2019 HIGHLIGHTS - Lyttelton Engineering · 2019-12-08 · Antarctic discovery bulbous bow...

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MARINE 21 vessels docked for survey / repairs, including full 5 year major survey & repair dockings of San Enterprise and Amaltal Enterprise. Full project management and subcontractor coordination for San Enterprise & San Aotea II dockings. Replaced and strengthened bulbous bow and hull plating on FV Antarctic Discovery Fitted, aligned and replaced engine mounting for Main Engine in FV Dong Won 530 Fitted new Kort propeller nozzle and rudder flap to FV Pacinui HIGHLIGHTS BOILER PROJECTS Manufactured, installed and commissioned 25MW natural gas fired boiler at the new Synlait Pokeno nutritional dairy manufacturing facility. Manufactured and commissioned Maxitherm D15 deaerator at Affco Wairoa processing plant. Manufactured Maxitherm 4MW JDW woodchip fired boiler for installation at new Canterbury Linen Services facility in 2020. Assembled, installed and commissioned replacement boiler economiser for Synlait Dunsandel, improving plant efficiency by 5%. INDUSTRIAL SITE WORK / BOILER SERVICING Fabricated and installed replacement factory steam and condensate piping for Oji Fibre Solutions Overhauled 3 Gravity Belt Presses at Christchurch Waste Water Treatment Plant Overhauled Maxitherm travelling grate at Fonterra Brightwater Fabricated and installed new economiser ducting at Ravensdown Fertilizer Hornby works Fabricated and installed replacement boiler stack for GL Bowron Installed and commissioned new Dunphy burners at Oji Fibre solutions and Christchurch Engine Centre www.lytteng.co.nz 2019 Antarctic discovery bulbous bow replacement Maxitherm 4JDW boiler fabrication OJI Fibre Solutions new Dunphy burner Our values & core behaviours Healthy people & Safe behaviours Engineering Excellence Customer Focused Professionalism Loyalty & Growth in our people Strong community relationships We always ‘Do the right thing’

Transcript of 2019 HIGHLIGHTS - Lyttelton Engineering · 2019-12-08 · Antarctic discovery bulbous bow...

Page 1: 2019 HIGHLIGHTS - Lyttelton Engineering · 2019-12-08 · Antarctic discovery bulbous bow replacement. Maxitherm 4JDW boiler fabrication. OJI Fibre Solutions new Dunphy burner. Our

MARINE

• 21 vessels docked for survey / repairs, including full 5 year major survey & repair dockings of San Enterprise and Amaltal Enterprise.

• Full project management and subcontractor coordination for San Enterprise & San Aotea II dockings.

• Replaced and strengthened bulbous bow and hull plating on FV Antarctic Discovery

• Fitted, aligned and replaced engine mounting for Main Engine in FV Dong Won 530

• Fitted new Kort propeller nozzle and rudder flap to FV Pacinui

HIGHLIGHTS

BOILER PROJECTS

• Manufactured, installed and commissioned 25MW natural gas fired boiler at the new Synlait Pokeno nutritional dairy manufacturing facility.

• Manufactured and commissioned Maxitherm D15 deaerator at Affco Wairoa processing plant.

• Manufactured Maxitherm 4MW JDW woodchip fired boiler for installation at new Canterbury Linen Services facility in 2020.

• Assembled, installed and commissioned replacement boiler economiser for Synlait Dunsandel, improving plant efficiency by 5%.

INDUSTRIAL SITE WORK / BOILER SERVICING

• Fabricated and installed replacement factory steam and condensate piping for Oji Fibre Solutions

• Overhauled 3 Gravity Belt Presses at Christchurch Waste Water Treatment Plant

• Overhauled Maxitherm travelling grate at Fonterra Brightwater

• Fabricated and installed new economiser ducting at Ravensdown Fertilizer Hornby works

• Fabricated and installed replacement boiler stack for GL Bowron

• Installed and commissioned new Dunphy burners at Oji Fibre solutions and Christchurch Engine Centre

www.lytteng.co.nz

2019

Antarctic discovery bulbous bow replacement

Maxitherm 4JDW boiler fabrication

OJI Fibre Solutions new Dunphy burner

Our values & core behaviours Healthy people & Safe behaviours

Engineering Excellence

Customer Focused

Professionalism Loyalty & Growth in our people

Strong community

relationships We always ‘Do the right thing’

Page 2: 2019 HIGHLIGHTS - Lyttelton Engineering · 2019-12-08 · Antarctic discovery bulbous bow replacement. Maxitherm 4JDW boiler fabrication. OJI Fibre Solutions new Dunphy burner. Our

FABRICATION

• Fabricated Feed water tanks, fuel hopper, air heater, ducting for Canterbury Linen Services boiler project.

• Replaced the wear deck on LPC coal terminal train unloader.

• Continued with fabrication and installation of pile yokes for Lyttelton Port CQ3 & CQ4 wharf strengthening project. Assisted HEB construction with steelworks for new Lyttelton cruise berth.

• Fabricated 6m3 Hot Water Expansion pressure vessel for Natures Flame Taupo.

• Installed new Kinetic K2500 plasma profile cutting machine in workshop – capable of cutting up to 75mm (plasma) or 200mm (oxy-fuel) from 3m x 12m plate.

HIGHLIGHTS…

FITTING & MACHINING

• Survey & overhaul various ship controllable pitch propellers, shafts and gearboxes.

• Manufactured replacement Maxitherm grate parts for Fonterra Brightwater boiler.

• Overhauled LPC Lyttelton dry dock pump • Final machining work on replacement engine bed for

Dong Won 530. • Provided fitting staff to assist customers with factory

maintenance work at Talleys Ashburton and Fonterra Darfield sites

GUARDWAY / ALUMINIUM WORKSHOP

• Manufactured 65m of Guardway handrailing for Ripapa Island wharf.

• Manufactured access ladders and platforms for milk silos at Fonterra Clandeboye, Danome Balclutha, Westland Milk Products and Mataura Valley Milk processing plants

• Aluminium welding repairs to workboats and recreational boats.

www.lytteng.co.nz

2019

Ripapa Island wharf handrailing

Dong Won 530 new engine bed

New Kinetic K2500 profile cutting machine

LYTTELTON ENGINEERING • Currently training 17 apprentices in fabrication and fitting

/ machining • Continued investment in new plant and equipment • Health & Safety improvement initiatives including

investment in staff training & new safety equipment and implementation of risk-based thinking

• Started journey towards ISO45001 certification of Health & Safety Management systems