242/244SERIES P.T.O.FP14 SERIESPUMP

F-SERIESPOWER TAKE-OFFAND PUMPCOMBINATION

P410-242/244JULY, 1998

PAR

TS L

IST

C H E L S E A

AU X I L I A RY P OW E R

P410-242/244 242/244 SERIES

2

40

3

1410

41

2

3916

3612

3534

32

33

31

3011

7

6

20 29

38

379

43

42

2117

2815

22

1713

275

1926

25

23

18244

38

18

23

8

9

37

1

8

1

PARTS LIST & SPECIFICATIONS

244

242

P410-242/244242/244 SERIES

3

PARTS LIST

1 1-P-5441-P-5441-P-5441-P-5441-P-544 HOUSING, 244 Series ................................................................................................ 11 1-P-5611-P-5611-P-5611-P-5611-P-561 HOUSING, 242 Series ................................................................................................ 12 21-P-61321-P-61321-P-61321-P-61321-P-613 BEARING CAP, 244 Series .......................................................................................... 12 21-P-61821-P-61821-P-61821-P-61821-P-618 BEARING CAP, 242 Series ......................................................................................... 13 34-P-12634-P-12634-P-12634-P-12634-P-126 END CAP ...................................................................................................................... 14 5-P-12315-P-12315-P-12315-P-12315-P-1231 INPUT GEAR ................................................................................................................ 15 5-P-12325-P-12325-P-12325-P-12325-P-1232 IDLER GEAR ................................................................................................................. 16 2-P-7752-P-7752-P-7752-P-7752-P-775 OUTPUT GEAR ........................................................................................................... 17 3-P-914X3-P-914X3-P-914X3-P-914X3-P-914X PUMP SHAFT, 242 and 244 Series ............................................................................ 17 3-P-9173-P-9173-P-9173-P-9173-P-917 OUTPUT SHAFT, 1” Rd. 242 Series .......................................................................... 18 9-P-909-P-909-P-909-P-909-P-90 IDLER SHAFT ............................................................................................................... 29 28-P-19128-P-19128-P-19128-P-19128-P-191 O-RING, Idler Shaft .................................................................................................... 2

10 28-P-26328-P-26328-P-26328-P-26328-P-263 O-RING, End Cap ........................................................................................................ 111 28-P-26628-P-26628-P-26628-P-26628-P-266 O-RING, Output Shaft ................................................................................................ 212 28-P-26528-P-26528-P-26528-P-26528-P-265 O-RING, Piston ........................................................................................................... 113 28-P-26428-P-26428-P-26428-P-26428-P-264 OIL SEAL ...................................................................................................................... 114 28-P-11928-P-11928-P-11928-P-11928-P-119 OIL SEAL ...................................................................................................................... 115 379695379695379695379695379695 SNAP RING, Internal ................................................................................................... 116 379694379694379694379694379694 SNAP RING, External 1.25” ........................................................................................ 217 379693379693379693379693379693 SNAP RING, External 1” ............................................................................................. 218 550890550890550890550890550890 NEEDLE BEARING, Input Shaft .................................................................................. 219 550306550306550306550306550306 NEEDLE BEARING, Idler Shaft .................................................................................... 120 560998560998560998560998560998 NEEDLE BEARING, Output Gear ................................................................................ 121 560999560999560999560999560999 NEEDLE BEARING, Output Gear ................................................................................ 222 31-P-9531-P-9531-P-9531-P-9531-P-95 SPACER, 1” .................................................................................................................. 123 31-P-9731-P-9731-P-9731-P-9731-P-97 THRUST WASHER ....................................................................................................... 224 14-P-7014-P-7014-P-7014-P-7014-P-70 SPACER, Input Shaft Bearing ...................................................................................... 125 4-P-1754-P-1754-P-1754-P-1754-P-175 SPACER, Idler Shaft ..................................................................................................... 126 31-P-10031-P-10031-P-10031-P-10031-P-100 THRUST WASHER, .126” thick ................................................................................... 227 31-P-9931-P-9931-P-9931-P-9931-P-99 THRUST WASHER, .032” thick .................................................................................. 228 31-P-10131-P-10131-P-10131-P-10131-P-101 THRUST WASHER, Output Shaft, .329” thick .......................................................... 129 31-P-9631-P-9631-P-9631-P-9631-P-96 SPACER ........................................................................................................................ 230 31-P-9831-P-9831-P-9831-P-9831-P-98 THRUST WASHER, Clutch, .094” thick ..................................................................... 131 2-P-7762-P-7762-P-7762-P-7762-P-776 CLUTCH GEAR ............................................................................................................ 132 379692379692379692379692379692 CLUTCH PLATE ........................................................................................................... 433 379691379691379691379691379691 FRICTION DISK ........................................................................................................... 534 37-P-5637-P-5637-P-5637-P-5637-P-56 CLUTCH SPRING ........................................................................................................ 135 379704379704379704379704379704 PISTON ........................................................................................................................ 136 379705379705379705379705379705 CYLINDER, Back-Up ................................................................................................... 137 379707379707379707379707379707 STRAIGHT THREADED HEX SOCKET ....................................................................... 238 379696379696379696379696379696 ROLL PIN (1.250 LG.) ................................................................................................. 239 22-P-10322-P-10322-P-10322-P-10322-P-103 GASKET, Bearing Cap ................................................................................................. 140 379431-4379431-4379431-4379431-4379431-4 HEX CAPSCREW ......................................................................................................... 341 379431-7379431-7379431-7379431-7379431-7 HEX CAPSCREW ......................................................................................................... 342 379242379242379242379242379242 BOSS PLUG, with O-Ring ........................................................................................... 143 379231379231379231379231379231 PIPE PLUG, for Boss Plug ............................................................................................ 1

N.S. 68-P-268-P-268-P-268-P-268-P-2 NAME PLATE ............................................................................................................... 1N.S. 378422378422378422378422378422 DRIVE SCREW FOR NAMEPLATE ............................................................................... 2

N.S. - Not Shown

ITEM PART NUMBER DESCRIPTION QUANTITY

P410-242/244 242/244 SERIES

4

LOOSE PARTS LIST

N.S. 379708379708379708379708379708 TUBING ASSEMBLY ..................................................................................................... 1N.S. 379709379709379709379709379709 PLUG, Weep Hole ........................................................................................................ 2N.S. 8000-16X8000-16X8000-16X8000-16X8000-16X MOUNTING KIT, 244 Series ...................................................................................... 1

28-P-20028-P-20028-P-20028-P-20028-P-200 O-RING .................................................................................................................... 1378924-52378924-52378924-52378924-52378924-52 HEX CAPSCREW ..................................................................................................... 1379697379697379697379697379697 DOWEL, Split Hollow .............................................................................................. 2379706379706379706379706379706 HEX CAP SCREW, M10 X 1.5 ................................................................................. 5

N.S. 8000-17X8000-17X8000-17X8000-17X8000-17X MOUNTING KIT, 242 Series ...................................................................................... 128-P-20028-P-20028-P-20028-P-20028-P-200 O-RING .................................................................................................................... 1378924-64378924-64378924-64378924-64378924-64 HEX CAPSCREW ..................................................................................................... 1379697379697379697379697379697 DOWEL, SPLIT HOLLOW ........................................................................................ 2379706379706379706379706379706 HEX CAPSCREW, M10 X 1.5 .................................................................................. 5329229-5X329229-5X329229-5X329229-5X329229-5X INSTALLATION & LABEL KIT ...................................................................................... 1328946X328946X328946X328946X328946X CAUTION LABEL KIT .............................................................................................. 1379085-2379085-2379085-2379085-2379085-2 INSTALLATION DECAL ........................................................................................... 1379624379624379624379624379624 WARRANTY CARD .................................................................................................. 1379715379715379715379715379715 OWNERS MANUAL ................................................................................................. 1379716-1379716-1379716-1379716-1379716-1 ENVELOPE ............................................................................................................... 1329229-4X329229-4X329229-4X329229-4X329229-4X PUMP MOUNTING KIT .............................................................................................. 1379743379743379743379743379743 HEX HEAD SCREW ................................................................................................. 2329229-1X329229-1X329229-1X329229-1X329229-1X HYDRAULIC INSTALLATION KIT329057-3X329057-3X329057-3X329057-3X329057-3X HOSE ASSEMBLY, 20” ............................................................................................ 1329130-4X329130-4X329130-4X329130-4X329130-4X HOSE ASSEMBLY, 22” ............................................................................................. 2329130-6X329130-6X329130-6X329130-6X329130-6X HOSE ASSEMBLY, 34.5” ......................................................................................... 2329130X329130X329130X329130X329130X HOSE ASSEMBLY, 12” ............................................................................................. 2329232X329232X329232X329232X329232X HOSE ASSEMBLY, 24” ............................................................................................. 1379449379449379449379449379449 MALE CONNECTOR ............................................................................................... 2379486379486379486379486379486 CONNECTOR, 90 Degree ...................................................................................... 1379723379723379723379723379723 SOLENOID VALVE, 12 Volt D.C. ............................................................................. 1379698379698379698379698379698 MALE ELBOW FITTING ........................................................................................... 2379703379703379703379703379703 SWIVEL NUT, 90 Degree Elbow Fitting .................................................................. 1379710379710379710379710379710 ADAPTER FITTING .................................................................................................. 1379711379711379711379711379711 FEMALE BRANCH TEE ............................................................................................ 1379726379726379726379726379726 TEMPERATURE SENDER ......................................................................................... 1379735379735379735379735379735 MANIFOLD, 4 Ports ................................................................................................ 1

N.S. - Not Shown

ITEM PART NUMBER DESCRIPTION QUANTITY

P410-242/244242/244 SERIES

5

MODEL NUMBER DESIGNATION

244 F M HD P - B 4 XE

BASIC MODEL

MOUNTING TYPE

F = SPECIAL MOUNT For Ford 4R100

GEAR RATIO

M = .75(24/32/32)

INPUT GEAR DESIGNATOR

HD = 57 Tooth, 18° RH

OUTPUT DESIGNATIONSOutput Without Pump

XE = 2 Bolt “A” 5/8¨-9 Tooth Spline

Output With Pump & “XE” Shaft45 = FP14-45C-DF65 = FP14-65C-DF74 = FP14-74C-DF95 = FP14-95C-DF15 = FP14-115C-DF

ASSEMBLY ARRANGEMENT

4

SHIFTER TYPE

B=12Volt HYDRAULICK=12Volt HYD With EOC

LUBRICATION

P = PRESSURE LUBE

242 F M HD P - B 5 XE

BASIC MODEL

MOUNTING TYPE

F = SPECIAL MOUNT For Ford 4R100

GEAR RATIO

M = .75(24/32/32)

INPUT GEAR DESIGNATOR

HD = 57 Tooth, 18° RH

OUTPUT DESIGNATIONSOutput Without Pump

XE = 2 Bolt “A” 5/8¨-9 Tooth SplineXB = 1.00 Diameter Keyed Shaft

Output With Pump & “XE” Shaft45 = P16-45A-1D665 = P16-65A-1D685 = P16-85A-1D600 = P16-100A-1D615 = P16-115A-1D6

ASSEMBLY ARRANGEMENT

5

SHIFTER TYPE

B=12Volt HYDRAULICK=12Volt HYD With EOC

LUBRICATION

P = PRESSURE LUBE

P410-242/244 242/244 SERIES

6

SHIFT INSTALLATION KIT WITHOUT ELECTRONIC OVERSPEED CONTROL

329229-2X329229-2X329229-2X329229-2X329229-2X SHIFT INSTALLATION KIT, No EOC Option (Items 44-67) ..................................... 144 378881378881378881378881378881 ROCKER SWITCH ................................................................................................... 145 378884378884378884378884378884 FUSE HOLDER ......................................................................................................... 146 378978378978378978378978378978 INDICATOR LIGHT .................................................................................................. 1N.S. 379061379061379061379061379061 WIRE TIE .................................................................................................................. 647 379252379252379252379252379252 BUTT CONNECTOR ............................................................................................... 648 379253379253379253379253379253 RING CONNECTOR ................................................................................................ 149 379257379257379257379257379257 ELECTRIC CONNECTOR ........................................................................................ 250 379258379258379258379258379258 MOUNTING BRACKET SOLENOID ....................................................................... 151 379265379265379265379265379265 GROMMET............................................................................................................... 152 379306379306379306379306379306 FORK CONNECTOR ............................................................................................... 353 379336379336379336379336379336 NAME PLATE & BRACKET ...................................................................................... 154 379502379502379502379502379502 PRESSURE SWITCH ................................................................................................ 155 379725379725379725379725379725 TEMPERATURE GAUGE .......................................................................................... 1N.S. 379741379741379741379741379741 MOUNTING KIT, Gauge ......................................................................................... 156 379727379727379727379727379727 WIRE CONNECTOR ASSEMBLY ............................................................................. 157 379730379730379730379730379730 BRACKET, Temperature Gauge ............................................................................... 158 379731-1379731-1379731-1379731-1379731-1 WIRE, Red with Butt Connector ............................................................................. 159 379731-2379731-2379731-2379731-2379731-2 WIRE, Blue with Butt Connector ............................................................................ 160 379732-1379732-1379732-1379732-1379732-1 WIRE, White 42” with Spade & Butt Connector ................................................... 161 379732-2379732-2379732-2379732-2379732-2 WIRE, Black 42” with Spade & Butt Connector .................................................... 162 379733-1379733-1379733-1379733-1379733-1 WIRE, Red 12” with Spade Connector ................................................................... 163 379733-2379733-2379733-2379733-2379733-2 WIRE, Black 12” with Spade Connector ................................................................ 164 379734379734379734379734379734 WIRE, Red 12” ......................................................................................................... 165 379736379736379736379736379736 WIRE CONNECTOR ASSEMBLY ............................................................................. 166 500357-7500357-7500357-7500357-7500357-7 LOCKWASHER......................................................................................................... 267 500457-6500457-6500457-6500457-6500457-6 SCREW ..................................................................................................................... 2

N.S. - Not Shown

ITEM PART NUMBER DESCRIPTION QUANTITY

7

FUSE HOLDERW/ 9 AMP FUSE(PART OF EOC)

51

SLICE GROMMETINSERT IN HOLEIN FIREWALL

DRILL 1.000 DIA. HOLEIN FIREWALL

USE EITHER FORD CIRCUIT NUMBER CONNEC-TORS OR OTHER OEM PASS-THRU HOLESIF NO PASS THRU HOLE IS AVAILABLE USEDRILLED FIREWALL PASS-THRU INSTALLATION

BLACK ELECTRICAL GROUNDOF CAB OR FRAME

BLACK

RED

RED

DARK BLUE

WHITE

BLACK

BLUE

WHITE

BLACK

329057-3X HOSE ASSEMBLY24” LONGTORQUE TO 50-60 IN. LB.

ACCEPTS 1/4” DIA. SCREW

65

47 59

58

52

49

44

46

62

45 53

60 61

55

64 47

49

51

63

48

FORD PROVIDEDPASS-THRU CIRCUITFORD CIRCUIT NUMBER

1353

1487

1495

1501

FORD POWERTRAIN CONTROL MODULE#322 LABELED “POWER TAKE OFF”COLOR: LIGHT BLUE WITHYELLOW STRIPE

ACCEPTS1/4” DIA. SCREW

ELECTRICAL GROUNDOF CAB OR FRAME

FORD PROVIDED POWER TAKE OFF CIRCUITTO JB #19 RUN ONLY CIRCUIT #295 (LIGHT BLUEWITH PINK STRIPE) OR CIRCUIT #640 (RED WITHYELLOW STRIPE)

379486O-RING90 DEGREE ELBOW

379723SOLENOIDVALVE

379449ADAPTER

329130-6XHOSE ASSEMBLY34.5” LONG

379711FEMALE BRANCH TEE

379710ADAPTER

379449 ADAPTER

379726TEMPERATURE SENDER

329130XHOSE ASSEMBLY12” LONG

379449 ADAPTER

54

5056 66

67

329130-4XHOSE ASSEMBLY22” LONG

379449 ADAPTERTO 4R100 TRANSMISSIONHIGH PRESSURE PORT

379698MALE ELBOW

329232XHOSE ASSEMBLY24” LONG 379449 ADAPTER

379735MANIFOLD

379703SWIVEL NUT90 DEGREE ELBOW

P410-242/244 242/244 SERIES

SHIFT INSTALLATION KIT WITHOUT ELECTRONIC OVERSPEED CONTROL

8

82

BLACK BLACK

BLACK RED

WHITEBLACK

ELECTRICAL GROUNDOF CAB OF FRAMEACCEPTS 1/4” DIA. SCREW

78

74 7674

77

80

69

75

379726TEMPERATURE SENDER

329130-4XHOSE ASSEMBLY22” LONG

ELECTRICAL GROUNDOF CAB OF FRAME

ACCEPTS1/4” DIA. SCREW

ELECTRICAL GROUNDOF CAB OF FRAME

FORD POWERTRAIN CONTROL MODULE#322 LABELED “POWER TAKE OFF”COLOR: LIGHT BLUE WITH YELLOW STRIPE

6870

379449ADAPTER

329130XHOSE ASSEMBLY12” ASSEMBLY

379449 ADAPTER379735MANIFOLD

379449 ADAPTER (2)

329232XHOSE ASSEMBLY24” LONG

379698MALE ELBOW

TO 4R100 TRANSMISSIONHIGH PRESSURE PORT

71 84

83

73379723SOLENOIDVALVE

379449ADAPTER

379710ADAPTER

379711FEMALE BRANCH TEE

329130-6XHOSE ASSEMBLY34.5” LONG

RUN CABLE THROUGHGROMMET IN FIREWALL

SPEED SENSOR EXTENSION CABLE328923-10X (10 FT. SUPPLIED W/ EOC328923-5X (5 FT. OPTIONAL CABLE) 87

86

85

79

81

379703SWIVEL NUT90 DEGREE ELBOW

GREEN

BLUE

RED

BLUE

ACCEPTS1/4” DIA. SCREW

ELECTRICAL GROUNDOF CAB OR FRAME

FUSE HOLDERW/ 9 AMP FUSE(PART OF EOC)

6868

70

72

SLICE GROMMETINSERT IN HOLEIN FIREWALL

FIREWALLPASS-THRUINSTALLATION

DRILL 1.000 DIA. HOLEIN FIREWALL

USE EITHER FORD CIRCUIT NUMBER CONNECTORSOR OTHER OEM PASS-THRU HOLESIF NO PASS THRU HOLE IS AVAILABLE USEDRILLED FIREWALL PASS-THRU INSTALLATION

P410-242/244242/244 SERIES

SHIFT INSTALLATION KIT WITH ELECTRONIC OVERSPEED CONTROL

P410-242/244242/244 SERIES

9

SHIFT INSTALLATION KIT WITH ELECTRONIC OVERSPEED CONTROL

329229-3X329229-3X329229-3X329229-3X329229-3X SHIFT INSTALLATION KIT, With EOC Option (Items 68-84) .................................. 1N.S. 379061379061379061379061379061 WIRE TIE .................................................................................................................. 668 379252379252379252379252379252 BUTT CONNECTOR ............................................................................................... 569 379253379253379253379253379253 RING CONNECTOR ................................................................................................ 170 379257379257379257379257379257 ELECTRIC CONNECTOR ........................................................................................ 271 379258379258379258379258379258 MOUNTING BRACKET SOLENOID ....................................................................... 172 379265379265379265379265379265 GROMMET............................................................................................................... 173 379502379502379502379502379502 PRESSURE SWITCH ................................................................................................ 174 379725379725379725379725379725 TEMPERATURE GAUGE .......................................................................................... 175 379727379727379727379727379727 WIRE CONNECTOR ASSEMBLY ............................................................................. 176 379730379730379730379730379730 BRACKET, Temperature Gauge ............................................................................... 177 379732-1379732-1379732-1379732-1379732-1 WIRE, White 42” with Spade & Butt Connector ................................................... 178 379732-2379732-2379732-2379732-2379732-2 WIRE, Black 42” with Spade & Butt Connector .................................................... 179 379733-1379733-1379733-1379733-1379733-1 WIRE, Red 12” with Spade Connector ................................................................... 180 379733-2379733-2379733-2379733-2379733-2 WIRE, Black 12” with Spade Connector ................................................................ 181 379734379734379734379734379734 WIRE, Red 12” ......................................................................................................... 182 379736379736379736379736379736 WIRE CONNECTOR ASSEMBLY ............................................................................. 183 500357-7500357-7500357-7500357-7500357-7 LOCKWASHER......................................................................................................... 284 500457-6500457-6500457-6500457-6500457-6 SCREW ..................................................................................................................... 285 328924-12X328924-12X328924-12X328924-12X328924-12X SPEED LIMITER, 12 Volt ..............................................................................................86 379243379243379243379243379243 SPEED SENSOR ...........................................................................................................87 28-P-17128-P-17128-P-17128-P-17128-P-171 O-RING ........................................................................................................................

N.S. Not Shown

ITEM PART NUMBER DESCRIPTION QUANTITY

P410-242/244 242/244 SERIES

10

12

1114

4

78

9

14

6

3

2

10

7

13

111

5

PARTS LIST & SPECIFICATIONS

P410-242/244242/244 SERIES

11

PARTS LIST

1 6454364543645436454364543 FLANGE ........................................................................................................................ 12 6473564735647356473564735 BODY, FP14-115C ........................................................................................................ 1

6455164551645516455164551 BODY, FP14-95C ......................................................................................................... 16495264952649526495264952 BODY, FP14-74C ......................................................................................................... 16495564955649556495564955 BODY, FP14-65C ......................................................................................................... 16495464954649546495464954 BODY, FP14-45C ......................................................................................................... 1

3 2A0532A0532A0532A0532A053 DRIVE GEAR, FP14-115C ............................................................................................ 12993829938299382993829938 DRIVE GEAR, FP14-95C ............................................................................................. 12A2012A2012A2012A2012A201 DRIVE GEAR, FP14-74C .............................................................................................. 12A2022A2022A2022A2022A202 DRIVE GEAR, FP14-65C ............................................................................................. 12A2032A2032A2032A2032A203 DRIVE GEAR, FP14-45C ............................................................................................. 1

4 2A0542A0542A0542A0542A054 IDLER GEAR, FP14-115C ............................................................................................. 12828728287282872828728287 IDLER GEAR, FP14-95C .............................................................................................. 12A2072A2072A2072A2072A207 IDLER GEAR, FP14-74C .............................................................................................. 12843928439284392843928439 IDLER GEAR, FP14-65C .............................................................................................. 12A2062A2062A2062A2062A206 IDLER GEAR, FP14-45C .............................................................................................. 1

5 2A1952A1952A1952A1952A195 PRESSURE PLATE, Top ................................................................................................ 16 2A1962A1962A1962A1962A196 PRESSURE PLATE, Bottom .......................................................................................... 17 1581815818158181581815818 BACK-UP RING ............................................................................................................ 28 1692016920169201692016920 SHAFT SEAL ................................................................................................................ 19 58-5000-13758-5000-13758-5000-13758-5000-13758-5000-137 SNAP RING .................................................................................................................. 1

10 55-040-830955-040-830955-040-830955-040-830955-040-8309 O-RING ........................................................................................................................ 111 1603016030160301603016030 DOWELS ...................................................................................................................... 212 62B-6-10HG862B-6-10HG862B-6-10HG862B-6-10HG862B-6-10HG8 SOCKET HEAD CAPSCREW, 3/8 - 1” ....................................................................... 413 62B-6-14HG862B-6-14HG862B-6-14HG862B-6-14HG862B-6-14HG8 SOCKET HEAD CAPSCREW, 3/8 - 1.50” ................................................................. 414 1581715817158171581715817 O-RING ........................................................................................................................ 2

1764217642176421764217642 SOFT GOODS SERVICE KIT ....................................................................................... 11764317643176431764317643 SHAFT SEAL KIT ......................................................................................................... 1

ITEM PART NUMBER DESCRIPTION QUANTITY

FP14 SERIES PUMP

Drivetrain Service DivisionDana CorporationP.O. Box 321Toledo, OH 43697-0321Phone: 419-866-3900Fax: 419-866-3925www.chelseapower.com

P410-242/244

© 1998 Dana Corporation