BREAKERSMake an Impact.

EN

2

Bretec first made its mark in the hydraulic breaker business back in 1994. All Bretec breakers come fully CE compliant, supplied by Sandvik, Lahti, Finland and are manufactured in accordance with ISO 9001, ISO 14001 and OHSAS 18001 standards. Quality control processes from the factory right up to the point of installation ensure that each Bretec breaker will have you making an impact in no time.

Bretec's proven breaking technology, for half a century, the technology utilized in Bretec's breakers has been tested and proven in all corners of the globe. Designed to provide the most simple and cost-effective solution to your all breaking needs. The silenced housing offers increased noise prevention, making them ideal for urban applications. Contact your local Bretec dealer for more information

WWW.BRETEC.COM

FINNISH BREAKING POWER

3

EN

HA

NC

ED

P

RO

DU

CT

IVIT

Y

4

NEW L40C

4

PRODUCT RANGES

VIBRATION DAMPENING SYSTEM Less vibration/damage to the carrier.

SOUND SUPPRESSION SYSTEM Environmentally friendly and compliant with regulations.

EASY TO SERVICE Less downtime, more productive. Lower owning & operating costs.

MASSIVE TOOL SIZES Better productivity and durability.

NITROGEN ACCUMULATOR Protects carrier's hydraulics for lower repair costs (M17C, L20C, L30C and L40C).

IDLE BLOW PROTECTION Prevents idle strokes which avoids internal stress extending life span driving to a lower owning and operating costs (M17C, L20C, L30C and L40C).

AUTOMATIC GREASING SYSTEM AS RETROFIT Easy to install, protects to premature wearing at critical hammer parts in order to keep peak performance and extended life span (M17C, L20C, L30C and L40C).

EXS RANGEOur extra small range hammers are ideal

for smallest mini-excavators, skid steer

loaders, small demolition robots and battery

operated mini-loaders.

Carrier range from 700kg (1500 lb) up to

4 tons (9000 lb).

Typical applications are light demolition works and

municipal works.

M RANGEMedium size hammer range is designed for

mini-excavators, heavier back-hoe loaders,

wheeled and crawler excavators.

Carrier range from 9 tons (20000 lb) up to

23 tons (50000 lb).

Applications like stationary booms & crushers,

municipal works.

S RANGESmall range hammers are ideal for

mini-excavators, back-hoe loaders,

skid-steer loaders and demolition robots.

Carrier range from 2 tons (4500 lb) up to

11 tons (24000 lb).

Designed for applications demolition, attached

with mobile crusher and municipal works.

L RANGELarge hammer range is a perfect fit for

heavier crawler excavators.

Carrier range from 20 tons (44000 lb) up to

53 tons (117000 lb).

Typical applications are primary breaking,

boulder breaking and demanding

demolition works.

ALL BRETEC-MODELS AREFULLY CE COMPLIANT

FEATURES & BENEFITS

p to

ing,

or

s,

hers,

obots.

up to

on, attached

k

deal

er

battery

p to

SS

m

s

C

1

5

NEW

NEW

(1) Includes average mounting bracket and standard tool. (2) Minimum setting = actual operating pressure + 50 bar or (+ 725 psi).(3) Check carrier allowed attachment weight from carrier manufacturer. Check application requirements. (4) According to European Union DIRECTIVE 2000/14/EC.

BREAKER SPECIFICATIONS

BRETEC MODELS EXS1 EXS2 EXS3 S4 S5

Minimum workingweight, flange mounted (1)

kg (lb) 95 (210) 130 (287) 185 (408) 285 (630) 325 (720)

Impact rate bpm 700 - 1400 450 - 1400 600 - 1200 550 - 1050 400 - 1050

Operating pressure bar (psi)80 - 120 (1160 - 1740)

60 - 120 (870 - 1740)

75 - 120 (1090 - 1740)

70 - 130 (1015 - 1885)

110 - 155 (1595 - 2250)

Pressure relief, min (2) bar (psi) 150 (2175) 150 (2175) 150 (2175) 150 (2175) 200 (2900)

Pressure relief, max bar (psi) 170 (2465) 170 (2465) 170 (2465) 170 (2465) 220 (3190)

Oil flow rangel/min (gal/min)

15 - 25 (3.9 - 6.6) 15 - 40 (4 - 11) 25 - 50 (7 - 13) 30 - 60 (7.9 - 15.9) 35 - 70 (9 - 18)

Back pressure, max bar (psi) 20 (290) 20 (290) 20 (290) 20 (290) 15 (220)

Input power kW (hp) 5 (7) 8 (11) 10 (13) 13 (17) 18 (24)

Tool diameter mm (in) 40 (1.57) 46 (1.81) 53 (2.09) 60 (2.36) 68 (2.68)

Miniexcavator/carrier weight, range (3)

t (lb)0.8 - 2.0 (1800 - 4400)

1.3 - 3.0 (2900 - 6600)

2.0 - 4.0 (4400 - 8800)

3.0 - 5.5 (6600 - 12100)

4.0 - 7.0 (8800 - 15400)

Skid steer,robot weight, range (3)

t (lb)0.7 - 1.4 (1500 - 3100)

1.2 - 2.0 (2600 - 4400)

1.4 - 3.0 (3100 - 6600)

2.0 - 3.5 (4400 - 7700)

3.0 - 5.0 (6600 - 11000)

Noise level, measuredsound power level, LWA (4)

dB(A) 110 111 112 114 115

Noise level, guaranteedsound power level, LWA (4)

dB(A) 114 115 116 118 119

N

NE

6

NEW

NEW

S7 S10 M12 M15 M17C

400 (880) 530 (1170) 830 (1830) 900 (1980) 1240 (2730)

450 - 950 450 - 900 380 - 750 450 - 750 280 - 760

80 - 140 (1160 - 2030) 110 - 160 (1595 - 2320) 100 - 160 (1450 - 2320) 130 - 160 (1885 - 2320) 160 - 180 (2320 - 2610)

200 (2900) 200 (2900) 200 (2900) 200 (2900) 200 (2900)

220 (3190) 220 (3190) 220 (3190) 220 (3190) 220 (3190)

45 - 90 (12 - 24) 50 - 95 (13.2 - 25) 60 - 100 (15.9 - 26.4) 80 - 110 (21.1 - 29.1) 100 - 140 (26.4 - 37.0)

15 (220) 15 (220) 15 (220) 10 (145) 10 (145)

21 (28) 25 (34) 27 (36) 29 (39) 42 (56)

75 (2.95) 85 (3.35) 90 (3.54) 100 (3.94) 120 (4.72)

5.0 - 8.0 (11000 - 17600) 6 - 11 (13200 - 24300) 9 - 13 (19800 - 28700) 10 - 16 (22000 - 35300) 15 - 23 (33100 - 50700)

- - - - -

117 119 121 124 119

121 123 125 128 123

NN

7

NEW

TRUSTED MANUFACTURER AND QUALITY CONTROL PROCESS

L20C L30C L40C

1650 (3640) 2320 (5110) 2950 (6500)

390 - 700 400 - 700 360 - 630

160 - 180 (2320 - 2610) 160 - 180 (2320 - 2610) 160 - 180 (2320 - 2610)

200 (2900) 210 (3045) 210 (3045)

220 (3190) 230 (3335) 230 (3335)

130 - 170 (34.3 - 44.9) 150 - 200 (39.6 - 52.8) 200 - 250 (53 - 66)

10 (145) 10 (145) 10 (145)

51 (68) 60 (80) 75 (101)

135 (5.31) 150 (5.91) 165 (6.5)

20 - 29 (44100 - 63900) 27 - 40 (59500 - 88200) 32 - 53 (70000 - 117000)

- - -

121 118 124

125 122 128

NEW

8

1. Piston AccumulatorNitrogen charged accumulator

provides power in any application.

2. Vibration DampeningReduced vibration increases life of

the breaker while minimizing stress

on the carrier.

3. Large PistonHigh impact energy increases

breaking power and efficiency.

4. Large ToolMassive tool transfers breaker's

blow energy deep into the material,

whilst extending tool's working

life.

5. Built-in grease channelEnables breakers to be fitted with auto lubri-

cation system (M17C, L20C, L30C and L40C).

6. Stone ClawReduces wear on the housing and increases

usability in material handling.

7. Wear resistant housingProtects effectively the power cell.

8. Idle Blow Protection Prevents idle strokes which avoids internal

stress extending life span driving to a lower

owning and operating costs (M17C, L20C,

L30C and L40C)

2.

1.

5.

7.

3.

4.

6.

8.

BUILT TO BE

EFFECTIVE

9

CHOOSE THE RIGHT

TOOLS

BRETEC TOOLS EXS1 EXS2 EXS3 S4 S5 S7 S10

Chisel

Part number No. BK041 BK051 BK081 BK111 BK141 BK181 BK231

Diameter mm (in) 40 (1.57) 46 (1.81) 53 (2.09) 60 (2.36) 68 (2.68) 75 (2.95) 85 (3.35)

Length mm (in) 460 (18.11) 500 (19.69) 580 (22.83) 600 (23.62) 690 (27.17) 800 (31.50) 800 (31.50)

Weight kg (lb) 4 (9) 6 (13) 9 (20) 12 (26) 18 (40) 25 (55) 32 (70)

Moil Point

Part number No. BK043 BK053 BK83 BK113 BK143 BK183 BK233

Diameter mm (in) 40 (1.57) 46 (1.81) 53 (2.09) 60 (2.36) 68 (2.68) 75 (2.95) 85 (3.35)

Length mm (in) 460 (18.11) 500 (19.69) 580 (22.83) 600 (23.62) 690 (27.17) 800 (31.50) 800 (31.50)

Weight kg (lb) 4 (9) 6 (13) 9 (20) 12 (26) 18 (40) 25 (55) 31 (68)

Pyramid

Part number No. BK043K3 BK053K3 BK083K3 BK113K3 BK143K3 BK183K3 BK233K3

Diameter mm (in) 40 (1.57) 46 (1.81) 53 (2.09) 60 (2.36) 68 (2.68) 75 (2.95) 85 (3.35)

Length mm (in) 460 (18.11) 500 (19.69) 580 (22.83) 600 (23.62) 690 (27.17) 800 (31.50) 800 (31.50)

Weight kg (lb) 4 (9) 6 (13) 9 (20) 12 (26) 18 (40) 25 (55) 31 (68)

Blunt

Part number No. - - - - - - -

Diameter mm (in) - - - - - - -

Length mm (in) - - - - - - -

Weight kg (lb) - - - - - - -

Blunt Tool

The Blunt tool is designed to deliver the full force of a

breakers impact energy directly into the hard materials

that it has been designed to tackle. The Standard Blunt

is primary used for breaking boulders and reinforced

concrete.

as been designed to tackle. The Standard

ry used for breaking boulders and reinforc

e.

Pyramid Tool

The Pyramid tool is an ideal choice for breaking non-

abrasive materials which allow a high penetration rate.

Pyramid tools are used, for example, in concrete demoli-

tion and similar applications.

mid tools are used, for example, in concrete dem

nd similar applications.

Moil Point Tool

Moil Point tools allow for optimum positioning in mate-

rial which are loose or can be easily separated, eg. brick

walls or loose rock in tunnels. Moil point tools are ideal

for general demolition applications.

Chisel Tool

The Chisel Tool is designed to tackle hard rock and rein-

forced concrete. The Chisel Tool is best suited for use in

applications where the material allows a low or medium

rate of penetration.

or loose rock in tunnels. Moil point tools are id

neral demolition applications.ations where the material allows a low or med

penetration.

10

BREAKER-SPECIFIC

SERVICE KITS

M12 M15 M17C L20C L30C L40C

BK371 BA151 BV591 BV771 BV1101 BV1401

90 (3.54) 100 (3.94) 120 (4.72) 135 (5.31) 150 (5.91) 165 (6.50)

900 (35.43) 950 (37.4) 1000 (39.37) 1110 (43.70) 1260 (49.6) 1390 (54.72)

40 (88) 52 (114.64) 81 (180) 112 (250) 158 (348) 213 (469)

BK373 BA153 BV593 BV773 BV1103 BV1403

90 (3.54) 100 (3.94) 120 (4.72) 135 (5.31) 150 (5.91) 165 (6.50)

900 (35.43) 950 (37.4) 1000 (39.37) 1110 (43.70) 1260 (49.6) 1390 (54.72)

38 (83) 50 (110.23) 78 (171.6) 109 (240) 154 (338.8) 206 (454)

BK373K3 BA153K3 BV593K3 BV773K3 BV1103K3 BV1403K3

90 (3.54) 100 (3.94) 120 (4.72) 135 (5.31) 150 (5.91) 165 (6.50)

900 (35.43) 950 (37.4) 1000 (39.37) 1110 (43.70) 1260 (49.6) 1390 (54.72)

39 (85) 50 (110.23) 78 (171.6) 108 (238) 157 (346.1) 205 (451)

BK374 BA154 BV594 BV774 BV1104 BV1404

90 (3.54) 100 (3.94) 120 (4.72) 135 (5.31) 150 (5.91) 165 (6.50)

800 (31.50) 850 (33.46) 900 (35.43) 1010 (39.76) 1160 (45.7) 1290 (50.79)

38 (83) 49 (108.02) 78 (171.6) 110 (242) 156 (343.2) 211 (465)

AUTOMATIC GREASING Auto lubrication is available as an option for greater tool protection to all C-series Bretec breakers M17C, L20C, L30C and L40C.

BRETEC HAMMER Service Kit 1 Service Kit 2

EXS1 K10102 K20102

EXS2 K10203 K20203

EXS3 K10304 K20304

S4 K10405 K20405

S5 K10506 K20506

S7 K10708 K20708

S10 K101011 K201011

M12 K101213 K201213

M15 K10B15 K20B15

M17C K10M17C K20M17C

L20C K10L20C K20L20C

L30C K10L30 K20L30

L40C K10L40 K20L40

Always use original Bretec spare parts and tools which are designed to work with your Bretec breaker ensuring maximum productivity and longevity.

With special Bretec Service Kits you can service your breaker easily and with minimum downtime. Bretec Service Kits consists of a specific set of genuine parts that are in line with the maintenance schedule of your product e.g. seal set, tool retaining pin and tool bushing.

Contact your local Bretec dealer for more information.

11

CASE STORY

BRETEC BREAKER HELPS SAFE-GUARD VITAL STONE SOURCEA 1.7 tonne Bretec hydraulic breaker is playing

a key role in the production of high quality road-

stone at a UK quarry on the very edge of the

picturesque Lake District.

Quarry giant Aggregate Industries has demonstrated its faith in Sandvik equipment by entrusting the secondary breaking of high specification roadstone materials to a Bretec L20C hydraulic breaker. The recently-delivered 1650 kg (3460 lb) breaker is responsible for breaking oversized material at Ghyll Scaur Quarry in Millom, Lancashire in the UK which lies on the edge of The Lake District, an area of outstanding natural beauty in the North West of England.

HIGH PSV

Until recently, Ghyll Scaur Quarry covered an area of 19 hectares with an excavation depth of ten metres and reserves of two million tonnes of a highly valued volcanic tuff. Recently, however, Aggregate Industries has been granted permission by Cumbria County Council for extensions to the north and west of the quarry to enable the extraction of nearly seven million tonnes of the igneous rock.

Ghyll Scaur was the only roadstone quarry in England where the stone had a polished stone value (PSV) rating of more than 68 and the continuation of quarrying would secure the production of a nationally important resource in the long term, the council decided. That decision will allow the quarry to continue operating until 2045. The extension areas amount to a further 7.4 hectares to be worked in four phases over the next 23 years, helping ensure availability of this vital resource to asphalt plants across the North West of England and to customers as far away as Lincolnshire.

According to quarry operations manager Geoff Topham, the purchase of the new Bretec L20C is a reaction to the extension of the quarry and marks a major change in the secondary breaking operation.

DROP BALL DROPPED

“Until quite recently, we used a drop ball to meet all our secondary breaking needs,” he says. “But with the quarry being extended and demand increasing, we realised that we needed to switch to a hydraulic breaker.” Topham reports that this need prompted a side-by-side comparison of several leading hydraulic hammer brands to see how they would each cope with the hardness of the sough after local rock, and to check their suitability for working in an area in which noise levels are closely monitored and controlled.

“From the moment the trial started, it was clear that the Bretec L20C was as good if not better than all its rivals in all the key areas,” Topham continues. “Aggregate Industries is constantly seeking value for money, so the comparatively low cost of the Bretec L20C immediately appealed. And the fact that it was backed by Sandvik – a manufacturer with which we have a long and beneficial relationship – was also a major factor.” Ultimately, however, the main reasons for choosing the Bretec L20C were very much production-related. “The Bretec breaker proved during the trials that it was able to cope with the hardness of the rock, delivering a production level that matched the needs of our primary crusher perfectly,” Topham continues. “In addition, there are various environmentally-sensitive areas within the quarry where noise levels must be kept to an absolution minimum. The Bretec breaker was the quietest hammer that we tested, making it the ideal solution for our secondary breaking needs.”

Mounted on a 24 ton Komatsu PC240 hydraulic excavator and working at the quarry face among the blasted shot rock, the noise and vibration-suppressed breaker is now helping maintain a steady flow of material to the quarry’s primary crusher.

“We have already been impressed by the support we have received from Sandvik. Having been in the industry as long as I have, the name Sandvik means quality,” Geoff Topham concludes. “We have the right product, the right manufacturer and the right solution for our needs.”

12

BR

EA

KIN

GT

EC

HN

OL

OG

Y

13

www.bretec.com

BRETEC BRANDED PRODUCTS THROUGH A WORLDWIDE DEALER NETWORK.

YOUR NEAREST DEALER

Co

pyr

igh

t ©

20

18

. All

rig

hts

re

serv

ed

. Su

bje

ct t

o c

ha

ng

e w

ith

ou

t n

oti

ce.

Th

e B

rete

c n

am

e a

nd

log

o a

re r

eg

iste

red

tra

de

ma

rks

of

Sa

nd

vik

Min

ing

an

d C

on

stru

ctio

n O

y.