2110-926 (2003 07) - Bard HVAC

Manual 2110-926Page

General Notes

� Revised and/or additional pages maybe issued from time to time.

� A complete and current manualconsists of pages shown in thefollowing contents section.

Contents

Description Page

Cabinet and Functional Components� Exploded View .......................... 1� Usage List ................................. 2� Usage List ................................. 3� Usage List ................................. 4

Control Panel� Layout View .............................. 5� Usage List ................................. 6

Blower Housing� Exploded View .......................... 7� Usage List ................................. 8

Burner� Exploded View .......................... 9� Usage List ................................ 10� Usage List ................................ 11

Important

� Contact the installing and/or local Barddistributor for all parts requirements.Make sure you have the complete modeland serial number available from the unitrating plate.

OIL FIRED FURNACE

Models: FLF085D36EFLR085D36EFLF110D48EFLR110D48EFLF110D60EFLR110D60EFLR140D60E

REPLACEMENTPARTS MANUAL

© Copyright 2003

Manual: 2110-926Supersedes:File: Tab 3Date: 07-14-03

BARD MANUFACTURING COMPANYBryan, Ohio 43506

Since 1914...Moving ahead, just as planned.

Manual 2110-926Page

CABINET and FUNCTIONAL COMPONENTS

1

1

2

3

5

37

68

7

21

12

10

11

1815 16 17

19

20

2223

2425

26

32

28

31

34 33353638

39

27

13

29

30

4

SE

XP

-417

FLF

/R (

LOW

BO

Y)

UN

ITE

XP

LOD

ED

VIE

W14

4

9

Manual 2110-926Page


2

Table Continued on

FL

F08

5D36

E

FL

R08

5D36

E

FL

F11

0D48

E

FL

R11

0D48

E

FL

F11

0D60

E

FL

R11

0D60

E

FL

R14

0D60

E

gniwarD.oN .oNtraP noitpircseD

111

4-214-101S4-414-101S4-614-101S

ylbmessAediStfeLylbmessAediStfeLylbmessAediStfeL

X XX X X X

X

22

4-132-701S4-332-701S

ylbmessAlliFpoTylbmessAlliFpoT

X X X X X XX

3 490-341 revoCtimiLnoititraP X X X X X X X

4 730-1291 teksaGepipekomS X X X X X X X

55

741-2048841-2048

091LtimiLpukcaB523LtimiLpukcaB

XX

XX

XX X

6 980-241S rooDsseccAtimiL X X X X X X X

77777

763-121S363-121S073-121S463-121S173-121S

noititraPrewolBnoititraPrewolBnoititraPrewolBnoititraPrewolBnoititraPrewolB

XX

XX

XX

X

88

4-775-5614-975-561

lennahCpoTlennahCpoT

X X X X X X X

9 910-661 pmalCepipekomS X X X X

010101

4-271-9014-171-9014-371-901

kcaBreppUkcaBreppUkcaBreppU

XX

XX

XX

X

11 350-1711 hctaLllewS X X X X X X X

21212121

140-4007240-4007340-4007140-3007

retliFdetaelP1x02x61retliFdetaelP1x02x02retliFdetaelP1x52x02

hseMmulA1x02x02

X XX X

X XX

3131

0022-600-31910052-600-3191

laeSmaoFlaeSmaoF

X X X X X XX

414141

4-653-351S4-753-351S4-953-351S

ylbmessArooDrewolBylbmessArooDrewolBylbmessArooDrewolB

X XX X X X

X

5151515151

831-131931X131931Y131041X131041Y131

troppuSretliFtroppuSretliFthgiRtroppuSretliFtfeLtroppuSretliFthgiRtroppuSretliFtfeL

X XXX

XX

XX

XX

XX

61 670-6048 hctiwSrooD X X X X X X X

71 003-211 tekcarBgulP X X X X X X X

Manual 2110-926Page


3

Table Continued from Page 2

Table Continued on

FL

F08

5D36

E

FL

R08

5D36

E

FL

F11

0D48

E

FL

R11

0D48

E

FL

F11

0D60

E

FL

R11

0D60

E

FL

R14

0D60

E


8181

290-341S690-341S

revoCtuonaelCraeRrevoCtuonaelCraeR

X X X X X XX

919191

262-009362-009462-009

ylbmessArewolBylbmessArewolBylbmessArewolB

X XX X

X X X

020202

4-114-101S4-314-101S4-514-101S

ylbmessAediSthgiRylbmessAediSthgiRylbmessAediSthgiR

X XX X X X

X

1212121212

762-171S962-171S862-171S072-171S172-171S

ylbmessAregnahcxEtaeHylbmessAregnahcxEtaeHylbmessAregnahcxEtaeHylbmessAregnahcxEtaeHylbmessAregnahcxEtaeH

XX

XX

XX

X

22 190-341 revoCtimiLyramirP X X X X X X X

323232

441-2048541-2048641-2048

051LtimiLyramirP032LtimiLyramirP581LtimiLyramirP

XX

XX

XX

X

42 892-211 tekcarBtimiLyramirP X X X X X X X

525252

1411-5012411-5017411-501

elgnAediSelgnAediSelgnAediS

X XX X X X

X

62 252-711S lenaPlortnoC X X X X X X X

72 971-331 revoClenaPlortnoC X X X X X X X

82 980-1168 lennahCeriWteeF4.2 X X X X X X X

9292

6411-4010511-401

troppuSregnahcxEtaeHraeRtroppuSregnahcxEtaeHraeR

X X X X X XX

0303

0411-4019411-401

troppuSregnahcxEtaeHtnorFtroppuSregnahcxEtaeHtnorF

X X X X X XX

1313

033-721133-721

esaBesaB

X X X X X XX

2323232323

763-121S863-121S663-121S963-121S273-121S

noititraPrenruBnoititraPrenruBnoititraPrenruBnoititraPrenruBnoititraPrenruB

XX

XX

XX

X

Manual 2110-926Page 4

Table Continued from Page 3


FL

F08

5D36

E

FL

R08

5D36

E

FL

F11

0D48

E

FL

R11

0D48

E

FL

F11

0D60

E

FL

R11

0D60

E

FL

R14

0D60

E


333333

4-453-351S4-553-351S4-853-351S

rooDelubitseVrooDelubitseVrooDelubitseV

X XX X X X

X

4343434343

620-0209130-0209720-0209230-0209330-0209

elzzoNHPG57./wrenruBliOGFAelzzoNHPG57./wrenruBliOGFAelzzoNHPG00.1/wrenruBliOGFAelzzoNHPG00.1/wrenruBliOGFAelzzoNHPG52.1/wrenruBliOGFA

XX

XX

XX

X

53 800-2525 etalpemaNdraB X X X X X X X

63 652-1711 lluProoD X X X X X X X

7373

290-341S690-341S

revoCtuonaelCtnorFrevoCtuonaelCtnorF

X X X X X XX

83 251-961 rooDxoBeulF X X X X X X X

93 051-961S ylbmessAxoBeulF X X X X X X X

04 875-561 lennahCesaB X X X X X X X

JOHNL

Sticky Note

This part is not part of a FLR series per the bill of material

JOHNL

Line

JOHNL

Line

JOHNL

Line

Manual 2110-926Page

CONTROL PANEL

5

1 2

3

4

6

7

9510

5

8

SEXP-415

7

Manual 2110-926Page

CONTROL PANEL

6

FL

F08

5D36

E

FL

R08

5D36

E

FL

F11

0D48

E

FL

R11

0D48

E

FL

F11

0D60

E

FL

R11

0D60

E

FL

R14

0D60

E


1 252-711S lenaPlortnoC X X X X X X X

2 661-1565 lortnoCrewolBecanruFliO X X X X X X X

3 �� .aid651.xaid881.ffodnatS"4/1 4 4 4 4 4 4 4

4 540-4168 esuFpmA3 X X X X X X X

5 710-1168 gnihsuBpanS"521.1 2 2 2 2 2 2 2

6 351-2101 "2/1x61-01BAepyTwercS X X X X X X X

7 680-2101 sbin/w"2/1x61-01BAepyTwercS X X X X X X X

8 352-711 repparWlenaPlortnoC X X X X X X X

9 540-7048 AV04V42/021remrofsnarT X X X X X X X

01 6811-0003 ylbmessAeriW X X X X X X X

JOHNL

Sticky Note

The S117-252 is just the metal box. the control transformer and Furnace control board are not included.

Manual 2110-926Page

BLOWER ASSEMBLY

7

15

3

7

8

11

12

2

SEXP-411

10

9

BLOWERASSEMBLY

4

6

5

14

1

13

Manual 2110-926Page

BLOWER ASSEMBLY

8

� Part no. 5152-050 includes housing, diffuser, and blower wheel part no. 5152-053

FL

F08

5D36

E

FL

R08

5D36

E

FL

F11

0D48

E

FL

R11

0D48

E

FL

F11

0D60

E

FL

R11

0D60

E

FL

R14

0D60

E


1 880-2101 4/3x61�01#BAepyTwecS X X X X X X 1

2 3411-401 elgnArewolB 2 2 2 2 2 2 2

33

821-441921-441

resuffiDresuffiD

X XX X 1 1 1

4 901-2101 rehsaW 3 3 3 3 3 3 3

5 670-2101 tloBIepyT4/1-1X02�4/1 3 3 3 3 3 3 3

6 680-2101 sbin/w2/1x61�01#BAepyTwercS 01 01 01 01 01 01 01

777

200-2558400-2558620-2558

V073DFM0.5roticapaCV073DFM5.7roticapaCV073DFM0.51roticapaC

X XX X

X X X

88

300-0558600-0558

tekcarBroticapaCtekcarBroticapaC

X X X XX X X

9 200-1168 tooBroticapaC X X X X X X X

010101

410-2515950-2515350-2515

DD9-01"2/1WCleehWrewolBDD01-01"2/1WCCleehWrewolB

DD01-11"2/1WCleehWrewolB

X XX X

X X X

111111

040-5018330-6018700-7018

deepS35701WCCV511PH3/1rotoMdeepS45701WCV511PH2/1rotoMdeepS45701WCCV511PH4/3rotoM

X XX X

X X X

21 430-0268 tiKtnuoMrotoM X X X X X X X

31 900-0597 eiTeriW X X X X X X X

41 351-2101 2/1x61�01#BAepyTwercS X X X X X X X

515151

370-151280-151

1

gnisuoHrewolBgnisuoHrewolBgnisuoHrewolB

X XX X

1 1 1

Manual 2110-926Page

BURNER ASSEMBLY

9

9

1

3

5

6

8

10

12

13

16

7

13SEXP-412

BURNERASSEMBLY

4

15

14

11

2

14

2

4

Manual 2110-926Page 10

FL

F08

5D36

E

FL

R08

5D36

E

FL

F11

0D48

E

FL

R11

0D48

E

FL

F11

0D60

E

FL

R11

0D60

E

FL

R14

0D60

E


11111

620-0209130-0209720-0209230-0209330-0209

H°07HPG57.ylbmessArenruBGFAH°07HPG00.1ylbmessArenruBGFAH°07HPG57.ylbmessArenruBGFAH°07HPG00.1ylbmessArenruBGFAH°07HPG52.1ylbmessArenruBGFA

XX

XX

XX

X

2 351-2101 "2/1x61�01#BAepyTwercS 3 3 3 3 3 3 3

3 620-341 etalPrevoCrooDnoitcepsnI X X X X X X X

4 680-2101 sbin/w"2/1x61�01#BAepyTwercS 5 5 5 5 5 5 5

5 720-241 egniHrooDnoitcepsnI X X X X X X X

66

750-1291850-1291

teksaGetalPtnorFteksaGetalPtnorF

X X X X X XX

77

630-061S730-061S

ylbmessAetalPtnorFylbmessAetalPtnorF

X X X X X XX

88

891-041991-041

troppuSrebmahCnoitsubmoCtroppuSrebmahCnoitsubmoC

X X X X X XX

99

410-0907510-0907

rebmahCnoitsubmoCetiloryPrebmahCnoitsubmoCetiloryP

X X X X X XX

01 400-1045 gnirpSleetSsselniatS X X X X X X X

11 541-2101 "1x61051001#BAepyTwercS 3 3 3 3 3 3 3

2121

292-041S203-041S

noisnetxEtekcarBnoisnetxEtekcarB

X X X X X XX

31 812-2101 tuNegaC02�4/1 7 7 7 7 7 7 7

41 150-2101 tloBdaeHxeH4/3x02�4/1 7 7 7 7 7 7 7

51 621-2101 rehsaW"A"epyT"4/1 4 4 4 4 4 4 4

6161

792-211203-211

tekcarBrebmahCnoitsubmoCtekcarBrebmahCnoitsubmoC

X X X X X XX

BURNER ASSEMBLY

Technical Service

FLR140D60E chamber is 7090-013 per the bill of material

Manual 2110-926Page

BURNER COMPONENTS

14

17 18

13

1615

MIS-1663

MIS-1659

12

1

24

5

7

22

23

25

8

9

10

2120

3

2419

26

11

13

11

Manual 2110-926Page

BURNER COMPONENTS

FL

R08

5D36

E

FL

R11

0D48

EF

LR

110D

60E

FL

R14

0D60

E

gniwarD.oN

draB.oNtraP

reilppuS.oNtraP noitpircseD

11

430-2209240-2209

400063600063

)4F(daeH)6F(daeH

XX X

2 400-2209 KB70063215 ylbmessAegnalF&ebuTriA X X X

3 080-2209 U6547 lortnoCyramirP X X X

4 700-2209 108175 gnittiFdaehkluB X X X

5 800-2209 6365 ebuTrotcennoC X X X

7 280-2209 U44812 pmuPliO"tuCnaelC" X X X

8 110-2209 4542 gnilpuoC X X X

9 380-2209 9992 leehWrewolB X X X

01 480-2209 812/R50812 .P.H7/1rotoMCSP X X X

11 580-2209 Q6007 lleCDAC X X X

21 120-2209 1183 teksaGegnalFgnitnuoM X X X

31 510-2209 HY27LN ylbmessAedortcelEeniLelzzoN X X X

41 710-2209 0875 ylbmessArotalusnIedortcelE X X X

515151

610-1109810-1109020-1109

3662117238312

AeergeD07HPG57.elzzoNAeergeD07HPG00.1elzzoNAeergeD07HPG52.1elzzoN

XX

X

61 610-2209 U213 retpadAelzzoN X X X

71 320-2209 4833 )"8/3-3(etalPcitatS X X X

81 810-2209 6663 tunkcoLgnittiFdaehkluB X X X

91 970-2209 0447 retingIetatSdiloS X X X

02 680-2209 1473 xoBnoitcnuJ X X X

12 550-2209 83813 droCrewoP X X X

22 780-2209 55712 lioCevlaVdioneloS X X X

32 880-2209 708012 droCevlaVdioneloS X X X

42 980-2209 8073 elffaBrotcirtseR X X X

52 090-2209 13213 ediuGriA X X X

62 390-2209 40315 tiKteksaGretingI X X X

12

JOHNL

Sticky Note

The correct nozzle line electrode assembly is part # 9022-014 for all models

JOHNL

Sticky Note

Per the bill of materials the air tube and flange assembly 5-1/2 insertion is part # S9022-070

Manual 2110-926Page

BURNER COMPONENTS

13

FL

F08

5D36

E

FL

F11

0D48

EF

LF

110D

60E

gniwarD.oN

draB.oNtraP

reilppuS.oNtraP noitpircseD

11

430-2209240-2209

400063600063

)4F(daeH)6F(daeH

XX

2 400-2209 KB70063215 ylbmessAegnalF&ebuTriA X X

3 080-2209 U6547 lortnoCyramirP X X

4 700-2209 108175 gnittiFdaehkluB X X

5 800-2209 6365 ebuTrotcennoC X X

7 280-2209 U44812 pmuPliO"tuCnaelC" X X

8 110-2209 4542 gnilpuoC X X

9 380-2209 9992 leehWrewolB X X

01 480-2209 812/R50812 .P.H7/1rotoMCSP X X

11 580-2209 Q6007 lleCDAC X X

21 120-2209 1183 teksaGegnalFgnitnuoM X X

31 410-2209 HY09LN ylbmessAedortcelEeniLelzzoN X X

41 710-2209 0875 ylbmessArotalusnIedortcelE X X

5151

610-1109810-1109

36621172

AeergeD07HPG57.elzzoNAeergeD07HPG00.1elzzoN

XX

61 610-2209 U213 retpadAelzzoN X X

71 320-2209 4833 )"8/3-3(etalPcitatS X X

81 810-2209 6663 tunkcoLgnittiFdaehkluB X X

91 970-2209 0447 retingIetatSdiloS X X

02 680-2209 1473 xoBnoitcnuJ X X

12 550-2209 83813 droCrewoP X X

22 780-2209 55712 lioCevlaVdioneloS X X

32 880-2209 708012 droCevlaVdioneloS X X

42 980-2209 8073 elffaBrotcirtseR X X

52 090-2209 13213 ediuGriA X X

62 390-2209 40315 tiKteksaGretingI X X

2110-926 (2003 07) - Bard HVAC

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