22 series relays

16
Relays PRODUCT SPECIFICATIONS Living Industrial Partnerships 22 Series

description

power relays, a compact and small in size with high dielectric strength of 2000V. Designed applying Maximum function minimum space principles. 22 series are suitable for both 50Hz & 60Hz. Available with a contact capacity of 10 Amps. All fixed contacts powered by WERNER AFT (Anti-Fuse-Technology)

Transcript of 22 series relays

Page 1: 22 series relays

Relays

PRODUCT SPECIFICATIONS

Living Industrial Partnerships

22Series

Page 2: 22 series relays

22 Series Relays

Specifications ................................................................................................................ 222/

Model Number Structure ..................................................................................................22/3

Technical Data .................................................................................................................22/1

Protection & Safety Precautions . 22/........................................................................ 10 - 22/11

Model Number Selection - Blade Type ............................................................... 22/4 - 22/5

Accessories & Dimensional Details .......................................................................22/7 - 22/8

Electrical Characteristics ..................................................................................................22/6

Internal Connections (Bottom View) ................................................................................22/9

22 Series Relays

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22 Series Relays

22 Series Relays

WERNER`s 22 Series General Purpose & Power Relays represent the most complete line of state-of-the-art high

performance electrical relays, designed and manufactured to highest international industry standards. Mechanical

lifetimes of up to 10 Million operations and electrical durability of up to 250,000 switching cycles under full load

make WERNER Relays your best choice of all.

22 Series General Purpose & Power Relays by WERNER provide our highly demanding industrial customers out of

all industry verticals worldwide with the most reliable devices in the industry. Combined with the vast selection of

sockets in our 70 – 75 Product Series you will find an industrial solution exceeding your expectations whilst

satisfying you're every need and design requirement.

Features Overview

Highlights

? All models designed applying MFMS design principles (Max Function Min Space)

? All models designed applying solid modeling and finite elements design methods

? All Power Relay Series are equipped with mechanical operation status indicator

? All models design for heavy duty or even vibrating environments

? All models available for use with 50 Hz and 60 Hz cycles

? All fixed contacts powered by WERNER AFT (Anti-Fuse-Technology)

? All Power Relays Series provide massive silver blade or pin contacts

? Power Relay Series with up to 10 Ampere Continuous Load Current

? Most models available in 6V, 12V, 24V, 110V & 220V AC or DC

? Most models available in SPDT, DPDT, 3PDT as well as 4DPT

? Up to 7 types of operation status indication available

Relays

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Features:

Relays

Dielectric strength 2,000V

Compact and small

10A Contact Capacity.

Built-in Diode modelsLarge Capacity

SPDT & DPDT

6V

12V

24V

110V

120V

220V

240V

48V

±15% at 20°C

AC Coil Ratings

Voltage

ContinuousVoltage

PickupVoltage

DropoutVoltage

Operation PropertiesCoil Resistance (Ù)Rated Current (mA)

110% max.

80%max.

30%min.

AC 50HzAC 60Hz

18.8

78.8

300

8,100

25,892

26,710

1,280

150

75

37

18

ApprovalsApprobations and Declaration of conformity

Overvoltage category

III, as per EN IEC 60947-5-1

Weight

Weight (approx.)

Model No. 22.12 & 22.22 (DPDT)

37g

22.12 & 22.22 (DPDT)

37g

6V

12V

24V

110V

48V

110% max. 80% max. 10% min.

DC Coil Ratings

Voltage

Continuous Voltage Pickup Voltage Dropout Voltage

Rated Current (mA) Coil Resistance (Ù) Operation Properties

±15% at 20°C

R

UL

CE

RoHS

CCC

Demko

S

DPDTSPDT DPDTSPDT DPDTSPDT

8.4

7.5

4.1

4.3

170

86

42

20.5

9.6

8.6

4.7

4.9

128

64

32

18

DPDTSPDT DPDTSPDT

8

47

188

750

2,660

10,000

150

75

37

18

8.4

7.5

4.1

4.3

170

86

42

20.5

9.6

8.6

4.7

4.9

18.8

78.8

300

6,950

8,100

25,892

26,710

1,280

128

64

32

18

8

47

188

750

2,660

10,000

22 Series Relays

22 Series Relays

Relays

22/1

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Mechanical Durability

Shock Resistance

Vibration Resistance

Dielectric Strength

Contact Resistance

Operating Humidity

Insulation Resistance

Operating Temperature

Electrical Durability

Operate Time

Power Consumption(approx.)

50,000,000 operations minimum

Damage limits:

Operating extremes:

1,000m/s² (100G)

200m/s² (20G) - SPDT & DPDT

100m/s² (10G) - 3PDT & 4PDT

Damage limits:

Operating extremes:

10 to 55Hz, amplitude 0.5 mm

10 to 55Hz, amplitude 0.5 mm

Between live and dead parts: 2,000V AC, 1 minute

Between contact and coil: 2,000V AC, 1 minute

Between contacts of different poles: 2,000V AC, 1 minute

Between contacts of the same pole: 1,200V AC, 1 minute

Specifications

50mÙ maximum at 5V DC, 1A

45% to 85% RH (No condensation)

100MÙ minimum

–25 to +40°C (No freezing)

–25 to +40°C ( o freezing)N

20ms maximum at 20°C

20ms maximum at 20°C

AC: 1.1VA (50Hz), 1.2VA (60Hz) DC: 0.9W

AC: 1.4 VA (50 Hz), 1.2 VA (60 Hz) DC: 0.9W

25ms maximum at 20°C

25ms maximum at 20°C

SPDT

DPDT

DPDT

SPDT

200,000 operations minimum (120V AC, 10A)SPDT

200,000 operations minimum (120V AC, 10A)DPDT

SPDT

DPDT

DPDT

DPDT

SPDT

SPDT

Operating Frequency

Contact Material

Minimum Applicable Load

Release Time

Electrical: 1,800 operations/hour maximum

Mechanical: 18,000 operations/hour maximum

Silver cadmium oxide

24V DC, 30 mA5V DC, 100 mA (reference value)

Contact Ratings

Allowable Contact Power Rated Load

Model

DPDT

SPDT

Continuous Current

10A

5A

Resistive Load

1540VA300W

600VA90W

Inductive Load

990VA 210W

176VA 45W

Voltage

110V AC

110V AC

220V AC

220V AC

30V DC

30V DC

Res. Load

10 A

7 A

10 A

Ind. Load

7A

7A

4.5A

4.5A

7A

7A

10 A

7 A

10 A

22 Series Relays

22 Series Relays

Maximum Contact Capacity

22/2

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Model Number Structure - Relays

Terminal Type

1 Blade

Series

22 Series Relays

Number of Poles

SPDT

DPDT

1

2

22. 12. 11. 120

Types

Basic0

LED

LED & Check button & Diode

LED & Diode

LED & RC

1

4

2

5

3

6 LED & Check button & RC

LED & Check button

22 Series Relays

22 Series Relays 22/3

Voltage

012

048

120

024

110

220

240

12V

48V

120V

24V

110V

220V

240V

006 6V

AC

DC

Coil

1

2

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Appearance

Basic

TerminalType

VoltageTypes

LED

LED & Diode

LED &

Check button Diode &

LED & Check button

LED &

Check buttonRC &

LED & RC

Model Number Selection

Blade

Model No.

SPDT

AC

6V

12V

24V

48V

110V

120V

220V

240V

6V

6V

6V

6V

6V

6V

12V

12V

12V

12V

12V

12V

24V

24V

24V

24V

24V

24V

48V

48V

48V

48V

48V

48V

110V

110V

110V

110V

110V

110V

120V

120V

120V

120V

120V

120V

220V

220V

220V

220V

220V

220V

240V

240V

240V

240V

240V

240V

22.11.51.012

22.11.51.024

22.11.51.048

22.11.51.110

22.11.51.120

22.11.51.220

22.11.51.240

22.11.51.006

22.11.01.006

22.11.01.012

22.11.01.024

22.11.01.048

22.11.01.110

22.11.01.120

22.11.01.220

22.11.01.240

22.11.11.006

22.11.11.012

22.11.11.024

22.11.11.048

22.11.11.110

22.11.11.120

22.11.11.220

22.11.11.240

22.11.31.012

22.11.31.024

22.11.31.048

22.11.31.110

22.11.31.120

22.11.31.220

22.11.31.240

22.11.31.006

22.11.61.012

22.11.61.024

22.11.61.048

22.11.61.110

22.11.61.120

22.11.61.220

22.11.61.006

22.11.61.240

SPDT

DPDT

22 Series Relays

22 Series Relays22/4

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Model Number Selection

Model No.

DPDT

AC DC

Model No.

SPDT

DC

22.12.02.006

22.12.02.012

22.12.02.024

22.12.02.048

22.12.02.110

22.12.02.120

22.12.02.220

22.12.02.240

22.12.12.006

22.12.12.012

22.12.12.024

22.12.12.048

22.12.12.110

22.12.12.120

22.12.12.220

22.12.12.240

22.12.22.006

22.12.22.012

22.12.22.024

22.12.22.048

22.12.22.110

22.12.22.120

22.12.22.220

22.12.22.240

22.12.32.006

22.12.32.012

22.12.32.024

22.12.32.048

22.12.32.110

22.12.32.120

22.12.32.220

22.12.32.240

22.12.42.006

22.12.42.012

22.12.42.024

22.12.42.048

22.12.42.110

22.12.42.120

22.12.42.220

22.12.42.240

22.12.51.012

22.12.51.024

22.12.51.048

22.12.51.110

22.12.51.120

22.12.51.220

22.12.51.240

22.12.51.006

22.12.01.006

22.12.01.012

22.12.01.024

22.12.01.048

22.12.01.110

22.12.01.120

22.12.01.220

22.12.01.240

22.12.11.006

22.12.11.012

22.12.11.024

22.12.11.048

22.12.11.110

22.12.11.120

22.12.11.220

22.12.11.240

22.12.31.012

22.12.31.024

22.12.31.048

22.12.31.110

22.12.31.120

22.12.31.220

22.12.31.240

22.12.31.006

22.12.61.012

22.12.61.024

22.12.61.048

22.12.61.110

22.12.61.120

22.12.61.220

22.12.61.006

22.12.61.240

22.11.52.012

22.11.52.024

22.11.52.048

22.11.52.110

22.11.52.120

22.11.52.220

22.11.52.240

22.11.52.006

22.11.02.006

22.11.02.012

22.11.02.024

22.11.02.048

22.11.02.110

22.11.02.120

22.11.02.220

22.11.02.240

22.11.12.006

22.11.12.012

22.11.12.024

22.11.12.048

22.11.12.110

22.11.12.120

22.11.12.220

22.11.12.240

22.11.32.012

22.11.32.024

22.11.32.048

22.11.32.110

22.11.32.120

22.11.32.220

22.11.32.240

22.11.32.006

22.11.62.012

22.11.62.024

22.11.62.048

22.11.62.110

22.11.62.120

22.11.62.220

22.11.62.006

22.11.62.240

22 Series Relays

22 Series Relays 22/5

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UL - Voltage Ratings

Model

240V AC

120V AC

30V DC

28V DC

Resistive

SPDT SPDTDPDT DPDT

General

10A

10A 10A

10A

7.5A

– –

7.5A

6.5A7A

7A

AC DC

20.12 & 20.22 (DPDT)

1 3 5 7 92 4 6 8 1 0

50

20

10

100

500

1000

Load Current (A)

110V AC resistive

220V AC inductive

110V AC inductive

220V AC resistive

Life

X 1

0,0

00 o

pera

tions)

Switching Capacity

22.11 & 22.21 SPDT

22.12 & 22.22 DPDT

1 5

0.5

1.0

5.0

10.0

10 100500.1

DC inductiveDC resistive

AC inductive

AC resistive

200 300

22 Series Relays

22 Series Relays22/6

Electrical Characteristics

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45

977.03.10

Mounting Clips

Mounting Clips No. Rails WeightWidth

77.03.10 77.02.10 15.2 g45 mm

77.02.10 Aluminum 1000 mm 200 g

DIN Rail No. Material Length Weight Width

374” (9mm)

77.02.10 31

1.7

12.5

5.5

35

25

7.5

DIN Rail35-mm-wide

77.02.10 31.00

10.50

25.18

35.00

41.00 51.00

3.8

0

12.501000

Socket Specification

Accessories

DIN Rails

Mounting Type

DIN Rail

M3 screws - coil M3.5 screws - contact

M3 screws - coil M3.5 screws - contact

72.12.01

300V, 10A

1 Poles 2 PolesWire SizeTorque

72.12.00Without

Finger-safe

With Finger-safe

Up to 3.5mm²(12AWG)

Up to 3.5mm²(12AWG)

0.6 to 1.0 N.m

0.6 to 1.0 N.m

Terminal

12.5

72.11.01

72.11.00

22 Series Relays

22 Series Relays 22/7

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22.11 (SPDT)

Dimensions

Blade Terminal

Hold Down Springs & Clips

22 Series Relays

Appearance Suitable For PCB Mount Socket

RelayDescription Suitable For DINMount Socket

Leaf Spring(top latch)

70.03.02

22.12 & 22.22 (DPDT)

22.13 & 22.23 (3PDT)

22.14 & 22.24 (4PDT)

70.03.01

Wire Spring70.02.02

70.02.41

70.02.31

70.02.2122.12 & 22.22 (DPDT)

22.13 & 22.23 (3PDT)

22.14 & 22.24 (4PDT)

22.12 (DPDT)

13

1

5

9

14

14

27

.5

4.7 ø2.6 hole

0.5

6.4

5.4

35.6 max.

22 Series Relays22/8

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22 Series Relays

22 Series Relays

Basic Type - Internal Connection (Bottom View)

LED Type - Internal Connection (Bottom View)

LED & Diode Type - Internal Connection (Bottom View)

LED & RC Type - Internal Connection (Bottom View)

SPDT

SPDT

SPDT

DPDT

DPDT

DPDT

DPDT

22/9

Page 13: 22 series relays

Prevents

This protection circuit is very effective in arc suppression whenopening the contact however, the capacitor is charged while thecontacts are opened else the capacitor is discharged through thecontacts, increasing the possibility of contact welding.

This protection circuit is very effective in arc suppression whenopening the contact however, a current flows to charge the capacitor,causing contact welding when the contacts are closed.

Protection

When an inrush current flows through the load, the contact may become welded. The contact ratings show maximum values,Make sure that these values are not exceeded. Contact a contact protection circuit, such as a current limiting resistoras a optional solution.

This protection circuit can be used when the load impedance is smaller than theRC impedance in an AC load power circuit.R: Resistor of approximately the same resistance value as the loadC: 0.1 to 1 µF

This protection circuit can be used for both AC and DC load power circuits.R: Resistor of approximately the same resistance value as the loadC: 0.1 to 1 µF

This protection circuit can be used for DC load power circuits. Use a diode withthe following ratings.Reverse withstand voltage: Power voltage of the load circuit x 10Forward current: More than the load current.

Instructions

+

–R

Incorrect

R

Io

TE

Correct

Back emf suppressing diode

Apply rated voltage to the relay coil to ensure correct relay type.When using a power supply containing a ripple voltage, suppressthe ripple factor within 6% however, a complete DC voltage is best for the coilpower to make sure of stable relay operation.Pickup voltage and dropout voltage depend on the ripple factorwhen power is supplied through a rectificationcircuit. Include a smoothing capacitor for betteroperation.

Special consideration should be taken when driving an element at the same time as the relay operation for the circuit design. Leakage current (Io) flows through the relay coil while the relay is off. Leakage current causes coilrelease failure or adversely affects the vibration resistance and shock resistance. It is advisable to design a circuit as shown.

Connecting a diode to suppress at the back electromotive force prevents a high-voltage pulse which is generated when the relay coil is turned off, causing transistor to deteriorate or break, make sure the coil release time is slightly longer.To shorten the coil release time, connect a Zener diode which is slightly higherthan the power voltage, between the collector and emitter of the transistor.

22 Series Relays

22 Series Relays22/10

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Safety Precautions

Do not drop, shock or remove the relay cover to maintain the initial characteristics.The relay cover cannot be removed from the base during normal operation.Use the relay in environments free from dust, condensation, dioxide or hydrogen sulfide.

Make sure that the coil voltage does not exceed applicable coil voltage range.Prevent usage of relays in the vicinity of strong magnetic field, as that my cause in malfunctioning of relays.

Failure to turn off power before wiring, installation, removal andmaintenance may cause electrical shock or fire hazard.

Attention on specifications and rated values to prevent electrical shock or fire hazard.Use wires of the proper size to meet voltage and current requirements.

Tighten the terminal screws on the relay socket to the proper tightening torque.

Prevent using the check button as a switch.The durability of the check button is a minimum of 200 operations.It is advisable to apply a positive voltage to terminals of neighboring poles and a negative voltage to the other terminals of neighboringpoles when using DC loads on 4PDT relays to prevent the possibility of short circuits.

A soldering iron of 30 to 60W would be recommended when soldering the relay terminals and the preferredtime to complete soldering is within 4 seconds approximately.

22 Series Relays

22 Series Relays 22/11

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Copyright WERNER Electric. All Right Reserved.

22 Series Relays

WERNER shall not be responsible for conformity with any , codes or standards that apply to use of the products.WERNER shall provide applicable third party certification documents identifying ratings and limitations of use that apply to theproducts in case of the customer's request.

Prevent use of the products for an application involving risk to life or property. Be sure that the WERNER’s products are properly rated and installed for the overall system or equipment. WERNER shall not be responsible for the user's programming of a programmable products.

regulations

Application Considerations

WERNER shall practice to change type/model numbers when published ratings or features are changed, however some specifications and international certifications of the products may be changed without any notice.

When in doubt, please consult with your WERNER representative to confirm actual specifications & approvals on the products.

product specifications and accessories at any time based on improvements and other reasons.WERNER shall change

The information in this catalog has been carefully checked. However, WERNER take no responsibilities for clerical, typographical or proofreading errors.

All marks and symbols use for representation in catalogues belongs to the respective owners.

Please check with WERNER representative for the available marks.

Disclaimers

Warranty

's warranty represents that the products are free from defects in materials and workmanship for a period of one year.

WERNER shall not be responsible for any special loss of profit, commercial loss, indirect consequential damages relevant to products.

WERNER shall not be responsible for repair, warranty or any claims regarding the products unless WERNER’s Analysis conform that the products were properly stored, installed, handled, maintained and not a the results from accident, insufficient,abuse, misuse, natural disaster, improper installation excessive electrical supply, environmental conditions or abnormal mechanical.

WERNER

or

Terms And Conditions

Please read this catalog before purchasing any products. Please consult your WERNER representative for any clarifications or comments.

Product specifications are subject to change without notice.

Thank you for choosing WERNER products.E l e c t r I c Inventing Innovation

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Werner Electric India (P) Ltd.No. 38, Hunsur RoadMysore 570012.T : +91 821-425 4500F : +91 821-425 4599E : [email protected]: www.wernerelectric.de