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Transcript of 23Haver
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Fully automated bagging plants in
Saudi Arabiaand new technologies
Claus Ohlmeyer
Area Sales ManagerHAVER & BOECKER - GERMANY
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Status and Plant Examples
Installed Technology
AGENDA
New Technology Roto Classic
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Status And Plant Examples
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Status of Saudi Arabias packing plants
App. 100 cement packing lines installed
Mainly 8 spout packers for 2400 bags/hour 50 kg each
Thus 240.000 bags/hour installed capacity = 12.000 t/hr
Traditionally high degree of automation with automatic empty bag placing
with automatic direct truck loading
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SAUDI CEMENT HOFUF
4 x Roto Packer 8 RSE _ 8 x autopac
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SAUDI CEMENT HOFUF
Typical installation on 1st floor
5 m
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YAMAMA PLANT
5 x Roto Packer 8 RSE on 2nd floor
Level + 9 m
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YAMAMA PLANT
5 x autopac on 1st floor
Level + 5 m
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YAMAMA PLANT
9 m
5 m
Compact installation
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Installed Technology
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Actual ROTO-PACKER
Version Type RSE
machine basic
structure
all machine components are mounted onthe machine basic structure
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via the first
valve bag packingmachine in 1925
From the bag
fastener made
from wire
to the mostadvanced rotary
packer in 2010
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NEW TECHNOLOGYTHE HAVER ROTO CLASSIC
ADVANCED RELIABILITY
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THE HAVER ROTO CLASSIC Type RCC
MAIN TOPICS OF
DEVELOPMENT
Higher capacity Modular
Compact
Maintenance friendly
Economical approach
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rotating
packer bin
filling module
main control panel
(electrical)
sub panel
(pneumatic)
rotation drive
THE HAVERROTO CLASSIC
hoppermodule part
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Filling ModuleType: Cement
aeration
impeller box cover
impeller box
control panel
impeller drive
filling spout
tilting bag chair
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Impeller Drive by means of Bevel Gear
1. Gear box
2. Quick dischargedevice (Option)
3. Wedge shaped rib belt
4. Drive
3
2
1
4
Integrated impeller bearings
Maintenance free
Enhanced accessability
Optimised drive arrangement> vertical arrangement
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Filling Module Advantages
Longterm flexibility
Easy maintenance
Enhanced system availability
Compact
SEAL module
with ultrasonic valve sealing (Option)
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Compact Drive Arrangement
Inside view of 12 RCC
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THE ROTO CLASSIC
Diameter*
remarkable reduction of the diameter
OLD
NEW
6 8 10 12 14 16
1430 1600 2000 2200 2700 3000
6 8 10 12 14 16
1430 1600 1800 2000 2200 2400
4
4
1430
1430
Rotating Packer bin outer diameter
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ROTO CLASSICNominal Filling Capacities
45504970525014 RCC
52005680600016 RCC
39004260450012 RCC
32503550375010 RCC
2600284030008 RCC
1950213022506 RCC
1300142015004 RCC
(bags/h)*(bags/h)*(bags/h)*Size
50 kg35 kg25 kgbag weight
*Depending on the product
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Modularity
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ROTO CLASSIC THE MULTITALENT
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Maintenance Advantages
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Easy Maintenance
by
Improved accessability
Defined maintenance areas
Improved and standarized components
Quick dismantable modules
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at the filling box cover side at the front
side
Improved Accessibility
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Example For Quick Access
Aeration cartridges
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Opening of the
impeller box
Disassembling
of the impeller
Disassembling
of the cartridge
Drive shaft =
impeller shaft
Overhauling Of The Impeller Seal Package
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Change of seal package or impellervery easy access
Roto Classic
Vertical Impeller Box
12 spout Roto Classic
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Average Inspection & Maintenance Times in Minutes
(one filling module)Compared To The Previous Standard
Component H&B RSE H&B RCC Delta in %
Aeration nozzle 25 7,5 -70
Vertical turbine 20 10 -50
Connecting hose 30 15 -50
V-belt 40 10 -75
LOOK FOR PRODUCTIONDECREASE MAINTENANCE TIME
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Filling Module Disassembly And Assembly
OUT and IN again within less 20 Minutes!
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ROTO CLASSIC THE MULTITALENT
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The first HAVER ROTO CLASSIC 12 RCC
Comissioned December 2008
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Take not just a machineTake advantages for your profitWITH THE HAVER ROTO CLASSIC
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Thank you very much
for your attention!
Business unit cement
Haver & Boecker
Carl-Haver-Platz 3
59302 Oelde + 49 (02522) 30-487 / 272
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Fully automated bagging plants in Saudi
Arabia
and new technologies
Claus Ohlmeyer
HAVER & BOECKER
