29036 assembly checks FAW JILIN .doc
Transcript of 29036 assembly checks FAW JILIN .doc
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Fagor Arrasate Koop. E.
CHECKS TO BE MADE
IN FAGOR ARRASATE
CHECKS :
* MECHANICALS x* ELCTRICALS
* HYDROPNEUMATICS AND LUBRICATION
Correct No apply
Project : 29036Custom
er :FAW JILIN
Machie:
SE4-1000-4600-2400
Pre!are" #$ :Si%ature :
Date ::
Iker Apraiz 03/10/2011
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ASSEMBLY CHECKS2/15
Checks: GEOMETRICAL MOTOR-FLYHEEL
MEAS!REME"TMEAS!REME"T
A##ARAT!SMEAS!REME"T I"STR!CTIO"S
S#ECIFIE$%AL!E
ACT!AL%AL!E
Distance et!een"#$!%ee# an& '(t(rp)##e$ *&i'ensi(n Aacc(r&in+ t( &ra!in+,
ernierca##iper
.sin+ a r)#er restin+ (n t%e "#$!%ee# taket%e &istance in&icate& in t%e &ra!in+ as&i'ensi(n A
1
&'(& '' ''
ara##e#is' et!een!%ee# an& '(t(r p)##e$*&i'ensi(n A inacc(r&ance !it%&ra!in+,
ernierca##iper
.sin+ a r)#er restin+ (n t%e "#$!%ee# taket%e &istance in&icate& in t%e &ra!in+ as&i'ensi(n A in t%e t%ree p(ints
ai')'&i""erenceet!eenp(ints A 12350 ''
''
CHECKE$ BY : CHECK $ATE : A##RO%AL :
FS7 83-2 r($ect529036 E&5 11-02
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ASSEMBLY CHECKS3/15
Checks: GEOMETRICAL ) CRO"
MEAS!REME"TMEAS!REME"T
A##ARAT!S MEAS!REME"T I"STR!CTIO"SS#ECIFIE$
%AL!EACT!AL%AL!E
(ta# p#a$ et!een s%a"tan& )s%in+ (nc(nnectin+ r(& %ea&s
Eterna#'icr('eter (rc('paris(n
+a)+e
Wit% t%e c(nnectin+ r(& "itte& t( t%eeccentric !%ee# 'eas)re t%e p#a$et!een t%e s%a"t an& )s%in+ insertin+t%e +a)+e a#(n+ t%e !%(#e #en+t%
(ta# p#a$
A
*(&+-*(,& ''
A
-Frot Le/t
''
+-Back Le/t
''
'-Back R0ght
''
1-Frot R0ght
''
Latera# p#a$ et!eenc(nnectin+ r(&)s%in+ an& r)&er ar
N:E5 ark t%eeccentric an&c(nnectin+ r(&s !it%c(rresp(n&in+n)'er
7a)+es eas)re t%e p#a$ si&e (n eac% si&eet!een t%e )s%in+ an& t%e
eccentric pr(;ecti(n an t%e st(p parts%e
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ASSEMBLY CHECKS4/15
MEAS!REME"TMEAS!REME"T
A##ARAT!SMEAS!REME"T I"STR!CTIO"S
S#ECIFIE$%AL!E
ACT!AL%AL!E
(ta# p#a$ et!eens%a"t an& )s%in+ int%e seats (" inter'e&iate an&eccentric s%a"ts
=('paris(n+a)+e(r+a)+es
Wit% t%e s%a"ts "itte& in t%e cr(!n'eas)re t%e p#a$ et!een s%a"t an&)s%in+ insertin+ t%e +a)+e a#(n+t%e !%(#e #en+t%
(ta# p#a$
Eccetr0c Sha/ts
*(+*-*('& ''
Sha/t +
*(+*-*('& ''
Sha/t '
*(,-*('+& ''
(ta# p#a$
Eccetr0c Sha/ts-:Frot Le/t
''
-+:Back Le/t
''
-':Back R0ght
''
-1:Frot R0ght
''
Sha/t +
+-:Frot
''
+-+:Back
''
Sha/t '
'-
''
CHECKE$ BY : CHECK $ATE : A##RO%AL :
FS7 83-2 r($ect529036 E&5 11-02
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ASSEMBLY CHECKS5/15
MEAS!REME"TMEAS!REME"T
A##ARAT!SMEAS!REME"T I"STR!CTIO"S
S#ECIFIE$%AL!E
ACT!AL%AL!E
J)'p in "ast s%a"t S)pp(rt an&c('paris(n
+a)+e
#ace c('paris(n +a)+e s)pp(rt (n"#$!%ee# s)pp(rt *')s%r((', an&r(tate t%e s%a"t (ne t)rn
>ec(r& t%e 'ai')' &i""erences%(!n (n t%e +a)+e
a &i"
010'' ''
=(ncentricit$ et!een"ast s%a"t an&"#$!%ee# s)pp(rt*')s%r((',
Wit% t%e s%a"t in a "ie& p(siti(n'eas)re t%e &istance et!een t%es)pp(rt an& t%e s%a"t at "()r p(intsas s%(!n in t%e &ia+ra'
>ec(r& t%e &i""erence et!een t%e(pp(site p(ints5 1-2 an& 3-4
? &i"
020'' 1-2 ''
3-4 ''
CHECKE$ BY : CHECK $ATE : A##RO%AL :
FS7 83-2 r($ect529036 E&5 11-02
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ASSEMBLY CHECKS6/15
@INEAI= =AIN
ASSEBLC=E@IN7:FE==EN>I=7EA>IN=>:WN
Wit% t%e eccentric +ears in BD= c%eck t%e a#i+n'ent (" +ear center !it% eccentric center an&+ear t((t% re"erence
=:>>E=
Le"t
>i+%t
CHECKE$ BY : CHECK $ATE : A##RO%AL :
FS7 83-2 r($ect529036 E&5 11-02
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ASSEMBLY CHECKS7/15
MEAS!REME"TMEAS!REME"T
A##ARAT!SMEAS!REME"T I"STR!CTIO"S
S#ECIFIE$%AL!E
ACT!AL%AL!E
#a$ et!een t%e"#anks (" t%e teet% int%e eccentric !%ee#&ri
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ASSEMBLY CHECKS8/15
Checks: GEOMETRICAL ) CO!"TERBALA"CER
ABSEN=E :F AI> LEA@A7E
=%eckin+ instr)cti(ns5
Insta# a &istance t)e (r si'i#ar *see &!+, (" a #en+t% t%at +)arantees a sa"et$ &istance *&i'ensi(n A,
(" 100 ''
Fit t( c()ntera#ancer c%a'er air at t%e !(rkin+ press)re in&icate& in t%e &ra!in+ t%r()+%
t%e press)re re+)#at(r :nce reac%e& t%e press)re c#(se t%e air "ee& an& c%eck a"ter 30'in)tes t%at t%e press)re %as n(t &escen&e& '(re t%an 10
CORRECT
=:.NE>BALAN=E> NG 1
=:.NE>BALAN=E> NG 2
CHECKE$ BY : CHECK $ATE : A##RO%AL :
FS7 83-2 r($ect529036 E&5 11-02
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ASSEMBLY CHECKS9/15
Checks: LOCKI"G SCRES4"!TS
Ispect0o o/ the 5ock0g o/ scre6s a7 8ts 9 ".A. +1-*,0
Cro6:
Scre!s/n)ts t%at nee& t( e #(ck !it% #(ckin+ #iH)i&*L:=IE,
Scre!s/n)ts t%at nee& t( e #(ck !it% stee# !ire
Se#"-#(ckin+ n)ts
L(ckin+ !as%ers
S507e:
Scre!s/n)ts t%at nee& t( e #(ck !it% #(ckin+ #iH)i&*L:=IE,
Scre!s/n)ts t%at nee& t( e #(ck !it% stee# !ire
Se#"-#(ckin+ n)ts
L(ckin+ !as%ers
=:>>E=:
Coect0g /0tt0gs o/ o05 p0pes
A"ter ti+%tenin+ a## t%e c(nnectin+ "ittin+s "(r t%e #)ricati(n (" t%e %ea& (#tspaint a&;)stin+ si+na#s acc(r&in+ t( &ra!in+
CHECKE$ BY : CHECK $ATE : A##RO%AL :
FS7 83-2 r($ect529036 E&5 11-02
REGISTRATIO" MARKS :
T0ght Loose
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ASSEMBLY CHECKS10/15
Checks: GEOMETRICAL - SLI$E
MEAS!REME"TMEAS!REME"T
A##ARAT!S MEAS!REME"T I"STR!CTIO"SS#ECIFIE$
%AL!EACT!AL%AL!E
#a$ et!een t%e "#anks(" t%e teet% in !(r''ec%anis's "(r s#i&ea&;)st'ent
=('paris(n+a)+e
Insert t%e !(r' int( t%e cr(!n s)pp(rte&(n )s%in+ 1 an& 2 !%ic% rep#ace t%eearin+s App#$ t%e pr(e t( (ne (" t%een&s (" t%e !(r' an& keepin+ t%e cr(!nsti## '(
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ASSEMBLY CHECKS11/15
MEAS!REME"TMEAS!REME"T
A##ARAT!SMEAS!REME"T I"STR!CTIO"S
S#ECIFIE$%AL!E
ACT!AL%AL!E
Latera# p#a$ ("a&;)st'ent'ec%anis' cr(!n inits %()sin+
7a)+es eas)re t%e p#a$ et!een t%e t(pc(
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ASSEMBLY CHECKS12/15
MEAS!REME"TMEAS!REME"T
A##ARAT!SMEAS!REME"T I"STR!CTIO"S
S#ECIFIE$%AL!E
ACT!AL%AL!E
(ta# p#a$ in t%ec(nnecti(n N)t p#)sscre!
=('paris(n+a)+e
#ace t%e c('paris(n +a)+e (n t%ec(nnecti(n scre! an& #(cate t%eneee (n t%e casin+ .se a crane t(esta#is% t%e c(nnecti(n p#a$ p)##in+)p (n t%e scre! %e c('paris(n+a)+e !i## in&icate t%e t(ta# p#a$
043 06 '' NG1 Fr(nt #e"t
''
NG2 Back #e"t
''
NG3 Back ri+%t
''
NG4 Fr(nt ri+%t
''
Anti-(
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- N( #eaka+e in c(nnecti(n c%a'er L(a& press)re 320 k+/c'2
A"ter 4 %()rs c%eck n( #eaka+e (" (i#in %$&ra)#ic c$#in&er
Fr(nt ri+%t
Back #e"t
Fr(nt #e"t
Back ri+%t
N:E5 %e ri+%t #e"t "r(nt an& ack p(siti(ns 'enti(ne& in t%e s#i&e c%ecks are taken #((kin+ at t%epress "r(' t%e "r(nt
=%eck t%at t%e (i# c(##ecti(n tank (" #)ricati(n is c#ean
CHECKE$ BY : CHECK $ATE : A##RO%AL :
FS7 83-2 r($ect529036 E&5 11-02
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ASSEMBLY CHECKS14/15
Checks: GE"ERAL ) MO%I"G BOLSTER
Mo;0g Bo5ster C5a
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ASSEMBLY CHECKS15/15
Checks: GE"ERAL ) MO%I"G BOLSTER
@eep t%e !%ee#s t)rnin+ at n( #(a& "(r 30 an& c%eck5
- S()n& #e