253-47 Control Valves JAK, Replace

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    Service BulletinVolvo Truck CorporationGöteborg, Sweden

    Date Group No. Release Page

    6.06   253 47 01   1(5)

    Trucks

    Control valves JAK, replace

    D7E

    Control valves JAK, replace

    T0009739

    20 048865ENG19146 English

    Printed in Sweden

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    Volvo Truck Corporation   Date Group No. Release Page

    Service Bulletin   6.06   253 47 01   2(5)

    Service Procedures

    25375-2Control valves JAK, replace

    Note:  As the pictures in the service literature are used formore than one variant, some details can differ in respectof the vehicle you are working with. The essentialinformation in the illustrations is, however, always correct.

    Removal

    1Raise the cab.

    WARNING

    Make sure that the parking brake has been appliedand that neutral gear is selected.

    2Remove all electrical power by switching off the mainswitch. Then disconnect the battery’s negative pole.

    3

    T2022775

    Remove the separator.

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    Volvo Truck Corporation   Date Group No. Release Page

    Service Bulletin   6.06   253 47 01   3(5)

    4

    T2022700

    Remove the rocker cover.

    5

    T2022828

    Using pliers, remove the control valves.

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    Volvo Truck Corporation   Date Group No. Release Page

    Service Bulletin   6.06   253 47 01   4(5)

    6Clean the contact surfaces on the JAK unit and on thenew control valves. Blow clean with compressed air.

    WARNING

    Use suitable protective equipment.

    Installation

    7Lubricate the control valves with engine oil and insertthem.

    8

    T2022700

    Check the rocker cover gasket and replace as necessary.Fit the rocker cover. Torque tighten in accordance withFunction Group 20, Information type Specifications,Specifications.

    1159794

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    Volvo Truck Corporation   Date Group No. Release Page

    Service Bulletin   6.06   253 47 01   5(5)

    9

    T2022775

    Install the separator. Check the gasket and replace asnecessary.

    10Connect the negative cable and switch on the mainelectrical power.

    11Perform a function check and check for possible leakage.Remove any fault codes.

    WARNINGMake sure the parking brake has been applied andthat neutral is selected when starting the engine withthe cab raised.

    12Lower the cab.