4 D6302011 SKILLTRONIC 400 1" 1/2 D6402011 SKILLTRONIC 400 2" D
ORDERING CODES
Threaded portABCDEFGILM
SKILLTRONIC 300 SKILLTRONIC 400G1/2’’ G3/4’’ G1’’ G1’’ G1’’1/4’’ G1’’1/2’’ G2
110 110 112 225÷255 283÷313227 23472 11665 10592 141.442 80
G1/2’’ G3/4’’ G1’’ G1’’ G1’’1/4’’ G1’’1/2’’ G232.5 74.5
M5 hole M6 hole65 105.4
3.1/22
FILTER REGULATOR
TECHNICAL DATA FR 100 FR 100 FR 200 FR 200 FR 200 FR 300 FR 300 FR 300
1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2’’ 3/4’’ 1’’0÷2 - 0÷4 - 0÷8 - 0÷12 0÷2 - 0÷4 - 0÷8 - 0÷12 0÷2 - 0÷4 - 0÷8 - 0÷12
5!m - 20!m - 50!m 5!m - 20!m - 50!m 5!m - 20!m - 50!m1.5 MPa - 15 bar - 217 psi 1.3 MPa - 13 bar - 188 psi 1.3 MPa - 13 bar - 188 psi
1100 1600 350039 57 125
1600 3000 560057 71 200
Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous.50 50 50122 122 1220.5 1 1.8
M4x50 M5x60 M5x70Vertical
G 1/8" G 1/8" G 1/8"22 45 75
Manual/semi-auto (RMSA) Manual/semi-auto (RMSA) Manual/semi-auto (RMSA)Automatic (SAC) Automatic (SAC) - Automatic (RA) Automatic (RA)
The regulator pressure must always be set upwards.For increased sensitivity, use a pressure regulator with a rated pressure as close as possible to the required value.
Do not take air from pressure gauge ports.The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.
12
6
1011
3
9
16
13
15
7
5
20
14
18
19
8
1
2
4
1721
COMPONENTS
! Technopolymer body" Technopolymer knob# OT58 brass adjusting screw$ OT58 brass scroll% Technopolymer bell& Steel adjusting spring' Technopolymer ring nut( Rolling diaphragm) NBR relieving gasket* OT58 brass stem+ Valve with NBR
vulcanized gasket, Stainless steel valve spring- Technopolymer centrifuge
This device combines a filter and a pressure regulator ina single unit. It has the dual function of filtering andregulating air from the compressor.As the filter regulator is made up of the same elements asthe regulator and the filter, the performance is the same.
! High flow rates with low load loss.! Special rolling diaphragm – higher flow rate, greaterstability, improved sensitivity.! Rapid relief of downstream overpressures.! Stability of the regulated pressure as the mains pressurefluctuates.! Maximum degree of condensate separation.! 360° condensate level display.! Condensate drain with manual/semi-automatic or auto-matic function.
Threaded portSetting range barDegree of filtrationMax. input pressureFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight KgWall fixing screwsMounting positionPressure gauge portBowl capacity cm3
Drain
Notes
. Technopolymer baffle plug/ Technopolymer screen0 Sintered HDPE filtered
cartridge1 Clear technopolymer glass2 Bowl: technopolymer for
FR100 and FR200, metal forFR 300
3 Drain (RMSA)4 Zamak end plate5 NBR gaskets21
3.1/23
3
DIMENSIONS
FLOW CHARTS
H
LG
C
I
R
D
P
B
M
AE
F
FR 100 FR 100 FR 200 FR 200 FR 200 FR 300 FR 300 FR 300
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’78
19950436326
G 1/4 G 3/830X1.5122.5
M4 hole43
147137
93.52456355
78.536
G 1/4 G 3/8 G 1/240x1.5147.5
M5 hole55.5178196
ABCDEFGHILMPR
FR 100 1/4 - 3/8
FR 200 1/4 - 3/8 - 1/2 FR 300 1/2 - 3/4 - 1
! Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.
110 11227872659242
G 1/2 G 3/4 G 1’’48x1.5162.5
M5 hole65
200215
3.1/24
ORDERING CODES
KEY TO CODES
Code DescriptionSK 100 FILTER REGULATOR3283007A FR 100 5 08 RMSA WITHOUT END PLATES3283008A FR 100 20 08 RMSA WITHOUT END PLATES3283009A FR 100 50 08 RMSA WITHOUT END PLATES3283010A FR 100 5 012 RMSA WITHOUT END PLATES3283011A FR 100 20 012 RMSA WITHOUT END PLATES3283012A FR 100 50 012 RMSA WITHOUT END PLATES3283031A FR 100 5 08 SAC WITHOUT END PLATES3283032A FR 100 20 08 SAC WITHOUT END PLATES3283033A FR 100 50 08 SAC WITHOUT END PLATES3283034A FR 100 5 012 SAC WITHOUT END PLATES3283035A FR 100 20 012 SAC WITHOUT END PLATES3283036A FR 100 50 012 SAC WITHOUT END PLATES3283007 FR 100 1/4 5 08 RMSA3283008 FR 100 1/4 20 08 RMSA3283009 FR 100 1/4 50 08 RMSA3283010 FR 100 1/4 5 012 RMSA3283011 FR 100 1/4 20 012 RMSA3283012 FR 100 1/4 50 012 RMSA3283031 FR 100 1/4 5 08 SAC3283032 FR 100 1/4 20 08 SAC3283033 FR 100 1/4 50 08 SAC3283034 FR 100 1/4 5 012 SAC3283035 FR 100 1/4 20 012 SAC3283036 FR 100 1/4 50 012 SAC3383007 FR 100 3/8 5 08 RMSA3383008 FR 100 3/8 20 08 RMSA3383009 FR 100 3/8 50 08 RMSA3383010 FR 100 3/8 5 012 RMSA3383011 FR 100 3/8 20 012 RMSA3383012 FR 100 3/8 50 012 RMSA3383031 FR 100 3/8 5 08 SAC3383032 FR 100 3/8 20 08 SAC3383033 FR 100 3/8 50 08 SAC3383034 FR 100 3/8 5 012 SAC3383035 FR 100 3/8 20 012 SAC3383036 FR 100 3/8 50 012 SAC
Code DescriptionSK 200 FILTER REGULATOR3483007A FR 200 5 08 RMSA WITHOUT END PLATES3483008A FR 200 20 08 RMSA WITHOUT END PLATES3483009A FR 200 50 08 RMSA WITHOUT END PLATES3483010A FR 200 5 012 RMSA WITHOUT END PLATES3483011A FR 200 20 012 RMSA WITHOUT END PLATES3483012A FR 200 50 012 RMSA WITHOUT END PLATES3483031A FR 200 5 08 SAC WITHOUT END PLATES3483032A FR 200 20 08 SAC WITHOUT END PLATES3483033A FR 200 50 08 SAC WITHOUT END PLATES3483034A FR 200 5 012 SAC WITHOUT END PLATES3483035A FR 200 20 012 SAC WITHOUT END PLATES3483036A FR 200 50 012 SAC WITHOUT END PLATES3483007 FR 200 1/4 5 08 RMSA3483008 FR 200 1/4 20 08 RMSA3483009 FR 200 1/4 50 08 RMSA3483010 FR 200 1/4 5 012 RMSA3483011 FR 200 1/4 20 012 RMSA3483012 FR 200 1/4 50 012 RMSA3483031 FR 200 1/4 5 08 SAC3483032 FR 200 1/4 20 08 SAC3483033 FR 200 1/4 50 08 SAC3483034 FR 200 1/4 5 012 SAC3483035 FR 200 1/4 20 012 SAC3483036 FR 200 1/4 50 012 SAC3583007 FR 200 3/8 5 08 RMSA3583008 FR 200 3/8 20 08 RMSA3583009 FR 200 3/8 50 08 RMSA3583010 FR 200 3/8 5 012 RMSA3583011 FR 200 3/8 20 012 RMSA3583012 FR 200 3/8 50 012 RMSA3583031 FR 200 3/8 5 08 SAC3583032 FR 200 3/8 20 08 SAC3583033 FR 200 3/8 50 08 SAC3583034 FR 200 3/8 5 012 SAC3583035 FR 200 3/8 20 012 SAC3583036 FR 200 3/8 50 012 SAC3683007 FR 200 1/2 5 08 RMSA3683008 FR 200 1/2 20 08 RMSA3683009 FR 200 1/2 50 08 RMSA3683010 FR 200 1/2 5 012 RMSA3683011 FR 200 1/2 20 012 RMSA3683012 FR 200 1/2 50 012 RMSA3683031 FR 200 1/2 5 08 SAC3683032 FR 200 1/2 20 08 SAC3683033 FR 200 1/2 50 08 SAC3683034 FR 200 1/2 5 012 SAC3683035 FR 200 1/2 20 012 SAC3683036 FR 200 1/2 50 012 SAC
RMSA: Semi-auto drainSAC: Automatic drain for sizes 100 and 200.
Operates by depression – requires varia-ble air take-offs.
RA: Automatic drain for size 300. Float-typeoperation irrespective of the pressure andflow rate.
* For SK200 with RA, please contact our sales assistance department
Code DescriptionSK 300 FILTER REGULATOR4483004A FR 300 5 08 RMSA WITHOUT END PLATES4483005A FR 300 20 08 RMSA WITHOUT END PLATES4483006A FR 300 50 08 RMSA WITHOUT END PLATES4483007A FR 300 5 012 RMSA WITHOUT END PLATES4483008A FR 300 20 012 RMSA WITHOUT END PLATES4483009A FR 300 50 012 RMSA WITHOUT END PLATES4483013A FR 300 5 08 RA WITHOUT END PLATES4483014A FR 300 20 08 RA WITHOUT END PLATES4483015A FR 300 50 08 RA WITHOUT END PLATES4483016A FR 300 5 012 RA WITHOUT END PLATES4483017A FR 300 20 012 RA WITHOUT END PLATES4483018A FR 300 50 012 RA WITHOUT END PLATES4483004 FR 300 1/2 5 08 RMSA4483005 FR 300 1/2 20 08 RMSA4483006 FR 300 1/2 50 08 RMSA4483007 FR 300 1/2 5 012 RMSA4483008 FR 300 1/2 20 012 RMSA4483009 FR 300 1/2 50 012 RMSA4483013 FR 300 1/2 5 08 RA4483014 FR 300 1/2 20 08 RA4483015 FR 300 1/2 50 08 RA4483016 FR 300 1/2 5 012 RA4483017 FR 300 1/2 20 012 RA4483018 FR 300 1/2 50 012 RA4583004 FR 300 3/4 5 08 RMSA4583005 FR 300 3/4 20 08 RMSA4583006 FR 300 3/4 50 08 RMSA4583007 FR 300 3/4 5 012 RMSA4583008 FR 300 3/4 20 012 RMSA4583009 FR 300 3/4 50 012 RMSA4583013 FR 300 3/4 5 08 RA4583014 FR 300 3/4 20 08 RA4583015 FR 300 3/4 50 08 RA4583016 FR 300 3/4 5 012 RA4583017 FR 300 3/4 20 012 RA4583018 FR 300 3/4 50 012 RA4683004 FR 300 1 5 08 RMSA4683005 FR 300 1 20 08 RMSA4683006 FR 300 1 50 08 RMSA4683007 FR 300 1 5 012 RMSA4683008 FR 300 1 20 012 RMSA4683009 FR 300 1 50 012 RMSA4683013 FR 300 1 5 08 RA4683014 FR 300 1 20 08 RA4683015 FR 300 1 50 08 RA4683016 FR 300 1 5 012 RA4683017 FR 300 1 20 012 RA4683018 FR 300 1 50 012 RA
1/43/81/43/81/21/23/41
FR 100
200
300
5 !m20 !m50 !m
RMSASACRMSASACRA*RMSARA
0÷2 bar0÷4 bar0÷8 bar0÷12 bar
FR 100 1/4 5!m RMSA
ELEMENT SIZE THREADEDPORT
DEGREE OFFILTRATION
TYPEOF DRAIN
02SETTINGRANGE
3.1/25
3
LUBRICATOR
7
1
4
6
5
11
1012
3
2
9
8
COMPONENTS
! Technopolymer body" Bowl: technopolymer for LUB 100 and 200, metal for LUB 300# Technopolymer plug$ Clear technopolymer glass% NBR Venturi tube diaphragm& Rilsan oil suction tube' Filter( Clear technopolymer inspection dome) OT58 brass oil flow regulating needle* OT58 brass oil filling plug+ Zamak end plate, NBR gaskets
The pneumatic lubricator is the simplest way of properlylubricating actuators connected to a circuit.As air flows from the mains through the lubricator, itencounters the diaphragm which obstruct the flow and theair is forced through the Venturi tube. The inside of theVenturi tube is connected to the inspection dome, whichconnects with the bowl via a tube with a regulating needlein between. The drop in pressure caused by the Venturitube sucks up air through the dome, the tube and lastlyinto the bowl containing oil.The quantity of oil controlled by the regulating needle thenflows back from the bowl to the circuit.
TECHNICAL DATA LUB 100 LUB 100 LUB 200 LUB 200 LUB 200 LUB 300 LUB 300 LUB 300
1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2’’ 3/4’’ 1’’Mist Mist Mist50 95 160
Standard - CA - CD Standard - CA - CD Standard - CA - CD - MLCA ML - CDV - CDML
1.5MPa - 15bar - 217psi 1.3MPa - 13bar - 188psi 1.3MPa - 13bar - 188psi1100 2200 3500
39 71 1251500 3700 5500
53 131 196Filtered compressed air
50 50 50122 122 1220.4 0.7 1.4
M4x50 M5x60 M5x70Vertical
ISO and UNI FD22 (Energol HPL ÷ Spinesso ÷ Mobil DTE ÷ Tellus Oil)Install the lubricator as close as possible to the point of use. Fill the lubricator bowl with
oil before pressurizing the system. Do not use cleaning oils, brake fluid oils or solvents in general.For the best lubrication results, set the drip rate to one drop per 300-600 Nl
Threaded portType of lubricationBowl capacity cm3
Versions
Max. input pressureFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight KgWall fixing screwsMounting positionRecommended oilsNotes on use
3.1/26
FLOW CHARTS
LUB 100 1/4 - 3/8
LUB 200 1/4 - 3/8 - 1/2 LUB 300 1/2 - 3/4 - 1
MINIMUM OPERATINGFLOW CHART
MINIMUM OPERATINGFLOW CHART
MINIMUM OPERATINGFLOW CHART
DIMENSIONS
A
HE C
M
D F
L B
I
G
LUB 100 LUB 100 LUB 200 LUB 200 LUB 200 LUB 300 LUB 300 LUB 300
G 1/4 G 3/8 G1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’
7816250436326
43112
M4 hole130
93.51936355
78.536
55.5137.5
M5 hole150
110 11221472659242
65153
M5 hole160
T. PortABCDEFGHILM
• Flow tests carried out at the Department of Mechanics, Turin Polyte-chnic, using the computerized test bench following CETOP RP50Rrecommendations (ISO DIS 6358-2-approved) with ISO 5167diaphragm gauge.(A) = 2 bar - 0,2 MPa - 29 psi(B) = 4 bar - 0,4 MPa - 58 psi(C) = 6 bar - 0,6 MPa - 87 psi
(D) = 8 bar - 0,8 MPa - 116 psi(E) = 10 bar - 1 MPa - 145 psi
3.1/27
3
400 LUBRICATOR
High-performance mist lubricator in various versions.• Activation guaranteed at low flows• High ratio of quantity of lubricant to air flow.• Various oil filling configurations.
LUB 400TECHNICAL DATAThreaded portType of lubricationBowl capacity cm3
VersionsMax. input pressure MPa
Barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFluidMax temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight KgWall fixing screwsMounting positionRecommended oilsNotes on use
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’Mist800
Standard - CA - CD - ML - CA ML - CDV - CDML1.313188
18.000 21.000640 750
Filtered compressed air50122
4.9 5.7M6 x 110Vertical
ISO and UNI FD22 (Energol HPL ÷ Spinesso ÷ Mobil DTE ÷ Tellus Oil)Install the lubricator as close as possible to the point of use. Fill the lubricator bowl with oil before
pressurizing the system. Do not use cleaning oils, brake fluid oils or solvents in general.For the best lubrication results, set the drip rate to one drop per 300-600 Nl
2
121
11
13
10
8
9
3
5
4
7
6 14
COMPONENTS
! Aluminium body" Aluminium bowl# Clear technopolymer glass$ NBR Venturi tube diaphragm% Aluminium end plate& OT58 brass retaining ring' OT48 brass threaded bush with axialadjustment( Rilsan oil suction pipe) Filter* Technopolymer plug+ Clear technopolymer inspection dome, OT58 brass oil flow regulating needle- OT58 brass oil filling plug. NBR gaskets
3.1/28
FLOW CHARTS
LUB 400 1’’
LUB 400 2’’ MINIMUM OPERATING FLOW CHART
DIMENSIONS
C
B
D F
MI
AEH
L
G
LUB 400 LUB 400 LUB 400 LUB 400
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’225÷255 283÷313
338116105
141.480
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’105.4256
M6 hole285
Threaded portABCDEFGHILM
• Flow tests carried out at the Department of Mechanics, Turin Polytechnic, usingthe computerized test bench following CETOP RP50R recommendations (ISO DIS6358-2-approved) with ISO 5167 diaphragm gauge.
(A) = 2 bar - 0,2 MPa - 29 psi(B) = 4 bar - 0,4 MPa - 58 psi(C) = 6 bar - 0,6 MPa - 87 psi
(D) = 8 bar - 0,8 MPa - 116 psi(E) = 10 bar - 1 MPa - 145 psi
3.1/29
3
LUBRICATORS : MINUMUM LEVEL (ML)
LUBRICATORS: AUTOMATIC MINIMUM LEVEL FILLING (ML CA)
Available in sizes 300 and 400.This version gives two electric signalscontrolling maximum and minimum level.They can be used to control acoustic alarms,lights, etc. There is no signal betweenminimum and maximum level.
Available in size 300 and 400.Used for filling the bowl with oil duringoperation of the system only if the oil inletpressure is higher than the pressure insidethe lubricator bowl.The electric indicator inside the bowl sendsan electric signal that is used to activatethe oil unit.When the oil reaches the maximum level,another signal disactivates the unit. In thiscase the lubrication system operates with
24V
Oil level indicator
Oran
geBr
own
Whi
te
Yello
w/Gr
een
MIN
IMUM
OIL
LEV
EL
24V
Oil level indicatorOr
ange
Brow
n
Whi
te
Yello
w/Gr
een
MIN
IMUM
OIL
LEV
EL
WIRINGLevel indicatorWhite = 1st signal (maximum oil level)Brown = 2nd signal (minimum oil level)Orange = CommonYellow/Green = EarthVoltage = 24VContact = 0.75 A 10W
NB: The unused end plate must be suitablyinsulated.
1.1 Minimum level signal 1.2 Maximum level signal 1.3 Minimum and maximumoil level signal
the oil level between the maximum andminimum values. If it is necessary to keepthe oil level in the bowl constant, only oneof the two signals can be used. Pressurerange 3-10 bar. Connect the pipe from thecentral unit to the G1/4 fitting on the bowl.
24V
Oil level indicator
Oran
geBr
own
Whi
te
Yello
w/Gr
een
MIN
IMUM
OIL
LEV
EL
MAX
IMUM
OIL
LEV
EL
R1R1
R2
K1
CENT
RAL
UNIT
ngressoolio
1.1 Constant minimun level 1.2 Constant maximun level Oil level between maximun andminimum
24V
Oil level indicator
Oran
geBr
own
Whi
te
Yello
w/Gr
een
MIN
IMUM
OIL
LEV
EL
MAX
IMUM
OIL
LEV
EL
24V
Oil level indicator
Oran
geBr
own
Whi
te
Yello
w/Gr
een
CONS
TANT
MAX
IMUN
LEVE
R1
K1R1
sso
CENT
RAL
UNIT
24V
Oil level indicator
Oran
geBr
own
Whi
te
Yello
w/Gr
een
CONS
TANT
MIN
IMUN
LEVE
R1
K1R1
sso
CENT
RAL
UNIT
Overvoltagesuppressor
Varistor(VDR)
Overvoltagesuppressor
Varistor(VDR)
Overvoltagesuppressor
Varistor(VDR)
Overvoltagesuppressor
Varistor(VDR)
Overvoltagesuppressor
Varistor(VDR)
Overvoltagesuppressor
Varistor(VDR)
R1 R2
Overvoltagesuppressor
Varistor(VDR)
3.1/30
AUTOMATIC FILLING (CA)Available in all sizes. The bowl is only filledwith oil during operation of the system ifthe oil inlet pressure is about 3 bar higherthan the pressure inside the bowl. In anycase, it must not exceed 15 bar.The float opens and closes the oil intakevalve. Lubrication continues during oil filling.The timer can be used to control the centralunit so that cycles are performed betweenzero and the filling pressure. These timedcycles allow the oil level in the lubricatorto be topped up.Connect the tube from the central unit tothe G1/8 fitting below the bowl.
DEPRESSION FILLING WITHMINIMUM LEVEL (ML CD AUTOMATIC)Available in sizes 300 and 400, thislubricator is controlled by a solenoid valve(2/2 NC minimum bore 3) situated on thelubricator body. It reduces pressure insidethe bowl allow it to be filled with oil takenfrom a tank at ambient pressure, whichcan be located in a lower position than thelubricator (max. difference in height 2 m).The electric indicator inside the bowl sends
FILLING BY DEPRESSION(CD AUTOMATIC) WITH VALVEAvailable in sizes 300 and 400. It isoperated by means of a solenoid valve(2/2 NC minimum bore 3) situated on thelubricator body. The pressure inside thebowl drops to allow it to be filled with oiltaken from a tank at ambient pressure,which can be located in a lower positionthan the lubricator (max. difference inheight 2 m). Oil filling stops when thelevel of oil raises the float and shuts off aspecific valve.Important – The SK4 lubricator is filled withoil by hand. Filling must stop when the oillevel is visible through the spy-hole in thebowl release lever. Pressure range 3-10bar. Lubrication is discontinued duringfilling. Connect the oil tank to the G1/4fitting below the bowl.
LUBRICATOR: DEPRESSION FILLING WITH MINIMUM LEVEL (ML CD AUTOMATIC)
OTHER VERSIONS SHOWN IN THE CATALOGUE
1.1 Constant minimum level 1.2 Constant maximum level 1.3 Oil level between maximumand minimum
FILLING BY DEPRESSION (CD MANUAL)Available in all sizes. It is operated bymeans of a button on the lubricator body.The pressure inside the bowl drops to allowit to be filled with oil taken from a tank atambient pressure, which can be located ina lower position than the lubricator (max.difference in height 2 m). Oil filling stopswhen the level of oil raises the float andshuts off a specific valve.Important – The SK4 lubricator is filled withoil by hand. Filling must stop when the oillevel is visible through the spy-hole in thebowl release lever. Pressure range 3-10bar. Lubrication is discontinued duringfilling. Connect the oil tank to the G1/4fitting below the bowl.
an electric signal used to activate the valve.When the oil reaches the maximum level,another signal disactivates the valve. In thiscase, the lubricator system operates withthe oil level between minimum andmaximum. If it is necessary to keep the oillevel in the bowl constant, only one of thetwo signals can be used. Pressure range3-10 bar. Connect the oil tank to the G1/4fitting on the bowl.
24V
Oil level indicator
Oran
geBr
own
Whi
te
Yello
w-Gr
een
CONS
TANT
MIN
. LEV
EL
R1
E1R1
esso
SOLE
NOID
VAL
VE
24VOil lever indicator
Oran
geBr
own
Whi
te
Yello
w-Gr
een
MIN
IMUM
OIL
LEV
EL
MAX
IMUM
OIL
LEV
EL
R1R1
R2
R1R2
E1
SOLE
NOID
VAL
VE
Ingressoolio
24V
Constant maximum level
Oran
geBr
own
Whi
te
Yello
w-Gr
een
CONS
TANT
MAX
. LEV
EL
R1
E1R1
esso
SOLE
NOID
VAL
VE
Overvoltagesuppressor
Varistor(VDR)
Overvoltagesuppressor
Varistor(VDR)
Overvoltagesuppressor
Varistor(VDR)
Overvoltagesuppressor
Varistor(VDR)
Overvoltagesuppressor
Varistor(VDR)Overvoltage
suppressorVaristor(VDR)
Overvoltagesuppressor
Varistor(VDR)
3.1/01
3
3.1/31
ORDERING CODES
KEY TO CODES
Code DescriptionLUBRICATOR 1003281001A LUB 100 WITHOUT END PLATES3281002A LUB 100 CA WITHOUT END PLATES3281005A LUB 100 CD MANUAL W/END PLATES3281001 LUB 100 1/43281002 LUB 100 1/4 CA3281005 LUB 100 1/4 CD MANUAL3381001 LUB 100 3/83381002 LUB 100 3/8 CA3381005 LUB 100 3/8 CD MANUAL
LUBRICATOR 2003481001A LUB 200 WITHOUT END PLATES3481002A LUB 200 CA WITHOUT END PLATES3481005A LUB 200 CD MANUAL W/END PLATES3481001 LUB 200 1/43481002 LUB 200 1/4 CA3481005 LUB 200 1/4 CD MANUAL3581001 LUB 200 3/83581002 LUB 200 3/8 CA3581005 LUB 200 3/8 CD MANUAL3681001 LUB 200 1/23681002 LUB 200 1/2 CA3681005 LUB 200 1/2 CD MANUAL
Code DescriptionLUBRICATOR 3004481001A LUB 300 WITHOUT END PLATES4481002A LUB 300 CA WITHOUT END PLATES4481003A LUB 300 ML MANUAL W/END PLATES4481005A LUB 300 CD MANUAL W/END PLATES4481006A LUB 300 ML-CD AUTOMATIC W/END PLATES4481007A LUB 300 ML-CA WITHOUT END PLATES4481008A LUB 300 CD AUTOMATIC W/END PLATES4481001 LUB 300 1/24481002 LUB 300 1/2 CA4481003 LUB 300 1/2 ML4481005 LUB 300 1/2 CD MANUAL4481006 LUB 300 1/2 ML-CD AUTOMATIC4481007 LUB 300 1/2 ML-CA4481008 LUB 300 1/2 CD AUTOMATIC4581001 LUB 300 3/44581002 LUB 300 3/4 CA4581003 LUB 300 3/4 ML4581005 LUB 300 3/4 CD MANUAL4581006 LUB 300 3/4 ML-CD AUTOMATIC4581007 LUB 300 3/4 ML-CA4581008 LUB 300 3/4 CD AUTOMATIC4681001 LUB 300 14681002 LUB 300 1 CA4681003 LUB 300 1 ML4681005 LUB 300 1 CD MANUAL4681006 LUB 300 1 ML-CD AUTOMATIC4681007 LUB 300 1 ML-CA4681008 LUB 300 1 CD AUTOMATIC
STD: Standard version filled with oil byremoving the bowl or through the topcap. Requires circuit relieving.
CA: Automatic fillingCD MANUAL:
Filling by depressionML: Minimum level indicatorCD AUTOMATIC:
Filling by depression with valveML CA: Automatic minimum level fillingML CD:Depression filling with minimum level
and valve
Code DescriptionLUBRICATOR 4006181001A LUB 400 WITHOUT END PLATES6181002A LUB 400 CA WITHOUT END PLATES6181003A LUB 400 ML WITHOUT END PLATES6181004A LUB 400 CD MANUAL W/END PLATES6181006A LUB 400 ML-CD AUTOMATIC W/END PLATES6181007A LUB 400 ML-CA WITHOUT END PLATES6181008A LUB 400 CD AUTOMATIC W/END PLATES6181001 LUB 400 16181002 LUB 400 1 CA6181003 LUB 400 1 ML6181004 LUB 400 1 CD MANUAL6181006 LUB 400 1 ML-CD AUTOMATIC6181007 LUB 400 1 ML-CA6181008 LUB 400 1 CD AUTOMATIC6281001 LUB 400 1 1/46281002 LUB 400 1 1/4 CA6281003 LUB 400 1 1/4 ML6281004 LUB 400 1 1/4 CD MANUAL6281006 LUB 400 1 1/4 ML-CD AUTOMATIC6281007 LUB 400 1 1/4 ML-CA6281008 LUB 400 1 1/4 CD AUTOMATIC6381001 LUB 400 1 1/26381002 LUB 400 1 1/2 CA6381003 LUB 400 1 1/2 ML6381004 LUB 400 1 1/2 CD MANUAL6381006 LUB 400 1 1/2 ML-CD AUTOMATIC6381007 LUB 400 1 1/2 ML-CA6381008 LUB 400 1 1/2 CD AUTOMATIC6481001 LUB 400 26481002 LUB 400 2 CA6481003 LUB 400 2 ML6481004 LUB 400 2 CD MANUAL6481006 LUB 400 2 ML-CD AUTOMATIC6481007 LUB 400 2 ML-CA6481008 LUB 400 2 CD AUTOMATIC
LUB 100
200
300
400
1/43/81/43/81/21/23/4111 1/41 1/22
STDCACD MANUALSTDCASTDCD MANUALMLML CACD AUTOMATICML CD
ELEMENT
LUB
SIZE
100THREADEDPORT
1/4
TYPE OF OIL FILLING
STD
3.1/32
DEPURATOR
HOW THE COALESCENCE CARTRIDGE WORKS
The role of the depurator is to separate the liquid and solidparticles contained in the compressed air with a high degreeof efficiency. This separation is carried out using a specialfiltering element called a “coalescence cartridge”.
TECHNICAL DATAThreaded portDegree of filteringMax. inlet pressure MPa
Barpsi
Maximun suggested flow rateSuggested flow at 6 bar Nl/minFluidMax temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight KgWall fixing screwsMounting positionBowl capacity cm3
Drain
Notes on use
Air from the mains – full of impurities – flows into the coalescencecartridge and then passes through the crossed micro-fibres thatmake up the cartridge. During this movement the liquid particlescome into contact with the crossed micro-fibres and adhere tothem. Due to the air pressure and gravity they join up with othermicro-drops at each cross-over point and gradually increase involume, leading to the physical phenomenon called coalescence.When they stop moving, the drops deposit on the outside of thecartridge, from which they detach and drop to the bottom.Since the volume of liquid leaving the cartridge is exactly the sameas the drops arriving, the coalescence cartridge ought to workindefinitely. Solid particles are caught with the same efficiencybut, unlike drops, they are not drained out and clog the cartridge.To get round this problem, it is necessary to mount a 5mm pre-filter before the fine oil filter to separate the solid particles first.
COALESCENCEFILTER
CROSSEDMICRO-FIBRES
DEP 100 DEP 100 DEP 200 DEP 200 DEP 200 DEP 300 DEP 300 DEP 300
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’99.97% at 0.01 !m
1.5 1.315 13217 188
Please look at the flow rate curves at page 3.1/33230 360 500
5!m filtered air50
1220.4 0.9 1.4
M4 x 50 M5 x 60 M5 x 70Vertical
22 45 75Manual/Semi-auto (RMSA) Manual/Semi-auto (RMSA)
Automatic (SAC) Automatic (RA)It is advisable to mount a 5mm pre-filter in order to separate the solid particles first.
The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.
3.1/33
3
FLOW CHARTS
DEP 100 1/4 - 3/8
DEP 200 1/4 - 3/8 - 1/2 DEP 300 1/2 - 3/4 - 1
• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.(A) = 2 bar - 0,2 MPa - 29 psi(B) = 4 bar - 0,4 MPa - 58 psi(C) = 6 bar - 0,6 MPa - 87 psi
(D) = 8 bar - 0,8 MPa - 116 psi(E) = 10 bar - 1 MPa - 145 psi(H) = maximum flow rate recom-mended for optimal operation
DIMENSIONS
AEH
F
B
D
IM
C
L
G
DEP 100 DEP 100 DEP 200 DEP 200 DEP 200 DEP 300 DEP 300 DEP 300
G 1/4 G 3/8 G1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’
7814450436326
4321.5
M4 hole137
93.51756355
78.536
55.527.5
M5 hole196
Th. p.ABCDEFGHILM
H
H
H
110 11219572659242
6532.5
M5 hole215
3.1/34
400 DEPURATOR
• Coalescence cartridge with a very high degree of filtration• Metal bowl with bayonet coupling, safety lock and 360°condensate display• Manual/semi-auto condensate drain• Optional activated carbon cartridge with 0.003 ppm oilresidue (food industry, pharmaceutics, cosmetics).
DEP 400TECHNICAL DATA
DIMENSIONS
L
HEA
F
C
IM
D
B
G
Threaded portABCDEFGHILM
LUB 400 LUB 400 LUB 400 LUB 400
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’225÷255 283÷313
320116105
141.480
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’105.452.5
M6 hole378
Threaded portDegree of filtrationMax. inlet pressure MPa
Barpsi
Maximun suggested flow rateSuggested flow at 6 bar Nl/minFluidMax temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight KgWall fixing screwsMounting positionDrainBowl capacity cm3
Notes on use
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’99.99% at 0.01 !m
1.313188
Please look at the flow rate curves at page 3.1/352300 2250
5 !m filtered air50122
4.2 5M6x110Vertical
Manual/semi-auto (RMSA) - Automatic (RA)270
It is advisable to mount a 5mm pre-filter in order to separate the solid particles first. Series 400 end plates come with apatented system with a rotary sliding end joint to allow the unit to be adapted to the pipe cutting distance (see page 3.1/03).
The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.
3.1/35
3
FLOW CHARTS
DEP 400 1’’
KEY TO CODES
RMSA: Manual/semi-auto drainRA: Automatic drain. Float-type operation
irrespective of the pressure and flow rate.
DEP 400 2’’
ORDERING CODESCode DescriptionSKILLAIR 100 DEPURATOR3288001A D 100 RMSA WITHOUT END PLATES3288002A D 100 SAC WITHOUT END PLATES3288001 D 100 1/4 RMSA3288002 D 100 1/4 SAC3388001 D 100 3/8 RMSA3388002 D 100 3/8 SAC
SKILLAIR 200 DEPURATOR3488001A D 200 RMSA WITHOUT END PLATES3488002A D 200 SAC WITHOUT END PLATES3488001 D 200 1/4 RMSA3488002 D 200 1/4 SAC3588001 D 200 3/8 RMSA3588002 D 200 3/8 SAC3688001 D 200 1/2 RMSA3688002 D 200 1/2 SAC
Code DescriptionSKILLAIR 300 DEPURATOR4488001A D 300 RMSA WITHOUT END PLATES4488002A D 300 RA WITHOUT END PLATES4488001 D 300 1/2 RMSA4488002 D 300 1/2 RA4588001 D 300 3/4 RMSA4588002 D 300 3/4 RA4688001 D 300 1 RMSA4688002 D 300 1 RA
(A) = 2 bar - 0,2 MPa - 29 psi(B) = 4 bar - 0,4 MPa - 58 psi(C) = 6 bar - 0,6 MPa - 87 psi
(D) = 8 bar - 0,8 MPa - 116 psi(E) = 10 bar - 1 MPa - 145 psi(H) = Maximum flow rate recom-mended for optimal operation.
DEP
100
200
300
400
1/43/81/43/81/21/23/4111 1/41 1/22
RMSA
RMSARA
Code DescriptionSKILLAIR 400 DEPURATOR6188001A D 400 RMSA WITHOUT END PLATES6188002A D 400 RA WITHOUT END PLATES6188001 D 400 1 RMSA6188002 D 400 1 RA6288001 D 400 1 1/4 RMSA6288002 D 400 1 1/4 RA6388001 D 400 1 1/2 RMSA6388002 D 400 1 1/2 RA6488001 D 400 2 RMSA6488002 D 400 2 RA
ELEMENT
DEP
100
SIZE THREADEDPORT
1/4
TYPE OF DRAIN
RMSA
3.1/36
SHUT-OFF VALVE
2
10
9 1
3
4
8 12
67
11
5
COMPONENTS
The job of this valve is to make the circuit independentfrom the air supply. It is basically a three-way valve. In theclosed position, it cuts off the air supply and dischargesthe downstream circuit at the same time, which is meansit is particularly useful during servicing operations. Thehand-operated version can be padlocked to lock the knobin a closed position so that it can only be opened bysomeone with the right key. An interlocked version isavailable for low pressure operation.
TECHNICAL DATA
! Technopolymer body" Operating button# Technopolymer knob$ Stainless steel safety lamination% Locking unit& OT58 brass piston rod' OT58 brass top plug( Zamak end plate) Valve with vulcanized NBR gasket* OT58 brass bottom plug+ Stainless steel valve spring, NBR gaskets
Threaded portMin. inlet pressure for solenoid version ** MPa
barpsi
Max. inlet pressure* MPabarpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature °C
°FWeight KgWall fixing screwsMountingType of control* 1 MPa – 10 bar – 145 psi for solenoid version** 0.01 MPa – 0.1 bar – 1.45 psi for manual, pneumatic andpilot-assisted versions with controls min. 0.3 MPa 3 bar 43.5 psi.
V3V 100 V3V 100 V3V 200 V3V 200 V3V 200 V3V 300 V3V 300 V3V 300
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’0.3 0.3 0.23 3 2
43.5 43.5 291.5 1.3 1.315 13 13
217 188 1881300 2400 3200
46 85 1131650 3000 4700
58 106 166Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous
50 50 50122 122 122
~ 0.5 ~ 0.8 ~ 1.2M4 x 50 M5 x 60 M5 x 70
In any positionManual – Pneumatic – Solenoid – Solenoid pilot-assisted
3.1/37
3
V3V 300
FD
AE
B
H
L
I
G
CR
M
DIMENSIONS OF V3V MANUAL VERSION (LOCKABLE)
BD F
I
C
A
HE
M
L
G
V3V 100 V3V 100 V3V 200 V3V 200 V3V 200 V3V 300 V3V 300 V3V 300
G 1/4 G 3/8 G1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’
7810650436326
4333.5
M4 holeG 1/8
93.51196355
78.536
55.540
M5 holeG 1/4
Thr. p.ABCDEFGHILM(relief)
DIMENSIONS OF V3V PNEUMATIC VERSION
V3V 100
F
I
L
M
C
G
HEA
DB
R
V3V 100 V3V 100 V3V 200 V3V 200 V3V 200 V3V 300 V3V 300 V3V 300
G 1/4 G 3/8 G1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’
788350436326
4333.5
M4 holeG 1/8
G 1/8
93.5966355
78.536
55.540
M5 holeG 1/4
G 1/8
Thr. p.ABCDEFGHILM
R
V3V 200
F
M
E
G
CH
D
B
A
R
I
L
(relief)
(pilot)
100
200 300
110 11213272659242
6546.5
M5 holeG 3/8
110 11210672659242
6546.5
M5 holeG 3/8
G 1/8
3.1/38
V3V 300
*
*
C
D F L
M G
I
B
AEH
V3V 200
*
*
D
A
E
F
C
G
L M
I
H
B
V3V 100
*
*
I
G
F
C
DB
HEA
ML
DIMENSIONS OF V3V SOLENOID/SOLENOID PILOT-ASSISTED VALVE V3V 100 V3V 200 V3V 300
G 1/4 G 3/8 G1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’
Threaded portAB Solenoid
Solenoid pilot-ass.CNOMO controlCNOMO pilot-ass.Microsol control
CDEFGHILM (relief)* (pilot)
V3V 300
F
I
G
C
D L
HEA
B
M
V3V 200
L
D F
I
M
G
CH
EA
B
V3V 200 SOLENOID/SOLENOID PILOT-ASSISTED VALVE V3V 200 CNOMO
V3V 300 SOLENOID MICRO VALVE V3V 300 CNOMO SOLENOID VALVE/CNOMO SOLENOID PILOT-ASSISTED
V3V 100 SOLENOID/SOLENOID PILOT-ASSISTED VALVE 93.5129129123
––
6355
78.536
55.540
M5 holeG 1/4
M5
110 112152
–12513812472659242
6546.5
M5 holeG 3/8
M5
78128129
–––
50436326
4333.5
M4 holeG 1/8G 1/8
3.1/39
3
The main module of size 400 is now available with manualkey-operated, pneumatic, solenoid and solenoid pilot-assisted.N.B. With size 400, when the V3V is mounted upstream ofthe regulator, the pilot regulator must be piloted at apressure taken upstream of the V3V, otherwise when thesystem is relieved, most of the air downstream will berelieved by the regulator and not the V3V relief port.For connecting instruction see page 3.1/15.
400 SHUT-OFF VALVE
V3V 400 V3V 400 V3V 400 V3V 400TECHNICAL DATAG 1’’ G 1’’1/4 G 1’’1/2 G 2’’
0.33
43.51.313188
13000 Nl/min 14000 Nl/min460 scfm 494 scfm
Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous50122
4.8 5.6M6x110
In any positionManual – Key-operated- Pneumatic – Solenoid – Solenoid pilot-assisted
The end plates in the 400 series have a patented system with a rotary and sliding end joint to adapt the unit perfectlyto the pipe cutting distance.
Threaded portMin. inlet pressure ** MPa
barpsi
Max. inlet pressure* MPabarpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi)!P 0.5 bar (0.05 MPa – 7 psi)FluidTemperatura max. °C
°FWeight KgWall fixing screwsMountingType of control
Notes:
* 1 MPa – 10 bar – 145 psi for solenoid version** 0.01 MPa – 0.1 bar – 1.45 psi for pneumatic and pilot-assisted versions with controls at min. 0.3 MPa 3 bar 43.5 psi.
3.1/40
V3V 400
I
G
C
FDB
M
EH
P
A
L
R
V3V 400
*
*
GI
M
H
AE
B
P
D F
C
L
V3V 400
H
A
F
M
E
G
C
PB D
I
L
V3V 400
I
DB
E
M
F
A
H
P
C
GL
V3V 400 PNEUMATIC V3V 200 SOLENOIDCNOMO/SOLENOID PILOT-ASSISTED
V3V 400 KEY-OPERATED
DIMENSIONS OF V3V 400 VALVE
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’225÷255 283÷313
137116105
141.480
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’105.472.5
M6 holeG 1’’266249169150
G 1/8M5
Threaded portABCDEFGHILM (relief)P Manual
Key-operatedCNOMO controlPneumatic control
R (pilot)* (pilot-assisted)
V3V 400 V3V 400 V3V 400 V3V 400
V3V 400 MANUAL (LOCKABLE)
3.1/01
3
3.1/41
ORDERING CODES
KEY TO CODES
Code DescriptionSKILLAIR 100 3-WAY VALVE3270001A V3V 100 LOCKABLE WITHOUT END PLATES3269000A V3V 100 PNEUM. WITHOUT END PLATES3269001A V3V 100 SOLENOID WITHOUT END PLATES3269002A V3V 100 SOL. PILOT-ASS. W/END PLATES3270001 V3V 100 1/43269000 V3V 100 1/4 PNEUM.3269001 V3V 100 1/4 SOLENOID3269002 V3V 100 1/4 SOLENOID PILOT-ASS.3370001 V3V 100 3/83369000 V3V 100 3/8 PNEUM.3369001 V3V 100 3/8 ELPN.3369002 V3V 100 3/8 SOLENOID PILOT-ASS.SKILLAIR 200 3-WAY VALVE3470001A V3V 200 LOCKABLE WITHOUT END PLATES3469000A V3V 200 PNEUM. WITHOUT END PLATES3469001A V3V 200 SOL. WITHOUT END PLATES3469002A V3V 200 SOL. PILOT-ASS. W/END PLATES3469004A V3V 200 SOL. CNOMO COMM. W/END PLATES3469005A V3V 200 SOL. CNOMO COMM. ASS. W/END PLATES3470001 V3V 200 1/4 LOCKABLE3469000 V3V 200 1/4 PNEUM.3469001 V3V 200 1/4 SOLENOID3469002 V3V 200 1/4 SOLENOID PILOT-ASS.3469004 V3V 200 1/4 SOL. CNOMO COM.3469005 V3V 200 1/4 SOL. CNOMO PILOT-ASS.3570001 V3V 200 3/8 LOCKABLE3569000 V3V 200 3/8 PNEUM.3569001 V3V 200 3/8 SOLENOID3569002 V3V 200 3/8 SOLENOID PILOT-ASS.3569004 V3V 200 3/8 SOLENOID CNOMO CMM.3569005 V3V 200 3/8 SOL. CNOMO PILOT-ASS..3670001 V3V 200 1/2 LOCKABLE3669000 V3V 200 1/2 PNEUM.3669001 V3V 200 1/2 SOLENOID3669002 V3V 200 1/2 SOLENOID PILOT-ASS.3669004 V3V 200 1/2 SOL. CNOMO COMM.3669005 V3V 200 1/2 SOL. CNOMO PILOT-ASS.
Code DescriptionSKILLAIR 300 3-WAY VALVE4470001A V3V 300 LOCKABLE WITHOUT END PLATES4469000A V3V 300 PNEUM. WITHOUT END PLATES4469006A V3V 300 SOL. MICRO 24V DC W/END P.4469007A V3V 300 SOL. MICRO 24V 50/60HZ W/END P.4469008A V3V 300 SOL. MICRO 110V 50/60HZ W/ENDP.4469009A V3V 300 SOL. MICRO 220V 50/60HZ W/ENDP.4469004A V3V 300 SOL. CNOMO COMM. WI/ END P.4469005A V3V 300 SOL. CNOMO COMM. ASS. WI/ END P.4470001 V3V 300 1/2 LOCKABLE4469000 V3V 300 1/2 PNEUM.4469006 V3V 300 1/2 SOLENOID MICRO 24V DC4469007 V3V 300 1/2 SOL. MICRO 24V 50/60HZ4469008 V3V 300 1/2 SOL. MICRO 110V 50/60HZ4469009 V3V 300 1/2 SOL. MICRO 220V 50/60HZ4469004 V3V 300 1/2 SOLENOID CNOMO4469005 V3V 300 1/2 SOL. CNOMO ASS.4570001 V3V 300 3/4 LOCKABLE4569000 V3V 300 3/4 PNEUM.4569006 V3V 300 3/4 SOL. MICRO 24V DC4569007 V3V 300 3/4 SOL. MICRO 24V 50/60HZ4569008 V3V 300 3/4 SOL. MICRO 110V 50/60HZ4569009 V3V 300 3/4 SOL. MICRO 220V 50/60HZ4569004 V3V 300 3/4 SOL. CNOMO4569005 V3V 300 3/4 SOL. CNOMO ASS.4669000 V3V 300 1 PNEUM.4669006 V3V 300 1 SOL. MICRO 24V DC4669007 V3V 300 1 SOL. MICRO 24V 50/60HZ4669008 V3V 300 1 SOL. MICRO 110V 50/60HZ4669009 V3V 300 1 SOL. MICRO 220V 50/60HZ4669004 V3V 300 1 SOL. CNOMO4669005 V3V 300 1 SOL. CNOMO ASS.4670001 V3V 300 1 LOCKABLE
Code DescriptionSKILLAIR 400 3-WAY VALVE6169010A V3V 400 KEY-OPERATED WITHOUT END PLATES6169000A V3V 400 PNEUM. WITHOUT END PLATES6169004A V3V 400 SOL. PILOT-ASSISTED W/END PLATES6169005A V3V 400 SOLENOID CNOMO
PILOT-ASSISTED WITHOUT END PLATES6170002A V3V 400 LOCKABLE WITHOUT END PLATES6169010 V3V 400 1 KEY-OPERATED6169000 V3V 400 1 PNEUMATIC6169004 V3V 400 1 CNOMO SOLENOID6169005 V3V 400 1 CNOMO SOL. PILOT-ASSISTED6269010 V3V 400 1 1/4 KEY-OPERATED6269000 V3V 400 1 1/4 PNEUMATIC6269004 V3V 400 1 1/4 CNOMO SOLENOID6269005 V3V 400 1 1/4 CNOMO SOLENOID
PILOT-ASSISTED6369010 V3V 400 1 1/2 KEY-OPERATED6369000 V3V 400 1 1/2 PNEUMATIC6369004 V3V 400 1 1/2 CNOMO SOLENOID6369005 V3V 400 1 1/2 CNOMO SOLENOID
PILOT-ASSISTED6469010 V3V 400 2 KEY-OPERATED6469000 V3V 400 2 PNEUMATIC6469004 V3V 400 2 CNOMO SOLENOID6469005 V3V 400 2 CNOMO SOLENOID
PILOT-ASSISTED6170002 V3V 400 1“ LOCKABLE6270002 V3V 400 1 1/4“ LOCKABLE6370002 V3V 400 1 1/2“ LOCKABLE6470002 V3V 400 2“ LOCKABLE
V3V 100
200
300
400
1/43/81/43/811/23/4111 1/41 1/22
MANUAL (LOCKABLE)
PNEUMATIC
SOLENOID PILOTASSISTED
SOLENOID
KEY-OPERATED (400)
ELEMENT
V3V 100
SIZE
1/4THREADEDPORT TYPE OF COMMAND
MANUAL
3.1/42
PROGRESSIVESTART VALVE
The 2/2 progressive valve comes in two versions, withsolenoid or pneumatic actuation.• STD progressive start valve: a differential balanced valveautomatically opens the air port fully when the downstreampressure is about 50% of the upstream pressure.• Progressive start valve with pneumatic or solenoidactuation: without a pilot, the upstream air flows downstreamthrough the regulation needle. When an external orpneumatic solenoid signal is generated, the valve opensthe main port to create full flow. It does not relieve thedownstream circuit.
VAP 100TECHNICAL DATAThreaded portMin. inlet pressure ** MPa
barpsi
Max. inlet pressure* MPabarpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature °C
°FWeight KgWall fixing screwsMountingType of control
** 0.01 MPa – 0.1 bar – 1.45 psi for pneumatic and pilot-assisted versions with controls at min. 0.3 MPa 3 bar 43.5 psi.* 1 MPa – 10 bar – 1.45 psi
G 1/4’’ G 3/8’’0.33
43.51.515217130046
200071
Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous50122
0.5 ~M4x50
In any positionAutomatic - Pneumatic – Solenoid – Solenoid pilot-assisted
3.1/43
3
VAP 100
*
*
L
I
B
H
E
F
A
D
G
C
VAP 100
R
R
I
G
E
A
D F
H C
L
B
DIMENSIONS OF VAP 100 STD/PNEUMATIC VALVE
Threaded portABCDEFGHILR (pilot - pneumatic version)
G 1/4 G 3/8788950436326
G 1/4 G 3/843
34.5M4 holeG 1/8
VAP 100
DIMENSIONS OF VAP 100 SOLENOID/SOLENOID PILOT-ASSISTED VALVE
Threaded portABCDEFGHILMO* (pilot assisted)
G 1/4 G 3/878
12850436326
G 1/4 G 3/843
34.5M4 holeG 1/8
89M5
VAP 100
ORDERING CODESCode Description3271000A VAP 100 WITHOUT END PLATES3271500A VAP 100 PNEUM. WIHTOUT END PLATES3271600A VAP 100 SOLENOID WITHOUT END PLATES3271700A VAP 100 SOLENOID PILOT-ASS. WITHOUT END PLATES3271000 VAP 100 1/43271500 VAP 100 1/4 PNEUM.3271600 VAP 100 1/4 SOLENOID3271700 VAP 100 1/4 SOLENOID PILOT-ASS.3371000 VAP 100 3/83371500 VAP 100 3/8 PNEUM.3371600 VAP 100 3/8 SOLENOID3371700 VAP 100 3/8 SOLENOID PILOT-ASS.
NOTES
3.1/44
V3V 100 VAP 100
L
O
C
G
FD
AE
M
B
HH
I
V3V 100 VAP 100
L
O G
I
FD
M
B
C
A
HE
H
R
PROGRESSIVE STARTER
APR 100 DIMENSIONS
The job of the progressive starter is to feed air into thecircuit gradually with controlled flow. It comes in two versionswith solenoid or pneumatic actuation.Both control signals cause the valve to open, which allowsthe air controlled by the flow regulator to flow slowly towardsthe downstream circuit. In the APR, when the pressure inthe downstream circuit reaches 50%-60% of the upstreampressure, the valve opens the main inlet duct connectingit directly to the output duct. This supplies the circuit withthe maximum pressure and flow rate available upstream.The time elapsing between starting and opening the valvecan be adjusted via the built-in flow regulator.If it is necessary to relieve the downstream circuit quickly,merely operate the control valve which cuts off air flow inthe pipe. This closes the valve and starts relieving thedownstream circuit.The progressive starter acts both as an actuator positioner,which eliminates the risk of sudden kickback, and as asafety valve that relieves the circuit quickly when the remotecontrol is operated.
TECHNICAL DATAThreaded portMin. inlet pressureMax. inlet pressure*Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature °C
°FWeight KgWall fixing screwsMountingType of control
Notes
* 1 MPa – 10 bar – 145 psi for solenoid version
Threaded portAB APR 100 solenoid
APR 100 pneumaticCDEFGHILM (relief)OR (pilot pneumatic
version)
APR 100
G 1/4 G 3/8121128835043
10626
G 1/4 G 3/843
34.5M4 holeG 1/8
89G 1/8
APR 100 SOLENOID APR 100 PNEUMATIC
APR 100 APR 100 APR 200 APR 200 APR 200 APR 300 APR 300 APR 300
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’0.3MPa - 3bar - 43.5psi 0.3MPa - 3bar - 43.5psi 0.4MPa - 4bar - 58psi1.5MPa - 15bar - 217psi 1.3MPa - 13bar - 188.5psi 1.3MPa - 13bar - 188.5psi
1300 2000 240046 71 85
2000 3200 360071 113 127
Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous50 50 50
122 122 1220.8 ~ 0.9 ~ 1.5 ~
M4 x 50 M5 x 60 M5 x 70In any position
Pneumaticc Pneumatic CNOMO solenoidSolenoid Solenoid Microsol solenoid
CNOMO solenoid PneumaticFor the pneumatic version 200 the pilot For pneumatic version 300,pressure must range between the inlet P the pilot pressure must be greater
and the inlet P + 2 bar or equal to the input pressure
3.1/45
3
APR 300
F
C
I
HEA
M G
LB D
APR 300
M
F
R
H
AE
C
L
B
D
I
G
APR 200 DIMENSIONS
APR 200
F
M
E
I
G
CH
D
B
A
R
L
APR 200 PN APR 200 ELPN APR 200 ELPN CNOMO
G 1/4 G 3/8 G 1/2 G 1/4 G 3/8 G 1/2 G 1/4 G 3/8 G 1/293.5
92 125 1206355
78.536
G 1/4 G 3/8 G 1/2 G 1/4 G 3/8 G 1/2 G 1/4 G 3/8 G 1/255.536
M5 holeG 1/4
G 1/8 – –
Threaded portABCDEFGHILM (relief)R (pilot)
max 10 bar
APR 200
D F
E
H
A
C
G
B
L M
I
APR 200
H
EA
DB
F G
IL M
C
APR 300 DIMENSIONS APR 300 PN APR 300 ELPN MICRO APR 200 ELPN CNOMO
G 1/2 G 3/4 G 1’’ G 1/2 G 3/4 G 1’’ G 1/2 G 3/4 G 1’’110 112 110 112 110 112
122 142 15272659242
G 1/2 G 3/4 G 1’’ G 1/2 G 3/4 G 1’’ G 1/2 G 3/4 G 1’’6574
M5 holeG 1/2
G 1/4 – –
Threaded portABCDEFGHILM (relief)R (pilot)
APR 300
D F
AE
M
I
G
CH
L
B
APR 200 PNEUMATIC
APR 200 SOLENOID APR 200 CNOMO SOLENOID
APR 300 PNEUMATIC
APR 300 SOLENOID APR 300 CNOMO SOLENOID
3.1/46
APR 400
R
M
F DI
A
L
EH
G
C
B
P
400 PROGRESSIVESTARTER
In the 400 series, an ISO1 monostable solenoid valveacts as solenoid actuator. With pneumatic actuation, thevalve is the monostable pneumatic type and it is operatedvia the M5 thread in the plate.N.B. With size 400, when the APR is mounted upstream ofthe regulator, the pilot regulator must be piloted at apressure taken upstream of the APR, otherwise when thesystem is relieved, most of the air downstream will berelieved by the regulator and not the APR relief port.For connecting instruction see page 3.1/15.
TECHNICAL DATA APR 400
G 1’’ G 1’’1/4’’ G 1’’1/2’’ G 2’’0.3 to 1.3
3-1343.5-188.52
13000 Nl/min 14000 Nl/min460 scfm 494 scfmFiltered, lubricated or unlubricated
compressed air.Lubrication, if used, must be continuous
50122
5.6 6.4M6x110
In any positionPneumatic/solenoid
Threaded portInlet pressure range MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi)!P 0.5 bar (0.05 MPa – 7 psi)Fluid
Max temperature °C°F
Weight KgWall fixing screwsMountingType of control
Th. p.ABCDEFGHILM(relief)PR(pilot)
APR 400 PNEUMATIC
APR 400
DI
M
E
C
A
H
F
GL
B
P
APR 400 SOLENOID
DIMENSIONS APR 400 PN DIMENSIONS APR 400 SOLENOID
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’ G 1’’ G 1’’1/4 G 1’’1/2 G 2’’225-255 283-313 225-255 283-313
193 218116105
141.480
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’ G 1’’ G 1’’1/4 G 1’’1/2 G 2’’105.4
80M6 hole
G 1’’
119 138M5 –
3.1/47
3
ORDERING CODES
KEY TO CODES
Code DescriptionPROGRESSIVE STARTER 1003267001A APR 100 PNEUMATIC WITHOUT END PLATES3267051A APR 100 SOLENOID WITHOUT END PLATES3267001 APR 100 1/4 PNEUMATIC3267051 APR 100 1/4 SOLENOID3367001 APR 100 3/8 PNEUMATIC3367051 APR 100 3/8 SOLENOIDPROGRESSIVE STARTER 2003471000A APR 200 PNEUMATIC WITHOUT END PLATES3471001A APR 200 SOLENOID WITHOUT END PLATES3471004A APR 200 SOLENOID CNOMO CONTROL WITHOUT END PLATES3471000 APR 200 1/4 PNEUMATOC3471001 APR 200 1/4 SOLENOID3471004 APR 200 1/4 SOLENOID CNOMO CONTROL3571000 APR 200 3/8 PNEUMATOC3571001 APR 200 3/8 SOLENOID3571004 APR 200 3/8 SOLENOID CNOMO CONTROL3671000 APR 200 1/2 PNEUMATIC3671001 APR 200 1/2 SOLENOID3671004 APR 200 1/2 SOLENOID CNOMO CONTROL
Code DescriptionPROGRESSIVE STARTER 3004471906A APR 300 SOLENOID MICRO 24V DC WITHOUT END PLATES4471907A APR 300 SOLENOID MICRO 24V 50/60 HZ WITHOUT END PLATES4471908A APR 300 SOLENOID MICRO 110V 50/60 HZ WITHOUT END PLATES4471909A APR 300 SOLENOID MICRO 220V 50/60 HZ WITHOUT END PLATES4471901A APR 300 SOLENOID CONTROL CNOMO WITHOUT END PLATES4471900A APR 300 PNEUMATIC WITHOUT END PLATES4471900 APR 300 1/2 PNEUMATIC4471906 APR 300 1/2 SOLENOID MICRO 24V DC4471907 APR 300 1/2 SOLENOID MICRO 24V 50/60 HZ4471908 APR 300 1/2 SOLENOID MICRO 110V 50/60 HZ4471909 APR 300 1/2 SOLENOID MICRO 220V 50/60 HZ4471901 APR 300 1/2 SOLENOID CONTROL CNOMO4571900 APR 300 3/4 PNEUMATIC4571906 APR 300 3/4 SOLENOID MICRO 24V DC4571907 APR 300 3/4 SOLENOID MICRO 24V 50/60 HZ4571908 APR 300 3/4 SOLENOID MICRO 110V 50/60 HZ4571909 APR 300 3/4 SOLENOID MICRO 220V 50/60 HZ4571901 APR 300 3/4 SOLENOID CONTROL CNOMO4671900 APR 300 1 PNEUMATIC4671906 APR 300 1 SOLENOID MICRO 24V DC4671907 APR 300 1 SOLENOID MICRO 24V 50/60 HZ4671908 APR 300 1 SOLENOID MICRO 110V 50/60 HZ4671909 APR 300 1 SOLENOID MICRO 220V 50/60 HZ4671901 APR 300 1 SOLENOID CONTROL CNOMOPROGRESSIVE STARTER 4006171002A APR 400 PNEUMATIC WITHOUT END PLATES6171003A APR 400 SOLENOID WITHOUT END PLATES6171002 APR 400 1 PNEUMATIC6171003 APR 400 1 SOLENOID6271002 APR 400 1’’1/4 PNEUMATIC6271003 APR 400 1’’1/4 SOLENOID6371002 APR 400 1’’1/2 PNEUMATIC6371003 APR 400 1’’1/2 SOLENOID6471002 APR 400 2’’ PNEUMATIC6471003 APR 400 2’’ SOLENOID
APR 100
200
300
400
1/43/81/43/81/21/23/4111 1/41 1/22
PNEUMATIC
SOLENOID
ELEMENT
APR
SIZE
100THREADEDPORT
1/4
TYPE OF CONTROL
PNEUMATIC
3.1/48
AIR TAKE-OFF
The air take-off takes air from the SKILLAIR® FRL unitirrespective of the assembly position. It is necessary whenair needs to be taken from the FRL unit at any stage of thetreatment (normal, filtered and regulated, lubricated, etc.).If used separately from the FRL unit, which is infinitelymodular, it acts as a distributor allowing air take-offthrough the threaded ports.
TECHNICAL DATAThreaded portMax. working temperature °Cat: 1 MPa; 10 bar; 145 psi °FMax. operating pressure MPa
barpsi
Weight KgWall fixing screws
H
D
EI
H
F
L
C
G
A
PA 100 – 200 – 300 DIMENSIONS
Th. p.ACDEFGHIL
PA 100 PA 100 PA 200 PA 200 PA 200 PA 300 PA 300 PA 300
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’59 63 177 17950 63 7243 55 6544 48 5926 36 42
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’G 1/4 G 1/4 G 3/8
24 25 32M4 hole M5 hole M5 hole
PA 100 PA 100 PA 200 PA 200 PA 200 PA 300 PA 300 PA 300 PA 400 PA 400 PA 400 PA 400
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’ G1’’ G 1’’1/4 G 1’’1/2 G 250 50 50 50
122 122 122 1221.5 1.3 1.3 1.315 13 13 13
217 188 188 188M4 x 50 M5 x 60 M5 x 70 M6 x 110G 1/4 G 1/4 G 3/8 G 1
0.3 0.5 0.8 4.3 5.1M4 x 50 M5 x 60 M5 x 70 M6 x 110
3.1/49
3
ORDERING CODES
DF
BI
GC
LM
H
M
AE
PA 400 DIMENSIONS
Threaded portABCDEFGHILM
Code DescriptionAIR TAKE-OFF9200402A PA 100 WITHOUT END PLATES9200402 PA 100 1/49300401 PA 100 3/89300402A PA 200 WITHOUT END PLATES9300404 PA 200 1/29300402 PA 200 1/49300403 PA 200 3/89400402A PA 300 WITHOUT END PLATES9400402 PA 300 1/29500401 PA 300 3/49500402 PA 300 19700401A PA 400 WITHOUT END PLATES9700401 PA 400 19700402 PA 400 1 1/49700403 PA 400 1 1/29700404 PA 400 2
NOTES
PA 400 PA 400 PA 400 PA 400
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’225÷255 283÷313
120116105
141.480
G 1’’ G 1’’1/4 G 1’’1/2 G 2’’105.467.5
M6 holeG 1’’
3.1/50
PRESSURE SWITCHES
TECHNICAL DATA
COMPONENTS
Skillair® pressure switches feature a high degree of minia-turisation and a modern attractive design.As they are extremely modular, the Skillair series can beinstalled facing up or down.They come ready assembled with a 2-metre cable or anM8 connector with a 300-mm cable.The contact is the switching type, which means it can benormally open or normally closed.It can be regulated via a knurled push-lock handle.On the side opposite the regulation handle is a threadedair inlet port that can be used by removing the threadedplug.
Adjustable pressure interval barHysteresis (not adjustable) barMaximum pressure bar
MPapsi
Operating temperature range at: 1 MPa; 10 bar; 145 psi °C°F
Lower threaded portMaximum current AMaximum voltage VOutside diameter of cable mmNumber of wires and cross sectionContactsProtectionNumber of switchingsFluidMounting positionWeight Kg
PS 100 PS 200 PS 300
0.5 ÷ 10from 0.4 to 0.8 (See diagram)
15 13 131.5 1.3 1.3217 188 188
50122
G 1/4” G 1/4” G 3/8”2
2504.9
3x0.5 mm2
Normally-Open (NO) and Normally-Closed (NC)IP65
5x106
Filtered lubricated or unlubricated compressed air. Lubrication, if used, must be continuousIn any position
0.160 0.185 0.250
! Technopolymer adjusting push-lock handle" Brass adjusting screw# Steel piston spring$ Brass piston% NBR gasket& Choke to reduce peaks in pressure' Technopolymer pressure switch body( Resin finish for IP65) Electrical contact* Technopolymer body+ Supplementary air inlet port, A7 plug
6
11
2
12
3
4
5 10
9
7 1
8
3.1/51
3
4
1 3
NO
NCBLACK
BLUE
BROWN
1 - 3 NO1 - 4 NC
M8
ø4.9
~2 m
~300 mm
HC
A
L
F
G
B
D
DIMENSIONS PS 100-200-300
WIRING DIAGRAM
Code DescriptionPRESSURE SWITCHES 1003240000A PS 100 2A NO/NC, 2m CABLE WITHOUT END PLATES3240001A PS 100 2A NO/NC, M8 CONNECTOR WITHOUT END PLATES
PRESSURE SWITCHES 2003440000A PS 200 2A NO/NC, 2m CABLE WITHOUT END PLATES3440001A PS 200 2A NO/NC, M8 CONNECTOR WITHOUT END PLATES
PRESSURE SWITCHES 3004440000A PS 300 2A NO/NC, 2m CABLE WITHOUT END PLATES4440001A PS 300 2A NO/NC, M8 CONNECTOR WITHOUT END PLATES
HYSTERESIS GRAPH
ORDERING CODES
VERSION WITH CABLE
VERSION WITH M8 CONNECTOR
PS 100 PS 200 PS 300
59 63 17776 85 9950 63 7243 55 6544 48 5926 36 4252 58 6324 25 32
M4 hole M5 hole M5 hole
ABCDEFGHL
Code9200703
DescriptionACC. SECURITY KNOB
ACCESSORIESSECURITY KNOB
NOTE: Pull outwards to remove the knob from the pressure switch onthe unit. Insert the security knob and regulate the pressure switch. Thenpress the handle firmly to lock it in position. If the pressure switchneeds to be reset, remove the security knob by forcing it laterally witha screwdriver.
Hig
h sw
itchi
ng p
ress
ure
Low switching pressure
0 10 20 30 40 50 60 70 80 90 100110120130140
bar
psi
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
barpsi
0
1
2
3
4
5
6
7
8
9
10
0 1 2 3 4 5 6 7 8 9 10
3.1/52
Skillair® diaphragm driers are used to reduce the air’smoisture content by lowering the dew point, i.e. thetemperature at which condensate starts to form. They usediaphragms with a new cross-fibre system that guaranteesa lower consumption of regenerated air and hence power.This is an all-in-one unit complete with a filter, purifier, airintake and drier. The air intake uses air that has beenfiltered and purified, but not dried, and sends it to utilitiesnot requiring dry air. This is a much more efficient systemas only the required quantity of compressed air is dried.An alternative proposal is the drier by itself. As the Skillair®
system is modular, it can be inserted in any type of assembly.It is important, however, to remember that only properlyfiltered and purified air must be supplied to the drier.It’s advisable that the drier should be used at the highestpressure as possible
TECHNICAL DATAThreaded portMax input pressureSuggested flow rate at 6,3 bar (0,63 MPa, 91 psi) Nl/min
scfmFluid
Consumption of compressed air for regeneration at 6,3 bar Nl/minscfm
Minimum temperatureMaximum temperature at 1MPa; 10 bar; 145 psiNoise level dB(A)Weight KgWall-mounting screwsMounting positionCondensate drain
Filter bowl and purification bowl capacity cm3
Important note
Compressed airwithout condensate
max solid particle size:1µmmax oil residue: 0,01mg/m3
Compressed air
COMPONENTS
! Body: painted anodized aluminium" Diaphragm: poliester sulfone resin# Inner tube: salt-water resistant aluminium$ O-Ring seals: NBR% Adapter: anodized aluminium& Flanges: brass' Skillair® body: technopolymer
2
3
7
6
5
4
1
DIAPHRAGM DRIERSERIES DRY 100
DRY 100 FIL+DEP+PA+DRY 100
G 1/4” - G 3/8” 1,3 MPa / 13 bar /188 psi
230 8
200,7
2°C / 35°F50°C / 122°F
<450,84 1,24
M4 x 50In ogni posizione Verticale
Manual semiautomatic (RMSAAutomatic, vacuum (SAC)
22The drier must always be preceded by a 5 µm filter and a purifier
3.1/53
3
0
0
2 4 6 8 10 12 14
3
4
6
7
1
2
5
8
0 400300200100
scfm
Nl/min
0.3
0.4
0.5
0.6
0.1
0.2
BA C
psi bar
OPERATING PRINCIPLE
The drying element is comprised of cross-fibre diaphragmsarranged around an inner tube.The compressed air passes through the tube (A) and flows backthrough the hollow diaphragms (B). At the same time, theregeneration air required for drying is tapped from the outletport, expands as it passes through a nozzle (C), which reducesthe relative humidity, and flows back along the outer side of thefibres. This allows moist compressed air to flow through thediaphragms and the dry regeneration air outside. The differencein moisture content causes the water to pass from the compressedair to the regeneration air, which is drained through holes (D) atthe bottom of the drier.
ADVANTAGES
- Drying is guaranteed as all the moisture is removed- Minimum consumption of regeneration air- Reduce drier maintenance as none of the components are subject to wear- Environmentally friendly drying process.
FLOW CHARTS
DRY 100 FIL (5µm)+DEP+PA+DRY 100
2 4 86 10 12 14
100 200 300 400
B CA
H
psi bar
0
3
4
6
7
scfm
0
0.3
0.4
0.5
0.6
0.1
0
0.2
1
2
5
8
Nl/min
!P=(Pm-Pv)
Flow rate
!P=(Pm-Pv)
Flow rateA = 2.5 barB = 4 barC = 6.3 bar
A
CA
D
B
3.1/54
Thanks to the cross-fiber system, the flow rate loss is much lesser than in traditional linear-fibresystems.In the diagram on the right is indicated the drop-in air flow according to the operating pressure
Notice: for the best drying efficiency the higest pressure possible is required, though thisimplies an increase of the regeneration air.
DRYING
Inle
t pre
ssur
e
Dew point of the outgoing air in nominalreference conditions:- Dew point referred to atmospheric
pressure- Incoming air with dew point at 25°C
(i.e. saturated at 25°C)- Inlet pressure 7 bar (0,7 MPa)
In the diagram below is indicated the dew point of the outgoing compressed air for various input air dew points, depending on the rate offlow of compressed air.
A : Incoming air with dew point at 45°CB : Incoming air with dew point at 35°C
Nl/min
scfm
°C
A
C
D
B
25 7550 100
10°
-10°
0
-20°
20°
30°
40°
1 2 3 4
Inlet pressure: 4 bar
Dew
poi
nt o
utgo
ing
air
Outlet flow rate
scfm
Nl/min
°C
C
B
D
A
200100 150
10°
-10°
0
-20°
20°
30°
40°
6 82 3 4 5 7
50
Inlet pressure: 6 bar
Outlet flow rate
Dew
poi
nt o
f the
out
goin
g ai
rat
atm
osph
eric
pre
ssur
e
Outgoing flow rate
15 3010 2520
10
60
10.9
80
100
120
140
4
5
8
9
7
6
0.4 0.5 0.6 0.7 0.8
psi bar
scfm
Nl/min
REGENERATION AIR
Inlet pressure: 8 bar
Outlet flow rate
Nl/min
scfm
°C
A
C
D
B
25010050 200 350150 300
2 5 6 11 123 4 7 8 9 10
10°
-10°
0
-20°
20°
30°
40°
C : Incoming air with dew point at 25°CD : Incoming air with dew point at 15°C
°C
4 bar
350
6.3 bar
2500
7.5
-30°
-15°
-25°
-5°
-35°
-40°
-20°
-10°
12.52.5 5 10
8 bar
10050 200150 300
0°
0
Nl/min
scfm
Flow rate loss
Dew
poi
nt o
utgo
ing
air
Dew
poi
nt o
utgo
ing
air
3.1/55
3
DRY 100 DIMENSIONS
Cod. Description3290001A DRY 100 WITHOUT END PLATES3290001 DRY 100 1/4’’3390001 DRY 100 3/8’’
ORDERING CODES
DRY
M4 hole
G 1/4G 3/8
345
50
21.5
359.
5
78
63
43
2643
FIL+DEP+PA+DRY 100 DIMENSIONS
Cod. Description3291001 F+D+PA+DRY 100 1/4’’ RMSA-RMSA3291005 F+D+PA+DRY 100 1/4’’ SAC-RMSA3291006 F+D+PA+DRY 100 1/4’’ SAC-SAC3391001 F+D+PA+DRY 100 3/8’’ RMSA-RMSA3391005 F+D+PA+DRY 100 3/8’’ SAC-RMSA3391006 F+D+PA+DRY 100 3/8’’ SAC-SAC
ORDERING CODES
D 100FIL 100 5
DRYFIL DEP
M4 hole
G 1/4G 3/8
21.5
50
26
345
187
172
359.
5
43
NOTES
3.1/56
EG
F
L
B
C
D
AB
C
D D
L G
F
A
E
SUB-BASEAND ADAPTER BASE
The adapter base is used to adapt the Skillair® FRL systemto various assemblies without affecting modularity orservicing.If you use the universal adopter base plus the intermediateplate, you can assemble several elements of different sizes.
DIMENSIONSABCDEFGL
100 - 2 POS. 100 - 3 POS 200 - 2 POS 200 - 3 POS 300 - 2 POS 300 - 3 POS
50 50 55 55 60 6034 34 44 44 49 49113 165 135 200 155 23052 52 65 65 75 7510 10 8.5 8.5 10.5 10.5
G 1/2 G 1/2 G 3/4 G 3/4 G 3/4 G 3/430 30 40 40 40 40128 180 150 215 170 245
2-POSITION SUB-BASE
3-POSITION SUB-BASE
3.1/01
3
3.1/57
H
I
AC
G
FB
E
D
DIMENSIONS OF ADAPTER BASE
ABCDEFGHI
ORDERING CODESCode DescriptionMULTIPLE SUB-BASES FOR REGULATORS9200202 ACC. SB 2 1009300202 ACC. SB 2 2009400202 ACC. SB 2 3009200302 ACC. SB 3 1009300302 ACC. SB 3 2009400302 ACC. SB 3 300ADAPTER BASE9201801 BA 1009321801 BA 2009401801 BA 300SIZE ADAPTER9301801 BA 100 - 2009301802 BA 100 - 3009301803 BA 200 - 300
DIMENSIONS OF SIZE ADAPTERS
A
65
NOTES
A
BA 100 - 200 BA 100 - 300 BA 200 - 300
38.5 40.5 39
BA 100 BA 200 BA 300
46 59 6934 44 4934 44 4943 55 6510 8.5 10.510 15 18
M4 hole M4 hole M5 holeEs. 7 Es. 7 Es. 8
5 2 5
3.1/58
REGFIL LUB
C
A
F
E
B
L G
FIL+REG+LUB 100-200-300
TECHNICAL DATA1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2‘’ 3/4’’ 1’’
0 to 8 0 to 12 0 to 8 0 to 12 0 to 8 0 to 125!m 20!m
1.5 1.3 1.315 13 13
217 188 188300 1300 250011 46 89
800 3000 450028 106 160
Compressed air50 50 50
122 122 1220.75 1.5 2.9
M4x50 M5x60 M5x70The maximum inlet pressure for the version with RAautomatic condensate drainage must not exceed 10 bar.
Threaded portSetting rangeDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar Nl/min!P 0.5 bar scfmFlow rate at 6.3 bar Nl/min!P 1 bar scfmFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsNote on use
FRL 100 FRL 200 FRL 300
DIMENSIONSTHREADED PORT G
ABCEFL
FIL+REG+LUB 100 FIL+REG+LUB 200 FIL+REG+LUB 300
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’164 204.5 240 242199 245 27850 63 72
149 189.5 22226 36 42
M4 hole M5 hole M5 hole
3.1/59
3
FIL 400 REG 400 LUB 400
F
C
L
G
B
A
E
TECHNICAL DATAG1’’ G1’’1/4’’ G1’’1/2’’ G2’’
Depending on pilot regulator5!m 20!m 50!m
1.313
1889000 14000320 500Compressed air
5012210~
M6x110Vertical
270The end plates in the 400 series have a patented systemwith a rotary and sliding end joint to adapt the unitperfectly to the pipe cutting distance. This unit does notinclude a pilot regulator.The maximum inlet pressure for the version with RAautomatic condensate drainage must not exceed 10 bar.
Threaded portSetting rangeDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar Nl/min!P 0.5 bar scfmFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsMountingBowl capacity cm3
Note on use
FRL 400
DIMENSIONSTHREADED PORT G
ABCEFL
FIL+REG+LUB 400
FIL+REG+LUB 400
G1’’ G1’’1/4’’ G1’’1/2’’ G2’’436-466 494-524
44411635280
M6 hole
3.1/60
ORDERING CODESCode Description
KEY TO CODES
RMSA: Manual/semi-auto drainSAC: Automatic drain for sizes 100 and
200. Operates by depression –requires variable air take-offs.
RA: Drain for size 300 and 400. Float-type operation irrespective of thepressure and flow rate.
* For SK200 with RA, please contactour sales assistance department
3282007328200832820093282010328201132820123282107328210832821093282110328211132821123382007338200833820093382010338201133820123382107338210833821093382110338211133821123482007348200834820093482010348201134820123482107348210834821093482110348211134821123582007358200835820093582010358201135820123582107
FRL 100 1/4 5 08 RMSAFRL 100 1/4 20 08 RMSAFRL 100 1/4 50 08 RMSAFRL 100 1/4 5 012 RMSAFRL 100 1/4 20 012 RMSAFRL 100 1/4 50 012 RMSAFRL 100 1/4 5 08 SACFRL 100 1/4 20 08 SACFRL 100 1/4 50 08 SACFRL 100 1/4 5 012 SACFRL 100 1/4 20 012 SACFRL 100 1/4 50 012 SACFRL 100 3/8 5 08 RMSAFRL 100 3/8 20 08 RMSAFRL 100 3/8 50 08 RMSAFRL 100 3/8 5 012 RMSAFRL 100 3/8 20 012 RMSAFRL 100 3/8 50 012 RMSAFRL 100 3/8 5 08 SACFRL 100 3/8 20 08 SACFRL 100 3/8 50 08 SACFRL 100 3/8 5 012 SACFRL 100 3/8 20 012 SACFRL 100 3/8 50 012 SACFRL 200 1/4 5 08 RMSAFRL 200 1/4 20 08 RMSAFRL 200 1/4 50 08 RMSAFRL 200 1/4 5 012 RMSAFRL 200 1/4 20 012 RMSAFRL 200 1/4 50 012 RMSAFRL 200 1/4 5 08 SACFRL 200 1/4 20 08 SACFRL 200 1/4 50 08 SACFRL 200 1/4 5 012 SACFRL 200 1/4 20 012 SACFRL 200 1/4 50 012 SACFRL 200 3/8 5 08 RMSAFRL 200 3/8 20 08 RMSAFRL 200 3/8 50 08 RMSAFRL 200 3/8 5 012 RMSAFRL 200 3/8 20 012 RMSAFRL 200 3/8 50 012 RMSAFRL 200 3/8 5 08 SAC
3582108358210935821103582111358211236820073682008368200936820103682011368201236820193682020368210736821083682109368211036821113682112448200444820054482006448200744820084482009448201344820144482015448201644820174482018458200445820054582006458200745820084582009458201345820144582015458201645820174582018
FRL 200 3/8 20 08 SACFRL 200 3/8 50 08 SACFRL 200 3/8 5 012 SACFRL 200 3/8 20 012 SACFRL 200 3/8 50 012 SACFRL 200 1/2 5 08 RMSAFRL 200 1/2 20 08 RMSAFRL 200 1/2 50 08 RMSAFRL 200 1/2 5 012 RMSAFRL 200 1/2 20 012 RMSAFRL 200 1/2 50 012 RMSAFRL 200 1/2 5 08 RAFRL 200 1/2 20 08 RAFRL 200 1/2 5 08 SACFRL 200 1/2 20 08 SACFRL 200 1/2 50 08 SACFRL 200 1/2 5 012 SACFRL 200 1/2 20 012 SACFRL 200 1/2 50 012 SACFRL 300 1/2 5 08 RMSAFRL 300 1/2 20 08 RMSAFRL 300 1/2 50 08 RMSAFRL 300 1/2 5 012 RMSAFRL 300 1/2 20 012 RMSAFRL 300 1/2 50 012 RMSAFRL 300 1/2 5 08 RAFRL 300 1/2 20 08 RAFRL 300 1/2 50 08 RAFRL 300 1/2 5 012 RAFRL 300 1/2 20 012 RAFRL 300 1/2 50 012 RAFRL 300 3/4 5 08 RMSAFRL 300 3/4 20 08 RMSAFRL 300 3/4 50 08 RMSAFRL 300 3/4 5 012 RMSAFRL 300 3/4 20 012 RMSAFRL 300 3/4 50 012 RMSAFRL 300 3/4 5 08 RAFRL 300 3/4 20 08 RAFRL 300 3/4 50 08 RAFRL 300 3/4 5 012 RAFRL 300 3/4 20 012 RAFRL 300 3/4 50 012 RA
468200446820054682006468200746820084682009468201346820144682015468201646820174682018618200161820026182003618200461820056182006628200162820026282003628200462820056282006638200163820026382003638200463820056382006648200164820026482003648200464820056482006
FRL 300 1 5 08 RMSAFRL 300 1 20 08 RMSAFRL 300 1 50 08 RMSAFRL 300 1 5 012 RMSAFRL 300 1 20 012 RMSAFRL 300 1 50 012 RMSAFRL 300 1 5 08 RAFRL 300 1 20 08 RAFRL 300 1 50 08 RAFRL 300 1 5 012 RAFRL 300 1 20 012 RAFRL 300 1 50 012 RAFRL 400 1 5 RMSAFRL 400 1 20 RMSAFRL 400 1 50 RMSAFRL 400 1 5 RAFRL 400 1 20 RAFRL 400 1 50 RAFRL 400 1 1/4 5 RMSAFRL 400 1 1/4 20 RMSAFRL 400 1 1/4 50 RMSAFRL 400 1 1/4 5 RAFRL 400 1 1/4 20 RAFRL 400 1 1/4 50 RAFRL 400 1 1/2 5 RMSAFRL 400 1 1/2 20 RMSAFRL 400 1 1/2 50 RMSAFRL 400 1 1/2 5 RAFRL 400 1 1/2 20 RAFRL 400 1 1/2 50 RAFRL 400 2 5 RMSAFRL 400 2 20 RMSAFRL 400 2 50 RMSAFRL 400 2 5 RAFRL 400 2 20 RAFRL 400 2 50 RA
Code Description Code Description
FRL 100
200
300
400
1/43/81/43/81/21/23/4111 1/41 1/22
5!m20!m50!m
0÷8 bar0÷12 bar
RMSASACRMSASACRA*RMSARA
ELEMENT
FRL
SIZE
100THREADEDPORT
1/4 5!mDEGREE OFFILTRATION
SETTINGRANGE
0÷8 RMSATYPE OF CONDEN-SATION DRAIN
3.1/61
3
FR LUB
B
CE
A
F L
G
FR+LUB 100-200-300TECHNICAL DATA
1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2‘’ 3/4’’ 1’’0 to 8 - 0 to 12 0 to 8 0 to 12 0 to 8 0 to 12
5!m 20!m 50!m1.5 1.3 1.315 13 13
217 188 188300 1200 230011 43 82
800 2400 400028 85 142
Compressed air50 50 50
122 122 1220.7 1.35 2.7
M4x50 M4x60 M5x70The maximum inlet pressure for the version with RAautomatic condensate drainage must not exceed 10 bar.
Threaded portSetting rangeDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar Nl/min!P 0.5 bar scfmFlow rate at 6.3 bar Nl/min!P 1 bar scfmFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsNote on use
FR+L 100 FR+L 200 FR+L 300
DIMENSIONSTHREADED PORT G
ABCEFL
FR+LUB 100 FR+LUB 200 FR+LUB 300
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’121 149 175 177199 245 27850 63 72
106 134 15726 36 42
M4 hole M5 hole M5 hole
3.1/62
ORDERING CODESCode Description3284007328400832840093284010328401132840123284107328410832841093284110328411132841123384007338400833840093384010338401133840123384107338410833841093384110338411133841123484007348400834840093484010348401134840123484107348410834841093484110348411134841123584007358400835840093584010358401135840123584107
FR+L 100 1/4 5 08 RMSAFR+L 100 1/4 20 08 RMSAFR+L 100 1/4 50 08 RMSAFR+L 100 1/4 5 012 RMSAFR+L 100 1/4 20 012 RMSAFR+L 100 1/4 50 012 RMSAFR+L 100 1/4 5 08 SACFR+L 100 1/4 20 08 SACFR+L 100 1/4 50 08 SACFR+L 100 1/4 5 012 SACFR+L 100 1/4 20 012 SACFR+L 100 1/4 50 012 SACFR+L 100 3/8 5 08 RMSAFR+L 100 3/8 20 08 RMSAFR+L 100 3/8 50 08 RMSAFR+L 100 3/8 5 012 RMSAFR+L 100 3/8 20 012 RMSAFR+L 100 3/8 50 012 RMSAFR+L 100 3/8 5 08 SACFR+L 100 3/8 20 08 SACFR+L 100 3/8 50 08 SACFR+L 100 3/8 5 012 SACFR+L 100 3/8 20 012 SACFR+L 100 3/8 50 012 SACFR+L 200 1/4 5 08 RMSAFR+L 200 1/4 20 08 RMSAFR+L 200 1/4 50 08 RMSAFR+L 200 1/4 5 012 RMSAFR+L 200 1/4 20 012 RMSAFR+L 200 1/4 50 012 RMSAFR+L 200 1/4 5 08 SACFR+L 200 1/4 20 08 SACFR+L 200 1/4 50 08 SACFR+L 200 1/4 5 012 SACFR+L 200 1/4 20 012 SACFR+L 200 1/4 50 012 SACFR+L 200 3/8 5 08 RMSAFR+L 200 3/8 20 08 RMSAFR+L 200 3/8 50 08 RMSAFR+L 200 3/8 5 012 RMSAFR+L 200 3/8 20 012 RMSAFR+L 200 3/8 50 012 RMSAFR+L 200 3/8 5 08 SAC
3584108358410935841103584111358411236840073684008368400936840103684011368401236841073684108368410936841103684111368411236840193684020448400444840054484006448400744840084484009448401344840144484015448401644840174484018458400445840054584006458400745840084584009458401345840144584015458401645840174584018
FR+L 200 3/8 20 08 SACFR+L 200 3/8 50 08 SACFR+L 200 3/8 5 012 SACFR+L 200 3/8 20 012 SACFR+L 200 3/8 50 012 SACFR+L 200 1/2 5 08 RMSAFR+L 200 1/2 20 08 RMSAFR+L 200 1/2 50 08 RMSAFR+L 200 1/2 5 012 RMSAFR+L 200 1/2 20 012 RMSAFR+L 200 1/2 50 012 RMSAFR+L 200 1/2 5 08 SACFR+L 200 1/2 20 08 SACFR+L 200 1/2 50 08 SACFR+L 200 1/2 5 012 SACFR+L 200 1/2 20 012 SACFR+L 200 1/2 50 012 SACFR+L 200 1/2 5 08 RAFR+L 200 1/2 20 08 RAFR+L 300 1/2 5 08 RMSAFR+L 300 1/2 20 08 RMSAFR+L 300 1/2 50 08 RMSAFR+L 300 1/2 5 012 RMSAFR+L 300 1/2 20 012 RMSAFR+L 300 1/2 50 012 RMSAFR+L 300 1/2 5 08 RAFR+L 300 1/2 20 08 RAFR+L 300 1/2 50 08 RAFR+L 300 1/2 5 012 RAFR+L 300 1/2 20 012 RAFR+L 300 1/2 50 012 RAFR+L 300 3/4 5 08 RMSAFR+L 300 3/4 20 08 RMSAFR+L 300 3/4 50 08 RMSAFR+L 300 3/4 5 012 RMSAFR+L 300 3/4 20 012 RMSAFR+L 300 3/4 50 012 RMSAFR+L 300 3/4 5 08 RAFR+L 300 3/4 20 08 RAFR+L 300 3/4 50 08 RAFR+L 300 3/4 5 012 RAFR+L 300 3/4 20 012 RAFR+L 300 3/4 50 012 RA
468400446840054684006468400746840084684009468401346840144684015468401646840174684018
FR+L 300 1 5 08 RMSAFR+L 300 1 20 08 RMSAFR+L 300 1 50 08 RMSAFR+L 300 1 5 012 RMSAFR+L 300 1 20 012 RMSAFR+L 300 1 50 012 RMSAFR+L 300 1 5 08 RAFR+L 300 1 20 08 RAFR+L 300 1 50 08 RAFR+L 300 1 5 012 RAFR+L 300 1 20 012 RAFR+L 300 1 50 012 RA
Code Description Code Description
KEY TO CODES
RMSA: Manual/semi-auto drainSAC: Automatic drain for sizes 100 and
200. Operates by depression –requires variable air take-offs.
RA: Drain for size 300 and 400. Float-type operation irrespective of thepressure and flow rate.
* For SK200 with RA, please contactour sales assistance department
FR+L 100
200
300
1/43/81/43/81/21/23/41
5!m20!m50!m
0÷8 bar0÷12 bar
RMSASACRMSASACRA*RMSARA
FR+L
ELEMENT
100
SIZE
1/4THREADEDPORT
DEGREE OFFILTRATION
5!m 0÷8SETTINGRANGE
TYPE OF CONDEN-SATION RANGE
RMSA
3.1/63
3
V3V REGFIL LUB
E
A
F
B
C
L
G
V3V+FIL+REG+LUB 100-200-300TECHNICAL DATA
1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2‘’ 3/4’’ 1’’0 to 8 - 0 to 12 0 to 8 0 to 12 0 to 8 0 to 12
5!m 20!m 50!m1.5 1.3 1.315 13 13
217 188 188300 1300 220011 46 82
800 2500 400028 89 142
Compressed air50 50 50
122 122 1221 2 3.5
M4x50 M5x60 M5x70The maximum inlet pressure for the version with RAautomatic condensate drainage must not exceed 10 bar.
Threaded portSetting rangeDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar Nl/min!P 0.5 bar scfmFlow rate at 6.3 bar Nl/min!P 1 bar scfmFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsNote on use
VFRL 100 VFRL 200 VFRL 300
DIMENSIONSTHREADED PORT G
ABCEFL
V3V+FIL+REG+LUB 100 V3V+FIL+REG+LUB 200 V3V+FIL+REG+LUB 300
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’207 260 305 307199 245 27850 63 72
192 245 28726 36 42
M4 hole M5 hole M5 hole
3.1/64
V3V 400 FIL 400 REG 400 LUB 400
F
A
E
C
B
G
L
TECHNICAL DATAG1’’ G1’’1/4’’ G1’’1/2’’ G2’’
Depending on pilot regulator5!m 20!m 50!m
1.313
188VFRL 400 1’’: 9000 Nl/min = 320 scfmVFRL 400 2’’: 14.000 Nl/min = 500 scfm
Compressed air5012212~
M6x110Vertical
270The maximum inlet pressure for the version with RAautomatic condensate drainage must not exceed 10 bar.
Threaded portSetting rangeDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar!P 0.5 barFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsMountingBowl capacity cm3
Note on use
VFRL 400
DIMENSIONS
Notes: The end plates in the 400 series have a patented system with a rotary and slidingend joint to adapt the unit perfectly to the pipe cutting distance. This unit does not includea pilot regulator. The pilot regulator must be piloted at a pressure taken upstream of theV3V, otherwise when the system is relieved, most of the air downstream will be relievedby the regulator and not the V3V relief port.For connecting instruction see page 3.1/15.
V3V+FIL+REG+LUB 400
THREADED PORT GABCEFL
V3V+FIL+REG+LUB 400
G1’’ G1’’1/4’’ G1’’1/2’’ G2’’541-571 599-629
461116
457.580
M6 hole
3.1/65
3
ORDERING CODESCode Description3273007327300832730093273010327301132730123273107327310832731093273110327311132731123373007337300833730093373010337301133730123373107337310833731093373110337311133731123473007347300834730093473010347301134730123473107347310834731093473110347311134731123573007357300835730093573010357301135730123573107
VFRL 100 1/4 5 08 RMSAVFRL 100 1/4 20 08 RMSAVFRL 100 1/4 50 08 RMSAVFRL 100 1/4 5 012 RMSAVFRL 100 1/4 20 012 RMSAVFRL 100 1/4 50 012 RMSAVFRL 100 1/4 5 08 SACVFRL 100 1/4 20 08 SACVFRL 100 1/4 50 08 SACVFRL 100 1/4 5 012 SACVFRL 100 1/4 20 012 SACVFRL 100 1/4 50 012 SACVFRL 100 3/8 5 08 RMSAVFRL 100 3/8 20 08 RMSAVFRL 100 3/8 50 08 RMSAVFRL 100 3/8 5 012 RMSAVFRL 100 3/8 20 012 RMSAVFRL 100 3/8 50 012 RMSAVFRL 100 3/8 5 08 SACVFRL 100 3/8 20 08 SACVFRL 100 3/8 50 08 SACVFRL 100 3/8 5 012 SACVFRL 100 3/8 20 012 SACVFRL 100 3/8 50 012 SACVFRL 200 1/4 5 08 RMSAVFRL 200 1/4 20 08 RMSAVFRL 200 1/4 50 08 RMSAVFRL 200 1/4 5 012 RMSAVFRL 200 1/4 20 012 RMSAVFRL 200 1/4 50 012 RMSAVFRL 200 1/4 5 08 SACVFRL 200 1/4 20 08 SACVFRL 200 1/4 50 08 SACVFRL 200 1/4 5 012 SACVFRL 200 1/4 20 012 SACVFRL 200 1/4 50 012 SACVFRL 200 3/8 5 08 RMSAVFRL 200 3/8 20 08 RMSAVFRL 200 3/8 50 08 RMSAVFRL 200 3/8 5 012 RMSAVFRL 200 3/8 20 012 RMSAVFRL 200 3/8 50 012 RMSAVFRL 200 3/8 5 08 SAC
3573108357310935731103573111357311236730073673008367300936730103673011367301236731073673108367310936731103673111367311244730044473005447300644730074473008447300944730134473014447301544730164473017447301845730044573005457300645730074573008457300945730134573014457301545730164573017457301846730044673005
VFRL 200 3/8 20 08 SACVFRL 200 3/8 50 08 SACVFRL 200 3/8 5 012 SACVFRL 200 3/8 20 012 SACVFRL 200 3/8 50 012 SACVFRL 200 1/2 5 08 RMSAVFRL 200 1/2 20 08 RMSAVFRL 200 1/2 50 08 RMSAVFRL 200 1/2 5 012 RMSAVFRL 200 1/2 20 012 RMSAVFRL 200 1/2 50 012 RMSAVFRL 200 1/2 5 08 SACVFRL 200 1/2 20 08 SACVFRL 200 1/2 50 08 SACVFRL 200 1/2 5 012 SACVFRL 200 1/2 20 012 SACVFRL 200 1/2 50 012 SACVFRL 300 1/2 5 08 RMSAVFRL 300 1/2 20 08 RMSAVFRL 300 1/2 50 08 RMSAVFRL 300 1/2 5 012 RMSAVFRL 300 1/2 20 012 RMSAVFRL 300 1/2 50 012 RMSAVFRL 300 1/2 5 08 RAVFRL 300 1/2 20 08 RAVFRL 300 1/2 50 08 RAVFRL 300 1/2 5 012 RAVFRL 300 1/2 20 012 RAVFRL 300 1/2 50 012 RAVFRL 300 3/4 5 08 RMSAVFRL 300 3/4 20 08 RMSAVFRL 300 3/4 50 08 RMSAVFRL 300 3/4 5 012 RMSAVFRL 300 3/4 20 012 RMSAVFRL 300 3/4 50 012 RMSAVFRL 300 3/4 5 08 RAVFRL 300 3/4 20 08 RAVFRL 300 3/4 50 08 RAVFRL 300 3/4 5 012 RAVFRL 300 3/4 20 012 RAVFRL 300 3/4 50 012 RAVFRL 300 1 5 08 RMSAVFRL 300 1 20 08 RMSA
4673006467300746730084673009467301346730144673015467301646730174673018617300161730026173003617300461730056173006627300162730026273003627300462730056273006637300163730026373003637300463730056373006647300164730026473003647300464730056473006
VFRL 300 1 50 08 RMSAVFRL 300 1 5 012 RMSAVFRL 300 1 20 012 RMSAVFRL 300 1 50 012 RMSAVFRL 300 1 5 08 RAVFRL 300 1 20 08 RAVFRL 300 1 50 08 RAVFRL 300 1 5 012 RAVFRL 300 1 20 012 RAVFRL 300 1 50 012 RAVFRL 400 1 5 RMSAVFRL 400 1 20 RMSAVFRL 400 1 50 RMSAVFRL 400 1 5 RAVFRL 400 1 20 RAVFRL 400 1 50 RAVFRL 400 1 1/4 5 RMSAVFRL 400 1 1/4 20 RMSAVFRL 400 1 1/4 50 RMSAVFRL 400 1 1/4 5 RAVFRL 400 1 1/4 20 RAVFRL 400 1 1/4 50 RAVFRL 400 1 1/2 5 RMSAVFRL 400 1 1/2 20 RMSAVFRL 400 1 1/2 50 RMSAVFRL 400 1 1/2 5 RAVFRL 400 1 1/2 20 RAVFRL 400 1 1/2 50 RAVFRL 400 2 5 RMSAVFRL 400 2 20 RMSAVFRL 400 2 50 RMSAVFRL 400 2 5 RAVFRL 400 2 20 RAVFRL 400 2 50 RA
Code Description Code Description
KEY TO CODES
RMSA: Manual/semi-auto drainSAC: Automatic drain for sizes 100 and
200. Operates by depression –requires variable air take-offs.
RA: Drain for size 300 and 400. Float-type operation irrespective of thepressure and flow rate.
* For SK200 with RA, please contactour sales assistance department
VFRL 100
200
300
400
1/43/81/43/81/21/23/4111 1/41 1/22
5!m20!m50!m
0÷8 bar0÷12 bar
RMSASACRMSASACRA*RMSARA
VFRL
ELEMENT
100
SIZE
1/4THREADEDPORT
DEGREE OFFILTRATION
5!m 0÷8SETTINGRANGE
TYPE OF CONDEN-SATE DRAIN
RMSA
3.1/66
FR LUBV3V
C
F
E
A
B
L
G
V3V+FR+LUB 100-200-300
TECHNICAL DATA1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2‘’ 3/4’’ 1’’
0 to 8 0 to 12 0 to 8 0 to 12 0 to 8 0 to 125!m 20!m 50!m
15 1.3 1.315 13 13
217 188 188300 1200 230011 43 82
800 2400 400028 85 142
Compressed air50 50 50
122 122 1221 1.8 3.2
M4x50 M5x60 M5x70The maximum inlet pressure for the version with RAautomatic condensate drainage must not exceed 10 bar.
Threaded portSetting rangeDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar Nl/min!P 0.5 barFlow rate at 6.3 bar Nl/min!P 1 barFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsNote on use
V+FR+L 100 V+FR+L 200 V+FR+L 300
DIMENSIONSTHREADED PORT G
ABCEFL
V3V+FR 100 V3V+FR+LUB 200 V3V+FR+LUB 300
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’164 204.5 240 242199 245 27850 63 72
149 189.5 22226 36 42
M4 hole M5 hole M5 hole
3.1/01
3
3.1/67
ORDERING CODESCode Description3272007327200832720093272010327201132720123272107327210832721093272110327211132721123372007337200833720093372010337201133720123372107337210833721093372110337211133721123472007347200834720093472010347201134720123472107347210834721093472110347211134721123572007357200835720093572010357201135720123572107
VFR+L 100 1/4 5 08 RMSAVFR+L 100 1/4 20 08 RMSAVFR+L 100 1/4 50 08 RMSAVFR+L 100 1/4 5 012 RMSAVFR+L 100 1/4 20 012 RMSAVFR+L 100 1/4 50 012 RMSAVFR+L 100 1/4 5 08 SACVFR+L 100 1/4 20 08 SACVFR+L 100 1/4 50 08 SACVFR+L 100 1/4 5 012 SACVFR+L 100 1/4 20 012 SACVFR+L 100 1/4 50 012 SACVFR+L 100 3/8 5 08 RMSAVFR+L 100 3/8 20 08 RMSAVFR+L 100 3/8 50 08 RMSAVFR+L 100 3/8 5 012 RMSAVFR+L 100 3/8 20 012 RMSAVFR+L 100 3/8 50 012 RMSAVFR+L 100 3/8 5 08 SACVFR+L 100 3/8 20 08 SACVFR+L 100 3/8 50 08 SACVFR+L 100 3/8 5 012 SACVFR+L 100 3/8 20 012 SACVFR+L 100 3/8 50 012 SACVFR+L 200 1/4 5 08 RMSAVFR+L 200 1/4 20 08 RMSAVFR+L 200 1/4 50 08 RMSAVFR+L 200 1/4 5 012 RMSAVFR+L 200 1/4 20 012 RMSAVFR+L 200 1/4 50 012 RMSAVFR+L 200 1/4 5 08 SACVFR+L 200 1/4 20 08 SACVFR+L 200 1/4 50 08 SACVFR+L 200 1/4 5 012 SACVFR+L 200 1/4 20 012 SACVFR+L 200 1/4 50 012 SACVFR+L 200 3/8 5 08 RMSAVFR+L 200 3/8 20 08 RMSAVFR+L 200 3/8 50 08 RMSAVFR+L 200 3/8 5 012 RMSAVFR+L 200 3/8 20 012 RMSAVFR+L 200 3/8 50 012 RMSAVFR+L 200 3/8 5 08 SAC
3572108357210935721103572111357211236720073672008367200936720103672011367201236721073672108367210936721103672111367211244720044472005447200644720074472008447200944720134472014447201544720164472017447201845720044572005457200645720074572008457200945720134572014457201545720164572017457201846720044672005
VFR+L 200 3/8 20 08 SACVFR+L 200 3/8 50 08 SACVFR+L 200 3/8 5 012 SACVFR+L 200 3/8 20 012 SACVFR+L 200 3/8 50 012 SACVFR+L 200 1/2 5 08 RMSAVFR+L 200 1/2 20 08 RMSAVFR+L 200 1/2 50 08 RMSAVFR+L 200 1/2 5 012 RMSAVFR+L 200 1/2 20 012 RMSAVFR+L 200 1/2 50 012 RMSAVFR+L 200 1/2 5 08 SACVFR+L 200 1/2 20 08 SACVFR+L 200 1/2 50 08 SACVFR+L 200 1/2 5 012 SACVFR+L 200 1/2 20 012 SACVFR+L 200 1/2 50 012 SACVFR+L 300 1/2 5 08 RMSAVFR+L 300 1/2 20 08 RMSAVFR+L 300 1/2 50 08 RMSAVFR+L 300 1/2 5 012 RMSAVFR+L 300 1/2 20 012 RMSAVFR+L 300 1/2 50 012 RMSAVFR+L 300 1/2 5 08 RAVFR+L 300 1/2 20 08 RAVFR+L 300 1/2 50 08 RAVFR+L 300 1/2 5 012 RAVFR+L 300 1/2 20 012 RAVFR+L 300 1/2 50 012 RAVFR+L 300 3/4 5 08 RMSAVFR+L 300 3/4 20 08 RMSAVFR+L 300 3/4 50 08 RMSAVFR+L 300 3/4 5 012 RMSAVFR+L 300 3/4 20 012 RMSAVFR+L 300 3/4 50 012 RMSAVFR+L 300 3/4 5 08 RAVFR+L 300 3/4 20 08 RAVFR+L 300 3/4 50 08 RAVFR+L 300 3/4 5 012 RAVFR+L 300 3/4 20 012 RAVFR+L 300 3/4 50 012 RAVFR+L 300 1 5 08 RMSAVFR+L 300 1 20 08 RMSA
4672006467200746720084672009467201346720144672015467201646720174672018
VFR+L 300 1 50 08 RMSAVFR+L 300 1 5 012 RMSAVFR+L 300 1 20 012 RMSAVFR+L 300 1 50 012 RMSAVFR+L 300 1 5 08 RAVFR+L 300 1 20 08 RAVFR+L 300 1 50 08 RAVFR+L 300 1 5 012 RAVFR+L 300 1 20 012 RAVFR+L 300 1 50 012 RA
Code Description Code Description
RMSA: Manual/semi-auto drainSAC: Automatic drain for sizes 100 and
200. Operates by depression –requires variable air take-offs.
RA: Drain for size 300 and 400. Float-type operation irrespective of thepressure and flow rate.
* For SK200 with RA, please contactour sales assistance department
KEY TO CODES
VFR+L 100
200
300
1/43/81/43/81/21/23/41
5!m20!m50!m
0÷8 bar0÷12 bar
RMSASACRMSASACRA*RMSARA
VFR+L
ELEMENT
100
SIZE
1/4THREADEDPORT
DEGREE OFFILTRATION
5!m 0÷8SETTINGRANGE
TYPE OF CONDEN-SATE DRAIN
RMSA
3.1/68
FIL+LUB 100-200-300
LUBFIL
F
E
A
B
C
G
L
TECHNICAL DATA1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2‘’ 3/4’’ 1’’
5!m 20!m 50!m1.5 1.3 1.315 13 13
217 188 188600 1800 320021 64 113
1200 3200 450042 113 160
Compressed air50 50 50
122 122 1220.5 1.1 2.2
M4x50 M5x60 M5x70The maximum inlet pressure for the version with RAautomatic condensate drainage must not exceed 10 bar.
Threaded portDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar Nl/min!P 0.5 bar scfmFlow rate at 6.3 bar Nl/min!P 1 bar scfmFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsNote on use
F+L 100 F+L 200 F+L 300
DIMENSIONSTHREADED PORT G
ABCEFL
FIL+LUB 100 FIL+LUB 200 FIL+LUB 300
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’121 149 175 177
172.5 203.5 223.550 63 72
106 134 15726 36 42
M4 hole M5 hole M5 hole
3.1/69
3
FIL 400 LUB 400
F
E
A
B
L
G
C
TECHNICAL DATAG1’’ G1’’1/4’’ G1’’1/2’’ G2’’
5!m 20!m 50!m1.313
188F+L 400 1’’: 9000 Nl/min = 320 scfm
F+L 400 2’’: 14.000 Nl/min = 500 scfmCompressed air
501228~
M6x110Vertical
270The end plates in the 400 series have a patented systemwith a rotary and sliding end joint to adapt the unitperfectly to the pipe cutting distance.The maximum inlet pressure for the version with RAautomatic condensate drainage must not exceed 10 bar.
Threaded portDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar!P 0.5 barFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsMountingBowl capacity cm3
Note on use
F+L 400
FIL+LUB 400
DIMENSIONSTHREADED PORT G
ABCEFL
FIL+LUB 400
G1’’ G1’’1/4’’ G1’’1/2’’ G2’’330-360 388-418
349.511624780
M6 hole
3.1/70
ORDERING CODESCode Description3285001328510132850023285102328500332851033385001338510133850023385102338500333851033485001348510134850023485102348500334851033585001358510135850023585102358500335851033685001368510136850023685102368500336851034485001448500244850034485004448500544850064585001458500245850034585004458500545850064685001
F+L 100 1/4 5 RMSAF+L 100 1/4 5 SACF+L 100 1/4 20 RMSAF+L 100 1/4 20 SACF+L 100 1/4 50 RMSAF+L 100 1/4 50 SACF+L 100 3/8 5 RMSAF+L 100 3/8 5 SACF+L 100 3/8 20 RMSAF+L 100 3/8 20 SACF+L 100 3/8 50 RMSAF+L 100 3/8 50 SACF+L 200 1/4 5 RMSAF+L 200 1/4 5 SACF+L 200 1/4 20 RMSAF+L 200 1/4 20 SACF+L 200 1/4 50 RMSAF+L 200 1/4 50 SACF+L 200 3/8 5 RMSAF+L 200 3/8 5 SACF+L 200 3/8 20 RMSAF+L 200 3/8 20 SACF+L 200 3/8 50 RMSAF+L 200 3/8 50 SACF+L 200 1/2 5 RMSAF+L 200 1/2 5 SACF+L 200 1/2 20 RMSAF+L 200 1/2 20 SACF+L 200 1/2 50 RMSAF+L 200 1/2 50 SACF+L 300 1/2 5 RMSAF+L 300 1/2 20 RMSAF+L 300 1/2 50 RMSAF+L 300 1/2 5 RAF+L 300 1/2 20 RAF+L 300 1/2 50 RAF+L 300 3/4 5 RMSAF+L 300 3/4 20 RMSAF+L 300 3/4 50 RMSAF+L 300 3/4 5 RAF+L 300 3/4 20 RAF+L 300 3/4 50 RAF+L 300 1 5 RMSA
46850024685003468500446850054685006618500161850026185003618500461850056185006628500162850026285003628500462850056285006638500163850026385003638500463850056385006648500164850026485003648500464850056485006
F+L 300 1 20 RMSAF+L 300 1 50 RMSAF+L 300 1 5 RAF+L 300 1 20 RAF+L 300 1 50 RAF+L 400 1 5 RMSAF+L 400 1 20 RMSAF+L 400 1 50 RMSAF+L 400 1 5 RAF+L 400 1 20 RAF+L 400 1 50 RAF+L 400 1 1/4 5 RMSAF+L 400 1 1/4 20 RMSAF+L 400 1 1/4 50 RMSAF+L 400 1 1/4 5 RAF+L 400 1 1/4 20 RAF+L 400 1 1/4 50 RAF+L 400 1 1/2 5 RMSAF+L 400 1 1/2 20 RMSAF+L 400 1 1/2 50 RMSAF+L 400 1 1/2 5 RAF+L 400 1 1/2 20 RAF+L 400 1 1/2 50 RAF+L 400 2 5 RMSAF+L 400 2 20 RMSAF+L 400 2 50 RMSAF+L 400 2 5 RAF+L 400 2 20 RAF+L 400 2 50 RA
Code Description
KEY TO CODES
ELEMENT
100
200
300
400
1/43/81/43/81/21/23/4111 1/41 1/22
5!m20!m50!m
RMSASACRMSASACRA*RMSARA
RMSA: Manual/semi-auto drainSAC: Automatic drain for sizes 100 and
200. Operates by depression –requires variable air take-offs.
RA: Drain for size 300 and 400. Float-type operation irrespective of thepressure and flow rate.
* For SK200 with RA, please contactour sales assistance department
F+L
F+L
SIZE
100 1/4THAREADEDPORT
DEGREE OFFILTRATION
5!m RMSATYPE OF CONDEN-SATE DRAIN
NOTES
3.1/71
3
FIL DEP
FIL DEP
E
A
B
F
C
G
L
FIL+DEP 100-200-300TECHNICAL DATA
1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2‘’ 3/4’’ 1’’Filter: 5!m - Depurator: 0.01!m
1.5 1.3 1.315 13 13
217 188 188Please look at the flow rate curves at page 3.1/33
Compressed air50 50 50
122 122 1220.6 1.3 2.2
M4x50 M5x60 M5x70The maximum inlet pressure for the version with RAautomatic condensate drainage must not exceed 10 bar.
Threaded portDegree of filtrationMax. inlet pressure MPa
barpsi
Maximum suggested flow rateFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsNote on use
F+D 100 F+D 200 F+D 300
DIMENSIONSTHREADED PORT G
ABCEFL
FIL+DEP 100 FIL+DEP 200 FIL+DEP 300
G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’121 149 175 177144 175 19550 63 72
106 134 15726 36 42
M4 hole M5 hole M5 hole
3.1/72
FIL+DEP 400
FIL DEP
FIL 400 DEP 400
F
E
A
B L
C
G
TECHNICAL DATAG1’’ G1’’1/4’’ G1’’1/2’’ G2’’
Filter: 5!m - Depurator: 0.01!m1.313
188Please look at the flow rate curves at page 3.1/35
Compressed air50
1227~
M6x110Vertical
270The end plates in the 400 series have a patented systemwith a rotary and sliding end joint to adapt the unitperfectly to the pipe cutting distance.The maximum inlet pressure for the version with RAautomatic condensate drainage must not exceed 10 bar.
Threaded portDegree of filtrationMax. inlet pressure MPa
barpsi
Maximum suggested flow rateFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsMountingBowl capacity cm3
Note on use
F+D 400
DIMENSIONSTHREADED PORT G
ABCEFL
FIL+DEP 400
G1’’ G1’’1/4’’ G1’’1/2’’ G2’’330-360 388-418
32011624780
M6 hole
3.1/73
3
ORDERING CODESCode Description32890013289005328900633890013389005338900634890013489005348900635890013589005358900636890013689005368900644890014489002458900145890024689001468900261890016189002628900162890026389001638900264890016489002
F+D 100 1/4 5 RMSA-RMSAF+D 100 1/4 5 SAC-RMSAF+D 100 1/4 5 SAC-SACF+D 100 3/8 5 RMSA-RMSAF+D 100 3/8 5 SAC-RMSAF+D 100 3/8 5 SAC-SACF+D 200 1/4 5 RMSA-RMSAF+D 200 1/4 5 SAC-RMSAF+D 200 1/4 5 SAC-SACF+D 200 3/8 5 RMSA-RMSAF+D 200 3/8 5 SAC-RMSAF+D 200 3/8 5 SAC-SACF+D 200 1/2 5 RMSA-RMSAF+D 200 1/2 5 SAC-RMSAF+D 200 1/2 5 SAC-SACF+D 300 1/2 5 RMSA-RMSAF+D 300 1/2 5 RA-RAF+D 300 3/4 5 RMSA-RMSAF+D 300 3/4 5 RA-RAF+D 300 1 5 RMSA-RMSAF+D 300 1 5 RA-RAF+D 400 1 5 RMSA-RMSAF+D 400 1 5 RA-RAF+D 400 1 1/4 5 RMSA-RMSAF+D 400 1 1/4 5 RA-RAF+D 400 1 1/2 5 RMSA-RMSAF+D 400 1 1/2 5 RA-RAF+D 400 2 5 RMSA-RMSAF+D 400 2 5 RA-RA
NOTES
KEY TO CODES
RMSA: Manual/semi-auto drainSAC: Automatic drain for sizes 100 and 200.
Operates by depression – requiresvariable air take-offs.
RA: Automatic drain for size 300 and 400.Float-type operation irrespective of thepressure and flow rate.
ELEMENT
100
200
300
400
1/43/81/43/81/21/23/4111 1/41 1/22
5!m RMSASAC
RMSARA
F+D
F+D
SIZE
100 1/4THREADEDPORT
DEGREE OFFILTRATION
5!m RMSATYPE OF CONDEN-SATE DRAIN
3.1/74
ACCESSOIREPRESSURE SWITCHES
TECHNICAL DATA
COMPONENTS
This type of pressure switch features a high degree ofminiaturisation and a modern attractive design.It can be installed in any position and also mounted ontoa wall by means of two transversal holes.In order to reduce wiring times, it is supplied ready assem-bled with a 2-metre electric cable or an M8 connector witha 300-mm cable.The contact is the switching type, which means it can benormally open or normally closed.A knurled push-lock handle is provided for regulation
Adjustable pressure interval barHysteresis (not adjustable) barMaximum pressure bar
MPapsi
Operating temperature range at: 1 MPa; 10 bar; 145 psi °C°F
Lower threaded portMaximum current AMaximum voltage VOutside diameter of cable mmNumber of wires and cross sectionContactsProtectionNumber of switchingsFluidMounting positionWeight Kg
0.5 ÷ 10from 0.4 to 0.8 (See diagram)
151.521750
122R 1/8”
22504.9
3x0.5 mm2
Normally-Open (NO) and Normally-Closed (NC)IP65
5x106
Filtered lubricated or unlubricated compressed air. Lubrication, if used, must be continuousIn any position
0.121
4
1
2
6
5
3
10
7
8
9
! Technopolymer adjusting push-lock handle" Brass adjusting screw# Steel piston spring$ Brass piston% NBR gasket& Body made of anodized aluminium' Technopolymer pressure switch body( Resin finish for IP65) Electrical contact* Choke to reduce peaks in pressure
3.1/75
3
Code9200703
DescriptionACC. SECURITY KNOB
ACCESSORIESSECURITY KNOB
NOTE: Pull outwards to remove the knob from the pressure switch onthe unit. Insert the security knob and regulate the pressure switch. Thenpress the handle firmly to lock it in position. If the pressure switchneeds to be reset, remove the security knob by forcing it laterally witha screwdriver.
29.2
16
13.4R 1/8
20.5
57
24
foro
x M
3
DIMENSIONS WIRING DIAGRAM
Code Description9000401 ACC. - 1/8 2A NO/NC PRESSURE SWITCH, 2-METRE CABLE9000402 ACC. - 1/8 2A NO/NC PRESSURE SWITCH, M8 CONNECTOR
HYSTERESIS GRAPH ORDERING CODES
NOTES
4
1 3
NO
NCBLACK
BLUE
BROWN
1 - 3 NO1 - 4 NC
M8
ø4.9
~2 m
~300 mm
VERSION WITH CABLE
VERSION WITH M8 CONNECTOR
Hig
h sw
itchi
ng p
ress
ure
Low switching pressure
0 10 20 30 40 50 60 70 80 90 100110120130140
bar
psi
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
barpsi
0
1
2
3
4
5
6
7
8
9
10
0 1 2 3 4 5 6 7 8 9 10
ACCESSORIES
3.1/76
Code
920070194007019400702
Description
SF100- BIT-ND1/4SF200-ND-3/8 1/2SF300
MOUNTING BRACKET FOR REG.
Code
97001019700102980010198001029900101
Description
ACC. M 40 1/8 12ACC. M 40 1/8 04ACC. M 50 1/8 12ACC. M 50 1/8 04ACC. M 63 1/4 12
PRESSURE GAUGES
Code
9230401933050193306019330701933080194307019530901953100196310019631101
9631201
9631301
Description
ACC. IN/OUT END PLATE KIT 100 1/4ACC. IN/OUT END PLATE KIT 100 3/8ACC. IN/OUT END PLATE KIT 200 1/4ACC. IN/OUT END PLATE KIT 200 3/8ACC. IN/OUT END PLATE KIT 200 1/2ACC. IN/OUT END PLATE KIT 300 1/2ACC. IN/OUT END PLATE KIT 300 3/4ACC. IN/OUT END PLATE KIT 300 1’’ACC. IN/OUT END PLATE KIT 400 1’’ACC. IN/OUT END PLATE KIT 4001’’1/4’’ACC. IN/OUT END PLATE KIT1’’1/2’’ACC. IN/OUT END PLATE KIT 2’’
INPUT/OUTPUT END PLATE KIT
COIL FOR APR andV3V SOLENOID
Code
9230301933030194303019630301
Description
ACC. CONNECTOR KIT 100ACC. CONNECTOR KIT 200ACC. CONNECTOR KIT 300ACC. CONNECTOR KIT 400
CONNECTOR KIT FOR SKILLAIRCODE A
Code
W0215000101
W0215000111
W0215000121
W0215000131
Description
Coil 22 Ø8BA 2W-24VDCCoil 22 Ø8BA 3.5VA-24VACCoil 22 Ø8BA 3.5VA-110VACCoil 22 Ø8BA 3.5VA-220VAC
Code
W0216001001W0216001011W0216001021W0216001031
Description
COIL 24 V CCCOIL 24V 50/60HZCOIL 110V 50/60HZCOIL 220V 50/60HZ
COIL FORCDV CDML LUBRICATOR
Code
W0970520033
W0970520034
W0970520035
W0970520036
W0970520037
W0970520038
W0970520039
Description
ACC. CONNECTOR30 STDACC. CONNECTOR30 LED 24VACC. CONNECTOR30 LED 110VACC. CONNECTOR30 LED 220VACC. CONNECTOR30 LED VDR 24VACC. CONNECTOR30 LED VDR 110VACC. CONNECTOR30 LED VDR 220V
ELECTRIC CONNECTORFOR V3V APR WITH CNOMO
ELECTRIC CONNECTORFOR V3V-APR ELPN Code Description
COIL FORV3V APR WITH CNOMO Code
W0210010100
W0210011100
W0210012100
W0210013100
Description
COIL 30 D84W-24VDCCOIL 30 D84VA-24VAC 50/60 HZCOIL 30 D84VA-110VAC 50/60 HZCOIL 30 D84VA-220VAC 50/60 HZ
W0970510011
W0970510012
W0970510013
W0970510014
W0970510015
W0970510016
W0970510017
ACC. CONNECTORSTDACC. CONNECTOR22 LED 24VACC. CONNECTOR22 LED 110VACC. CONNECTOR22 LED 220VACC. CONNECTOR22 LED VDR 24VACC. CONNECTOR22 LED VDR 110VACC. CONNECTOR22 LED VDR 220V
3.1/77
3
14.4
3029
.5
66.5 12
ø8.2
ø9.2
KIT FOR COIL EEXMFOR V3V-APR-LUB Code Description
0227606913
0227606915
0227608013
0227608015
0227608023
0227608025
0227608033
0227608035
KIT FOR COIL 3024 VDC EEXMT5CABLE 3MKIT FOR COIL 3024 VDC EEXMT5CABLE 5MKIT FOR COIL 3024 VAC EEXMT5CABLE 3MKIT FOR COIL 3024 VAC EEXMT5CABLE 5MKIT FOR COIL 30110 VAC EEXMT5CABLE 3MKIT FOR COIL 30110 VAC EEXMT5CABLE 5MKIT FOR COIL 30230 VAC EEXMT5CABLE 3MKIT FOR COIL 30230 VAC EEXMT5CABLE 5M
KIT COIL SIDE 22 IP65FOR V3V-APR-LUB Code Description
0222100100
Improved IP65 protection, even afterprolonged exposure to atmosphericagents. Applicable to valves with atechnopolymer control.
KIT FOR COILS 22 - IP65
NOTES
according to Atex 94/9 CE rule,group 2, category 2 GD
3.1/78
Code
92533019255301935330193553019453301945340196533019653401
Description
SPARES TF 100 RMSASPARES TF 100 SACSPARES TF 200 RMSASPARES TF 200 SACSPARES TF 300 RMSASPARES TF 300 RASPARES TF 400 RMSASPARES TF 400 RA
FILTER BOWL
Code
9253501920250392025029202501935350193025019302503930250294535019202403920240192024029653501965350296535049653503
Description
SPARES TL 100SPARES TL 100 CASPARES TL 100 CDSPARES TL 100 MLSPARES TL 200SPARES TL 200 CASPARES TL 200 CDSPARES TL 200 MLSPARES TL 300SPARES TL 300 CASPARES TL 300 CDSPARES TL 300 MLSPARES TL 400SPARES TL 400 CASPARES TL 400 CDSPARES TL 400 ML
LUBRICATOR BOWL
Code
925170592517069251707935170593517069351707945170594517069451707965170696517079651705
Description
SPARES FP 100 5SPARES FP 100 20SPARES FP 100 50SPARES FP 200 5SPARES FP 200 20SPARES FP 200 50SPARES FP 300 5SPARES FP 300 20SPARES FP 300 50SPARES FP 400 5SPARES FP 400 20SPARES FP 400 50
FILTERING ELEMENTS
Code
9251711935171194517119651711
Descrizione
SPARES FP DEP. 100SPARES FP DEP. 200SPARES FP DEP. 300SPARES FP DEP. 400
FILTERING/PURIFICATIONELEMENTS
SPARESCode
9252001935200194520019652601
Description
SPARES MB 100 ND 1/4SPARES MB 200 N/D 3/8-1/2SPARES MB 300 1/2 3/4SPARES MB 400
VENTURI LUBRICATORDIAPHRAGM
Code
9251302
Description
SPARES CVL100-200-300-400 BIT
TRANSPARENT LUBRICATOR COVER
Code
925060592506069250607925060893506059350606935060793506089450605945060694506079450608
Description
RIC.MO 100 02RIC.MO 100 04RIC.MO 100 08RIC.MO 100 012RIC.MO 200 02RIC.MO 200 04RIC.MO 200 08RIC.MO 200 012RIC.MO 300 04RIC.MO 300 08RIC.MO 300 012RIC.MO 300 02
SPRINGS FOR REDUCERS AND FRs
Code
925080092508109250811925081293508009350810935081193508129450805945080694508079450808
Description
RIC.CS 100 02RIC.CS 100 04RIC.CS 100 08RIC.CS 100 012RIC.CS 200 02RIC.CS 200 04RIC.CS 200 08RIC.CS 200 012RIC.CS 300 04RIC.CS 300 08RIC.CS 300 012RIC.CS 300 02
UPPER COVER FORREGULATOR AND FR
3.1/01
3
3.1/79
9453601 SPARES PCE MICRO
Code
9250704935070494507049650704
Description
SPARES OTR 100SPARES OTR 200SPARES OTR 300SPARES OTR 400
COMPLETE POPPETFOR REGULATORS
Code
925090292509039250904935090293509039350904945090294509039450904
Description
SPARES OTFR 100 5SPARES OTFR 100 20SPARES OTFR 100 50SPARES OTFR 200 5SPARES OTFR 200 20SPARES OTFR 200 50SPARES OTFR 300 5SPARES OTFR 300 20SPARES OTFR 300 50
COMPLETE POPPET FOR FR
Code
9220701
Description
SPARES COVER SPANNER
UPPER COVER DISASSEMBLYSPANNER
Code
9220401
9323401
9420401
Description
SPARES DOMEDIS. SPANNER 100SPARES DOMEDIS. SPANNER 200SPARES DOMEDIS. SPANNER 300
REG and FR VISUAL DOMEDISASSEMBLY SPANNER
Code
9220501
9323501
9420501
Description
SPARES R CAP DISASS.WR. 100SPARES R CAP DISASS.WR. 200SPARES R CAP DISASS.WR. 300
POPPET DISASSEMBLYSPANNER (FOR REG.)
Code
9220801
9320801
9420801
Description
SPARES FR CAP DISASS.WR. 100SPARES FR CAP DISASS.WR. 200SPARES FR CAP DISASS.WR. 300
POPPET DISASSEMBLYSPANNER (FOR FR)
Code DescriptionPROVISION FOR SOLENOID CONTROLTO CNOMO FOR APR-300 AND V3V 300
Code DescriptionPROVISION FOR MICRO SOLENOIDCONTROL FOR APR-300 and V3V 300
Code
922060193236019420601
Description
SPARES CAP DISASS. 100SPARES CAP DISASS. 200SPARES CAP DISASS. 300
CAP DISASSEMBLY SPANNER
9454001 SPARES PCE TO CNOMO
3.1/80
Code
9453901945390294539039453904
Description
SPARES CEC CNOMO 24CCSPARES CEC CNOMO 24VSPARES CEC CNOMO 110VSPARES CEC CNOMO 220V
CNOMO SOLENOID CONTROLFOR APR-300 and V3V 300
Code
9453701
Description
SPARES PCP PNEUMATIC
PROVISION FOR PNEUMATIC CONTROLFOR APR-300 and V3V 300
Code
9453801945380294538039453804
Description
SPARES CEM MICRO 24CCSPARES CEM MICRO 24VSPARES CEM MICRO 110VSPARES CEM MICRO 220V
MICRO SOLENOID CONTROLFOR APR-300 and V3V 300
Code
9455401
9455601
Description
SPARES KIT C.C. 400
SPARES KIT LOCKABLE 400
V3V CONTROL 400
INPUT/OUTPUT COVER PLATE Code
9152103
9152105
9152115
9152116
9152104
9152106
9152118
9152119
Description
SPARES OUTPUTCOVER PLATE 100SPARES INPUTCOVER PLATE 100SPARES OUTPUTCOVER PLATE 200SPARES INPUTCOVER PLATE 200SPARES OUTPUTCOVER PLATE 300SPARES INPUTCOVER PLATE 300SPARES OUTPUTCOVER PLATE 400SPARES INPUTCOVER PLATE 400
Code
9152107
9152114
9152108
9152117
Description
SPARES INTERMEDIATECOVER PLATE 100SPARES INTERMEDIATECOVER PLATE 200SPARES INTERMEDIATECOVER PLATE 300SPARES INTERMEDIATECOVER PLATE 400
INTERMEDIATE COVER PLATE
Code
90008029000805
Description
RIC. RA 300-400RIC. RA 200-ONE
AUTODRAIN (RA)
Code
9000803
Description
RIC. SAC 100-200
AUTODRAIN TAP (SAC)
SK 200 SK 300-400
3.2/01
3
INTRODUCTION
FILTER
MICROREGULATOR
BIT PADLOCKABLE MICROREGULATOR
LUBRICATOR
FILTER-REGULATOR
DEPURATOR
AIR TAKE-OFF
UNITS
PRESSURE SWITCHES
DIGITAL PRESSURE SWITCH
ACCESSORIES
SPARES
PAGE 3.2/02
PAGE 3.2/04
CHAPTER NEWS PAGE 43
PAGE 3.2/06
PAGE 3.2/08
PAGE 3.2/11
PAGE 3.2/13
PAGE 3.2/15
PAGE 3.2/16
PAGE 3.2/22
CHAPTER NEWS PAGE 60
PAGE 3.2/24
PAGE 3.2/25
CHAPTER 3.2SUMMARY
3.2/02
MOUNTING THE GAUGE
The gauge must be mounted by handwithout using a spanner. Use fluid sealantsto provide a good seal.N.B. Do not use Teflon.
SETTING THE PRESSURE
The air pressure must always be setupwards. The knob can be locked so thatthe set pressure cannot be altered (see fig.2).
1
The units in the BIT range feature:• reduced dimensions• negligible load loss• long life• excellent quality-to-price ratioThanks to its technical features the BIT air treatment rangeis particularly suitable for de-centralized use near the finalactuators.
BIT 1/8’’ BIT 1/4’’
1/8’’ 1/4’’5!m (yellow) 20!m (white) 50!m (blue)
99.97% a 0.01!m0÷2 - 0÷4 - 0÷8 - 0÷12
1.313
188350 Nl/min=12 scfm
Compressed air–10°-+50°14°-122°
Filter – Regulator – Lubricator – Filter-regulator – DepuratorUnits: FRL, FR+L, F+L, F+D
By means of the bracket providedplease refer to page 6.1/08
TECHNICAL DATA
GENERAL RULES - USE AND MAINTENANCE
Threaded portDegree of filtrationDegree of purificationSetting range barMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa – 91 psi) !P 0.5 bar (0.05 MPa – 7 psi)FluidMax temperature at 1 MPa; 10 bar; 145 psi °C
°FElements
MountingCompatibility with oils
2
1
2
3.2/03
3
ASSEMBLY
GENERAL RULES - USE AND MAINTENANCE
To clean or replace the filterelement unscrew the screen ofthe centrifuge assembly. Use ano. 3 compass spanner tounscrew the bowl.
Press the button to draincondensate when the bowl ispressurized.
Turn the knob anticlockwise toclose the valve with bowlpressurized or not pressurized.
With the knob in the centreposition, the drain is semi-automatic. The drain operateswhen the bowl is not pressurizedand closes when it is.
Use ASSEMBLY PLATES (code 9170201) to assemble the Bitelements correctly.Assembly procedure:• Fit the plates right into the slots under the body of the Bit element• Check that there O-rings round the threaded outlet• Assemble the elements, making sure that the flow run in thedirection of the arrows marked on the body.
3.2/04
4
5
1
2
6
7
3
BIT FILTER ELEMENTS
Mini-filter with different degrees of filtration and two typesof drain (semi-automatic, automatic).• Minimum load loss as the flow rate varies• All-round condensate level viewing.The degree of filtration is shown by the colour of thecartridge: yellow = 5!m, white = 20!m, blue = 50!m.
BIT 1/8’’ BIT 1/4’’
1/8’’ 1/4’’5!m (giallo) 20!m (white) 50!m (blue)
1.313
188860 Nl/min=30.5 scfm
1200 Nl/min=42.5 scfmCompressed air
5012240M 4
VerticalManual/Semi-auto (RMSA)
Automatic (SAC)16
TECHNICAL DATAThreaded portDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa – 91 psi) !P 0.5 bar (0.05 MPa – 7 psi) Nl/minFlow rate at 6.3 bar (0.63 MPa – 91 psi) !P 1 bar (0.1 MPa – 14 psi) Nl/minFluid
Max temperature at 1 MPa; 10 bar; 145 psi °C°F
Weight grWall fixing screwsMounting positionCondensate drain
Bowl capacity cm3
! Technopolymer body with OT58 threaded element" Clear technopolymer bowl# Technopolymer baffle plug$ Technopolymer centrifuge% Condensate drain (RMSA)& HDPE sintered filter cartridge' NBR gaskets
FILTER
3.2/05
3
FLOW CHARTS
• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.A = 2 bar - 0,2 MPa - 29 psiB = 4 bar - 0,4 MPa - 58 psiC = 6 bar - 0,6 MPa - 87 psi
D = 8 bar - 0,8 MPa - 116 psiE = 10 bar - 1 MPa - 145 psi
Chart referring to a filter with 1/4 ports
DIMENSIONS
120
40
12
4031
102
G 1
/8-G
1/4
Code Description
KEY TO CODES
510100151010045101002510100551010035101006520100152010045201002520100552010035201006
FIL BIT 1/8 5 RMSAFIL BIT 1/8 5 SACFIL BIT 1/8 20 RMSAFIL BIT 1/8 20 SACFIL BIT 1/8 50 RMSAFIL BIT 1/8 50 SACFIL BIT 1/4 5 RMSAFIL BIT 1/4 5 SACFIL BIT 1/4 20 RMSAFIL BIT 1/4 20 SACFIL BIT 1/4 50 RMSAFIL BIT 1/4 50 SAC
ORDERING CODES
FIL
RMSA: Semi-auto drainSAC: Automatic drain. Operates by depression – requires variable air
take-offs.
RMSASAC
5 !m20 !m50 !m
BITFIL
FIL
ELEMENT
BIT
SIZE
1/8DEGREE OFFILTRATION
5 !mCONDENSATEDRAIN
RMSATHREADEDPORT
1/81/4
3.2/06
5
1
10
32
6
4
11
7
12
14
13
8
9
COMPONENTS
Micro-regulator with rolling diaphragm.• Preset pressure stability as the upstream pressure varies.• High flow rates with reduced pressure drops• Quick overpressure exhaust
Versions availableBit FC: controlled relief to allow greater accuracy inregulation by means of slight continuous air relief.Bit for water: used to regulate the pressure in watercircuits; without blowoff valveBit SR: for use when the downstream circuit needs to berelieved quickly as the upstream pressure drops. Mount theSR regulator between the power supply valve and the pointof use.
MR BIT 1/8’’ MR BIT 1/4’’
1/8’’ 1/4’’0 to 2 - 0 to 4 - 0 to 8 - 0 to 12
1.313
188340 Nl/min = 12 scfm600 Nl/min = 21 scfm
Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous50
12280M 4
In any positionG 1/8’’
The regulator pressure must always be set upwards.For increased sensitivity, use a pressure regulator with a rated pressure
as close as possible to the required value.
TECHNICAL DATAThreaded portSetting rangeMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 0.5 bar (0.05 MPa – 7 psi)Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 1 bar (0.1 MPa – 14 psi)FluidMax temperature at 1 Mpa; 10 bar; 145 psi °C
°FWeight grWall fixing screwsMountingGauge portNotes:
! Technopolymer body with OT58 threaded elements" Technopolymer bell# Technopolymer fixing ring nut$ Technopolymer knob% Rolling diaphragm& Technopolymer plug' Technopolymer anti-vibration screen( NBR relieving gasket) OT58 brass adjusting screws* OT58 valve with NBR vulcanized gasket+ OT58 brass nut, Steel adjusting spring- Stainless steel valve compression spring. NBR gaskets
MICRO-REGULATOR
3.2/07
3G
1/8
-G 1
/4
12
31
77
35
30x1.540
40
FLOW CHARTS
DIMENSIONS
Code Description
KEY TO CODES
FC: Controlled reliefSR: Quickly relievedMRA: Without relief (for water)
MICROREGULATOR (MR)51070015107002510700351070045207001520700252070035207004MICROREGULATOR WITHCONTROLLED RELIEF5111001511100252110015211002
MR BIT 1/8 02MR BIT 1/8 04MR BIT 1/8 08MR BIT 1/8 012MR BIT 1/4 02MR BIT 1/4 04MR BIT 1/4 08MR BIT 1/4 012
MR BIT FC 1/8 02MR BIT FC 1/8 04MR BIT FC 1/4 02MR BIT FC 1/4 04
ORDERING CODES
MR
• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.
Code DescriptionMICROREGULATOR WITH QUICK RELIEF51020015102002510200351020045202001520200252020035202004WATER MICROREGULATOR51080015108002510800351080045208001520800252080035208004
MR BIT SR 1/8 02MR BIT SR 1/8 04MR BIT SR 1/8 08MR BIT SR 1/8 012MR BIT SR 1/4 02MR BIT SR 1/4 04MR BIT SR 1/4 08MR BIT SR 1/4 012
MRA BIT 1/8 02MRA BIT 1/8 04MRA BIT 1/8 08MRA BIT 1/8 012MRA BIT 1/4 02MRA BIT 1/4 04MRA BIT 1/4 08MRA BIT 1/4 012
FCSR
(for WATER)
020408012
1/81/4
BITBITBITBIT
MR
MRA
MR
ELEMENT
BIT
SIZE VERSION
FCTHREADEDPORT
1/8CONDENSATEDRAIN
02
3.2/08
1 8
9
2
3
5
4
6
7
COMPONENTS
Mini-lubricator with high lubrication stability.• Quantity of lubricant proportioned to air flow• Activates at low flow rates• Micrometric regulation of lubricant flow• All-round oil level viewing
LUB BIT 1/8’’ LUB BIT 1/4’’
1/8’’ 1/4’’Oil mist
26.5Manual filling with the bowl disassembled
1.313
188400 Nl/min = 14 scfm710 Nl/min = 25 scfmFiltered compressed air
5012240M 4
Vertical
TECHNICAL DATAThreaded portType of lubricationBowl capacity cm3
Lubricator versionMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 0.5 bar (0.05 MPa – 7 psi)Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 1 bar (0.1 MPa – 14 psi)FluidMax temperature at 1 Mpa; 10 bar; 145 psi °C
°FWeight grWall fixing screwsMounting position
! Technopolymer body with OT58 threaded elements" Clear technopolymer bowl# Rilsan oil suction pipe$ Filter% Technopolymer plug& Oil flow adjustment regulation needle made of OT58 brass' Clear technopolymer cover( NBR Venturi diaphragm) NBR gaskets
LUBRICATOR
3.1/01
3
3.2/09
GENERAL RULES - USE AND MAINTENANCE
FLOW CHARTS
• Use a no. 3 compass spanner to unscrewthe bowl.• Fit the lubricator as close as possible tothe point of use• Fill the bowl with oil before pressurizingthe system• Do not use cleaning oil, brake fluid orsolvents in general• For correct lubrication, set the drip rateto approximately 1 drop every 300-600 Nlvia the adjusting screw.• Recommended lubricants:ISO and UNI FD22E.g. Energol HLP 22(BP) – Spinesso 22(Esso) - Mobil DTE 22 (Mobil) – Tellus Oil22 (Shell).
REGULATING LUBRICATION FILLING THE BOWL WITH OIL
• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.A = 2 bar - 0,2 MPa - 29 psiB = 4 bar - 0,4 MPa - 58 psiC = 6 bar - 0,6 MPa - 87 psi
D = 8 bar - 0,8 MPa - 116 psiE = 10 bar - 1 MPa - 145 psi
LUB 1/8-1/4
LUB
MINIMUM OPERATION FLOW CHARTSMinimum flow tests were performed in compliancewith ISO/DP 6301/2.
3.2/10
DIMENSIONS
G 1
/8-G
1/4
4031
78
40
13512
2
NOTES
Code51030015203001
DescriptionLUB BIT 1/8LUB BIT 1/4
ORDERING CODES
NOTES
3.2/11
3
14
13
1
3
4
5
6
7
8
10
11
12
2 16
17
9
15
COMPONENTS
Filter regulator with rolling diaphragm.• High flow rate with reduced pressure drop• Excellent degree of condensate separation• Semi-automatic or automatic drain• All-round condensate level viewingThe degree of filtration is shown by the colour of thecartridge: yellow = 5!m, white = 20!m, blue = 50!m.
FR BIT 1/8’’ FR BIT 1/4’’
1/8’’ 1/4’’0 to 2 - 0 to 4 - 0 to 8 - 0 to 12
5!m (yellow) 20!m (white) 50!m (blue)1.313
188290 Nl/min = 10 scfm600 Nl/min = 21 scfm
Compressed air50
122110M 4
VerticalG 1/8’’
16Manual/semi-automatic (RMSA)
Automatic (SAC)The regulator pressure must always be set upwards. For increased sensitivity, use a pressureregulator with a rated pressure as close as possible to the required value.
TECHNICAL DATA
! Technopolymer body with OT58 threaded elements" Clear technopolymer bowl# Technopolymer knob$ Technopolymer dell% Technopolymer fixing ring nut& OT58 brass nut' OT58 brass adjusting screw( Steel adjusting spring) NBR relieving gasket* Rolling diaphragm+ OT58 valve with NBR vulcanized gasket, Stainless steel valve compression spring- Technopolymer centrifuge. Technopolymer baffle plug/ Sintered HDPE filter cartridge0 Condensate drain (RMSA)1 NBR gaskets
Threaded portSetting rangeDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 0.5 bar (0.05 MPa – 7 psi)Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 1 bar (0.1 MPa – 14 psi)FluidMax temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight grWall fixing screwsMounting positionGauge portBowl capacity cm3
Condensate drain
Notes:
FILTER REGULATOR
3.2/12
G1/
8-G
1/4
90
40ø30x1.5
113
4031
17415
6
FLOW CHARTS
DIMENSIONS
Code Description
KEY TO CODES
RMSA: Semi-auto drainSAC: Automatic drain. Operates by depression – requires variable air
take-offs.
5105001510501351050025105014510500351050155105004510501651050055105017510500651050185105007510501951050085105020510500951050215105010
FR BIT 1/8 5 02 RMSAFR BIT 1/8 5 02 SACFR BIT 1/8 20 02 RMSAFR BIT 1/8 20 02 SACFR BIT 1/8 50 02 RMSAFR BIT 1/8 50 02 SACFR BIT 1/8 5 04 RMSAFR BIT 1/8 5 04 SACFR BIT 1/8 20 04 RMSAFR BIT 1/8 20 04 SACFR BIT 1/8 50 04 RMSAFR BIT 1/8 50 04 SACFR BIT 1/8 5 08 RMSAFR BIT 1/8 5 08 SACFR BIT 1/8 20 08 RMSAFR BIT 1/8 20 08 SACFR BIT 1/8 50 08 RMSAFR BIT 1/8 50 08 SACFR BIT 1/8 5 012 RMSA
ORDERING CODES
FR
• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.
5105022510501151050235105012510502452050015205013520500252050145205003520501552050045205016520500552050175205006520501852050075205019
FR BIT 1/8 5 012 SACFR BIT 1/8 20 012 RMSAFR BIT 1/8 20 012 SACFR BIT 1/8 50 012 RMSAFR BIT 1/8 50 012 SACFR BIT 1/4 5 02 RMSAFR BIT 1/4 5 02 SACFR BIT 1/4 20 02 RMSAFR BIT 1/4 20 02 SACFR BIT 1/4 50 02 RMSAFR BIT 1/4 50 02 SACFR BIT 1/4 5 04 RMSAFR BIT 1/4 5 04 SACFR BIT 1/4 20 04 RMSAFR BIT 1/4 20 04 SACFR BIT 1/4 50 04 RMSAFR BIT 1/4 50 04 SACFR BIT 1/4 5 08 RMSAFR BIT 1/4 5 08 SAC
5205008520502052050095205021520501052050225205011520502352050125205024
FR BIT 1/4 20 08 RMSAFR BIT 1/4 20 08 SACFR BIT 1/4 50 08 RMSAFR BIT 1/4 50 08 SACFR BIT 1/4 5 012 RMSAFR BIT 1/4 5 012 SACFR BIT 1/4 20 012 RMSAFR BIT 1/4 20 012 SACFR BIT 1/4 50 012 RMSAFR BIT 1/4 50 012 SAC
Code Description Code Description
SETTINGRANGE
THREADEDPORT
SIZEELEMENT DEGREE OFFILTRATION
CONDENSATEDRAIN
020408012
1/81/4
BITFR 5!m20!m50!m
RMSASAC
FR BIT 1/8 5!m 02 RMSA
3.2/13
3
USE AND MAINTENANCE
Coalescing mini-depurator• Space saving• Minimum load loss as the flow rate varies• All-round condensate level viewing
TECHNICAL DATAThreaded portDegree of filtrationMax. inlet pressure MPa
barpsi
Maximum suggested flow rate
Suggested flow at 6 barFluidMax temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight grWall fixing screwsMounting positionCondensate drainBowl capacity cm3
Notes:
When replacing the coalescing cartridge, unscrew the bowl andthen unscrew the screen of the cartridge assembly. Then replacethe cartridge. Use a no. 3 compass spanner to unscrew the bowl.
DEPURATOR
DEP BIT 1/8’’ DEP BIT 1/4’’
1/8’’ 1/4’’99.97% 0,01!m
1.313
188please look at the flow rate curves at page 3.2/14
200 Nl/min = 7 scfmFiltered 5!m compressed air
5012265M4
VerticalManual/semi-automatic (RMSA) - Automatic (SAC)
16 A It is advisable to mount a 5m filter upstream the depurator acting as a rough filter.
3.2/14
KEY TO CODES
RMSABITDED
DED
ELEMENT
BIT
SIZE
1/8CONDENSATEDRAIN
RMSATHREADEDPORT
1/81/4
Code Description51120015212001
DEP BIT 1/8 RMSADEP BIT 1/4 RMSA
ORDERING CODES
• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.A = 2 bar - 0,2 MPa - 29 psiB = 4 bar - 0,4 MPa - 58 psiC = 6 bar - 0,6 MPa - 87 psi
D = 8 bar - 0,8 MPa - 116 psiE = 10 bar - 1 MPa - 145 psi
FLOW CHARTS
DIMENSIONS
120
40
12
4031
102
G 1
/8-G
1/4
DEP
H = Maximum recommended flow for optimal operation
H
A B C D E
3.2/15
3
• The air take-off takes air from the SKILLAIR® FRL unitirrespective of the assembly position.• It is necessary when air needs to be taken from the FRLunit at any stage of the treatment (normal, filtered, regulated,lubricated, etc.).
PA
1.313
18850
122
TECHNICAL DATAMaximum operating pressure MPa
barpsi
Maximum working temperature at °Cat 1 MPa; 10 bar; 145 psi °F
CONNECTION DIAGRAMS AND APPLICATION
Code Description9100401 PA 1/8 - 1/4 BIT
ORDERING CODESDIMENSIONS
Mounting the air take-off at the inlet: only use two screws andthe O-rings supplied in the PA kit.
Mounting the air take-off at the outlet: only use two screws andthe O-rings supplied in the PA kit. Seal is provided by the contactbetween O-rings.
4
G 1
/8
4031
G 1
/8-G
1/4
35
4
ø3.5
TAKE-OFF
3.2/16
G 1/8 - G1/4
156
120 40
DIMENSIONS
Complete mini-FRL unit with rolling diaphragm.• High flow rates with reduced pressure drop• Excellent degree of condensate separation• Quantity of lubricant proportioned to air flow• Activates at low flow rates
F+R+L BIT 1/8’’ F+R+L BIT 1/4’’
1/8’’ 1/4’’0 to 2 - 0 to 4 - 0 to 8 - 0 to 12
5!m (yellow) 20!m (white) 50!m (blue)Oil mist
1.313
188150 Nl/min = 5.3 scfm280 Nl/min = 10 scfm
Compressed air50122160M 4
VerticaleG1/8’
See chapters regarding individual elements
TECHNICAL DATAThreaded portSetting rangeDegree of filtrationType of lubricationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 0.5 bar (0.05 MPa – 7 psi)Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 1 bar (0.1 MPa – 14 psi)FluidMax temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight grWall fixing screwsMounting positionGauge portNotes
FIL+REG+LUB
3.2/17
3
Code Description
ORDERING CODES
KEY TO CODES
RMSA: Manual/semi-auto drainSAC: Automatic drain. Operates by depres-
sion – requires variable air take-offs.
510400151040135104004510401651040075104019510401051040225104002510401451040055104017510400851040205104011510402351040035104015510400651040185104009510402151040125104024
FRL BIT 1/8 5 02 RMSAFRL BIT 1/8 5 02 SACFRL BIT 1/8 5 04 RMSAFRL BIT 1/8 5 04 SACFRL BIT 1/8 5 08 RMSAFRL BIT 1/8 5 08 SACFRL BIT 1/8 5 012 RMSAFRL BIT 1/8 5 012 SACFRL BIT 1/8 20 02 RMSAFRL BIT 1/8 20 02 SACFRL BIT 1/8 20 04 RMSAFRL BIT 1/8 20 04 SACFRL BIT 1/8 20 08 RMSAFRL BIT 1/8 20 08 SACFRL BIT 1/8 20 012 RMSAFRL BIT 1/8 20 012 SACFRL BIT 1/8 50 02 RMSAFRL BIT 1/8 50 02 SACFRL BIT 1/8 50 04 RMSAFRL BIT 1/8 50 04 SACFRL BIT 1/8 50 08 RMSAFRL BIT 1/8 50 08 SACFRL BIT 1/8 50 012 RMSAFRL BIT 1/8 50 012 SAC
520400152040135204004520401652040075204019520401052040225204002520401452040055204017520400852040205204011520402352040035204015520400652040185204009520402152040125204024
FRL BIT 1/4 5 02 RMSAFRL BIT 1/4 5 02 SACFRL BIT 1/4 5 04 RMSAFRL BIT 1/4 5 04 SACFRL BIT 1/4 5 08 RMSAFRL BIT 1/4 5 08 SACFRL BIT 1/4 5 012 RMSAFRL BIT 1/4 5 012 SACFRL BIT 1/4 20 02 RMSAFRL BIT 1/4 20 02 SACFRL BIT 1/4 20 04 RMSAFRL BIT 1/4 20 04 SACFRL BIT 1/4 20 08 RMSAFRL BIT 1/4 20 08 SACFRL BIT 1/4 20 012 RMSAFRL BIT 1/4 20 012 SACFRL BIT 1/4 50 02 RMSAFRL BIT 1/4 50 02 SACFRL BIT 1/4 50 04 RMSAFRL BIT 1/4 50 04 SACFRL BIT 1/4 50 08 RMSAFRL BIT 1/4 50 08 SACFRL BIT 1/4 50 012 RMSAFRL BIT 1/4 50 012 SAC
Code Description
NOTES
SETTINGRANGE
THREADEDPORTSIZEELEMENT DEGREE OF
FILTRATIONCONDENSATEDRAIN
020408012
1/81/4
BITFRL 5!m20!m50!m
RMSASAC
FRL BIT 1/8 5!m 02 RMSA
3.2/18
G 1/8 - G1/4
40
156
80
DIMENSIONS
Compact FR+L unit with rolling diaphragm.• High flow rates with reduced pressure drop• Excellent degree of condensate separation• Quantity of lubricant proportioned to air flow• Activates at low flow rates
FR+L BIT 1/8’’ FR+L BIT 1/4’’
1/8’’ 1/4’’0÷2 - 0÷4 - 0÷8 - 0÷12
5!m (yellow) 20!m (white) 50!m (blue)Oil mist
1.313
188140 Nl/min = 5 scfm
260 Nl/min = 9.2 scfmCompressed air
50122170M 4
VerticalG 1/8’’
See chapters regarding individual elements
TECHNICAL DATAThreaded portSetting rangeDegree of filtrationType of lubricationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 0.5 bar (0.05 MPa – 7 psi)Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 1 bar (0.1 MPa – 14 psi)FluidMax temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight grWall fixing screwsMounting positionGauge portNotes
FR+LUB
3.1/01
3
3.2/19
ORDERING CODESCode Description510600151060135106004510601651060075106019510601051060225106002510601451060055106017510600851060205106011510602351060035106015510600651060185106009510602151060125106024
FR+L BIT 1/8 5 02 RMSAFR+L BIT 1/8 5 02 SACFR+L BIT 1/8 5 04 RMSAFR+L BIT 1/8 5 04 SACFR+L BIT 1/8 5 08 RMSAFR+L BIT 1/8 5 08 SACFR+L BIT 1/8 5 012 RMSAFR+L BIT 1/8 5 012 SACFR+L BIT 1/8 20 02 RMSAFR+L BIT 1/8 20 02 SACFR+L BIT 1/8 20 04 RMSAFR+L BIT 1/8 20 04 SACFR+L BIT 1/8 20 08 RMSAFR+L BIT 1/8 20 08 SACFR+L BIT 1/8 20 012 RMSAFR+L BIT 1/8 20 012 SACFR+L BIT 1/8 50 02 RMSAFR+L BIT 1/8 50 02 SACFR+L BIT 1/8 50 04 RMSAFR+L BIT 1/8 50 04 SACFR+L BIT 1/8 50 08 RMSAFR+L BIT 1/8 50 08 SACFR+L BIT 1/8 50 012 RMSAFR+L BIT 1/8 50 012 SAC
520600152060135206004520601652060075206019520601052060225206002520601452060055206017520600852060205206011520602352060035206015520600652060185206009520602152060125206024
FR+L BIT 1/4 5 02 RMSAFR+L BIT 1/4 5 02 SACFR+L BIT 1/4 5 04 RMSAFR+L BIT 1/4 5 04 SACFR+L BIT 1/4 5 08 RMSAFR+L BIT 1/4 5 08 SACFR+L BIT 1/4 5 012 RMSAFR+L BIT 1/4 5 012 SACFR+L BIT 1/4 20 02 RMSAFR+L BIT 1/4 20 02 SACFR+L BIT 1/4 20 04 RMSAFR+L BIT 1/4 20 04 SACFR+L BIT 1/4 20 08 RMSAFR+L BIT 1/4 20 08 SACFR+L BIT 1/4 20 012 RMSAFR+L BIT 1/4 20 012 SACFR+L BIT 1/4 50 02 RMSAFR+L BIT 1/4 50 02 SACFR+L BIT 1/4 50 04 RMSAFR+L BIT 1/4 50 04 SACFR+L BIT 1/4 50 08 RMSAFR+L BIT 1/4 50 08 SACFR+L BIT 1/4 50 012 RMSAFR+L BIT 1/4 50 012 SAC
Code Description
KEY TO CODES
RMSA: Manual/semi-auto drainSAC: Automatic drain. Operates by depres-
sion – requires variable air take-offs.
NOTES
SETTINGRANGE
THREADEDPORTSIZEELEMENT DEGREE OF
FILTRATIONCONSENDATEDRAIN
020408012
1/81/4
BITFR+L 5!m20!m50!m
RMSASAC
FR+L BIT 1/8 5!m 02 RMSA
3.2/20
DIMENSIONS
Code Description5114001511400252140015214002
F+D BIT 1/8 5 RMSA-RMSAF+D BIT 1/8 5 SAC-RMSAF+D BIT 1/4 5 RMSA-RMSAF+D BIT 1/4 5 SAC-RMSA
ORDERING CODES
F+D BIT 1/8’’ F+D BIT 1/4’’
1/8’’ 1/4’’5! filter – 99.97% depurator at 0.01 !m
1.313
188please look at the flow rate curves
at page 3.2/14Compressed air
50122110
VerticalManual – Semi-auto (RMSA) -
Automatic (SAC)See chapters regarding individual elements
TECHNICAL DATAThreaded portDegree of purificationMax. inlet pressure MPa
barpsi
Maximum suggested flow rate
FluidMax temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight grMounting positionCondensate drain
Notes
Compact filter + depurator unit for fine filtering followedby purification by coalescence.• All-round condensate level viewing• Condensate drainage - manual/semi-auto (RMSA) orautomatic (SAC) on the filter• 5 mm filter element.
G 1/8 - G1/4
4080
102
FIL DEP
FIL+DEP
KEY TO CODES
RMSA: Manual/semi-auto drainSAC: Automatic drain. Operates by depression – requires variable air
take-offs.
1/81/4
RMSASAC
5!mBITF+D
F+D
ELEMENT
BIT
SIZE
1/4DEGREE OFFILTRATION
5!mCONDENSATEDRAIN
RMSATHREADEDPORT
3.2/21
3
DIMENSIONS
Code Description511300151130045113002511300551130035113006521300152130045213002521300552130035213006
F+L BIT 1/8 5 RMSAF+L BIT 1/8 5 SACF+L BIT 1/8 20 RMSAF+L BIT 1/8 20 SACF+L BIT 1/8 50 RMSAF+L BIT 1/8 50 SACF+L BIT 1/4 5 RMSAF+L BIT 1/4 5 SACF+L BIT 1/4 20 RMSAF+L BIT 1/4 20 SACF+L BIT 1/4 50 RMSAF+L BIT 1/4 50 SAC
ORDERING CODES
F+L BIT 1/8’’ F+L BIT 1/4’’
1/8’’ 1/4’’5!m (yellow) 20!m (white) 50!m (blue)
1.313
18830010.660021.2
Compressed air50
12290M 4
VerticalSee chapters regarding individual elements
TECHNICAL DATAThreaded portDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6 bar (0.6 MPa-87 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6 bar (0.6 MPa-87 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight grWall fixing screwsMounting positionNotes
Compact filter + lubricator unit with different degrees offiltration and high lubrication stability.• Excellent degree of condensate separation• Semi-automatic and automatic condensate drainage• Lubrication activates at low flow rates• All-round oil and condensate level viewing
G 1/8 - G1/4
134
80 40
FIL+LUB
KEY TO CODES
RMSA: Manual/semi-auto drainSAC: Automatic drain. Operates by depression – requires variable air
take-offs.
1/81/4
RMSASAC
5!m20!m50!m
BITF+L
F+L
ELEMENT
BIT
SIZE
1/8DEGREE OFFILTRATION
5!mCONDENSATEDRAIN
RMSATHREADEDPORT
3.2/22
ACCESSOIREPRESSURE SWITCHES
TECHNICAL DATA
COMPONENTS
This type of pressure switch features a high degree ofminiaturisation and a modern attractive design.It can be installed in any position and also mounted ontoa wall by means of two transversal holes.In order to reduce wiring times, it is supplied ready assem-bled with a 2-metre electric cable or an M8 connector witha 300-mm cable.The contact is the switching type, which means it can benormally open or normally closed.A knurled push-lock handle is provided for regulation
Adjustable pressure interval barHysteresis (not adjustable) barMaximum pressure bar
MPapsi
Operating temperature range at: 1 MPa; 10 bar; 145 psi °C°F
Lower threaded portMaximum current AMaximum voltage VOutside diameter of cable mmNumber of wires and cross sectionContactsProtectionNumber of switchingsFluidMounting positionWeight Kg
0.5 ÷ 10from 0.4 to 0.8 (See diagram)
151.521750
122R 1/8”
22504.9
3x0.5 mm2
Normally-Open (NO) and Normally-Closed (NC)IP65
5x106
Filtered lubricated or unlubricated compressed air. Lubrication, if used, must be continuousIn any position
0.121
4
1
2
6
5
3
10
7
8
9
! Technopolymer adjusting push-lock handle" Brass adjusting screw# Steel piston spring$ Brass piston% NBR gasket& Body made of anodized aluminium' Technopolymer pressure switch body( Resin finish for IP65) Electrical contact* Choke to reduce peaks in pressure
3.2/23
3
Code9200703
DescriptionACC. SECURITY KNOB
ACCESSORIESSECURITY KNOB
NOTE: Pull outwards to remove the knob from the pressure switch onthe unit. Insert the security knob and regulate the pressure switch. Thenpress the handle firmly to lock it in position. If the pressure switchneeds to be reset, remove the security knob by forcing it laterally witha screwdriver.
29.2
16
13.4R 1/8
20.5
57
24
foro
x M
3
DIMENSIONS WIRING DIAGRAM
Code Description9000401 ACC. - 1/8 2A NO/NC PRESSURE SWITCH, 2-METRE CABLE9000402 ACC. - 1/8 2A NO/NC PRESSURE SWITCH, M8 CONNECTOR
HYSTERESIS GRAPH ORDERING CODES
NOTES
4
1 3
NO
NCBLACK
BLUE
BROWN
1 - 3 NO1 - 4 NC
M8
ø4.9
~2 m
~300 mm
VERSION WITH CABLE
VERSION WITH M8 CONNECTOR
Hig
h sw
itchi
ng p
ress
ure
Low switching pressure
0 10 20 30 40 50 60 70 80 90 100110120130140
bar
psi
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
barpsi
0
1
2
3
4
5
6
7
8
9
10
0 1 2 3 4 5 6 7 8 9 10
3.2/24
4.2
7.5
9
8
Code
97001029700101
Description
ACC.M 40 1/8 04ACC.M 40 1/8 12
PRESSURE GAUGE
Code
9200701
Description
ACC. SF100 - BIT - ND 1/4
R/FR FIXING BRACKET
Code
9170201
Description
ACC PA 1/8 - 1/4 BIT
ASSEMBLY PLATE (PAIR)
Code
9170301
Description
ACC SF 1/8 - 1/4 BIT
WALL MOUNTING BRACKET (PAIR)
Code
9220701
Description
ACC COVER LUB SPANNER
DOME DISASSEMBLY SPANNER
Code
9170401
Description
ACC CS CS BIT
COVER DISASSEMBLY SPANNER
Code
9170501
Description
ACC CS OTR BIT
REDUCER PLUGDISASSEMBLY SPANNER
Code
9170601
Description
ACC CS TF - TL BIT
BOWL DISASSEMBLY SPANNER
ACCESSORIES
3.2/25
3
UPPER COVER FOR MR
Code
92508179250818
Description
SPARES CS FC 1/8 1/4 BIT 02SPARES CS FC 1/8 1/4 BIT 04
UPPER COVER FOR MR FC
Code
9250809925081492508159250816
Description
CSA 1/8 - 1/4 BIT 02CSA 1/8 - 1/4 BIT 04CSA 1/8 - 1/4 BIT 08CSA 1/8 - 1/4 BIT 012
UPPER COVER FOR MRA
Code
9250805925080692508079250808
Description
SPARES CS 1/8 1/4 BIT 02SPARES CS 1/8 1/4 BIT 04SPARES CS 1/8 1/4 BIT 08SPARES CS 1/8 1/4 BIT 012
COMPLETE POPPETFOR MR AND MRA
Code
92550019255101
Description
SPARES TF 1/8 1/4 BIT RMSASPARES TF 1/8 1/4 BIT SAC
FILTER AND FILTER-REGULATORBOWL
Code
9000803
Description
SPARES SAC BIT
AUTOMATIC DRAIN
Code
92507059250706
9250708
Description
SPARES POPPET FOR MRSPARES POPPET FOR MR-SR(RAPID DRAIN)SPARE POPPET FOR MRA
SPARE PARTS
3.2/26
LUBRICATOR BOWL
Code
9251708
9251709
9251710
Description
SPARES FP 1/8-1/4 BIT 5(YELLOW)SPARES FP 1/8-1/4 BIT 20(WHITE)SPARES FP 1/8-1/4 BIT 50(BLUE)
FILTER ELEMENT
Code
9251712
Description
SPARES FP DEP. 1/8 1/4 BIT
DEPURATOR FILTER ELEMENT
Code
9251402
Description
SPARES TL 1/8 1/4 BIT
COMPLETE POPPET FOR FR
Code
9251302
Description
SPARES CVL100-200-300-400 BIT
TRANSPARENT LUBRICATOR COVER
Code
9250610925061192506129250613
Description
SPARES MO 02 BITSPARES MO 04 BITSPARES MO 08 BITSPARES MO 012 BIT
SPRING FOR MR AND FR
Code
925090592509069250907
Description
SPARES OTFR 1/8 1/4 BIT 5SPARES OTFR 1/8 1/4 BIT 20SPARES OTFR 1/8 1/4 BIT 50
PAGE 3.3/02
PAGE 3.3/04
PAGE 3.3/07
CHAPTER NEWS PAGE 46
PAGE 3.3/10
PAGE 3.3/11
PAGE 3.3/15
PAGE 3.3/17
PAGE 3.3/20
PAGE 3.3/23
PAGE 3.3/25
PAGE 3.3/27
PAGE 3.3/29
PAGE 3.3/30
PAGE 3.3/31
PAGE 3.3/32
PAGE 3.3/46
CHAPTER NEWS PAGE 60
PAGE 3.3/48
PAGE 3.3/51
3.3/01
3
INTRODUCTION
FILTER
REGULATOR
NEW DEAL PADLOCKABLE REGULATOR
PILOT-ASSISTED REGULATOR
REGULATOR 3/4” AND 1” REGULATOR WITH V3V
NEWTRONIC ELECTRIC REGULATOR
FILTER REGULATOR
LUBRICATOR
DEPURATOR
CIRCUIT SHUT-OFF VALVE
V3V 3/4” AND 1” CIRCUIT SHUT-OFF VALVE
AIR TAKE-OFF
SUB-BASE
AUTOMATIC CONDENSATE DRAIN
UNITS
PRESSURE SWITCHES
DIGITAL PRESSURE SWITCH
ACCESSORIES
SPARE PARTS
CHAPTER 3.3SUMMARY
3.3/02
The knob can be locked so that the setpressure cannot be altered.
The air pressure must always be setupwards.2
Newdeal is the forerunner of all air treatment units by MetalWork.The entire range is top quality, heavy-duty and reliable.These units are designed for use at high pressures* and inapplications where the temperature and quality of theambient area are critical.
*For further details, refer to the Specification for the item in question.
N.B.: Compatibility with oils: please refer to page 6.1/08
GENERAL RULES - USE AND MAINTENANCE
1 21
To clean or replace the filterelement unscrew the screen ofthe centrifuge assembly. Use ano. 3 compass spanner tounscrew the bowl.
Press the button to draincondensate when the bowl ispressurized.
Turn the knob anticlockwise toclose the valve with bowlpressurized or not pressurized.
With the knob in the centreposition, the drain is semi-automatic. The drain operateswhen the bowl is not pressurizedand closes when it is.
3.1/01
3
3.3/03
WALL MOUNTING
ASSEMBLY DIAGRAM
ASSEMBLY TIE RODS
A
B
Elements that canbe assembledF/L+R/FRV3V+R/FRV3V+F/L+R/FRF/L/D+F/L/D
TypeAAAB
Code9250001925000192500029200901
Ref.CVA 1/4 4x40CVA 1/4 4x40CVA 1/4 4x82
F+L T 1/4
TypeAAAB
Code9450001945000294500039400901
Ref.CVA 1/2 5x55CVA 1/2 5x60
CVA 1/2 5x120F+L T 3/8-1/2
TypeA
B
Code9650001
9600901
Ref.CVA 1 6x70
F+L T 3/4-1
3/8-1/2 3/4-11/4
FILTER
3.3/04
TECHNICAL DATAThreaded portDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight KgWall fixing screwsMounting positionDrain
Bowl capacity cm3
Note on use
FIL. ND 1/4’’ FIL. ND 3/8’’ FIL. ND 1/2’’ FIL. ND 3/4’’ FIL. ND 1’’
1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’4!m 20!m 50!m 4!m; 20!m; 50!m
1.8 1.818 18
261 2611300 3100 9100
46 110 3241720 4100 11000
61 146 391Compressed air
50°122°
0.4 0.9 1.2M4x40 M4x55 M6x75
VerticalManual - Semi-auto Manual - Semi-auto
Automatic (SAC o RA) Automatic (RA)10 45 170
The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.
Filter with different impurity filtration degrees.• Metal bowl with external viewing• Semi-automatic and condensate drainage
1
5
7
6
3
4
2
8
9
COMPONENTS
! Zamak body" Aluminium bowl# Technopolymer centrifuge$ Technopolymer baffle plug% Technopolymer screen& Clear technopolymer bowl' Drain (RMSA)( Sintered bronze filter cartridge) NBR gaskets
3.3/05
3
FIL 3/8 - 1/2 FIL 3/4 - 1’’
A B C D
Nl/min
Portata
2000 4000 6000 8000 10000 12000
0 10050 200 350 400150 450300250 scfm
6
psi bar!P=(Pm-Pv)
0.5
0.4
0.3
10
0.2
0.1
7
1
3
2
4
5
0
kPa50
45
20
25
40
30
5
35
15
0
ED
B
C
H
M
L G
A
DIMENSIONS
FLOW CHARTS
FIL 1/4
• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.(A) = 2 bar - 0,2 MPa - 29 psi(B) = 4 bar - 0,4 MPa - 58 psi(C) = 6 bar - 0,6 MPa - 87 psi
(D) = 8 bar - 0,8 MPa - 116 psi(E) = 10 bar - 1 MPa - 145 psi
Flow rate
G 1/4 G 3/8 G 1/2 G 3/4 G 1’’
42 60 80142 180 23542 60 8042 60 8032 46 6610 14 2221 30 40
M4 hole M4 hole M6 hole185 230 325
ABCDEGHLM
3.3/06
ORDERING CODES
122100512210131221006122101412210081221016132100513210091321013132100613210101321014132100813210121321016142100514210091421013142100614210101421014142100814210121421016152100515210091521006152101015210081521012162100516210091621006162101016210081621012
FIL 1/4 4 RMSA TMVFIL 1/4 4 SAC TMVFIL 1/4 20 RMSA TMVFIL 1/4 20 SAC TMVFIL 1/4 50 RMSA TMVFIL 1/4 50 SAC TMVFIL 3/8 4 RMSA TMVFIL 3/8 4 RA TMVFIL 3/8 4 SAC TMVFIL 3/8 20 RMSA TMVFIL 3/8 20 RA TMVFIL 3/8 20 SAC TMVFIL 3/8 50 RMSA TMVFIL 3/8 50 RA TMVFIL 3/8 50 SAC TMVFIL 1/2 4 RMSA TMVFIL 1/2 4 RA TMVFIL 1/2 4 SAC TMVFIL 1/2 20 RMSA TMVFIL 1/2 20 RA TMVFIL 1/2 20 SAC TMVFIL 1/2 50 RMSA TMVFIL 1/2 50 RA TMVFIL 1/2 50 SAC TMVFIL 3/4 4 RMSA TMVFIL 3/4 4 RA TMVFIL 3/4 20 RMSA TMVFIL 3/4 20 RA TMVFIL 3/4 50 RMSA TMVFIL 3/4 50 RA TMVFIL 1 4 RMSA TMVFIL 1 4 RA TMVFIL 1 20 RMSA TMVFIL 1 20 RA TMVFIL 1 50 RMSA TMVFIL 1 50 RA TMV
Code Description
NOTES
KEY TO CODES
RMSA: Manual/semi-auto drainSAC: Automatic drain. Operates by depres-
sion – requires variable air take-offs.RA: Automatic drain. Float-type operation
irrespective of the pressure and flowrate.
ELEMENT THREADEDPORT
DEGREE OFFILTRATION
TYPE OF CONDEN-SATE DRAIN
FIL 1/43/81/23/41
4!m20!m50!m
RMSA - SACRMSA - SAC - RA
RMSARA
FIL 1/4 4!m RMSA
3.3/07
3
Highly reliable, heavy-duty piston-operated regulator.• Stability of the set pressure as the upstream pressurevaries• Standard overpressure blowoff valve• Can be fixed to the wall using the holes is the sides ofthe body.
REGULATOR
3
2
4
5
7
11
6
1
8
9
12
10
13
14
15
TECHNICAL DATAThreaded portSetting range barMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight KgWall fixing screwsMountingGauge portNotes:
COMPONENTS
! Zamak body" Technopolymer bell# Technopolymer knob$ Technopolymer piston rod% Technopolymer plug& OT58 brass adjusting screw' OT58 brass nut( Ring nut : technopolymer (ND 1/4-3/8-1/2)
brass (ND 3/4-1)) OT brass rod* Valve with NBR vulcanized gasket+ NBR lip seal, NBR relieving seal- Steel adjusting spring. Steel valve compression spring/ NBR gaskets
REG. ND 1/4’’ REG. ND 3/8’’ REG. ND 1/2’’ REG. ND 3/4’’ REG. ND 1’’
1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’0 to 4 - 0 to 8 - 0 to 12
1.818
261200 1100 2500
7 39 89650 2500 450023 89 160
Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous50°
122°0.3 0.8 1.5
M4x40 M4x55 M6x75In any position
G 1/8’’ G 1/8’’ G 1/8’’ 1/4’’ 1/4’’The regulator pressure must always be set upwards. For increased sensitivity, use a pressure regulator with a rated pressureas close as possible to the required value. Do not take off air from gauge ports.
3.3/08
C
N
F
E
D
M
LG
I
A
B
DIMENSIONS G 1/4 G 3/8 G 1/2 G 3/4 G 1’’
42 60 8094 130 18442 60 8042 60 8032 46 66
30x1.5 38x2 55x210 14 2225 35 47
M4 hole M4 hole M6 hole49 70 941/8 1/8 1/4
ABCDEFGILMN
FLOW CHARTS
REG 1/4
REG 3/8 - 1/2
• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.
REG 3/4 - 1’’
3.3/09
3
ORDERING CODESKEY TO CODES
1202001120200212020031202004130200113020021302003140200114020021402003150200115020021502003160200116020021602003
REG 1/4 04REG 1/4 08REG 1/4 012REG 1/4 02REG 3/8 04REG 3/8 08REG 3/8 012REG 1/2 04REG 1/2 08REG 1/2 012REG 3/4 04REG 3/4 08REG 3/4 012REG 1 04REG 1 08REG 1 012
Code Description
NOTES NOTES
ELEMENT THREADEDPORT
SETTINGRANGE
REG 1/43/81/23/41
0408012
REG 1/4 04
3.3/10
46
85
35
G 1/4
14
1/8
60
60
60
4.5
Remote pilot-assisted piston regulator for heavy-duty use.• Stability of the set pressure as the upstream pressurevaries;• Can be fixed to the wall using the holes is the sides ofthe body.
PILOT-ASSISTED REGULATOR
TECHNICAL DATAThreaded portSetting range barMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0,5 bar (0,05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 1 bar (0,1 MPa÷14 psi) scfmFluid
Max temperature at 1 MPa; 10 bar; 145 psi °C°F
Weight KgWall fixing screwsMountingGauge portNotes:
REG. PIL. 3/8’’ 1/2’’
3/8’’-1/2"Depending on pilot
1.818
2613500124
4500160
Filtered, lubricated or unlubricated compressed air.Lubrication, if used, must be continuous
501220.8
M4x55In any position
G 1/8’’The regulator pressure must always be set upwards.
Overpressure relieving from the pilot.
DIMENSIONS
Code13020041402004
DescriptionRP 3/8 PILOT-ASSISTED REGULATORRP 1/2 PILOT-ASSISTED REGULATOR
ORDERING CODES
3.3/11
3
9
4
11
3
75
10
6
12
8
13
14
1
1 2
3/4” 1”TECHNICAL DATAThreaded port GSetting range bar*Max. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFluid
Drain flow rate at 6 bar Nl/min(0.6 MPa÷87psi) scfmTemperature rage °C(1 MPa÷145psi) °FWeight KgWall fixing screwsPosition of montage
3/4” 1”0÷2 - 0÷4 - 0÷8 - 0÷12
1.313188
12000423
13000460
Lubricated or unlubricated filtered air.If lubrication is used, it must be continous.
180064
-10°÷+50°C14°F÷122°F
1.7M6x75
In any position
COMPONENTS
Piloted regulator with integrated function, manual,electropneumatic or pneumatic stop valve as required.It performs two functions in the space usually occupied bya single module, which ensures a high flow rate at all Pvalues including low ones.Extremely quick responses in both discharge and feed.The integrated pilot regulator is available with controlledleak.
REGULATOR-REGULATOR WITH V3V 3/4” and 1”
! Pilot Reg. sub-assembly" Manual V3V control sub-assembly# Aluminium regulator body$ Aluminium upper plate% Aluminium spacer& NBR lip seal' Aluminium Ø 63 piston rod( Cap for OT 58 brass plain gasket) NBR plain gasket* OT 58 brass rod+ OT 58 brass valve, Aluminium lower cap- Steel valve spring. NBR gaskets
FLOW CHARTS
*Version Reg+V3V Cnomo (1 Mpa - 10bar -145psi) Version Reg with solenoid (0.8 Mpa - 8 bar - 116 psi)
psi
scfm
40
100
8000 10000 120002000 4000 6000
barMPa
7
0.4
0.5
0.6
0.7
0.3
0.2
0.1
0
2
6
4
5
1
0
3
Pressione RegolataPm=7 bar - 0.7 MPa - 100 psi
Portata
0 100 200 300 400
Nl/min
30
80
90
60
10
20
50
70
Regulated pressure
Flow rate
3.3/12
ASSEMBLY OPTIONS
This modular system makes it possible to make the following combinations:A) Regulator with pilot regulator ! or remote control ", the end plate is mounted on the right-hand side #.B) V3V with manual lever-operated control $ or key control % or solenoid CNOMO &. the end plate is mounted on the left-handside '.C) Regulator + V3V is the result of the free combination of the versions specified above.
TECHNICAL DATA NOTESCode9640501-02-03-0496404019640301964010194539229453920964000196402019640101
!$%'&&"(#
DescriptionPilot regulator kitV3V manual lever-operated control kitV3V manual key-operated control kitEnd plate kit for V3VV3V ELPN CNOMO bistable control kitV3V ELPN CNOMO monostable control kitRemote control plate kitPlate kit to mount Cnomo rotated by 180°End plate kit for piloted regulator
3.1/01
3
3.3/13
REG P + V3V MANUAL REG P + V3V KEY
80
30x1.5
80
94
66
6.5
200
22 123
70G
1"
G 1
/8"
G 3/8"
80
30x1.5
80
94
66
6.5
209
22 123
70G
1"
G 1
/8"
G 3/8"
REG P + V3V ELPN CNOMO REG P
30x1.5
200
94
66
6.5
8380
80
22 123
G 1
"
G 1
/8"
70
G 3/8"
80
9420
0
30x1.522 12
3
66
6.5
80
70G
1"
G 1
/8"
G 3/8"
REG P 00
M5
13394
80
22 123
66
6.5
80
70G
1"
G 1
/8"
G 3/8"
3.3/14
KEY TO CODES
RV3V: Regulator with built-in shut-off valve.ELPN: CNOMO solenoidREGP: Piloted regulatorELEMENT THREADED
PORTSETTINGRANGE
ELPN V3VCONTROL
RV3VREGP
1”3/4”
00020408012
ELPNKEYMANUAL
RV3V 1 02 ELPN
ORDERING CODES
15190011518001151800215180031518004
15170011517002151700315161011516102151610315161041516001151600215160031516004
REGP 3/4 00REGP 3/4 02REGP 3/4 04REGP 3/4 08REGP 3/4 012
RV3V 3/4 02 ELPNRV3V 3/4 04 ELPNRV3V 3/4 08 ELPNRV3V 3/4 02 KEYRV3V 3/4 04 KEYRV3V 3/4 08 KEYRV3V 3/4 012 KEYRV3V 3/4 02 MANUALRV3V 3/4 04 MANUALRV3V 3/4 08 MANUALRV3V 3/4 012 MANUAL
Code Description
NOTES
16190011618001161800216180031618004
16170011617002161700316161011616102161610316161041616001161600216160031616004
REGP 1 00REGP 1 02REGP 1 04REGP 1 08REGP 1 012
RV3V 1 02 ELPNRV3V 1 04 ELPNRV3V 1 08 ELPNRV3V 1 02 KEYRV3V 1 04 KEYRV3V 1 08 KEYRV3V 1 012 KEYRV3V 1 02 MANUALRV3V 1 04 MANUALRV3V 1 08 MANUALRV3V 1 012 MANUAL
Code Description
3.3/15
3
NEWTRONIC A e D 3/4”-1”TECHNICAL DATASetting range MPa
barpsi
Control pressure MPabarpsi
Temperature range °C°F
Degree of protectionWeight KgFluidSupply voltage VMax. absorbed power WControlFlow rate at 6.3 bar (0.63 MPa, 91 psi) Nl/min!P 0.5 bar (0.05 MPa, 7 psi) scfm
COMPONENTS
0.03÷0.70.3÷74÷100
0.1÷0.81÷8
15÷115-10°C÷+50°C14°F÷122°F
IP652.5
20 m filtered air, de-humidified and unlubricated.24VDC
20÷5V / 0÷10 V / RS 232
12000426
! Connection for power supply and serial line" 3-digit digital display# Led$ Keys for equipment configuration and pressure setting.
The Newtronic is an electronically-controlled pressureregulator equipped with an 8-bit microcontroller. The controlsignal can be analogic, digital via RS232 or digital fromthe keyboard. It is converted into a proportional pressuresignal by means of high-rate solenoid valves. The regulatorcan be used alone within the indicated flow values, or incombination with a New deal 1”-3/4” pilot-assisted pressureregulator (power stage).The advantages are:• Integration with analogic or digital control systems (PC,PLC, etc.)• Extremely fast response times• Excellent repeatability and reliability• Low power absorptionSkilltronic comes in two basic versions:- Version A, with analogic control via the mains or RS232serial line.- Version D, with control via RS232 serial line or keyboardor mains, with display of the set and regulated pressures.
NEWTRONICELECTRONIC CONTROL REGULATOR
OUT PRESS. O - 7 barVOLTAGE 24 VDC
MADE IN ITALY
PA
RMAX PRESS. 8 bar
SKILLTRONIC D
OUT PRESS. O - 7 barVOLTAGE 24 VDC
MADE IN ITALY
PA
RMAX PRESS. 8 bar
SKILLTRONIC A
1
2
3 3
4
NEWTRONIC A NEWTRONIC D
3.3/16
DIMENSIONS
PA
ROUT PRESS. O - 7 barVOLTAGE 24 VDC
MADE IN ITALY
MAX PRESS. 8 bar
10 12
611
8
3
1 9
4 5
72
1- TX RS232 2- RX RS232 3- IN 0-10 V 0-5V 4- OUT 10V 5- PRW 24V 6- OUT 0-7V11- GND12-
80
94
252
66
8012
3
22
6.5
G 1
"70
G 3/8"
ORDERING CODES
Code1520001152000216200011620002
DescriptionNEWTRONIC 3/4 ANEWTRONIC 3/4 DNEWTRONIC 1 ANEWTRONIC 1 D
ACCESSORIESCONNECTOR IP65
NOTES
Code DescriptionW0214100200 IP60 90°-angle technopolymer connector, not shieldedW0214100000 IP60 straight metal connector, shielded
The above items are available in the pre-wired version on request.
3.3/17
3
Highly reliable piston-operated filter regulator.• Stability of the set pressure as the upstream pressurevaries• Standard overpressure blow-off valve• Can be fixed to the wall using the holes is the sides ofthe body• Metal bowl with external viewing• Manual/semi-auto or automatic condensate drainage
FILTER REGULATOR
12
11
7
16
3
14
17
4
8
2
9
10
6
15
1
19
18
5
13
20
21
22
TECHNICAL DATAThreaded portSetting range barDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa÷91 psi) !P 0,5 bar (0,05 MPa÷7 psi) Nl/minscfm
Flow rate at 6.3 bar (0.63 MPa÷91 psi) !P 1 bar (0.1 MPa÷14 psi) Nl/minscfm
FluidMax temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight KgWall fixing screwsMounting positionGauge portBowl capacity cm3
Condensate drainNotes:
COMPONENTS
! Zamak body" Aluminium bowl# Technopolymer bell$ Technopolymer knob% Technopolymer piston rod& Technopolymer plug' Technopolymer centrifuge( Technopolymer baffle plug) Technopolymer screen* Technopolymer bowl+ Drain (RMSA), OT 58 adjustind screw- OT 58 brass nut. Technopolymer ring nut/ OT58 brass rod
FR ND 1/4 FR ND 3/8’’ FR ND 1/2’’
1/4’’ 3/8’’ 1/2’’0 to 8 - 0 to 12
4!m 20!m 50!m1.818
261260 10009.2 35.5700 250025 88.5
Compressed air50°
122°0.5 1
M4x40 M4x55Vertical
G 1/8’’ G 1/8’’10 45
Manual – Semi-automatic (RMSA) / Automatic (SAC or RA)The regulator pressure must always be set upwards.
The maximum inlet pressure for the version with RA automatic condensate drainage mustnot exceed 10 bar.
0 Valve with NBR vulcanizedgasket1 Steel adjusting spring2 NBR lip seal3 NBR relieving seal4 Steel valve compressionspring5 Sintered bronze filtercartridge5 NBR gaskets
21
22
3.3/18
F
BM
I
P
ADE
CN
L G
DIMENSIONS G 1/4 G 3/8 G 1/2
42 60190 24542 6042 6036 52
30x1.5 38x210 14
121 150M4 hole M4 hole
145 1851/8 1/8233 295
ABCDEFGILMNP
FLOW CHARTS
FR 1/4
FR 3/8 - 1/2
• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.
3.3/19
3
ORDERING CODES NOTES
KEY TO CODES
122502912255091225053122551312250301225510122505412255141225032122551112250561225516132502913255091325053132551313250301325510132505413255141325032132551213250561325516142502914255091425053142551314250301425510142505414255141425032142551214250561425516
FR 1/4 4 08 RMSA TMVFR 1/4 4 08 SAC TMVFR 1/4 4 012 RMSA TMVFR 1/4 4 012 SAC TMVFR 1/4 20 08 RMSA TMVFR 1/4 20 08 SAC TMVFR 1/4 20 012 RMSA TMVFR 1/4 20 012 SAC TMVFR 1/4 50 08 RMSA TMVFR 1/4 50 08 SAC TMVFR 1/4 50 012 RMSA TMVFR 1/4 50 012 SAC TMVFR 3/8 4 08 RMSA TMVFR 3/8 4 08 SAC TMVFR 3/8 4 012 RMSA TMVFR 3/8 4 012 SAC TMVFR 3/8 20 08 RMSA TMVFR 3/8 20 08 SAC TMVFR 3/8 20 012 RMSA TMVFR 3/8 20 012 SAC TMVFR 3/8 50 08 RMSA TMVFR 3/8 50 08 SAC TMVFR 3/8 50 012 RMSA TMVFR 3/8 50 012 SAC TMVFR 1/2 4 08 RMSA TMVFR 1/2 4 08 SAC TMVFR 1/2 4 012 RMSA TMVFR 1/2 4 012 SAC TMVFR 1/2 20 08 RMSA TMVFR 1/2 20 08 SAC TMVFR 1/2 20 012 RMSA TMVFR 1/2 20 012 SAC TMVFR 1/2 50 08 RMSA TMVFR 1/2 50 08 SAC TMVFR 1/2 50 012 RMSA TMVFR 1/2 50 012 SAC TMV
Code Description
RMSA: Manual/semi-auto drain.SAC: Automatic drain. Operates by depres-
sion - requires variable air take-offs.RA: Automatic drain. Float-type operation
irrespective of the pressure and flowrate.
* For ND 3/8 and 1/2 with RA, please contact our sales assistance depart- ment
ELEMENT THREADEDPORT
DEGREE OFFILTRATION
CONDENSATEDRAIN
SETTINGRANGE
FR 1/43/81/2
4!m20!m50!m
RMSASACRA*
08012
FR 1/4 4!m 08 RMSA
3.3/20
Lubricator with high lubrication stability.• Quantity of lubricant proportioned to air flow• Micrometric regulation of lubricant flow• Activates at low flow rates• All-round oil level viewing
LUBRICATOR
4
5
6
78
9
2
3
10
1
TECHNICAL DATAThreaded portType of lubricationBowl capacity cm3
Max. inlet pressureFlow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFluidMax temperature at 1 MPa; 10 bar; 145 psiWeight KgWall fixing screwsMounting positionNotes:
On request:
COMPONENTS:
! Zamak body" Rilsan oil suction pipe# Aluminium bowl$ Clear technopolymer bowl% Filter& Technopolymer plug' Venturi NBR diaphragm( OT 58 brass oil flow regulation needle) Clear technopolymer cover* NBR gaskets
LUB ND 1/4’’ LUB ND 3/8’’ LUB ND 1/2’’ LUB ND 3/4’’ LUB ND 1’’
1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’mist
50 150 3801.8 MPa - 18 bar - 261 psi
700 3000 1280025 107 452
1100 4300 1600039 153 565
Filtered compressed air50°C - 122°F
0.4 0.9 1.3M4x40 M4x55 M6x75
Vertical• Use the screw provided to set the drip rate to drop every 300-600 Nl.• Fit the lubricator as close as possible to the point of use• Fill the bowl with oil before pressurizing the system• Do not use cleaning oil, brake fluid or solvents in general• Recommended lubricants: ISO and UNI FD22 - E.g. Energol HLP 22 (BP) - Spinesso 22 (Esso) - Mobil DTE 22 (Mobil) - Tellus Oil 22 (Shell)• Automatic filling lubricator and minimum level lubricator.
3.3/21
3
LUB 3/4 - 1"
CA B D
5000
6
psi bar
Nl/min
Portata
scfm
1000 13000 15000
0.5
0.4
0.3
11000
10
0.2
0.1
7
1
3
2
4
5
0
kPa
0 50 100 150 200 250 300 350 400 450 500
50
45
20
25
40
30
5
35
15
03000 90007000
FLOW CHARTS
LUB 1/4
LUB 3/8 - 1/2
• MINIMUMACTIVATION FLOWCHARTSThe minimum activationflow charts were carriedout in compliance withISO/DP 6301/2
• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.(A) = 2 bar - 0,2 MPa - 29 psi(B) = 4 bar - 0,4 MPa - 58 psi(C) = 6 bar - 0,6 MPa - 87 psi
(D) = 8 bar - 0,8 MPa - 116 psi(E) = 10 bar - 1 MPa - 145 psi
• MINIMUMACTIVATION FLOWCHARTSThe minimum activationflow charts were carriedout in compliance withISO/DP 6301/2
• MINIMUMACTIVATION FLOWCHARTSThe minimum activationflow charts were carriedout in compliance withISO/DP 6301/2
Flow rate
NOTES
GL
C
E
D
A
B
I
M
DIMENSIONS G 1/4 G 3/8 G 1/2 G 3/4 G 1’’
42 60 80156 195 26042 60 8042 60 8032 46 6610 14 22
107 136 182M4 hole M4 hole M6 hole
176 220 290
ABCDEGILM
ORDERING CODES
12230011323001142300115230011623001
LUB 1/4 N TMVLUB 3/8 N TMVLUB 1/2 N TMVLUB 3/4 N TMVLUB 1 N TMV
Code Description
3.3/22
3.1/01
3
3.3/23
Oil-proof depurator with coalescing cartridge• Metal bowl with external viewing• Manual/semi-auto or automatic condensate drain
DEPURATOR
TECHNICAL DATAThreaded portDegree of depurationMax. inlet pressureMaximum suggested flow rateFluidMax temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight KgWall fixing screwsMounting positionCondensate drainBowl capacity cm3
Notes:
Note on use
DEP ND 3/8’’ DEP ND 1/2’’
3/8’’ 1/2’’99,97% at 0,01!m
1.8 MPa - 18 bar - 261 psiplease look at the flow rate curves at page 3.2/24
Filtered 4!m compressed air50°
122°0.9
M4x55Vertical
Manual/semi-automatic (RMSA) - Automatic (RA o SAC)45
It is advisable to mount a 4! filter upstream thedepurator acting as a rough filter.
The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.
ED
B
C
H
M
L G
A
DIMENSIONS G 3/8 G 1/2
601806060461430
4M hole230
ABCDEGHLM
3.3/24
FLOW CHARTS
D 3/8 - 1/2
• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.(A) = 2 bar - 0,2 MPa - 29 psi(B) = 4 bar - 0,4 MPa - 58 psi(C) = 6 bar - 0,6 MPa - 87 psi
(D) = 8 bar - 0,8 MPa - 116 psi(E) = 10 bar - 1 MPa - 145 psi
(H) Maximum flow rate recommended for optimal operation.
H
ORDERING CODES
132200213220031322004142200214220031422004
DEP 3/8 RMSA TMVDEP 3/8 RA TMVDEP 3/8 SACDEP 1/2 RMSA TMVDEP 1/2 RA TMVDEP 1/2 SAC
Code Description
KEY TO CODES
NOTES NOTES
RMSA: Manual/semi-auto drainRA: Automatic drain. Float-type operation irrespective of the pressure
and flow rate.SAC: Automatic drain. Operates by depression – requires variable air
take-offs.
ELEMENT THREADEDPORT
CONDENSATEDRAIN
DEP 3/81/2
RMSARASAC
DEP 3/8 RMSA
3.3/25
3
Manually-operated circuit shut-off valve.• Poppet seat system to ensure high flow rate• Quick-actuation knob• Possible triple locking• The valve is actuated by pressing the actuation disk untilit clicks. Press the knob downwards to relieve pressure. Inthis position you can extract the shim and fit a lock to avoidaccidental operation.
CIRCUIT SHUT-OFF VALVE
10
11
5
6
9
7
8
1
2 3
4
COMPONENTS
! Zamak body" Actuation disk# Technopolymer knob$ Stainless steel safety shim% Clutching unit& OT brass rod' Upper OT 58 brass plug( V3V valve with NBR vulcanized gasket) Stainless steel valve compression spring* Lower OT58 brass plug+ NBR gaskets
TECHNICAL DATAThreaded portMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFlow rate on relieving at 6 bar (0.6 MPa – 87 psi)with direct rilieving into the atmosphereFluid
Max temperature at 1 MPa; 10 bar; 145 psi °C°F
Weight KgWall fixing screwsMountingType of control
V3V ND 1/4’’ V3V ND 3/8’’-1/2’’
1/4’’ 3/8’’ - 1/2’’1.818
2611100 220038.8 781500 290053 103
1600 290056.5 103
Filtered, lubricated or unlubricated compressed air.Lubrication, if used, must be continuous
50 50122 1220.35 0.8
M4x40 M4x55In any position
Manual
3.3/26
I
C
B
M
AD
L
G
E
F
DIMENSIONS G 1/4 G 3/8 G 1/2
42 60105 12642 6042 6032 4610 1442 6032 43
M4 hole M4 holeG 1/8 G 1/4
ABCDEFGILM
ASSEMBLY DIAGRAM
To assemble the V3V to the regulator filter 1/4”, or depurator3/8-1/2, use the adopter provided (see the assembly diagramat the left)
Adaptor V3V + FR 1/4” - code 9201001Adaptor V3V + D 3/8” - code 9401001Adaptor V3V + D 1/2” - code 9401002
ORDERING CODES
Code127000113700011470001
DescriptionV3V ND 1/4V3V ND 3/8V3V ND 1/2
NOTES NOTES
3.3/27
3
Circuit cut-off valve with three different controls:• CNOMO electropneumatic• Manual key-operated• Manual lever-operated
V3V – 3/4” and 1”CIRCUIT SHUT-OFF VALVE
9
4
11
3
75
10
6
12
8
13
14
1
1
2
TECHNICAL DATAThreaded portMax. inlet pressure* MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFlow rate on relief at 6 bar (0.6 MPa; 87 psi) Nl/min
scfmFluidWeight KgWall fixing screwsMounting
* VERSION V3V CNOMO (1 MPa - 145 psi)
COMPONENTS
! V3V plate" V3V manual sub-assembly control# V3V aluminium body$ Aluminium top plate% Aluminium spacer& NBR lip seal' Aluminium Ø 63 piston rod( Cap for OT 58 brass plain gasket) NBR plain gasket* OT 58 brass rod+ OT 58 brass valve, Aluminium bottom cap- Steel valve spring. NBR gaskets
V3V ND 3/4 V3V ND 1
3/4” 1”1.313
1887600268
10200360
180064
Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous2.2
M6x75In any position
3.3/28
A
ASSEMBLY DIAGRAM V3V+F
G 3/8"
G 1
"
208
94
8080
22 123
66
6.5
70
DIMENSIONS OF V3V 3/4” and 1”KEY-OPERATED CONTROL
195
80
94
80
22 123
66
6.5
70G
1"
G 3/8"
DIMENSIONS OF V3V 3/4” and 1” - MANUAL CONTROL
M5
80 80
94
22 123
66
6.5
70G
1"
G 3/8"
133
DIMENSIONS OF V3V 3/4” and 1” PNEUMATIC
A= V3V ADAPTER + FIL 1” – code 9601001to be used with filters not having o-ring seat
KEY TO CODES
ELEMENT THREADEDPORT
CONTROLV3V
V3V 1”3/4”
ELPNKEYMANUALPNEUMATIC
RV3V 1 ELPN
ORDERING CODESCode15750011574101157400115760011675001167410116740011676001
DescriptionV3V 3/4 ELPN CNOMOV3V 3/4 KEYV3V 3/4 MANUALV3V 3/4 PNEUMATICV3V 1 ELPN CNOMOV3V 1 KEYV3V 1 MANUALV3V 1 PNEUMATIC
80
83
155
94
80
22 123
66
6.5
70G
1"
G 3/8"
DIMENSIONS OF V3V 3/4” and 1” ELPN CNOMO
3.3/29
3
G
L
E B
C
H
F
D
A
The air take-off has the job to take off the air from theNewdeal FRL unit irrespective of the position where it isassembled.It is required whenever you need to take off air from theFRL unit at different stages of the treatment (normal, filtered,filtered regulated, lubricated, etc.)
AIR TAKE-OFF
TECHNICAL DATAThreaded portMaximum working temperature °Cat 1 Mpa; 10 bar; 145 psi °FMaximum admissible pressure MPa
barpsi
Weight [kg]
PA ND 1/4 PA ND 3/8’’-1/2’’ PA ND 3/4’’-1’’
G 1/8’’ G 1/4’’ G 1/2’’50 50 50
122 122 1221.8 1.8 1.818 18 18
261 261 2610.068 0.181 0.413
DIMENSIONS
ABCDEFGH (n° 2 pos.)L
ORDERING CODESCode920040194004019600401
DescriptionACC.PA 1/4 TAKE-OFFACC.PA 1/2 TAKE-OFFACC.PA 3/4 TAKE-OFF
G 1/4 G 3/8-1/2 G 3/4-1’’
42 60 8042 60 8015 20 3034 49 6434 49 648.5 14 168.5 14 16
G 1/8 G 1/4 G 1/2M4 hole M5 hole M6 hole
3.3/30
A
D
G
F
E
B
G
E
C
D
L
D
L
A B
F
C
SUB-BASE
ORDERING CODESCode920020194002019600201920030194003019600301
DescriptionACC.SB 1/4 SUB-BASE 2 POS.ACC.SB 1/2 SUB-BASE 2 POSACC.SB 3/4 SUB-BASE 2 POSACC.SB 1/4 SUB-BASE 3 POSACC.SB 1/2 SUB-BASE 3 POSACC.SB 3/4 SUB-BASE 3 POS
DIMENSIONS
ND 1/4 ND 3/8-1/2 ND 3/4-12 positions 3 positions 2 positions 3 positions 2 positions 3 positions
50 50 60 60 80 8034 34 49 49 64 64113 165 155 230 190 28052 52 75 75 90 90
G 1/4 G 1/4 18 18 31 31G 1/2 G 1/2 G 3/4 G 3/4 G 1’’ 1/4 G 1’’ 1/4
30 30 40 40 50 50128 180 170 245 210 3000.4 0.6 0.9 1.4 1.5 1.7
ABCDEFGLWeight (kg]
With the Newdeal sub-base, more than one regulators canbe mounted in parallel using a single pressure supplysource.
3.3/31
3CH 28
G 1/8
160
˜190
G1/2
ø60
ORDERING CODESCode4589003
DescriptionAUTOM. COND. DRAIN 1/2 IN LINE
DIMENSIONS
AUTOMATIC CONDENSATE DRAIN
System supply condensate drain:• All-round condensate level viewing• Automatic drain from inside the bowl• Axial coupling
NOTES
TECHNICAL DATA
Threaded portMaximum working temperature °Cat 1 Mpa; 10 bar; 145 psi °FMaximum admissible pressure MPa
barpsi
Wall fixing screwsWeight [kg]
G 1/2’’50
1221.313
188M6x75
0.5
SCAL ND 1/2’’
3.3/32
B
D
AE
F
L
G
B
D
AE
F
L
G
DIMENSIONS
ABDEGL
FIL+REG+LUB
Highly reliable heavy-duty piston-operated FRL unit.• Stability of the set pressure as the upstream pressure varies• Metal bowl with external sight glass• Semi-automatic and automatic condensate drain• Lubrication proportional to flow rate• Micrometric lubrication regulation• Activation guaranteed with low flow rates
TECHNICAL DATAThreaded portSetting range barDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight KgWall fixing screwsNote on use
G 1/4’’ G 3/8’’ G 1/2’’ G 3/4’’ G 1’’
42 60 80190 245 332126 180 240116 166 22620 28 44
M4 hole M4 hole M6 hole
FRL ND 1/4’’ FRL ND 3/8’’ FRL ND 1/2’’ FRL ND 3/4’’ FRL ND 1’’
1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’0÷2 - 0÷4 - 0÷8 - 0÷12
4!m 20!m 50!m1.818
261140 1300 1900 2000
5 46 68 71400 2000 3600 370014.2 71 128 132
Compressed air50°
122°1 2.5 4
M4x40 M4x55 M6x75The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.
3.1/01
3
3.3/33
ORDERING CODES
1224029122440912240301224410122403212244121224053122441312240541224414122405612244161324029132403313244091324030132403413244101324032132403613244121324053132405713244131324054132405813244141324056132406013244161424029142403314244091424030142403414244101424032142403614244121424053142405714244131424054
FRL 1/4 4 08 RMSA N TMVFRL 1/4 4 08 SAC N TMVFRL 1/4 20 08 RMSA N TMVFRL 1/4 20 08 SAC N TMVFRL 1/4 50 08 RMSA N TMVFRL 1/4 50 08 SAC N TMVFRL 1/4 4 012 RMSA N TMVFRL 1/4 4 012 SAC N TMVFRL 1/4 20 012 RMSA N TMVFRL 1/4 20 012 SAC N TMVFRL 1/4 50 012 RMSA N TMVFRL 1/4 50 012 SAC N TMVFRL 3/8 4 08 RMSA N TMVFRL 3/8 4 08 RA N TMVFRL 3/8 4 08 SAC N TMVFRL 3/8 20 08 RMSA N TMVFRL 3/8 20 08 RA N TMVFRL 3/8 20 08 SAC N TMVFRL 3/8 50 08 RMSA N TMVFRL 3/8 50 08 RA N TMVFRL 3/8 50 08 SAC N TMVFRL 3/8 4 012 RMSA N TMVFRL 3/8 4 012 RA N TMVFRL 3/8 4 012 SAC N TMVFRL 3/8 20 012 RMSA N TMVFRL 3/8 20 012 RA N TMVFRL 3/8 20 012 SAC N TMVFRL 3/8 50 012 RMSA N TMVFRL 3/8 50 012 RA N TMVFRL 3/8 50 012 SAC N TMVFRL 1/2 4 08 RMSA N TMVFRL 1/2 4 08 RA N TMVFRL 1/2 4 08 SAC N TMVFRL 1/2 20 08 RMSA N TMVFRL 1/2 20 08 RA N TMVFRL 1/2 20 08 SAC N TMVFRL 1/2 50 08 RMSA N TMVFRL 1/2 50 08 RA N TMVFRL 1/2 50 08 SAC N TMVFRL 1/2 4 012 RMSA N TMVFRL 1/2 4 012 RA N TMVFRL 1/2 4 012 SAC N TMVFRL 1/2 20 012 RMSA N TMV
Code Description14240581424414142405614240601424416152401715240211524018152402215240201524024152402915240331524030152403415240321524036162401716240211624018162402216240201624024162402916240331624030162403416240321624036
FRL 1/2 20 012 RA N TMVFRL 1/2 20 012 SAC N TMVFRL 1/2 50 012 RMSA N TMVFRL 1/2 50 012 RA N TMVFRL 1/2 50 012 SAC N TMVFRL 3/4 4 08 RMSA N TMVFRL 3/4 4 08 RA N TMVFRL 3/4 20 08 RMSA N TMVFRL 3/4 20 08 RA N TMVFRL 3/4 50 08 RMSA N TMVFRL 3/4 50 08 RA N TMVFRL 3/4 4 012 RMSA N TMVFRL 3/4 4 012 RA N TMVFRL 3/4 20 012 RMSA N TMVFRL 3/4 20 012 RA N TMVFRL 3/4 50 012 RMSA N TMVFRL 3/4 50 012 RA N TMVFRL 1 4 08 RMSA N TMVFRL 1 4 08 RA N TMVFRL 1 20 08 RMSA N TMVFRL 1 20 08 RA N TMVFRL 1 50 08 RMSA N TMVFRL 1 50 08 RA N TMVFRL 1 4 012 RMSA N TMVFRL 1 4 012 RA N TMVFRL 1 20 012 RMSA N TMVFRL 1 20 012 RA N TMVFRL 1 50 012 RMSA N TMVFRL 1 50 012 RA N TMV
Code Description
KEY TO CODES
RMSA: Manual/semi-auto drainSAC: Automatic drain. Operates by depres-
sion - requires variable air take offs.RA: Automatic drain. Float-type operation
irrespective of the pressure and flow.
NOTES
ELEMENT THREADEDPORT
DEGREE OFFILTRATION
CONDENSATEDRAIN
SETTINGRANGE
FRL 1/43/81/2
3/41
4!m20!m50!m
RMSA SACRMSASACRARMSARA
08012
FRL 1/4 4!m 08 RMSA
UNITS - FRPL 3/4”and 1”
240
G 1
"
6.5
4432
5
226 80
TECHNICAL DATAThreaded portSetting rangeMax. temperature at 1 MPa, 10 bar, 145 psiDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi)Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFluidWeight KgWall fixing screwsDrainBowl capacity cm3
Note on use
DIMENSIONS
FRPL ND 3/4 FRPL ND 1
3/4” 1”0÷8 - 0÷1250°C-122°F
4!m; 20!m; 50!m;1.313
18875002658500300
Compressed air5.2
M6x75Manual – Semi-automatic
170The maximum inlet pressure for the versionwith RA automatic condensate drainagemust not exceed 10 bar.
FRPL 1”3/4”
4 !m20 !m50 !m
RMSARA
FRPL 1 4 RMSA
08012
02
KEY TO CODES
RMSA: Manual/semi-auto drainRA: Automatic float-type drain, operating irrespective of the pressure
and flow rate.FRPL: Filter + pilotable regulator + lubricator
ORDERING CODESCode Description152800715280191528010152802215280081528020152801115280231528009152802115280121528024
FRPL 3/4 4 08 RMSAFRPL 3/4 4 08 RAFRPL 3/4 4 012 RMSAFRPL 3/4 4 012 RAFRPL 3/4 20 08 RMSAFRPL 3/4 20 08 RAFRPL 3/4 20 012 RMSAFRPL 3/4 20 012 RAFRPL 3/4 50 08 RMSAFRPL 3/4 50 08 RAFRPL 3/4 50 012 RMSAFRPL 3/4 50 012 RA
Code Description162800716280191628010162802216280081628020162801116280231628009162802116280121628024
FRPL 1 4 08 RMSAFRPL 1 4 08 RAFRPL 1 4 012 RMSAFRPL 1 4 012 RAFRPL 1 20 08 RMSAFRPL 1 20 08 RAFRPL 1 20 012 RMSAFRPL 1 20 012 RAFRPL 1 50 08 RMSAFRPL 1 50 08 RAFRPL 1 50 012 RMSAFRPL 1 50 012 RA
ELEMENT THREADEDPORT
DEGREE OFFILTRATION TYPE OF DRAINSETTING
RANGE
3.3/34
3.3/35
3
G
B
D
AE
F
L
Heavy duty and reliable piston-operated FR+L unit.• Stability of the set pressure as the upstream pressurevaries• Metal bowl with external sight glass• Semi-automatic and automatic condensate drain• Quantity of lubricant proportioned to air flow• Micrometric lubrication regulation• Activation guaranteed with low flow rates
FR+LUB UNITS
TECHNICAL DATAThreaded portSetting range barDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFluidMax temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight KgWall fixing screwsNote on use
DIMENSIONS G 1/4’’ G 3/8’’ G 1/2’’
42 60190 24584 12076 10910 14
M4 hole M4 hole
ABDEGL
FR+L ND 1/4’’ FR+L ND 3/8’’ FR+L ND 1/2’’
G 1/4’’ G 3/8’’ G 1/2’’0÷2 - 0÷4 - 0÷8 - 0÷12
4!m 20!m 50!m1.818
261150 13005.3 46500 220018 78
Compressed air50
1220.9 2
M4x40 M4x55The maximum inlet pressure for the version with RA automatic condensate drainagemust not exceed 10 bar.
3.3/36
ORDERING CODES
1226029122640912260531226413122603012264101226054122641412260321226412122605612264161326029132640913260531326413132603013260341326410132605413260581326414132603213264121326056132641614260291426409142605314264131426030142603414264101426054142605814264141426032142641214260561426416
FR+L 1/4 4 08 RMSA N TMVFR+L 1/4 4 08 SAC N TMVFR+L 1/4 4 012 RMSA N TMVFR+L 1/4 4 012 SAC N TMVFR+L 1/4 20 08 RMSA N TMVFR+L 1/4 20 08 SAC N TMVFR+L 1/4 20 012 RMSA N TMVFR+L 1/4 20 012 SAC N TMVFR+L 1/4 50 08 RMSA N TMVFR+L 1/4 50 08 SAC N TMVFR+L 1/4 50 012 RMSA N TMVFR+L 1/4 50 012 SAC N TMVFR+L 3/8 4 08 RMSA N TMVFR+L 3/8 4 08 SAC N TMVFR+L 3/8 4 012 RMSA N TMVFR+L 3/8 4 012 SAC N TMVFR+L 3/8 20 08 RMSA N TMVFR+L 3/8 20 08 RA N TMVFR+L 3/8 20 08 SAC N TMVFR+L 3/8 20 012 RMSA N TMVFR+L 3/8 20 012 RA N TMVFR+L 3/8 20 012 SAC N TMVFR+L 3/8 50 08 RMSA N TMVFR+L 3/8 50 08 SAC N TMVFR+L 3/8 50 012 RMSA N TMVFR+L 3/8 50 012 SAC N TMVFR+L 1/2 4 08 RMSA N TMVFR+L 1/2 4 08 SAC N TMVFR+L 1/2 4 012 RMSA N TMVFR+L 1/2 4 012 SAC N TMVFR+L 1/2 20 08 RMSA N TMVFR+L 1/2 20 08 RA N TMVFR+L 1/2 20 08 SAC N TMVFR+L 1/2 20 012 RMSA N TMVFR+L 1/2 20 012 RA N TMVFR+L 1/2 20 012 SAC N TMVFR+L 1/2 50 08 RMSA N TMVFR+L 1/2 50 08 SAC N TMVFR+L 1/2 50 012 RMSA N TMVFR+L 1/2 50 012 SAC N TMV
Code Description
KEY TO CODES
RMSA: Manual/semi-auto drainSAC: Automatic drain. Operates by depres-
sion - requires variable air take-offs.RA: Automatic drain. Float-type operation
irrespective of the pressure and flowrate.
NOTES
ELEMENT THREADEDPORT
DEGREE OFFILTERING
CONDENSATEDRAIN
SETTINGRANGE
FR+L 1/4
3/81/2
4!m20!m50!m
RMSASACRMSASACRA
08012
FR+L 1/4 4!m 08 RMSA
3.3/37
3
B
F
L
D
AE
G
Highly reliable heavy-duty piston-operated FRFL unit.• Stability of the set pressure as the upstream pressurevaries• Metal bowl with external sight glass• Semi-automatic and automatic condensate drain• Quantity of lubricant proportionate to the air flow• Micrometric lubrication regulation• Activation guaranteed at low air flows• Quick filling and drainage of the downstream circuit withthe V3V element
V3V+FIL+REG+LUB UNITS
TECHNICAL DATAThreaded portSetting range barDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFluidMax. temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight KgWall fixing screwsNote on use
DIMENSIONS G 1/4’’ G 3/8’’ G 1/2’’
42 60190 245168 240158 22620 28
M4 hole M4 hole
ABDEGL
VFRL ND 1/4’’ VFRL ND 3/8’’ VFRL ND 1/2’’
G 1/4’’ G 3/8’’ G 1/2’’0÷2 - 0÷4 - 0÷8 - 0÷12
4!m 20!m 50!m1.818
261130 8004.6 28390 170014 60
Compressed air50
1221.5 3.3
M4x40 M4x55The maximum inlet pressure for the version with RA automatic condensate drainagemust not exceed 10 bar.
3.3/38
ORDERING CODES
1273029127340912730531273413127303012734101273054127341412730321273412127305612734161373029137303313734091373053137305713734131373030137303413734101373054137305813734141373032137303613734121373056137306013734161473029147303314734091473053147305714734131473030147303414734101473054147305814734141473032
VFRL 1/4 4 08 RMSA N TMVVFRL 1/4 4 08 SAC N TMVVFRL 1/4 4 012 RMSA N TMVVFRL 1/4 4 012 SAC N TMVVFRL 1/4 20 08 RMSA N TMVVFRL 1/4 20 08 SAC N TMVVFRL 1/4 20 012 RMSA N TMVVFRL 1/4 20 012 SAC N TMVVFRL 1/4 50 08 RMSA N TMVVFRL 1/4 50 08 SAC N TMVVFRL 1/4 50 012 RMSA N TMVVFRL 1/4 50 012 SAC N TMVVFRL 3/8 4 08 RMSA N TMVVFRL 3/8 4 08 RA N TMVVFRL 3/8 4 08 SAC N TMVVFRL 3/8 4 012 RMSA N TMVVFRL 3/8 4 012 RA N TMVVFRL 3/8 4 012 SAC N TMVVFRL 3/8 20 08 RMSA N TMVVFRL 3/8 20 08 RA N TMVVFRL 3/8 20 08 SAC N TMVVFRL 3/8 20 012 RMSA N TMVVFRL 3/8 20 012 RA N TMVVFRL 3/8 20 012 SAC N TMVVFRL 3/8 50 08 RMSA N TMVVFRL 3/8 50 08 RA N TMVVFRL 3/8 50 08 SAC N TMVVFRL 3/8 50 012 RMSA N TMVVFRL 3/8 50 012 RA N TMVVFRL 3/8 50 012 SAC N TMVVFRL 1/2 4 08 RMSA N TMVVFRL 1/2 4 08 RA N TMVVFRL 1/2 4 08 SAC N TMVVFRL 1/2 4 012 RMSA N TMVVFRL 1/2 4 012 RA N TMVVFRL 1/2 4 012 SAC N TMVVFRL 1/2 20 08 RMSA N TMVVFRL 1/2 20 08 RA N TMVVFRL 1/2 20 08 SAC N TMVVFRL 1/2 20 012 RMSA N TMVVFRL 1/2 20 012 RA N TMVVFRL 1/2 20 012 SAC N TMVVFRL 1/2 50 08 RMSA N TMV
Code Description14730361473412147305614730601473416
VFRL 1/2 50 08 RA N TMVVFRL 1/2 50 08 SAC N TMVVFRL 1/2 50 012 RMSA N TMVVFRL 1/2 50 012 RA N TMVVFRL 1/2 50 012 SAC N TMV
DescriptionCode
KEY TO CODES
RMSA: Manual/semi-auto drainSAC: Automatic drain. Operates by depres-
sion – requires variable air take-offs.RA: Automatic drain. Float-type operation
irrespective of the pressure and flowrate.
NOTES
ELEMENT THREADEDPORT
DEGREE OFFILTERING
CONDENSATEDRAIN
SETTINGRANGE
VFRL 1/4
3/81/2
4!m20!m50!m
RMSASACRMSASACRA
08012
VFRL 1/4 4!m 08 RMSA
3.3/39
3
240
G 1
"
6.5
44
226 80
325
TECHNICAL DATAThreaded portSetting rangeMax. temperature at 1 MPa, 10 bar, 145 psiDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi)Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFluidWeight KgWall fixing screwsDrainBowl capacity cm3
Note on use
DIMENSIONS
FRPVL ND 3/4 FRPVL ND 1
3/4” 1”0÷8 - 0÷1250°C-122°F
4!m; 20!m; 50!m;1.313
1887500265
8500300
Compressed air3.8
M6x75Manual – Semi-automatic
170The maximum inlet pressure for theversion with RA automatic condensatedrainage must not exceed 10 bar.
ELEMENT THREADEDPORT
DEGREE OFFILTRATION TYPE OF DRAIN
FRPVL 1”3/4”
4 !m20 !m50 !m
RMSARA
FRPVL 1 4 RMSASETTINGRANGE
08012
02
KEY TO CODES
RMSA: Manual/semi-auto drainRA: Automatic float-type drain, operating irrespective of the pressure
and flow rate.FRPVL: Filter + pilotable regulator with cut-off valve + lubricator
N.B.: The V3V in the unit is manually operated.
ORDERING CODESCode Description152900715290191529010152902215290081529020152901115290231529009152902115290121529024
FRPVL 3/4 4 08 RMSAFRPVL 3/4 4 08 RAFRPVL 3/4 4 012 RMSAFRPVL 3/4 4 012 RAFRPVL 3/4 20 08 RMSAFRPVL 3/4 20 08 RAFRPVL 3/4 20 012 RMSAFRPVL 3/4 20 012 RAFRPVL 3/4 50 08 RMSAFRPVL 3/4 50 08 RAFRPVL 3/4 50 012 RMSAFRPVL 3/4 50 012 RA
Code Description162900716290191629010162902216290081629020162901116290231629009162902116290121629024
FRPVL 1 4 08 RMSAFRPVL 1 4 08 RAFRPVL 1 4 012 RMSAFRPVL 1 4 012 RAFRPVL 1 20 08 RMSAFRPVL 1 20 08 RAFRPVL 1 20 012 RMSAFRPVL 1 20 012 RAFRPVL 1 50 08 RMSAFRPVL 1 50 08 RAFRPVL 1 50 012 RMSAFRPVL 1 50 012 RA
UNITS - FRPVL 3/4”and 1”
3.3/40
L B
D
G
E
F
A
Highly reliable heavy-duty piston-operated VRF+L• Stability of the set pressure depending on the upstreampressure• Metal bowl with external sight glass• Semi-automatic and automatic condensate drain• Quantity of lubricant proportionate to the air flow• Micrometric lubrication regulation• Activation guaranteed at low air flows• Quick filling and drainage of the downstream circuit withthe V3V element
V3V+FR+LUB UNITS
TECHNICAL DATAThreaded portSetting range barDegree of filtrationMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFluidMax. temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight KgWall fixing screwsNote on use
VFR+L ND 1/4’’ VFR+L ND 3/8’’ VFR+L ND 1/2’’
G 1/4’’ G 3/8’’ G 1/2’’0÷2 - 0÷4 - 0÷8 - 0÷12
4!m 20!m 50!m1.818
261140 1000
5 35.5480 190017 67.5
Compressed air50
1221.1 1.8
M4x40 M4x55The maximum inlet pressure for the version with RA automatic condensate drainagemust not exceed 10 bar.
DIMENSIONS G 1/4’’ G 3/8’’ G 1/2’’
42 60190 245126 180116 16620 28
M4 hole M4 hole
ABDEGL
3.3/41
3
ORDERING CODES
1272029127250912720531272513127203012725101272054127251412720321272512127205612725161372029137250913720531372513137203013720341372510137205413720601372514137203213725121372056137251614720291472509147205314725131472030147203414725101472054147206014725141472032147251214720561472516
VFR+L 1/4 4 RMSA 08 N TMVVFR+L 1/4 4 SAC 08 N TMVVFR+L 1/4 4 RMSA 012 N TMVVFR+L 1/4 4 SAC 012 N TMVVFR+L 1/4 20 RMSA 08 N TMVVFR+L 1/4 20 SAC 08 N TMVVFR+L 1/4 20 RMSA 012 N TMVVFR+L 1/4 20 SAC 012 N TMVVFR+L 1/4 50 RMSA 08 N TMVVFR+L 1/4 50 SAC 08 N TMVVFR+L 1/4 50 RMSA 012 N TMVVFR+L 1/4 50 SAC 012 N TMVVFR+L 3/8 4 RMSA 08 N TMVVFR+L 3/8 4 SAC 08 N TMVVFR+L 3/8 4 RMSA 012 N TMVVFR+L 3/8 4 SAC 012 N TMVVFR+L 3/8 20 RMSA 08 N TMVVFR+L 3/8 20 RA 08 N TMVVFR+L 3/8 20 SAC 08 N TMVVFR+L 3/8 20 RMSA 012 N TMVVFR+L 3/8 20 RA 012 N TMVVFR+L 3/8 20 SAC 012 N TMVVFR+L 3/8 50 RMSA 08 N TMVVFR+L 3/8 50 SAC 08 N TMVVFR+L 3/8 50 RMSA 012 N TMVVFR+L 3/8 50 SAC 012 N TMVVFR+L 1/2 4 RMSA 08 N TMVVFR+L 1/2 4 SAC 08 N TMVVFR+L 1/2 4 RMSA 012 N TMVVFR+L 1/2 4 SAC 012 N TMVVFR+L 1/2 20 RMSA 08 N TMVVFR+L 1/2 20 RA 08 N TMVVFR+L 1/2 20 SAC 08 N TMVVFR+L 1/2 20 RMSA 012 N TMVVFR+L 1/2 20 RA 012 N TMVVFR+L 1/2 20 SAC 012 N TMVVFR+L 1/2 50 RMSA 08 N TMVVFR+L 1/2 50 SAC 08 N TMVVFR+L 1/2 50 RMSA 012 N TMVVFR+L 1/2 50 SAC 012 N TMV
Code Description
KEY TO CODES
RMSA: Manual/semi-auto drainSAC: Automatic drain. Operates by depres-
sion – requires variable air take-offs.RA: Automatic drain. Float-type operation
irrespective of the pressure and flowrate.
NOTES
ELEMENT THREADEDPORT
DEGREE OFFILTERING
CONDENSATEDRAIN
SETTINGRANGE
VFR+L 1/4
3/81/2
4!m20!m50!m
RMSASACRMSASACRA
08012
VFR+L 1/4 4!m 08 RMSA
3.3/42
F
B
D
AE
G
L
DIMENSIONS G 1/4’’ G 3/8’’ G 1/2’’ G 3/4’’ G 1’’
42 60 80170 209 27384 120 16074 106 14610 14 22
M4 hole M4 hole M6 hole
ABDEGL
FIL+LUB UNITS
Filter+lubricator unit offering various degrees of filtrationand high lubrication stability.• Metal bowl with external sight glass• Semi-automatic and automatic condensate drain• Micrometric lubrication regulation• Activation guaranteed at low air flows
TECHNICAL DATAThreaded portLubricationDegree of filtration barMax. inlet pressure MPa
barpsi
Flow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFluidMax. temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight KgWall fixing screwsNote on use
F+L ND 1/4’’ F+L ND 3/8’’ F+L ND 1/2’’ F+L ND 3/4’’ F+L ND 1’’
1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’mist
4!m 20!m 50!m1.818
261600 2500 800021 89 282
1000 3500 950035.5 124 335
Compressed air50°
122°0.8 1.8 2.5
M4x40 M4x55 M6x75The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.
3.1/01
3
3.3/43
ORDERING CODES NOTES
123300512332131233006123321412330081233216133300513330091333213133300613330101333214133300813330121333216143300514330091433213143300614330101433214143300814330121433216153300515330091533006153301015330081533012163300516330091633006163301016330081633012
F+L 1/4 4 RMSA N TMVF+L 1/4 4 SAC N TMVF+L 1/4 20 RMSA N TMVF+L 1/4 20 SAC N TMVF+L 1/4 50 RMSA N TMVF+L 1/4 50 SAC N TMVF+L 3/8 4 RMSA N TMVF+L 3/8 4 RA N TMVF+L 3/8 4 SAC N TMVF+L 3/8 20 RMSA N TMVF+L 3/8 20 RA N TMVF+L 3/8 20 SAC N TMVF+L 3/8 50 RMSA N TMVF+L 3/8 50 RA N TMVF+L 3/8 50 SAC N TMVF+L 1/2 4 RMSA N TMVF+L 1/2 4 RA N TMVF+L 1/2 4 SAC N TMVF+L 1/2 20 RMSA N TMVF+L 1/2 20 RA N TMVF+L 1/2 20 SAC N TMVF+L 1/2 50 RMSA N TMVF+L 1/2 50 RA N TMVF+L 1/2 50 SAC N TMVF+L 3/4 4 RMSA N TMVF+L 3/4 4 RA N TMVF+L 3/4 20 RMSA N TMVF+L 3/4 20 RA N TMVF+L 3/4 50 RMSA N TMVF+L 3/4 50 RA N TMVF+L 1 4 RMSA N TMVF+L 1 4 RA N TMVF+L 1 20 RMSA N TMVF+L 1 20 RA N TMVF+L 1 50 RMSA N TMVF+L 1 50 RA N TMV
Code Description
KEY TO CODES
RMSA: Manual/semi-auto drainSAC: Automatic drain. Operates by depres-
sion – requires variable air take-offs.RA: Automatic drain. Float-type operation
irrespective of the pressure and flowrate.
ELEMENT THREADEDPORT
DEGREE OFFILTERING
CONDENSATEDRAIN
F+L 1/4
3/81/2
3/41
4!m20!m50!m
RMSASACRMSASACRARMSARA
F+L 1/4 4!m RMSA
FIL+DEP UNITS
3.3/44
Filter+depurator unit for fine filtering followed by purificationby coalescence• Metal bowl with external sight glass• Semi-automatic condensate drain
FIL DEP
B
F
D
AE
L
G
DIMENSIONS
TECHNICAL DATAThreaded portDegree of filtrationDegree of purificationMax. inlet pressure MPa
barpsi
Maximum suggested flow rateFluidMax. temperature at 1 MPa; 10 bar; 145 psi °C
°FWeight KgWall fixing screwsNote on use
F+D ND 3/8’’ F+D ND -1/2’’
3/8’’ 1/2’’4!m
99.97% 0.01!m1.818
261please look at the flow rate curves at page 3.3/24
Compressed air50
1221.8
M4x55The maximum inlet pressure for the version with RA automatic condensate drainagemust not exceed 10 bar.
G 3/8’’ G 1/2’’
6018012010614
M4 hole
ABDEGL
3.3/45
3
ORDERING CODES NOTES
132700413270071327104142700414270071427104
F+D 3/8 4 RMSA-RMSA TMVF+D 3/8 4 RA-RA TMVF+D 3/8 4 SAC-RMSA TMVF+D 1/2 4 RMSA-RMSA TMVF+D 1/2 4 RA-RA TMVF+D 1/2 4 SAC-RMSA TMV
Code Description
ORDERING CODES
RMSA: Manual/semi-auto drainSAC: Automatic drain. Operates by depres-
sion – requires variable air take-offs.RA: Automatic drain. Float-type operation
irrespective of the pressure and flowrate.
ELEMENT THREADEDPORT
DEGREE OFFILTRATION
CONDENSATEDRAIN
CONDENSATEDRAIN
F+D 3/81/2
4!m RMSARA
RMSASACRA
F+D 3/8 4!m RMSA RMSA
3.3/46
ACCESSOIREPRESSURE SWITCHES
TECHNICAL DATA
COMPONENTS
This type of pressure switch features a high degree ofminiaturisation and a modern attractive design.It can be installed in any position and also mounted ontoa wall by means of two transversal holes.In order to reduce wiring times, it is supplied ready assem-bled with a 2-metre electric cable or an M8 connector witha 300-mm cable.The contact is the switching type, which means it can benormally open or normally closed.A knurled push-lock handle is provided for regulation
Adjustable pressure interval barHysteresis (not adjustable) barMaximum pressure bar
MPapsi
Operating temperature range at: 1 MPa; 10 bar; 145 psi °C°F
Lower threaded portMaximum current AMaximum voltage VOutside diameter of cable mmNumber of wires and cross sectionContactsProtectionNumber of switchingsFluidMounting positionWeight Kg
0.5 ÷ 10from 0.4 to 0.8 (See diagram)
151.521750
122R 1/8”
22504.9
3x0.5 mm2
Normally-Open (NO) and Normally-Closed (NC)IP65
5x106
Filtered lubricated or unlubricated compressed air. Lubrication, if used, must be continuousIn any position
0.121
4
1
2
6
5
3
10
7
8
9
! Technopolymer adjusting push-lock handle" Brass adjusting screw# Steel piston spring$ Brass piston% NBR gasket& Body made of anodized aluminium' Technopolymer pressure switch body( Resin finish for IP65) Electrical contact* Choke to reduce peaks in pressure
3.3/47
3
Code9200703
DescriptionACC. SECURITY KNOB
ACCESSORIESSECURITY KNOB
NOTE: Pull outwards to remove the knob from the pressure switch onthe unit. Insert the security knob and regulate the pressure switch. Thenpress the handle firmly to lock it in position. If the APR/pressure switchneeds to be reset, remove the security knob by forcing it laterally witha screwdriver.
29.2
16
13.4R 1/8
20.5
57
24
foro
x M
3
DIMENSIONS WIRING DIAGRAM
Code Description9000401 ACC. - 1/8 2A NO/NC PRESSURE SWITCH, 2-METRE CABLE9000402 ACC. - 1/8 2A NO/NC PRESSURE SWITCH, M8 CONNECTOR
HYSTERESIS GRAPH ORDERING CODES
NOTES
4
1 3
NO
NCBLACK
BLUE
BROWN
1 - 3 NO1 - 4 NC
M8
ø4.9
~2 m
~300 mm
VERSION WITH CABLE
VERSION WITH M8 CONNECTOR
Hig
h sw
itchi
ng p
ress
ure
Low switching pressure
0 10 20 30 40 50 60 70 80 90 100110120130140
bar
psi
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
barpsi
0
1
2
3
4
5
6
7
8
9
10
0 1 2 3 4 5 6 7 8 9 10
3.3/48
ACCESSORIESCode
92007019400701
Description
ACC.SF 1/4ACC.SF 1/2
MOUNTING BRACKET FOR REG.
Code
97001029700101980010298001019900101
Description
ACC.M 40 1/8 04ACC.M 40 1/8 12ACC.M 50 1/8 04ACC.M 50 1/8 12ACC.M 63 1/4 12
PRESSURE GAUGE
Code
920090194009019600901
9604402
Description
ACC.T 1/4 F+L TIE RODSACC.T 1/2 F+L TIE RODSACC.T 3/4 F+L TIE RODS
ACC. T 3/4-1”V3V+F+R TIE RODS
TIE RODS
Code
9201001940100194010029601001
Description
ACC. ADAPT. X V3V+FR 1/4ACC. ADAPT. X V3V+D 3/8ACC. ADAPT. X V3V+D 1/2ACC. ADAPT. X V3V+F 1”
ADAPTER FOR V3V
Code
9200501
9400501
9600501
Description
ACC.BC1/4 BLOCKACC.BC1/2 BLOCKACC.BC3/4 BLOCK
REGULATOR CONNECTION BLOCK
Code
920060194006019600601
Description
ACC.DF 1/4 SPACERACC.DF 1/2 SPACERACC.DF 3/4 SPACER
SPACERS FOR FRL WALLMOUNTING
Code
9601501
Description
ACC. DISASSEMBLOY KEY
DISASSEMBLY TOOL FOR BOWL
Code
92500019250002
94500019450002
9450003
9650001
Description
ACC.CVA 1/4 SCREW M4x40ACC.CVA 1/4 SCREW M4x82V3V+F+RACC.CVA 1/2 SCREW M5x55ACC.CVA 3/8 1/2 SCREWM5x60 V3V+RACC.CVA 3/8 1/2 SCREWM5x120 V3V+F+RACC.CVA 3/4 SCREW M6X70
ASSEMBLY SCREWS (2 PIECES)
Weight [g]
90
244
428
3.3/49
3
Code DescriptionREEL FOR CNOMO CONTROL V3V
W0210010100W0210011100
W0210012100
W0210013100
REEL 30 4W 24VDCREEL 304VA 24VAC 50/60HZREEL 304VA 110VAC 50/60HZREEL 304VA 220VAC 50/60HZ
A
A
Code Description
Code Description
Code Description
01
01
Code Description
Code Description
Code Description
Code Description
Code
W0970520034
W0970520035
W0970520036
W0970520037
W0970520038
W0970520039
Description
CONNECTOR30 LED 24VCONNECTOR30 LED 110VCONNECTOR30 LED 220VCONNECTOR30 VDR 24VCONNECTOR30 VDR 110VCONNECTOR30 VDR 220V
ELECTRIC CONNECTOR FORCNOMO CONTROL V3V
Weight [g]
86
Weight [g]
84
Weight [g]
82
Weight [g]
364
Weight [g]
340
Weight [g]
220
220
220
220
REVERSE PLATE CNOMO CONTROLFOR V3V 3/4”-1”
PLATE FOR REMOTE CONTROLFOR V3V 3/4”-1”
REG OR V3V END PLATE
9453920
9453922
ELPN CNOMO CONTROL KIT,MANUAL MONOSTABLEELPN CNOMO CONTROL KIT,MANUAL BISTABLE
CNOMO CONTROLFOR V3V 3/4”-1”
9640501
9640502
9640503
9640504
PILOT REGULATOR
02 PILOTREGULATOR KIT04 PILOTREGULATOR KIT08 PILOTREGULATOR KIT012 PILOTREGULATOR KIT
KEY CONTROL FOR V3V 3/4”-1”
MANUAL CONTROLFOR V3V 3/4”-1”
9640201 REVERSE PLATE KITV3V CNOMOCONTROL
9640001 REMOTE CONTROLPLATE KIT
9640101 END PLATE KITFOR REGULATOROR V3V
9640301 KEY CONTROL KITFOR V3V
9640401 MANUALCONTROLKIT FOR V3V
3.3/50
14.4
3029
.5
66.5 12
ø8.2
ø9.2
KIT COIL EEXM Code Description
0227606913
0227606915
0227608013
0227608015
0227608023
0227608025
0227608033
0227608035
KIT FOR COIL 3024 VDC EEXMT5CABLE 3MKIT FOR COIL 3024 VDC EEXMT5CABLE 5MKIT FOR COIL 3024 VAC EEXMT5CABLE 3MKIT FOR COIL 3024 VAC EEXMT5CABLE 5MKIT FOR COIL 30110 VAC EEXMT5CABLE 3MKIT FOR COIL 30110 VAC EEXMT5CABLE 5MKIT FOR COIL 30230 VAC EEXMT5CABLE 3MKIT FOR COIL 30230 VAC EEXMT5CABLE 5M
KIT FOR COIL SIDE 22 IP65 Code Description
0222100100
Improved IP65 protection, even afterprolonged exposure to atmosphericagents. Applicable to valves with atechnopolymer control.
KIT FOR COILS 22 - IP65(WITH TECHNOPOLCONTROL)
NOTES
according to Atex 94/9 CE rule,group 2, category 2 GD
3.3/51
3
Code
945010394501029450101925010392501029250101965010396501029650101
Description
SPARES FP 1/2 4SPARES FP 1/2 20SPARES FP 1/2 50SPARES FP 1/4 4SPARES FP 1/4 20SPARES FP 1/4 50SPARES FP 3/4 4SPARES FP 3/4 20SPARES FP 3/4 50
F and FR FILTERING ELEMENT
Code
9450105
Description
SPARES KIT FP DEP. 3/8
FILTERING ELEMENTFOR DEPURATOR
Code
94503019455201925030192552019650301
Description
SPARES TMVF 1/2 RMSASPARES TMVF 1/2 SACSPARES TMVF 1/4 RMSASPARES TMVF 1/4 SACSPARES TMVF 3/4 1 RMSA
METAL FILTER BOWL
Code
925200193520019652002
Description
SPARES MB 100 1/4SPARES MB 200 1/4 3/8 1/2SPARES MB 3/4-1
VENTURI LUBRICATOR DIAPHRAGM
Code
9000801
Description
SPARES RA 3/8-1/2-3/4-1
RA AUTOMATIC DRAIN
Code Description
Code Description
Code Description
SPARE PARTS
925120194512019651201
SPARES TMVL 1/4SPARES TMVL 1/2SPARES TMVL 3/4
METAL LUBRICATOR BOWL
9250601925060292506039250604945060194506029450603965060196506029650603
SPARES MO 02 1/4SPARES MO 04 1/4SPARES MO 08 1/4SPARES MO 12 1/4SPARES MO 04 1/2SPARES MO 08 1/2SPARES MO 12 1/2SPARES MO 04 3/4SPARES MO 08 3/4SPARES MO 12 3/4
SPRINGS FOR REGULATORS AND FR
SAC AUTOMATIC DRAIN
9000803 SAC 1/4’’ 3/8’’ 1/2’’
Code Description
Code Description
Code Description
Code DescriptionUPPER COVER FORREGULATOR AND FR
9250801925080292508039250804945080194508029450803965080196508029650803
SPARES CS 1/4 02SPARES CS 1/4 04SPARES CS 1/4 08SPARES CS 1/4 012SPARES CS 1/2 04SPARES CS 1/2 08SPARES CS 1/2 12SPARES CS 3/4 04SPARES CS 3/4 08SPARES CS 3/4 012
COMPLETE POPPERFOR REGULATOR
925070194507019650701
SPARES OTR 1/4SPARES OTR 1/2SPARES OTR 3/4
COMPLETE POPPET FOR FR
92509019450901
SPARES OTFR 1/4SPARES OTFR 1/2
925130196513019251302*
SPARES CVL 1/4SPARES CVL 3/4SPARES CVL100-200-300-400 BIT
TRANSPARENT LUBRICATORCOVER
NOTES
Code
9220701
Description
ACC COVER LUB SPANNER
DOME DISASSEMBLY SPANNER
*SOSTITUTE CODE: 9251301-9651301
3.3/52
3.4/01
CHAPTER 3.4SUMMARY
3
PAGE 3.4/02
PAGE 3.4/06
PAGE 3.4/10
PAGE 3.4/12
PAGE 3.4/13
LEARNING ABOUT ONE
SPECIFICATIONS
HOW TO ORDER ONE
ACCESSORIES
SPARE PARTS
In the world of pneumatics, which is considered mature, it is rareto encounter completely new and different products.ONE a compressed air treatment unit with a high degree ofintegration, that encompassed numerous pneumatic functions.In fact, it contains so many innovations that a single patent is notenough to safeguard it against imitation – three separate patentapplications have been registered with a total of 39 claims. Thisunit is so innovative that it won the international novelty awardat Fluidtrans Compomac.ONE has a single high-performance valve on the main flow thathandles all the functions from regulation to relief. It is controlledby a high-precision pilot regulator with controlled relief, in serieswith the manual on-off valve, the electric valve and the progressiveactuator. Unification of the valve has led to a significant reductionin overall dimensions, enhanced capacity, precision and responsespeed.
INTEGRATION
MINIATURISATION
LEARNING ABOUT
Extremely reduced dimensions, consideringthe extra-high performance and flow ratereachable.
No clearance is required above and belowit to make adjustments or change the filteror other components. The actual spaceoccupied is thus further reduced.
It weighs slightly more than one kilo insteadof the 4÷8 kilos of conventional units.
One single unit houses the threaded ports, filter, condensate drain, pressure regulator, shut-off valve, soft start valve, pressure switchand three supplementary air intakes.
˜180 mm
˜140
mm
3.4/02
CONFIGURABILITY
EASY ADJUSTMENTS AND LITTLE MAINTENANCE
The entire user interface is at the front, which means that everythingis visible and easy to reach.All the adjustments are made using the push-lock knobs (no needfor wrenches or screwdrivers), thus preventing accidental operationsor manoeuvres.
Considering that ONE is reduced in size but highly performing, and it can integrate tenths of functions, a single unit can cover theentire range of applications, with cut-clear advantages in terms of standardisation and reduction of the number of codes handledand goods in stock.With a single size there are thousands of different configurations. For example, there is choice between 1/4”, 3/8”, 1/2”, 3/4” or1” threaded ports, manual and/or electric on-off or progressive valves, etc.The customer decides the configuration he wants and creates the code, using the key-to-coding table shown below in this catalogue.He will receive the unit he wants marked with its code and the correct pneumatic diagram.
WHAT YOU CAN SEE FROM THE OUTSIDE
22 76543
19
1
8
18 17 16 15
9
10
11
12
13
14
! Air intake, with swivel threaded port" Fixing hole# Access to filter cartridge$ Pressure regulation% Shut-off valve (manual)& Manual override (shut-off valve electrical)' Soft start valve regulation( Switching pressure regulation) Air outlet, with swivel threaded port* LED signalling unit ON+ LED signalling pressure below the value set on pressure switch, LED signalling pressure over the value set on pressure switch- 5-pin M12x1 electrical connector. Pressure gauge/ 1/4” air intake. Another regulated air intake and a filtered
non-regulated air intake are situated on the top0 Air exhaust with a G1/4”silencer1 Condensate tank2 Condensate drain with G1/8” thread (for RA only)3 Clogged filter signal
3.4/03
3
CONDENSATE DRAIN
• If the filter gets so clogged up that it causes an excessive dropin pressure as the air passes through, the optical filter blockageindicator will project (see detail A) to indicate that the filtercartridge must be replaced.• The cartridge can be replaced by unscrewing a plug at thefront. This system is functional and, unlike conventional filters,does not require manoeuvring space below the unit.• An automatic stop on-off valve is incorporated in the unit: whenthe filter plug is unscrewed, the valve closes automatically. Thismeans there is not need to a tap upstream and there is no riskof the plug being ejected violently.
• The condensate drain is located downstream of the filter andthus uses cleaner air. This prevents the known problem of airleaks due to the deposit of dirt on the condensate discharge valve.• You can request ONE with two types of condensate drain:- semi-automatic, type RMSA- automatic, of the floating type RA
THREADED PORTS
• The threaded ports at the air intake and outlet are the swiveltype to facilitate coupling with the supply and delivery pipes. Inthis way, the unit can be mounted or removed without dismountingthe pipes.• A range of 5 different threads, 1/4”, 3/8”, 1/2”, 3/4” and 1”is also available.• The thread for the supply pipe may differ from that of the deliveryone.
FILTER CHANGE
The air in the circuit is relieved via one outlet situated below theunit and fitted with silencer. If you want to convey air relief toprevent the emission of polluted air into the atmosphere, you canreplace the silencer and install a fitting. ( a pipe with a diameterof at least 6 mm is recommended)Next to the air outlet there is the condensate drain, which in theRA version can be connected to the thread with a 1/8” fitting.
SINGLE AIR EXHAUST
Condesatedrain
Air exhaust
A
3.4/04
ELECTRICAL CONNECTION SOFT START VALVE
A standard five-pin M12x1 connector, withIP67 protection is used for the openingsolenoid valve and the pressure switch.One cable only is required, thus improvingreliability and reducing wiring times.
The soft start valve is an absolutely innovative feature among the functions providedby ONE. Soft start valve available from the trade are generally based on the principleof leaving the passage of a small amount of air until the downstream pressure reachesa set value, and then opening the passage fully. In this way, the rate at which thepressure increases depends on the flow rate of the utilities, which often feature acontinuous flow rate, for example a blow, and thus the starter can hardly activate. Thesolution offered by One is such that the pressure increases gradually and it is independentof the flow rate of the utilities. Pressure increase can be regulated precisely via the knobat the front.Another piece of news, among the several possible configurations you can have thesoft start valve operated by the manual V3V
! "
#
$
%
" Regulation for : does not change with flow rate!% Initial regulation of conventional unit! Low flow rate: activation too abrupt# High flow rate: activation too slow$ Even higher flow rate: never cuts in!
TimeON
Pressure
Conventional unit
In addition to the main outlet, there are three supplementary airports with a 1/4” thread.- one for filtered non-regulated air (A) for use, for example, witha compressed air gun.- two for filtered regulated air (B).The unit comes complete with supplementary plugged ports foruse with A7 fittings.
SUPPLEMENTARY PORTS
ONE can be mounted inside the guard of the machine leavingonly the front visible. This is a considerable advantage in termsof functionality and aesthetics as the user interface is entirely atthe front. Among the accessories to be ordered separately, thereis the kit of brackets for panel mounting.
PANEL MOUNTING
1/4”1/4”
1/4”
A B
B
3.4/05
3
Flow rate at 6.3 bar (0.6 Mpa; 91 psi) !P 0.5 bar (0.05 Mpa; 7 psi) Nl/minscfm
Flow rate at 6.3 bar (0.6 Mpa; 91 psi) !P 1 bar (0.1 Mpa; 14 psi) Nl/minscfm
Flow rate on discharge at 6 bar (0.1 Mpa; 14 psi) Nl/minscfm
1/4” port flow rate of non-regulated filtered air Nl/minat 6.3 bar (0.6 Mpa; 91 psi) !P 1 bar scfm
*Flow rate of each supplementary 1/4” filtered Nl/minand regulated air port at 6.3 bar (0.6 Mpa; 91 psi) !P 1 bar scfmFluid Setting range barDegree of filtrationMaximum inlet pressureOperating temperature range °C
°FClass of protectionInsulation class of the solenoid valveSwitching timeElectrical connectorSolenoid valve power WSolenoid valve voltage VPressure interval settable on the pressure switch barPressure switch hysteresis (not adjustable) barMaximum pressure switch current AMaximum pressure switch voltage VPressure switch contactsNumber of switchingWeight kgWall fixing (max. panel thickness 10 mm):
Mounting positionDirection of flow
* total flow rate from two supplementary outlets and the main one cannot exceed4000 Nl/min at 6.3 bar with !P=1
1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’TECHNICAL DATA
SPECIFICATIONS
2200 2900 360078 102 127
2400 3300 400085 116 141
160056
180064
240085
compressed air0,5÷ 2 0,5 ÷ 4 0,5 ÷ 8
5 µm (yellow) or 20 µm (white)10 bar – 1 Mpa – 145 psi
-10° ÷ 50°14° ÷ 122°
IP 65 with connectorF155
100% EDM12 x 1.5-pin to CEI IEC 60947-5-2
3 / 0,324 VDC± 10%
0,5 ÷ 10bar 0,4 to 0,8 (see diagram)
0,53÷30 AC/DC
normally open (NO) and normally closed (NC)5 x 106
from 1,15 to 1,25 according to configurationsFront, with M5 x 75 screws or back, with M6 x 70 screws
The screws are included in the supplyvertical
from left to right
FLOW CHARTS
1/4” 3/8”
bar
Nl/min0 2500500 1000 1500 2000
1
2
3
4
5
6
0.5
0
1.5
2.5
3.5
4.5
5.5
6.5
psi
70.7
scfm
0 60 804020
60
70
80
90
100
0
10
20
30
40
50
MPa
0
0.1
0.2
0.3
0.4
0.5
0.6
0
1
500Nl/min
bar
1000 1500 2000 2500 3000 3500
2
3
4
5
6
0.5
1.5
2.5
3.5
4.5
5.5
6.5
0
12040 10060 80200
scfm
psi
0.7
60
70
80
90
100
0
10
20
30
40
50
MPa
0
0.1
0.2
0.3
0.4
0.5
0.6
7
Pm= 8 bar - 0.8 MPa - 116 psi Pm= 8 bar - 0.8 MPa - 116 psi
PRESET PRESSURE PRESET PRESSURE
FLOW RATE FLOW RATE
3.4/06
PRESSURE SWITCH WIRING DIAGRAM
RED YELLOW
LOAD3 / 30 Vac-dc0.5 A max
1
2 3
- / ~
+ / ~
LOAD
PRESSURE SWITCH HYSTERESIS CHART
WIRING DIAGRAM
Version with solenoid valveand pressure switch
Version with solenoid valveVersion with pressure switch
1/2” - 3/4” - 1”
2 (NC)
3 (NO)
51
2
3
4
4 +24V DC5 0V DC
12 (NC)
3 (NO)
51
2
3
4
1
51
2
3
4
4 +24V DC5 0V DC
PRESET PRESSURE
FLOW RATE
Pm= 8 bar - 0.8 MPa - 116 psi
bar
1
2
3
4
5
6
0.5
1.5
2.5
3.5
4.5
5.5
6.5
00 4000 4500500 1000 1500 2000 2500 3000 3500
Nl/min
40 10060 80200
scfm120 140
psi
0.7
60
70
80
90
100
0
10
20
30
40
50
MPa
0
0.1
0.2
0.3
0.4
0.5
0 .6
7
3.4/07
3
Hig
h sw
itchi
ng p
ress
ure
Low switching pressure0 10 20 30 40 50 60 70 80 90 100110120130140
bar
psi
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
barpsi
0
1
2
3
4
5
6
7
8
9
10
0 1 2 3 4 5 6 7 8 9 10
DIMENSIONS
1/4" 3/8" 1/2" 3/4" 1”A 180 195CH 19 22 27 32 36
RA RMSAB 12.2 16.4C 144 148øD 15 15
P N E U M A T I C Code:533211171100
3.4/08
You can get thousands of different configurations. The external design differs according on the versions chosen.
Led
Manualcontrol
plug
holes
PRESENT
NOT PRESENT
STANDARD
LOCKABLE
NOT PRESENT
PRESENT
NOT PRESENT
Led
holesplug
PRESENT
NOT PRESENT
CONDENSATEDRAIN
V3V ELECTRICAL SOFT START VALVEV3V MANUAL
PRESSURE SWITCH ONE NON-ELECTRICAL
AUTOMATIC (RA)
RMSA
CLOGGED FILTERSIGNAL
PRESENT
NOT PRESENT
plug
plug
!
" # $
%
&
'
(
! "
&#
$
(
% '
&#
&#
% '
% '
G1/8”
in some versions holes are present
in some versions holes are presentø15
12.2
ø15
16.4
ø6
6
in course ofsignalling
EXTERNAL DESIGN
3.4/09
3
HOW TO ORDERORDERING CODES
You can choose among numerous variants and options. The product code so personalised is made up by compiling the diagrambelow. The code so compiled must be specified on the order. A label showing the code and its pneumatic diagram is affixed ontothe product.
* a pressure switch version and/or electric V3V and/or electricprogressive actuator.
54
54 ONE electric*
ONE electrical orONE non-electrical
53 ONEnon-electric
3
1 1/4”
2 3/8”
3 1/2”
4 3/4”
Airintake
5 1”
2
2 20µm
5 5µm
Degreeof
filtration
1 YES
1
0 NO
Cloggedfilter
signal
1
0 RMSA
1 auto-matic
(RA)
Condensatedrain
2
2 0,5÷2bar
4 0,5÷4bar
8 0,5÷8bar
Pressureregulation
7
0 None
3 V3V manual and
soft start valve
4 V3V manual with
padlock andsoft start valve
5 V3V manual and
V3V electric
6 V3V manualwith
padlock andV3V electric
1 V3V manual
7 V3V manula and APR electric
8 V3V manual with
padlock andAPR electric
9 only V3Velectric
A only APRelectric
Valves
2 V3V manualwith padlock
1 YES
1
0 NO
Pressureswitch
3
1 1/4”
2 3/8”
3 1/2”
4 3/4”
Airoutlet
5 1”
0 0
00 Standard
Varie,versioni speciali
NB: versions valid only for the electric ONE (code 54…)
A B C D E F G H I L
EXA
MPL
E
3.4/10
ONE electric or non-electricONE non-electric: there is no component actuated electrically: select code 53. In this case, the unit comes without any M12x1connector, LED, pressure switch,or electric V3V.ONE electric: there is at least one component actuated electrically, and thus the pressure switch and/or electric V3V (and/orthe electrical soft start valve) select code 54. In this case, the unit comes with the M12x1 connector and 3 LEDs. Only the LEDsassociated with the functions installed will be active.
Air intakeThere are 5 different gas cylindrical threads: 1/4”, 3/8”, 1/2”, 3/4” and 1”.
Degree of filtrationA cartridge with a degree of filtering of 5 µm (yellow) or 20 µm (white) is available. This value is marked on the plug .
Clogged filter signalIf the filter gets so clogged up that it causes an excessive drop in pressure as the air passes through, the orange indicator willproject from the body by a few millimetres.
Condensate drainRMSA: the condensate is drained out automatically only by relieving the air pull the knurled knob for having the same result.Automatic (RA): a floating system that automatically drains the condensate out whenever the level of water in the bowl reachesthe set value.
Pressure regulationThere are three possible regulation fields.The value is marked on the regulation knob.
ValvesThere are 11 different combinations. The electric valves are clearly selectable only if the initial code is 54, i.e. ONE electric.• 0 - No valves present• 1 - V3V manual: is a 3/2 valve that in a set position allows the air to flow and in the other it closes the passage and discharges
the pressure downstream.• 2 - V3V manual with padlock: like the previous one, with the possibility of inserting a padlock (included in the supply with 2 keys) in the valve closed position.• 3 - V3V manual and soft start valve: when the manual V3V valve is operated, the pressure starts to increase slowly, with a fine adjustable ramp, and when it reaches about 30-40% of the set value, the valve opens completely and the pressure rises to the set value.• 4 - V3V manual with padlock and soft start valve: like the previous, with the padlock device on the manual V3V in “OFF”
position.• 5 - V3V manual and V3V electric: two V3V in series are present, one is manual the other electrical. By operating both the valve the air flow is allowed. If one or two are switched OFF, the air downstream is relieved. The electrical one can also
be operated manually by reefing pushed the “TEST” button• 6 - V3V manual with padlock and V3V electric: like the previous, with the padlock device in “OFF” position.• 7 - V3V manual and APR electric: One manual V3V and one soft start valve are present. When both are operated, the
pressure starts to increase slowly, with a fine adjustable ramp, and when it reaches about 30-40% of the set value, the valve opens completely and the pressure rises to the set value.• 8 - V3V manual with padlock and APR electric: like the previous, with the padlock device on the manual V3V in “OFF”
position.• 9 - V3V elettric:It’s present only the electrical V3V. The valve will open if it is powered on. When the power supply is switched
off, the valve closes and air downstream is relieved. The valve can also be operated manually by keeping pushed the testbutton.
• A -APR elettric:It’s present only the electric soft start valve. Whent it is powered ON, the pressurestarts to increase slowly,with a fine adjustable ramp, and when it reaches about 30-40% of the set value, the valve openscompletely and the pressure rises to the set value.
Pressure switchThe pressure switch has a switching contact, which means you can have a normally-open signal or a normally-close signal. Itis also connected to the NC and NO LEDs which come on if the actual pressure is less or greater than the set pressure, respectively.The LEDs only come on if an electric charge is connected to them.
Air outletFive different gas cylindrical threads are available: 1/4”, 3/8”, 1/2”, 3/4” and 1”. It is possible to choose a thread other thanthe one on the inlet port.
Free positions for special executions.
A
B
C
D
E
F
G
H
I
L
3.4/11
3
9
ACCESSORIESPANEL MOUNTING BRACKETS
COVER DISASSEMBLY WRENCH
SECURITY KNOB
Code9170401
DescriptionACC. COVER DISASSEMBLY WRENCH
Code9200703
DescriptionACC. SECURITY KNOB APR/PRESSURE SWITCH
STRAIGHT CONNECTOR WITH WIRE
CodeW0970513002
DescriptionACC. 5-PIN M12x1 STRAIGHT CONNECTOR WITH WIRE L=5 m
168
5.4
5.4
2
5614
189
204.5
70586.
8 6.8
10.5 10.510
5
Code9200702
DescriptionACC. KIT – PANEL MOUNTING BRACKETSNB: fixing screws included
STRAIGHT CONNECTOR
CodeW0970513001
DescriptionACC. 5-PIN M12x1 STRAIGHT CONNECTOR
1 - brown2 - white3 - blue4 - black5 - gray
90° CONNECTOR
CodeW0970513003
DescriptionACC. M12x1 5-PIN 90° CONNECTOR
Minimum dimensions of the window for the assemblyon the panel
90° CONNECTOR WITH WIRE
CodeW0970513004
DescriptionACC. M12X1 5-PIN 90° CONNECTOR WITH WIRE L=5M
1 - brown2 - white3 - blue4 - black5 - grayNOTE: Pull outwards to remove the knob from the APR/pressure switch
on the unit. Insert the security knob and regulate the APR/ pressureswitch. Then press the handle firmly to lock it in position. If theAPR/pressure switch needs to be reset, remove the security knob byforcing it laterally with a screwdriver.
3.4/12
SPARE PARTSPRESSURE GAUGE
97001069700107
ACC. M 39 1/8 0-4ACC. M 39 1/8 0-12
Code Description
92320019232002923200392320049232005
1/4” SPARE THR. PORT FOR ONE3/8” SPARE THR. PORT FOR ONE1/2” SPARE THR. PORT FOR ONE3/4” SPARE THR. PORT FOR ONE1” SPARE THR. PORT FOR ONE
THREADED PORT Code Description
9251720
9251721
SPARE FILTER ELEMENT5 µm for ONESPARE FILTER ELEMENT20 µm for ONE
FILTER ELEMENT Code Description
9251723
9251724
SPARE PLUG + FILTER ELEMENT5 µm for ONESPARE PLUG + FILTER ELEMENT20 µm for ONE
FILTER PLUG WITHFILTER ELEMENT Code Description
9250820
9250821
9250822
SPARE PILOT REG. 0.5÷2 barfor ONESPARE PILOT REG. 0.5÷4 barfor ONESPARE PILOT REG. 0.5÷8 barfor ONE
PILOT REGULATOR Code Description
9250707 SPARE POPPET for ONE
POPPET Code Description
3.4/13
3
9
SPARE PARTS
NOTES
PRESSURE SWITCH
9000500 SPARE PRESS. SWITCH for ONE
Code Description
ELECTRIC BOARD
9232010 SPARE ELECTRIC BOARD for ONE
Code Description AUTOMATICCONDENSATE DRAIN
9000805 SPARE AUT. CONDENSATE DRAIN
Code Description
Note: with this kit we suggest you shouldorder also the gauge, as it could getdamaged during the disassembly.
Note: with this kit we suggest you shouldorder also the gauge, as it could getdamaged during the disassembly.
3.4/14
SOLENOID VALVE
SPARE SOL. VALVE for ONE
PLT-10 7221233840101
Code Description
OLD
NEW
W4005001150
722123840101
To order the correct spare part of the solenoidvalve, we beg you to compare the picturesappearing above with the one you have andthen order the related code.