2035 Series. Common Components The design of the 2035 Series valve includes many proven components...

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2035 Series

Transcript of 2035 Series. Common Components The design of the 2035 Series valve includes many proven components...

Page 1: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

2035 Series

Page 2: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

Common Components

• The design of the 2035 Series valve includes many proven components for assured reliability. These items include:– Same solenoid used for 2012 and 2006 Series– ISO 5599/2, Size 2 high flow Spool & Sleeve

and all other internal components– Complete G2-2 platform electrical interface

options and fieldbus, same as 2005 and 2012

Page 3: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

Electronics• G2-2 fieldbus platform

electronics and electrical connections are the same as 2005/2012 Series for consistency.

Page 4: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

2035 Series

• 5 Ported, 2 and 3 position valve functions

• Cv = 3.5, 3500 Nl/m• Available with 3/8 or 1/2

NPTF or G Tap side ports. Bottom ports are 3/8 NPTF or G Tap only.

• Many new features and enhancements from our 2005/2012 Series valves

Page 5: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

2035 Mounting Screws

• With external mounting screws at each station, the manifold can be easily disassembled at any station.

3 mm ball driver

3 mm ball driver

Page 6: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

2035 Mounting Support

• A mounting support stand-off was created so there is only one screw length needed to to mount the manifold.

• All mounting feet are the same dimension.

Same regulator gauge, type of adjustment, and 5mm hex as 2005/2012 for consistency

Page 7: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

2035 Z-Boards

• Z-Boards plug together utilizing a “shroud” that self aligns the Z-Boards eliminating any potential for misalignment.

• Single & Double Z-Boards with and without ribbon cable connectors provide up to 32 solenoid outputs on valve manifold.

Shroud

Page 8: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

2035 Z-Boards

• The electrical plug assembly MUST be removed before removing the Z-Board. The plug goes through the manifold block and plugs into the Z-Board. The Philips screw is removable from the top of the manifold block and the electrical plug pulls out.

Subtle difference from the 2005/2012

Philips screw

Page 9: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

Pilot Assembly

Solenoid Assemblyremoved

Pilot Assembly Cover

• Same part number as 2005/2012 solenoids• Integral LED indicator light in coil

Gasket for electrical connector

Page 10: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

Pilot Assembly

Pilot Assembly Cover Removed

Manual Override

Page 11: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

Pilot Assembly

Pilot Assembly Cover (inside)Note: The solenoid driver board

is in the cover, not molded in the pilot assembly.

Contains surge suppression and electronics for polarity insensitivity.

Page 12: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

Speed Control• The speed control for

the 2035 series has tapped mounting hole as opposed to the mounting studs used for the 2005/2012 series.

(4) Tapped Holes for Valve Mounting

2.5 mm ball driver

Page 13: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

Function Blocks

• Sandwich pressure block and sandwich exhaust block available.

• Both have tapped mounting holes as opposed to mounting studs.

Page 14: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

Muffler Cover

• The muffler cover for the 2035 Series is an all metal part to avoid warping and ensure a proper fit.

• Integral muffler & piped exhaust options are available

• Pilot supply porting in left end plate and pilot exhaust in right endplate.

Pilot Exhaust

Page 15: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

12 to 14 Connector

• 14 to 12 Connector distributes power from the 14 end solenoid to the 12 end solenoid.

12 end 14 end

Electrical Plug

Page 16: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

Individual Base

Page 17: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

Transition Plate

• An adaptor plate is available to transition from the 2035 to the 2012 Series. (Included in AK assembly number)

• 2035 left side of plate, 2012 right side of plate looking at the cylinder ports

Cylinder ports this side

STN 1

STN 2

STN 3

STN 4

Page 18: 2035 Series. Common Components The design of the 2035 Series valve includes many proven components for assured reliability. These items include: –Same.

Summary

• The 2035 Series valve is an extension of the Generation 2000 series of products. With it’s high flow and many unique features, the 2035 is a great addition to the Generation 2000 family.