23/2656 LP/CR Fold Out 1/2:09 sealant 3 c Apply an 18 x 4mm U section butyl rubber sealant across...
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KS1000 LP Lo-Pitch Roof Panel Multiple Panels Eaves to Ridge Installation Guide Profiled Ridge Filler Insulated Panels f Position the panel clamp directly over the end lap before installing main fasteners and tighten so that the two grooves meet b Fix first panel (P1) with 2 No. main fasteners per purlin at sides of panel (minimum) subject to wind loadings Internal ridge flashing Cleader angle a Apply 8mm Ø approx. gun-grade sealant 3 c Apply an 18 x 4mm U section butyl rubber sealant across full width of the panel. Position 10mm nominal from overlap edge. Ensure sealant is not stretched and is pressed firmly into profile before removing paper face d Apply a continuous generous bead of gun-grade sealant over the full width of panel at the flush end e Apply 2 generous runs of gun-grade sealant bedded in to grooves h Apply 5 No. 38mm long tail stitching screws with 19mm sealing washers as shown starting at the middle of the panel and working towards each side ensuring stitching screws penetrate factory fitted stitching plate q Apply tail stitching screws as shown in item h t r Prior to fixing of the cover caps, at all end lap positions, apply a 125mm bead of gun-grade sealant over notched top of panels ensuring joint is fully sealed o If roof pitch is below 4° turn up at ridge p If roof pitch is below 4° turn down at eaves i Apply air seal – 6mm Ø gun- grade sealant at panel side joint in line with 8mm air seal at eaves position g Fix second panel (P2) with 2 No. main fasteners per purlin at sides of panel (minimum). Remove clamps once all fixings have been completed 1 4 5 2 6 Air seal – 8mm Ø gun-grade sealant Cleader angle by steel sub-contractor with air seal – vapourflex sealant applied at joints Air seal – 8mm Ø gun-grade sealant Air seal – Vapourflex sealant is to be applied over any breaks in supporting secondary steelwork i.e. to give a continuous bearing face 2 No. Main Fasteners per purlin at sides of panel (minimum) P1 P1 P2 P1 P3 P2 Direction of lay Direction of lay Direction of lay Adjustable panel clamp Joggle Swage 18mm x 4mm U section butyl rubber sealant Suitable timber packer End lap P1 P3 P4 P2 P1 P3 P4 P2 18mm x 4mm U section butyl rubber sealant End Lap stitching plate End lap 1st fix 2nd fix 2nd fix 3rd fix 3rd fix s Place cover cap over panel side joint and ease in to position using a suitable timber section and a rubber mallet to clip in to position Typical verge detail Completed eaves to ridge assembly Direction of lay Direction of lay Direction of lay Internal ridge flashing with 150mm overlap sealed with air seal, Vapourflex or gun-grade sealant Purlin This installation guide should be read in conjunction with the ‘project specific’ design drawings and method statements. Although this ‘installation guide’ is deemed to be correct at the time of publication, Kingspan reserve the right to amend the information at any time in the future. Installation Guides are available for the full range of Kingspan Insulated Roof, Wall and Facade Systems Please call Kingspan on: UK: +44 (0) 1352 716100 Ire: +353 (0) 42 96 98500 KS1000 LP Roof Panel (Type A) KS1000 LP Roof Panel with Stitching Plate (Type B) Components 9 x 3mm Primary / Main Fastener End Lap Tail Stitching Screw Adjustable Panel Clamp Gun-grade Sealant Fire-rated Canister Insulation Apex Dam Butyl Rubber Tape Sealants Cover Cap December 2009 Air seal – 8mm Ø gun-grade sealant Air seal – 8mm Ø gun-grade sealant Refer to item e Refer to item d Refer to item c Remove factory applied seal on site Rebate cut in insulation core Pull the tool handle towards yourself, until it is in a horizontal plane 45° Push the handle until in a vertical plane End lap of cover cap pointed with gun-grade sealant on completion Factory formed joggle joint Upper cover cap Lower cover cap j Position panel clamps at a maximum of 3m centres k Fix third panel (P3) with 2 No. main fasteners per purlin at sides of panel (minimum) l Apply weather seal as c, d and e n Clamp panels (P2) and (P4) (as per item j) and position clamp to leading edge of end lap as per item f. Fix fourth panel (P4) with 2 No. main fasteners per purlin at sides of panel (minimum). Remove clamps once all fixings have been completed m Apply air seal – 6mm diameter gun-grade sealant at panel side joint in line with 8mm air seal at ridge position 75mm 30 min. 10 min. 18mm x 4mm U section butyl rubber sealant 38mm long with 19mm sealing washer end lap tail stitching screws 25mm 10mm max. 15mm 2 runs of gun-grade sealant to side joint Minimum of 300mm between panel end lap and cover cap end lap Snap-on cover cap over lower cover cap End of cover cap pointed with gun-grade sealant Cover cap 75mm factory formed joint Factory fitted end lap stitching plate 75mm 30 min. 10 min. 2 No. Main Fasteners per purlin at sides of panel (minimum) Nominal 10mm Max. 20mm 15mm 18mm x 4mm U section butyl rubber sealant 75mm Factory formed joint Continuous bead of gun-grade sealant Gutter support 0.63mm thick doubled sided polyester coated Double sided “Highline” type gutter Eaves beam 20mm Approx. 75mm 200mm fixing centres 200mm fixing centres 35mm 20mm KS1000 MR wall panel horizontally laid Top sheet turned down on site with roof pitches below 4° 9 x 3mm butyl sealant Gun applied fire rated canister insulation, site applied Stitching screw fixings for gutter brackets KS1000 LP insulated roof panel Air seal – 8mm Ø gun- grade sealant Air seal – 6mm Ø gun-grade sealant Factory fitted end lap stitching plate Continuous bead of gun-grade sealant Ridge purlin Bead of gun- grade sealant External ridge flashing Cover cap – Ensure end of cap is plugged / sealed with a gun-grade sealant under ridge flashing Verge trim apex piece 1000mm module 1000mm module Internal ridge flashing Outer sheet turned up Apex dam (Ref: LP1) Gun applied fire rated canister insulation Special profiled filler sealed top and bottom with gun- grade sealant Profiled filler set back 80 to 100mm to prevent bird attack sealed top and bottom with gun-grade sealant 2 runs of gun- grade sealant Cover cap Bead of gun-grade sealant Ridge flashing 1000mm 1000mm 4mm Ø vapour seal when required (site applied) Note: There may also be a requirement for applying a 4mm Ø butyl rubber sealant / gun-grade vapour seal at the base of the side joint, dependant on project specification. Please refer to envirocare update 58 for new liner detail. Please refer to envirocare update 58 for new liner detail. Adjustable panel clamp Stitch cover cap using stitching screw (or sealed rivet) at eaves and through capping end lap Snap on cover cap 4mm Ø Anti-condensation tapes (factory applied) Concealed through fastener Note: Ensure steel work is suitable for panels and is within tolerance. Ensure lower panel is bearing on to purlin by a minimum of 30mm. Gun-grade sealant type – non-setting butyl sealant. Apex dam fixed with 5 No. stitching screws to panel Gun applied fire rated canister insulation, site applied Ridge flashing with 150mm sealed butt straps Apex dam (Ref: LP1) Cover cap 2 No. runs of gun-grade sealant Profiled filler set back 80 to 100mm to prevent bird attack Air seal – 8mm Ø gun-grade sealant Internal ridge flashing with 150mm overlap sealed with Vapourflex or gun- grade sealant Purlin Air seal – 8mm Ø gun- grade sealant Bead of gun-grade sealant Profiled filler sealed top and bottom with gun-grade sealant Outer sheet turned up with roof slopes below 4˚ 20° u Air seal to panel side, see item i Secondary Stitching Screw Turn Up / Down Tool 18 x 4mm U section seal INSULATED ROOF SYSTEMS At all ridge locations, apply a gun grade sealant across the panel side joints in line with the profiled ridge filler location. (This is to close off the cover cap end).
Transcript of 23/2656 LP/CR Fold Out 1/2:09 sealant 3 c Apply an 18 x 4mm U section butyl rubber sealant across...
KS1000 LP Lo-Pitch Roof PanelMultiple Panels Eaves to Ridge
Installation Guide
Profiled Ridge Filler
I nsu la ted Pane ls
fPosition the panel clampdirectly over the end lap
before installing mainfasteners and tighten so that
the two grooves meet
bFix first panel (P1) with 2 No.
main fasteners per purlin atsides of panel (minimum)subject to wind loadings
Internal ridge flashing
Cleader angle
aApply 8mm Ø approx.gun-grade sealant
3
cApply an 18 x 4mm U section
butyl rubber sealant acrossfull width of the panel.
Position 10mm nominal fromoverlap edge. Ensure sealant
is not stretched and ispressed firmly into profile
before removing paper face
dApply a continuous generous beadof gun-grade sealant over the fullwidth of panel at the flush end
eApply 2 generous runs ofgun-grade sealant beddedin to grooves
hApply 5 No. 38mm long tail stitching
screws with 19mm sealing washers asshown starting at the middle of the
panel and working towards each sideensuring stitching screws penetrate
factory fitted stitching plate
qApply tail stitching screws asshown in item h
tr
Prior to fixing of the cover caps, at allend lap positions, apply a 125mm
bead of gun-grade sealant overnotched top of panels ensuring joint
is fully sealed
oIf roof pitch isbelow 4° turn
up at ridge
pIf roof pitch isbelow 4° turn
down at eaves
iApply air seal – 6mm Ø gun-grade sealant at panel side jointin line with 8mm air seal ateaves position
gFix second panel (P2)
with 2 No. mainfasteners per purlin at
sides of panel(minimum). Remove
clamps once all fixingshave been completed
1
45
2
6
Air seal – 8mm Øgun-grade sealant
Cleader angle by steelsub-contractor with air
seal – vapourflexsealant applied at joints
Air seal – 8mm Øgun-grade sealant
Air seal – Vapourflexsealant is to be appliedover any breaks insupporting secondarysteelwork i.e. to give acontinuous bearing face
2 No. Main Fastenersper purlin at sides of
panel (minimum)
P1
P1
P2
P1
P3
P2
Direction of lay
Direction of lay
Direction of lay
Adjustablepanel clamp
Joggle
Swage
18mm x 4mmU section butylrubber sealant
Suitable timberpacker
End lap
P1P3
P4
P2
P1
P3
P4
P2
18mm x 4mm U sectionbutyl rubber sealant
End Lap stitching plate
End lap
1st fix2nd fix 2nd fix 3rd fix3rd fix
sPlace cover cap over panelside joint and ease in toposition using a suitabletimber section and a rubbermallet to clip in to position
Typicalverge detail
Completed eavesto ridge assembly
Direction of lay
Direction of lay
Direction of lay
Internal ridge flashing with150mm overlap sealed
with air seal, Vapourflex orgun-grade sealant
Purlin
This installation guide should be read inconjunction with the ‘project specific’design drawings and method statements.Although this ‘installation guide’ is deemedto be correct at the time of publication,Kingspan reserve the right to amend theinformation at any time in the future.Installation Guides are available for the fullrange of Kingspan Insulated Roof, Wall andFacade SystemsPlease call Kingspan on:UK: +44 (0) 1352 716100Ire: +353 (0) 42 96 98500
KS1000 LP Roof Panel (Type A)
KS1000 LP Roof Panel with Stitching Plate (Type B)
Components
9 x 3mm
Primary / MainFastener
End Lap TailStitching Screw
AdjustablePanel Clamp
Gun-gradeSealant
Fire-ratedCanisterInsulationApex Dam
Butyl RubberTape Sealants
Cover Cap
December 2009
Air seal – 8mm Øgun-grade sealantAir seal – 8mm Ø
gun-grade sealant
Refer to item e
Refer to item d
Refer to item c
Remove factoryapplied seal on site
Rebate cut ininsulation core
Pull the tool handletowards yourself, until itis in a horizontal plane
45°
Push the handle until ina vertical plane
End lap of covercap pointed withgun-grade sealanton completion
Factory formedjoggle joint
Uppercover cap
Lowercover cap
jPosition panel
clamps at amaximum of 3m
centres
kFix third panel (P3)with 2 No. mainfasteners per purlinat sides of panel(minimum)
lApply weather seal as c, d and e
nClamp panels (P2) and (P4) (as per item j)and position clamp to leading edge of end lapas per item f. Fix fourth panel (P4) with 2 No.main fasteners per purlin at sides of panel(minimum). Remove clamps once all fixingshave been completed
mApply air seal – 6mm diameter gun-grade
sealant at panel side joint in line with8mm air seal at ridge position
75mm
30min.
10min.
18mm x 4mm U sectionbutyl rubber sealant
38mm long with 19mmsealing washer end lap
tail stitching screws
25mm10mm
max.
15mm
2 runs of gun-gradesealant to side joint
Minimum of 300mm
between panel end lap
and cover cap end lap
Snap-on cover capover lower cover cap
End of cover cap pointedwith gun-grade sealant
Cover cap
75mm factoryformed joint
Factory fitted endlap stitching plate
75mm
30min. 10
min.
2 No. Main Fastenersper purlin at sides of
panel (minimum)
Nominal 10mm
Max. 20mm
15mm
18mm x 4mm Usection butylrubber sealant
75mm
Factory
formed joint
Continuous bead ofgun-grade sealant
Gutter support0.63mm thickdoubled sidedpolyester coated
Double sided“Highline”type gutter
Eaves beam
20mm
Approx.75mm 200mm fixing
centres200mm fixing
centres
35mm
20mm
KS1000 MR wall panelhorizontally laid
Top sheet turned down on sitewith roof pitches below 4°
9 x 3mm butyl sealant
Gun applied fire rated canisterinsulation, site applied
Stitching screw fixings forgutter brackets
KS1000 LPinsulated roof panel
Air seal – 8mm Ø gun-grade sealant
Air seal – 6mm Ø gun-grade sealant
Factory fitted end lapstitching plate
Continuous bead ofgun-grade sealant
Ridge purlin
Bead of gun-grade sealant
External ridge flashing
Cover cap – Ensure endof cap is plugged / sealedwith a gun-grade sealant
under ridge flashing
Verge trim apex piece
1000mmmodule 1000mmmodule
Internal ridgeflashing
Outer sheetturned up
Apex dam (Ref: LP1)
Gun applied firerated canister
insulation
Special profiled filler sealedtop and bottom with gun-grade sealant
Profiled filler set back 80 to 100mmto prevent bird attack sealed topand bottom with gun-grade sealant
2 runs of gun-grade sealant
Cover capBead of gun-gradesealant
Ridge flashing
1000mm1000mm
4mm Ø vapourseal when required(site applied)
Note: There may also be a requirement for applying a 4mm Øbutyl rubber sealant / gun-grade vapour seal at the base ofthe side joint, dependant on project specification.
Please refer to envirocare update 58 for new liner detail.
Please refer to envirocare update 58 for new liner detail.
Adjustablepanel clamp
Stitch cover cap usingstitching screw (or sealedrivet) at eaves and throughcapping end lap
Snap on cover cap
4mm ØAnti-condensation
tapes (factory applied)
Concealedthrough fastener
Note: Ensure steel work is suitablefor panels and is within tolerance.
Ensure lower panel is bearing on topurlin by a minimum of 30mm.
Gun-grade sealant type – non-settingbutyl sealant.
Apex dam fixedwith 5 No. stitching
screws to panel
Gun applied fire rated canisterinsulation, site applied
Ridge flashing with 150mmsealed butt straps
Apex dam (Ref: LP1)
Cover cap
2 No. runsof gun-gradesealant
Profiled filler set back 80 to100mm to prevent bird attack
Air seal – 8mm Øgun-grade sealant
Internal ridge flashing with150mm overlap sealedwith Vapourflex or gun-grade sealant
Purlin
Air seal – 8mm Ø gun-grade sealant
Bead of gun-grade sealant
Profiled filler sealedtop and bottomwith gun-grade sealant
Outer sheet turned up withroof slopes below 4˚
20°
u
Air seal to panelside, see item i
SecondaryStitching Screw
Turn Up /Down Tool
18 x 4mm Usection seal
I N S U L AT E D R O O F S Y S T E M S
At all ridge locations, apply a gun grade sealant acrossthe panel side joints in line with the profiled ridge fillerlocation. (This is to close off the cover cap end).
This installation guide should be read inconjunction with the ‘project specific’design drawings and method statements.Although this ‘installation guide’ is deemedto be correct at the time of publication,Kingspan reserve the right to amend theinformation at any time in the future.Installation Guides are available for the fullrange of Kingspan Insulated Roof, Wall andFacade SystemsPlease call Kingspan on:UK: +44 (0) 1352 716100Ire: +353 (0) 42 96 98500
KS1000 CR Roof Panel (Type C double cut back)
KS1000 CR Roof Panel with Stitching Plate (Type B)
Components
Primary /Main Fastener
SecondaryStitching Screw
End Lap TailStitching Screw
AdjustablePanel Clamp
Turn Up /Down Tool
Gun-gradeSealant
Butyl RubberTape Sealants
Cover Cap
18 x 4mm Usection seal
Ledger Plate
aApply an 18 x 4mm U section
butyl sealant across full width ofthe panel. Position 10mm
nominal from overlap edge.Ensure sealant is not stretched
and is pressed firmly into profilebefore removing paper face
Refer to item c
Refer to item b
Refer to item a
bApply a continuous
generous bead of gun-gradesealant over the full width of
panel at the flush end
cApply 2 generous runs of gun-grade
sealant bedded in to grooves
1d
Position the panel clamp directlyover the end lap before installing
main fasteners and tighten so thatthe two grooves meet
Adjustablepanel clamp
Joggle
Swage
18mm x 4mmU section butylrubber sealant
Suitable timberpacker
End lap
2
150mm x 10mm x1.6mm thick galv. steelsupport plate Ref: LP2
Temporary fix rivet orlow profile fastener
Continuous run ofgun-grade sealant
Nom.15
Nom.20
Nom.75mm
Nom.75mm
Main Fasteners
25mm75mm
18mm x 4mmU section butylrubber sealant
150mm x 10mm x1.6mm thick galv. steelsupport plate Ref: LP2
Temporary fix rivet orlow profile fastener
Continuous run ofgun-grade sealant
Nom.15
Nom.20
Nom.75mm
Nom.75mm
Main Fasteners
25mm75mm
18mm x 4mmU section butylrubber sealant
eCheck and ensure internal liner profiles
are aligned to the previously installedpanel. Working from the eaves upwards
fix the second panel (P2) with 4 No.main fasteners at end lap and 2 No.
fasteners at intermediate purlin at sidesof panel (minimum). Do not fix to the
last purlin. Remove clamps once fixingshave been completed
subject to wind loadings
qFix remaining fasteners to thedownslope of panel p4 with 4 No.main fasteners at end lap and 2 No.fasteners at intermediate purlin atsides of panel
rFix fifth panel (P5) with 2 No.fasteners at intermediate purlinsat side of panel (minimum)including the last purlin at eavesposition
75mm
18mm x 4mm U sectionbutyl rubber sealant
38mm long with 19mmsealing washer end laptail stitching screws
25mm
Factory fitted end lapstitching plate
18mm x 4mm U sectionbutyl rubber sealant
End Lap stitching plateEnd lap
1st fix
4th fix2nd fix
3rd fix
5th fix 5th fix fApply 9 No. 38mm long tail stitchingscrews with 19mm sealing washersas shown starting at the middle ofthe panel and working towards eachside ensuring stitching screwspenetrate factory fitted stitching plate
jApply 9 No. 38mm long tail stitchingscrews with 19mm sealing washersstarting at the middle of the panel andworking towards each side (see detail f)
nApply 9 No. 38mm long tail stitching
screws with 19mm sealing washers startingat the middle of the panel and working
towards each side (see detail f)
kPosition intermediate panel (P4) and apply
sealants in accordance with steps a, b and cto upslope end. Under lap upslope end of
panel (P4) with overlap of crown panel (P3),butting ends together
oPosition next panel (P5) and apply sealants
in accordance with steps a, b and c toupslope end of panel (P5). Under lap
upslope end of panel (P5) with overlap ofpanel (P4), butting ends together
lFix remaining fasteners to the downslopeof panel (P3) with 4 No. main fastenersat end lap and 2 No. fasteners atintermediate purlin at sides of panel
mFix fourth panel (P4) with 2 No. fasteners atintermediate purlin at sides of panel (minimum)leaving the last purlin unfixed. Remove clampsonce fixings have been completed
gApply weather seals asper items a, b and c
iWorking upwards from the previously installed
panel (P2) (to the crown) fix the third panel (P3)with 4 No. main fasteners at end lap and 2 No.
fasteners at intermediate purlins at sides of panel(minimum) leaving the downslope unfixed. Remove
clamps once fixings have been completed
hCheck and ensure internal linerprofiles are aligned to the previouslyinstalled panel and the third panel(P3) has been cut back at both endsbefore installing
P1
P2
P1
P2
P1
P3
P2
P1
P3
P4
P2
P1
P3
P4
P5
P2
P1P6
P7
P3
P4
P5
Temporary fix rivet orlow profile fastener
150mm x 10mm x 1.6mm thick galv.steel support plate Ref: LP2
Continuous bead ofgun-grade sealant
2 runs of gun-gradesealant to side joint
Main Fasteners
Ledger plate
Notes: Ensure steel work is suitable for panelsand is within tolerance.Before installation begins ledger plates arerequired on purlins (Kingspan Multibeams) atpanel end lap junctions, to ensure adequatebearing (150mm x 10mm x 1.6mm galvanisedsteel support plate Ref: LP2).Ensure that ledger plates are temporarily fixedusing either rivets or low profile fasteners priorto installing panels, see Kingspan TechnicalBulletin 13. Refer to KS1000 LP InstallationGuide for fixing the first panel (P1).Gun-grade sealant type – non-settingbutyl sealant.
Notes: Minimum radius – 140m for 45 &60mm thick panels, 150m for 80mmthick panel.Minimise number of ends laps utilisingmaximum panel lengths of 28m.
Maximum purlin centres of 1800mm.
End laps to be at a minimum roof slopeof 1.5° – after deflection.
pApply air seal – 6mm Ø gun-grade
sealant up panel side joint in line with8mm gun-grade sealant at eaves
positions, i.e. (P1) and (P5)
tFix sixth panel (P6) with 2 No.main fasteners per purlin atsides of panel (minimum).Do not fix to the last purlin
uLocate panel (P7) and install as perpanel (P2) using clamps to pull panelstogether against panel (P2). Repeatsteps 1 to 5 to complete roof
1000mm1000mm
4mm Ø vapour seal whenrequired (site applied)
Note: There may also be a requirement for applying a 4mm Øbutyl rubber sealant / gun-grade vapour seal at the base ofthe side joint, dependant on project specification.
Please refer to envirocare update 58 for new liner detail.
Please refer to envirocare update 58 for new liner detail.
sLocate panel (P6)
ensuring its tight against(P1) and position panelclamps at a maximum
of 3m centres
Adjustablepanel clamp
3
4 5 6
vIf roof pitch isbelow 4° turndown at eaves
Push the handle until ina vertical plane
wPrior to fixing of the covercaps, at all end lappositions, apply a 125mmbead of gun-grade sealantover notched top of panelsensuring joint is fully sealed
xPlace cover cap over panel sidejoint and ease in to position using asuitable timber section and a rubbermallet to clip in to position
y
z
Remove factoryapplied seal on site
End lap of covercap pointed withgun-grade sealanton completion
Factory formedjoggle joint
Uppercover cap
Lowercover cap
75mm
Factory
formed joint
Minimum of 300mm
between panel end lap
and cover cap end lap
Snap-on cover capover lower cover cap
End of cover cap pointedwith gun-grade sealant
Cover cap
75mm factoryformed joint
Continuous bead ofgun-grade sealant
Stitching screw(or sealed rivet)at eaves andthrough cappingend lap
Snap on cover cap
Anti-condensationtapes (factory applied)
Concealedthrough fastener
9 x 3mm 4mm Ø
20°
Fire-ratedCanisterInsulation
Direction of lay
Direction of lay
Direction of lay
Direction of lay
Direction of lay
Direction of lay
KS1000 CR Curved Roof PanelMultiple Panels Eaves to Ridge
Installation Guide
I nsu la ted Pane ls
December 2009
I N S U L AT E D R O O F S Y S T E M S
