Integrated Shipbuilding Environment (ISE)

OverviewApril 27, 2006

ISE BackgroundFirst NSRP major systems technology projectPhase 1: Requirements definition and architecture for shipbuilding systems interoperabilityMarch 1999 to December 1999Phase 2: Deployment for Structure & Piping March 2000 to December 2003Phase 3: Deployment for HVAC & CPC InterfacesOctober 2003 to October 2004Phase 4: Current Project Deployment of Ship Compartmentation Deployment for Engineering AnalysisPrototype for ElectricalPrototype, Steel Processing with Rules ProcessingApril 2005 to July 2006

ISE Project ApproachDevelop and demonstrate tools that are low cost can be selectively used by shipyards to support interoperabilitycapitalize on XML and related Internet technologies

Flexibility is criticalallow shipyards to transform their data to/from common information model

Drive development of international shipbuilding product data standards (e.g. STEP, PLIB)

Construct a single Shipbuilding Information Model Demonstrate and educate U.S. shipbuilding communityNow approved international standards

ISE ArchitectureAccessible to large and small shipyardsOnly system dependency is Web infrastructureUtilizes open standardsInnovative integration of STEP and XML technologiesSupports sharing of geometry & geometric product modelsPermissive (mediation) architectureLets each enterprise choose its own tool setIncorporated into CAD platforms used by U.S. shipbuildersISE architecture represents an innovative, practical solutionto the information interoperability challenge

The Navy and ShipbuildersAre Using Product Model Data TechnologyProduct Model Data = 3-D CAD + definitions + other documentationContinued investment is key indication of value

This ship is used to locate and retrieve torpedoes and missile drones. It has a maximum payload capacity of 42 long tons which includes the deck cargo plus full liquids, full complement, and normal stores.This ship was selected because it is in-service, has a complete set of drawings available for distribution, and is:

Approved for Public Release: Distribution Unlimited.

The ISE Test Ship - TWR 841

Team Participants

Sheet1

ISE 2ISE 3ISE 4

Electric Boat

Northrop Grumman Ship Systems

Northrop Grumman Newport News

Bath Iron Works

NASSCO

Kvaerner Philadelphia

NSWC-CD

Intergraph

Atlantec-es

Sener

SIMSMART

STEPTools, Inc.

Anteon/Proteus Engineering

Northrop Grumman Information Technology

IBM

NIIIP

Product Data Services Corporation

Knowledge Systems Solutions

American Bureau of Shipping

ERIM

Marine Machinery Association (MMA)

Industrial Planning Technology

University of Connecticut

Gulf Coast Regional Maritime Center/UNO

University of Michigan

Sheet2

Sheet3

ISE2 DemonstrationLEAPSFlagShipForanSafeHullSupplierParts LibSIMSMARTCAM(IPT)TribonTribonDatabase DeliverablesCAMCAEAutoCADPipeStressCATIACATIA

Demo Scenario AP216

Demo Scenario

FORAN Structural Detailed Design FORAN Preliminary DesignStandardsSeams &Buttsstructure,InternalHull,DecksTWR shipTWR ships structure ready to be exported by FORAN-AP218 STEP Export translatorMidship Section CalculationsSelective STEP Export To ABSFinite Elements CalculationsTo EBTransverse BulkheadsTo Central DBWhole StructureSTRUCTURAL DETAILED DESIGN and STEP EXPORT

FORAN Definition of Standard Profile Sections and Scantlings

TWR Drawings (6200895-01 in the example)

FORAN TWRs 3D Model (Detail of the Tranverse Bulkhead Fr. no. 12)

Definition of Standard Profiles Sections in FORAN : NORM Module

FORAN Definition of Profiles Standard Cut Outs

Definition of Standard Profiles Cut Outs in FORAN : NORM Module

TWR Drawing (6201063-81 )

TWR Drawing (6200895-01 )

FORAN TWRs 3D Model (Details of the Tranverse Bulkhead Fr. no. 12)

Definition of Stiffener End Brakets in FORAN : NORM Module

FORAN TWRs 3D Model (Details of the Tranverse Bulkhead Fr. no. 12

FORAN Definition of Stiffener End Brakets

TWR Drawing (6200897-01 )

TWR Drawing (6201063-34 )

TWR Drawing (6201063-39 )

Definition of Standard Openings in FORAN : NORM Module

TWR Drawing (6200898-02 )

FORAN Definition of Standard Openings

FORAN TWRs 3D Model (Details of the Openings in Main Deck between frames 13 and 15)

TWRs FORAN Steel Production Definition 1- Definition of Butts and Seams : FHULL Module (1/4)

1- Basic Forms either created by FSURF module or AP216-STEP imported

2- Basic Steel Production Lines

3- Butts Definition

4- Seams Definition

TWRs FORAN Steel Production Definition 3- Definition of Internal Structure and Superstructure : IPANEL Module (3/4)

8- Bulkhead no. 12 Definition

9- Bulkhead no. 16 Definition

10- Other Internal Steel Structure Definition

11- Superstructure Definition

TWRs FORAN Steel Production Definition 4- Structure Integration (4/4)

ISE Process

CATIAV5TribonM2ISEDetail Piping Design demonstration

Analysis(Simsmart )Initial HVACDesign(ISDP)Detailed DesignTool 1(TRIBON)Manufacturing (EB Sheet Metal)Teaming ShipyardDetailed Design(FORAN)AnalysisDetailed DesignTool 2(CATIA)Parts (CPC)Legend demonstrated discussed Order MaterialParts(CPC)Parts CatalogCAD ToolISE3 Demo OverviewParts (CPC)Analysis ToolManufacturing

HVAC Demonstration

DONXMLThe Department of Navy (DON) vision for Extensible Markup Language (XML) is to fully exploit XML as an enabling technology to achieve interoperability in support of maritime superiorityFor cataloging product data in XML format, the DONXML working group has agreed to allow the STEP Schemas developed under the ISE Project to be registered in the DONXML repository. Schemas registered to date:Ship Moulded Forms (AP216):2 Use casesShip Structures (AP218):2 Use CasesPiping (AP227):2 Use CasesHVAC (AP227):1 Use CaseCommon Parts Catalog:1 Use CaseISE4 Schemas will be registered

Demo will Feature Product Model Data

TWR 3D Product Model GeometryEngine RoomISE4: ArrangementsEngineering AnalysisElectrical DesignSteel Processingfrom the TWR Engine Room

ISE Product Model Prototyping

Ship Product Model Data

Ship Structural Envelope

Distribution Systems

Equipment / Subsystems

Life Cycle Maintenance

Miscellaneous

HVACISO AP 227:2005

PipingISO AP 227:2005

Ship ArrangementISO AP 215:2004

Ship Moulded FormsISO AP 216:2003

Ship StructuresISO AP 218:2004

Reference Data LibrariesISO 15926

Common Parts Catalog (CPC)

Mechanical SystemsISO AP 227:2005

Cable TraysISO AP 227:2005

Finite Element AnalysisISO AP 209:2001

Product Config/ GeometryISO AP 203:1994

Systems EngineeringISO AP 233

Computational Fluid DynamicsISO AP 237

Logistics / SparesISO AP 232:2002

Outfit & FurnishingsNSRP 0428:1992

Manufacturing SupportISO APs 224, 238, 240

Standard Approved

Testing Framework

Deployment, integration,testing

Standard In Work

Product Life Cycle SupportISO AP 239

ElectricalISO AP 212:2001