CENTURY · 2017. 3. 2. · CENTURY ® L E G E N D A R Y L E A D E R S H I P. OWNER'S MANUAL. 12...
Transcript of CENTURY · 2017. 3. 2. · CENTURY ® L E G E N D A R Y L E A D E R S H I P. OWNER'S MANUAL. 12...
CENTURY®L E G E N D A R Y L E A D E R S H I P
OWNER'S MANUAL
12 SERIES LCGCARRIERS
GENERATION II
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without noticeAll ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
CENTURY® Miller Industries Towing Equipment Inc. 8503 Hilltop Drive FORM NO. 0540025 Ooltewah, Tennessee 37363 Rev. 1/2017 Phone (800) 886-6400 PRICE $25.00
CENTURY®L E G E N D A R Y L E A D E R S H I P
OWNER'S MANUAL
12 SERIES LCGCARRIERS
GENERATION II
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without noticeAll ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
CENTURY® Miller Industries Towing Equipment Inc. 8503 Hilltop Drive FORM NO. 0540025 Ooltewah, Tennessee 37363 Rev. 1/2017 Phone (800) 886-6400 PRICE $25.00
Photograph is only an illustration. Photograph is only an illustration.
VI-1
Section VI - PARTS
This Section is provided by the manufacturer for the purpose of ordering any component part of the 12 Series LCG Carrier that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your 12 Series LCG Carrier in its original state and optimum operating capacities.
When ordering replacement or spare parts be sure to provide the following information to your carrier manufacturer authorized representative.
1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired
Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact Miller Industries, Hermitage, PA, Phone: 724-981-3328.
The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability.
VI-1
Section VI - PARTS
This Section is provided by the manufacturer for the purpose of ordering any component part of the 12 Series LCG Carrier that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your 12 Series LCG Carrier in its original state and optimum operating capacities.
When ordering replacement or spare parts be sure to provide the following information to your carrier manufacturer authorized representative.
1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired
Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact Miller Industries, Hermitage, PA, Phone: 724-981-3328.
The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability.
VI-2
Section VI - PARTS ALUMINUM BED ASSEMBLY GEN 2
REMOVABLE RAIL
VI-2
Section VI - PARTS ALUMINUM BED ASSEMBLY GEN 2
REMOVABLE RAIL
VI-3
Section VI - PARTS ALUMINUM BED ASSEMBLY GEN 2
REMOVABLE RAIL
REF. . PART NO. QTY NUMBER DESCRIPTION
1
23456789
10
11121314151617181920
2122
30184122LXXX
03115160311513031151203033850308698030615707011720811139080148208050370809558-XX
0302493030166934460XXF346071M340606403060703381307072390751188363S1-XXX
0751975-R0751974-R
1
64211121
1
1212224112
21
S12 LCG G2 AL BED WELDMENTXXX = 200, 205, 210, 215, 220, 2252-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHT10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTOR 5 CUBIC INCHSPACER, WINCH BRACKETWINCH MOUNTING FRAMEWINCH MOUNTING FRAMEROLLER GUIDE ASSEMBLY/USED WITH 0801482CAB PROTECTORXX = 48, 50, 52, 54, 57, 60, 62, 64, 68FRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8'WINCH CABLE ASSEMBLYREMOVABLE TUBE RAIL FRONT (SEE CHART)REMOVABLE TUBE RAIL 3 POST MIDDLEREMOVABLE TUBE RAIL REARLYNCH PIN - 7/16 x 1-3/4ANTI-TILT PLATECHAINLOCK REINFORCEMENT PLATEFLUID TUBE MOUNTING BLOCK-LOWERSERIES 10/12/16 UNDER BODY FLUID TUBEXXX = 200, 205, 210, 215, 220, 225WINCH MOTOR FLUID TUBE - RAMSEY - LONGWINCH MOTOR FLUID TUBE - RAMSEY - SHORT
VI-3
Section VI - PARTS ALUMINUM BED ASSEMBLY GEN 2
REMOVABLE RAIL
REF. . PART NO. QTY NUMBER DESCRIPTION
1
23456789
10
11121314151617181920
2122
30184122LXXX
03115160311513031151203033850308698030615707011720811139080148208050370809558-XX
0302493030166934460XXF346071M340606403060703381307072390751188363S1-XXX
0751975-R0751974-R
1
64211121
1
1212224112
21
S12 LCG G2 AL BED WELDMENTXXX = 200, 205, 210, 215, 220, 2252-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHT10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTOR 5 CUBIC INCHSPACER, WINCH BRACKETWINCH MOUNTING FRAMEWINCH MOUNTING FRAMEROLLER GUIDE ASSEMBLY/USED WITH 0801482CAB PROTECTORXX = 48, 50, 52, 54, 57, 60, 62, 64, 68FRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8'WINCH CABLE ASSEMBLYREMOVABLE TUBE RAIL FRONT (SEE CHART)REMOVABLE TUBE RAIL 3 POST MIDDLEREMOVABLE TUBE RAIL REARLYNCH PIN - 7/16 x 1-3/4ANTI-TILT PLATECHAINLOCK REINFORCEMENT PLATEFLUID TUBE MOUNTING BLOCK-LOWERSERIES 10/12/16 UNDER BODY FLUID TUBEXXX = 200, 205, 210, 215, 220, 225WINCH MOTOR FLUID TUBE - RAMSEY - LONGWINCH MOTOR FLUID TUBE - RAMSEY - SHORT
VI-4
Section VI - PARTS STEEL BED ASSEMBLY GEN 2
REMOVABLE TUBE RAIL
VI-4
Section VI - PARTS STEEL BED ASSEMBLY GEN 2
REMOVABLE TUBE RAIL
VI-5
Section VI - PARTS STEEL BED ASSEMBLY GEN 2
REMOVABLE RAIL
REF. . PART NO. QTY NUMBER DESCRIPTION
1
23456789
10
11121314151617181920
2122
30284122LXXX
03115160311513031151203033850308698030615707011720811139080148208050370809558-XX
0302493030166934460XXF346071M340606403060703381307072390751188363S1-XXX
0751975-R0751974-R
1
64211121
1
1212224112
11
S12 LCG G2 AL BED WELDMENTXXX = 200, 205, 210, 215, 220, 2252-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHT10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTOR 5 CUBIC INCHSPACER, WINCH BRACKETWINCH MOUNTING FRAMEWINCH MOUNTING FRAMEROLLER GUIDE ASSEMBLY/USED WITH 0801482CAB PROTECTORXX = 48, 50, 52, 54, 57, 60, 62, 64, 68FRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8'WINCH CABLE ASSEMBLYREMOVABLE TUBE RAIL FRONT (SEE CHART)REMOVABLE TUBE RAIL 3 POST MIDDLEREMOVABLE TUBE RAIL REARLYNCH PIN - 7/16 x 1-3/4ANTI-TILT PLATECHAINLOCK REINFORCEMENT PLATEFLUID TUBE MOUNTING BLOCK-LOWERSERIES 10/12/16 UNDER BODY FLUID TUBEXXX = 200, 205, 20, 215, 220, 225WINCH MOTOR FLUID TUBE - RAMSEY - LONGWINCH MOTOR FLUID TUBE - RAMSEY - SHORT
VI-5
Section VI - PARTS STEEL BED ASSEMBLY GEN 2
REMOVABLE RAIL
REF. . PART NO. QTY NUMBER DESCRIPTION
1
23456789
10
11121314151617181920
2122
30284122LXXX
03115160311513031151203033850308698030615707011720811139080148208050370809558-XX
0302493030166934460XXF346071M340606403060703381307072390751188363S1-XXX
0751975-R0751974-R
1
64211121
1
1212224112
11
S12 LCG G2 AL BED WELDMENTXXX = 200, 205, 210, 215, 220, 2252-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHT10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTOR 5 CUBIC INCHSPACER, WINCH BRACKETWINCH MOUNTING FRAMEWINCH MOUNTING FRAMEROLLER GUIDE ASSEMBLY/USED WITH 0801482CAB PROTECTORXX = 48, 50, 52, 54, 57, 60, 62, 64, 68FRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8'WINCH CABLE ASSEMBLYREMOVABLE TUBE RAIL FRONT (SEE CHART)REMOVABLE TUBE RAIL 3 POST MIDDLEREMOVABLE TUBE RAIL REARLYNCH PIN - 7/16 x 1-3/4ANTI-TILT PLATECHAINLOCK REINFORCEMENT PLATEFLUID TUBE MOUNTING BLOCK-LOWERSERIES 10/12/16 UNDER BODY FLUID TUBEXXX = 200, 205, 20, 215, 220, 225WINCH MOTOR FLUID TUBE - RAMSEY - LONGWINCH MOTOR FLUID TUBE - RAMSEY - SHORT
Section VI - PARTS STEEL BED ASSEMBLY
GEN 2 SERIES 12 RIGHT APPROACH
VI-6VI-6
Section VI - PARTS STEEL BED ASSEMBLY
GEN 2 SERIES 12 RIGHT APPROACH
VI-7
Section VI - PARTS STEEL BED ASSEMBLY
GEN 2 SERIES 12 RIGHT APPROACH
REF. . PART NO. QTY NUMBER DESCRIPTION
1
2345678910
11
1213141516171819
2021
3028122RXXX
031151603115130311512030836003033850308698030614707011720811139080148208050370809558-XX
0302493030166908053240750465080625207214830751188383S1-XXX
0751975-R0751974-R
1
222111211
1
11223211
11
S12 G2 RA STEEL BED WELDMENTXXX = 200, 205, 210, 215, 220, 2252-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHTRECT. REFLECTIVE LIGHT 4-3/8 x 1-1/2 AMBER10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTOR 5 CUBIC INCHSPACER, WINCH BRACKETWINCH MOUNTING FRAMEWINCH MOUNTING FRAMEROLLER GUIDE ASSEMBLY/USED WITH 0801482CAB PROTECTORXX = 48, 50, 52, 54, 57, 60, 62, 64, 68FRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8'WINCH CABLE ASSEMBLYCABLE GUIDE WELDMENT (HOOK STYLE)ANTI-TILT PLATE RPROLLER TIP WHEEL KEEPER PINROLLERFLUID TUBE MOUNTING BLOCK-LOWERSERIES 10/12/16 UNDER BODY FLUID TUBEXXX = 200, 205, 210, 215, 220, 225WINCH MOTOR FLUID TUBE - RAMSEY - LONGWINCH MOTOR FLUID TUBE - RAMSEY - SHORT
VI-7
Section VI - PARTS STEEL BED ASSEMBLY
GEN 2 SERIES 12 RIGHT APPROACH
REF. . PART NO. QTY NUMBER DESCRIPTION
1
2345678910
11
1213141516171819
2021
3028122RXXX
031151603115130311512030836003033850308698030614707011720811139080148208050370809558-XX
0302493030166908053240750465080625207214830751188383S1-XXX
0751975-R0751974-R
1
222111211
1
11223211
11
S12 G2 RA STEEL BED WELDMENTXXX = 200, 205, 210, 215, 220, 2252-1/2" MARKER LIGHT GROMMET2-1/2" AMBER MARKER LIGHT2-1/2" RED MARKER LIGHTRECT. REFLECTIVE LIGHT 4-3/8 x 1-1/2 AMBER10 POST JUNCTION BOXRAMSEY 8000 LB WORM GEARWINCH MOTOR 5 CUBIC INCHSPACER, WINCH BRACKETWINCH MOUNTING FRAMEWINCH MOUNTING FRAMEROLLER GUIDE ASSEMBLY/USED WITH 0801482CAB PROTECTORXX = 48, 50, 52, 54, 57, 60, 62, 64, 68FRONT SAFETY CHAIN ASSEMBLY - 5/16 x 8'WINCH CABLE ASSEMBLYCABLE GUIDE WELDMENT (HOOK STYLE)ANTI-TILT PLATE RPROLLER TIP WHEEL KEEPER PINROLLERFLUID TUBE MOUNTING BLOCK-LOWERSERIES 10/12/16 UNDER BODY FLUID TUBEXXX = 200, 205, 20, 215, 220, 225WINCH MOTOR FLUID TUBE - RAMSEY - LONGWINCH MOTOR FLUID TUBE - RAMSEY - SHORT
VI-8
REF PART # DESCRIPTION QPU 1 346049F FRONT REMOVABLE TUBE RAIL - 2 POST SEE CHART2 346071F FRONT REMOVABLE TUBE RAIL - 3 POST SEE CHART3 346095F FRONT REMOVABLE TUBE RAIL - 4 POST SEE CHART4 346071M MIDDLE REMOVABLE TUBE RAIL - 3 POST SEE CHART5 346064 REAR REMOVABLE TUBE RAIL - 3 POST SEE CHART
Section VI - PARTS REMOVABLE TUBE SIDE RAILS
BED LENGTH REMOVABLE RAIL COMBINATIONS
17.5 TO 18.5 FT
21 TO 22 FT
19 TO 20.5 FT
VI-8
REF PART # DESCRIPTION QPU 1 346049F FRONT REMOVABLE TUBE RAIL - 2 POST SEE CHART2 346071F FRONT REMOVABLE TUBE RAIL - 3 POST SEE CHART3 346095F FRONT REMOVABLE TUBE RAIL - 4 POST SEE CHART4 346071M MIDDLE REMOVABLE TUBE RAIL - 3 POST SEE CHART5 346064 REAR REMOVABLE TUBE RAIL - 3 POST SEE CHART
Section VI - PARTS REMOVABLE TUBE SIDE RAILS
BED LENGTH REMOVABLE RAIL COMBINATIONS
17.5 TO 18.5 FT
21 TO 22 FT
19 TO 20.5 FT
REF PART # DESCRIPTION QPU 1 34B060FL FRONT REMOVABLE BLADE RAIL - 2 POST SEE CHART2 34B066FL FRONT REMOVABLE BLADE RAIL - 2 POST SEE CHART3 34B072FL FRONT REMOVABLE BLADE RAIL - 2 POST SEE CHART4 34B078FL FRONT REMOVABLE BLADE RAIL - 3 POST SEE CHART5 34B084FL FRONT REMOVABLE BLADE RAIL - 3 POST SEE CHART6 34B090FL FRONT REMOVABLE BLADE RAIL - 3 POST SEE CHART7 34B096FL FRONT REMOVABLE BLADE RAIL - 3 POST SEE CHART8 34B072ML MIDDLE REMOVABLE BLADE RAIL - 3 POST SEE CHART9 34B096ML MIDDLE REMOVABLE BLADE RAIL - 4 POST SEE CHART10 34B064RL REAR REMOVABLE BLADE RAIL - 3 POST SEE CHART
Section VI - PARTS REMOVABLE BLADE SIDE RAILS
17.5 FT
18.0 FT
18.5 FT
19.0 FT
19.5 FT
20.0 FT
20.5 FT
21.0 FT
21.5 FT
22.0 FT
BEDLENGTH REMOVABLE RAIL COMBINATIONS
VI-9
VI-10
Section VI - PARTS 12 SERIES GEN 2 LCG SUBFRAME COMPONENTS
VI-11
Section VI - PARTS12 SERIES GEN 2 LCG SUBFRAME ASSEMBLY
G2 SUBFRAME WELDMENTSUBFRAME BEARING PAD 5/16 x 1-1/2 x 96SUBFRAME BEARING PAD 5/16 x 1-1/2 x 36SUBFRAME BEARING PAD 5/16 x 1-1/2 x 66BOLT 5/16 -18 x 1-1/4 COUNTERSUNK TORX STALUM SPLASH GUARD LEFT REAR RIGHT FRONTALUM SPLASH GUARD RIGHT REAR LEFT FRONT10 POST JUNCTION BOXS12 LCG HINGE PIN6-SPOOL CONTROL STATIONLCG G2 TAIL LIGHT HOUSING GROUP - LEFTLCG G2 TAIL LIGHT HOUSING GROUP - RIGHTL-ARM STORAGE TUBE - RIGHTL-ARM STORAGE TUBE - LEFTSTABILIZER WHEEL LIFT GUIDE PADSTABILIZER EXTENSION STAND-LOW PROFILELCG DUAL BAY HOSE TRAYSLIDEBACK CYLINDER 3.5 BORE x 120 STROKESLIDEBACK CYLINDER MOUNTING PIN 1.2301-1/4 SNAP RING - EXTERNALS12 LCG SLIDEBACK CYLINDER MOUNTING PINLCG 12/16/20 S/B CYLINDER SUPPORT PADU-BOLT 3/8-16 UNC3/8 HEX NUT3/8 FLAT WASHERNYLON LOCK NUT 3/8-16 UNCBOLT 5/16-18 UNC - ALLEN COUNTERSUNK 5/16 FLAT WASHERNYLON LOCK NUT 5/16-18 UNC
REF NO PARTNO. REQ'D NUMBER DESCRIPTION
0809839-XX0308928-960308928-360308928-66040003210751024L0751024R030338507509521831260940325L0940325R0809287R0809287L0750409160525080982472A351203211786125E13302010075122381286
81121
1234567891011121314151617181920212223242526272829
122242111111111221114111242444
Section VI - PARTS12 SERIES LCG TAIL LIGHT COMPONENTS
VI-12
Section VI - PARTS12 SERIES LCG GEN2 TAIL LIGHT COMPONENTS
VI-13
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
123456789101112131415161718192021222324
0809517L0809517R0751892L0751892R07506720311516031151203115030311498031151103115100311528030638503115250306050---------
1111222442211124141214881222
TAIL LIGHT HOUSING WELDMENT - LEFTTAIL LIGHT HOUSING WELDMENT - RIGHT12/16/20 LCG TAIL LIGHT BEZEL - LEFT G212/16/20 LCG TAIL LIGHT BEZEL - RIGHT G2WORK LIGHT MOUNTING BRACKET2-1/2 IN. MARKER LIGHT GROMMET2-1/2 IN. RED MARKER LIGHT6 IN. OVAL GROMMET6 IN. OVAL RED LIGHTCARRIER TAIL LIGHT GROMMETCARRIER BACK UP LIGHTBACK UP ALARM GROMMETBACK UP ALARMLICENSE PLATE LIGHTTAIL LIGHT WIRE GROMMETBOLT, HHCS 3/8-16 UNC x 1LOCK WASHER - 1/4BOLT, RHMS 1/4-20 UNC x 3/4HEX NUT 1/4-20 UNCBOLT, CARRIAGE 3/8-16 UNC x 1-1/4 SSFLAT WASHER - 3/8NYLON LOCK NUT 3/8-16 UNCBOLT, HHCS 1/4-20 UNC x 1NYLON LOCK NUT 1/4-20 UNC
Section VI - PARTS4,000 LB.WHEEL LIFT
GEN 2 LCG
VI-14
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
Section VI - PARTS4,000 LB. WHEEL LIFT - GEN 2
VI-15
1112112414144221121111111
12345678910111213141516171819202122232425
1027040872A300540811159656130809411U72935286100E1471072A33013G030011305400410403139040048263595H6395908000607294086100I09404330720463040300403081290700339603081310308130
UNDERLIFT OUTER BOOM TUBE - 4KUNDERLIFT EXTEND CYLINDER 3.0 x 54UNDERLIFT INNER BOOM TUBE 4KWEAR PAD 1/2 x 2 x 3WHEEL LIFT BOOM HINGE PINPIN-CARRIER W/L EXTEND CYLINDER BASESNAP RING 1" EXTERNALKEEPER PIN 1.23 x 5.50UNDERLIFT CYLINDER FLUID TUBE GROUPGREASE FITTING 1/4-28UNDERLIFT RATING PLATE 4KBOLT BHCS 3/8-16 UNC x 1LOCK WASHER 3/8WEAR PAD NYLATRON NSM 1/2 x 2 x 4 W/HOLESWEAR PAD NYLATRON NSM 1/2 x 2 x 4CROSSBAR 4K (3.5 x 3.5)CYLINDER PIN 0.980 x 6.625SNAP RING 1" INTERNALCROSSBAR PIVOT PINWASHER PIVOT PIN RETAINER 3/8BOLT BHSC 3/8-16 UNC x 3/4DETENT BALL 1"SPACER CROSSBAR DETENTSPRING CROSSBAR DETENTPLUG CROSSBAR DETENT
VI-16
Section VI - PARTS WHEEL-LIFT CROSSBAR ATTACHMENTS
VI-17
Section VI - PARTS WHEEL LIFT CROSSBAR ATTACHMENTS
CROSSBAR 4K (3.5 x 3.5)4-INCH WHEEL GRID - LH 4-INCH WHEEL GRID - RHSTEEL L-ARM 4000 LBSTRAP AND RATCHET PIVOT ASSEMBLYWHEEL GRID (DROP-IN L-ARM) - LEFTWHEEL GRID (DROP-IN L-ARM) - RIGHT4000 LB L-ARM - LEFT4000 LB L-ARM - RIGHTREMOVABLE PAN (CHEVRON)SAFETY PIN, 5/16 (CHEVRON)WHEEL STRAP WITH D-RINGRATCHET AND HOOKLH WHEEL GRIDRH WHEEL GRIDLH WHEEL RETAINERRH WHEEL RETAINERWHEEL GRID 3WP - LEFTWHEEL GRID 3WP - RIGHT3-WAY PIVOT L-ARM - LEFT3-WAY PIVOT L-ARM - RIGHTBASKET TIRE STRAP - SMALL-MEDIUM YELLOWBASKET TIRE STRAP - MEDIUM-LARGE, BLUE3-1/2 INCH FORK HOLDERFRAME FORK, 3 INCH CASTFRAME FORK SHORT, 4-1/2 INCH CASTREESE HITCH RECEIVER, COMMON GEN2
REF NO PARTNO. REQ'D NUMBER DESCRIPTION12345678910111213141516171819202122
23242526
111221111222211111111222221
8111600809283L0809284R080133203086640940434L0940434R65250L65250R65245849116528565280A88008008800900870019087001800909499L0909499R803648803649090238265287654606635306635450940458
VI-17
Section VI - PARTS WHEEL LIFT CROSSBAR ATTACHMENTS
CROSSBAR 4K (3.5 x 3.5)4-INCH WHEEL GRID - LH 4-INCH WHEEL GRID - RHSTEEL L-ARM 4000 LBSTRAP AND RATCHET PIVOT ASSEMBLYWHEEL GRID (DROP-IN L-ARM) - LEFTWHEEL GRID (DROP-IN L-ARM) - RIGHT4000 LB L-ARM - LEFT4000 LB L-ARM - RIGHTREMOVABLE PAN (CHEVRON)SAFETY PIN, 5/16 (CHEVRON)WHEEL STRAP WITH D-RINGRATCHET AND HOOKLH WHEEL GRIDRH WHEEL GRIDLH WHEEL RETAINERRH WHEEL RETAINERWHEEL GRID 3WP - LEFTWHEEL GRID 3WP - RIGHT3-WAY PIVOT L-ARM - LEFT3-WAY PIVOT L-ARM - RIGHTBASKET TIRE STRAP - SMALL-MEDIUM YELLOWBASKET TIRE STRAP - MEDIUM-LARGE, BLUE3-1/2 INCH FORK HOLDERFRAME FORK, 3 INCH CASTFRAME FORK SHORT, 4-1/2 INCH CASTREESE HITCH RECEIVER, COMMON GEN2
REF NO PARTNO. REQ'D NUMBER DESCRIPTION12345678910111213141516171819202122
23242526
111221111222211111111222221
8111600809283L0809284R080133203086640940434L0940434R65250L65250R65245849116528565280A88008008800900870019087001800909499L0909499R803648803649090238265287654606635306635450940458
Section VI - PARTSWHEEL LIFT RELEASABLE L-ARMS
221121122
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
123456789
6528565280A65265R65265L8492165250R65250L6524584911
WHEEL STRAP WITH D-RING - YELLOWWHEEL LIFT RATCHET AND HOOK ASSEMBLYWHEEL GRID - RIGHTWHEEL GRID - LEFTT-PIN WITH LANYARD4000 LB. L-ARM RIGHT4000 LB. L-ARM LEFTREMOVABLE PAN5/16 SAFETY SNAP PIN
VI-18
Section VI - PARTSWHEEL LIFT RELEASABLE L-ARMS
221121122
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
123456789
6528565280A65265R65265L8492165250R65250L6524584911
WHEEL STRAP WITH D-RING - YELLOWWHEEL LIFT RATCHET AND HOOK ASSEMBLYWHEEL GRID - RIGHTWHEEL GRID - LEFTT-PIN WITH LANYARD4000 LB. L-ARM RIGHT4000 LB. L-ARM LEFTREMOVABLE PAN5/16 SAFETY SNAP PIN
VI-18
Section VI - PARTS PINTLE ATTACHMENT GROUP
REF PART # DESCRIPTION QPU 66370G PINTLE HITCH GROUP 11 66370W PINTLE HITCH WELDMENT 12A A3020 TOW BALL PINTLE HITCH 12B A3020H PINTLE HOOK 13 66280 FORK HOLDER - 4 IN. CROSSBAR 2 65460 FORK HOLDER - 3-1/2 IN. CROSSBAR 24 66378 RETAINING PIN 25 812A6 3/8 X 5/8 BUTTONHEAD BOLT 4 5A220 LANYARD 26 81428 BOLT 1/2-13 X 1.25 GRADE 8 2 SECURE WITH LOCTITE7 81449 BOLT 1/2-13 x 2.5 GRADE 8 28 83312 1/2-13 NUT NYLOK 2
VI-19
Section VI - PARTS4,000 LB.UNDERLIFT
GEN 2 LCG
VI-20
Section VI - PARTS4,000 LB. UNDERLIFT - GEN 2
VI-21
REF. . PART NO. QTY NUMBER DESCRIPTION
111122444344222211211441112121
123456789101112131415161718192021222324252627282930
10270408DS72A300540809411U72935286100E72A3301314710--7B130--63595H635950809898-540809646-54081115910244P65613A3020HA3020--102404-PP143355143142PP86125I10244R86100I72940
WHEEL LIFT OUTER BOOM TUBE WL EXTEND CYLINDER 3.0 BORE x 54 STROKEWHEEL LIFT BOOM HINGE PINPIN - WHEEL LIFT EXTEND CYLINDER BASESNAP RING 1' EXTERNALLIFT CYLINDER 3.25 BORE x 13 STROKEKEEPER PIN 1.23 x 5.50NYLON LOCK NUT 3/8-16 UNCBOLT, HHCS 3/8-16 UNC x 1-1/4GREASE FITTING 1/4-28BOLT, BHCS 3/8-16 UNC x 1LOCK WASHER 3/8WEAR PAD NYLATRON NSM 1/2 x 2 x 4 W/HOLESWEAR PAD NYLATRON NSM 1/2 x 2 x 4DOCK STABILIZER EXTENSION STAND (OPT)DOCK STABILIZER SPADE (OPT)4K INNER BOOM TUBE4K INNER PINTLE BOOM TUBEWEAR PAD 1/2 x 2 x 3 NSM BEVELEDPINTLE HOOK ATTACHMENTPINTLE BALL ATTACHMENTBOLT, HEX 1/2-13 UNC x 1-1/4WASHER 1/2 LOCK4K INNER BOOM-PIVOTING PINTLEPIVOTING PINTLE HEAD WELDMENT - 4KPIN - PIVOTING PINTLE HEAD 4KSNAP RING 1-1/4 INTERNAL4K INNER BOOM - REESE RECEIVERSNAP RING 1" INTERNALCYLINDER PIN
Section VI - PARTS UNDERLIFT CYLINDER FLUID TUBE GROUP
VI-22
151
2
35
6
4
14
78
9
11
12
10
13
16
REF. . PART NO. QTY NUMBER DESCRIPTION
Section VI - PARTS UNDERLIFT CYLINDER FLUID TUBE GROUP
1124111111111122
12345678910111213141516
72A3301372A39013ADPTR-FF1868T06065ADPTR-FF1868T08065ADPTR-FF1865T08065ADPTR-FF2114T08085ADPTR-FF1852T08060809875-325743458516472H33013L272H33013L172H33013R272H33013R1BOLT-HX-0312X17507A528W
LIFT CYLINDER 3.25 x 1.75 x 13.00LIFT CYLINDER 3.25 x 1.75 x 13.00ADAPTER 90 ORS/ORB 6 x 6ADAPTER 90 ORS/ORB 8 x 6ADAPTER TEE ORS/ORS/ORB 8 x 8 x 6ADAPTER TEE ORS 8 x 8ADAPTER STRAIGHT ORS/ORB 8 x 6UNDERLIFT VALVE MOUNTING BRACKETDUAL COUNTERBALANCE VALVE CBCG-XVNHOSE CLAMP 3-3.5 STAINLESS 316UNDERLIFT FLUID TUBE ASSEMBLY - LEFTUNDERLIFT FLUID TUBE ASSEMBLY - LEFTUNDERLIFT FLUID TUBE ASSEMBLY - RIGHTUNDERLIFT FLUID TUBE ASSEMBLY - RIGHT5/16 x 1-3/4 HEX BOLTNYLON LOCK NUT 5/16-18 UNC
VI-23
Section VI - PARTSPIVOT L-ARM RECEIVER GROUP
VI-24
REF. PART NO. QTY NUMBER DESCRIPTION
11111111111111
1
2
3456789101112
659820L659820R659821L659821R6598226598266598278501681225812266598248910065982584675
PIVOT L-ARM RECEIVER GROUP-LEFTPIVOT L-ARM RECEIVER GROUP-RIGHT (SHOWN)PIVOT L-ARM RECEIVER CASTING - LEFTPIVOT L-ARM RECEIVER CASTING-RHT (SHOWN)L-ARM RECEIVER CASTING PIVOT PINPIVOT LOCK PINLANYARDRIVETFLAT HEAD SOCKET CAP SCREW 3/8-16 UNC x 1/2TAPERED SOCKET CAP SCREW 1/2-13 UNC x 1/27/8 CAM PINCAM PIN SPRINGT-HANDLEROLL PIN 3/16 x 1
Section VI- PARTS AUTOGRIP WHEEL LIFT
VI-25
Section VI- PARTS AUTOGRIP WHEEL LIFT
VI-26
REF NO PART NO. REQ'D NUMBER DESCRIPTION
11122421552424422122111222221
1234567891011121314151617181920212223242526272829
102704107213610252265612
0809411U
72A3301314710
63595H63595697576932064327286250I644402644002CG64304R64304C
86100I72940
AUTOGRIP OUTER BOOM TUBE - GEN2 LCG 4KAUTOGRIP EXTEND CYLINDER - CARRIERAUTOGRIP INNER TUBE GEN2WEAR PAD 1/2 x 2 x 3 NSM BEVELEDBOLT HHCS 5/8-11 UNC x 2-1/4FLAT WASHER 5/8NYLON LOCK NUT 5/8-11 UNCWHEEL LIFT BOOM HINGE PINBOLT, HHCS 3/8-16 UNC x 1-1/4NYLON LOCK NUT 3/8-16 UNCLIFT CYLINDER 3.25 x 1.75 x 13.00KEEPER PIN 1.23 x 5.50GREASE FITTING 1/4-28 UNFBOLT, BHCS 3/8-16 UNC x 1LOCK WASHER 3/8"WEAR PAD NYLATRON NSM 1/2 x 2 x 4 WITH HOLESWEAR PAD NYLATRON NSM 1/2 x 2 x 4AUTOGRIP HOSE TRACK 58 LINKSAUTOGRIP DETENT SPRING GEN2AUTOGRIP DETENT SCREW GEN2SNAP RING 2-1/2" INTERNALAUTOGRIP CROSSBAR PIVOT PIN GEN2AUTOGRIP CROSSBAR GEN2RUBBER GASKET FOR 64304CHOSE CLAMP FOR SIDE OF AUTOGRIP II YOKELOCK WASHER 1/4"BOLT, BUTTON HEAD 1/4-20 x 3/4SNAP RING 1" INTERNALCYLINDER PIN 0.980 x 6-5/8
Section VI - PARTS DOCK STABILIZER
VI-27
REF NO PART NO. REQ'D NUMBER DESCRIPTION
1 1 0810010-12 DOCK STABILIZER WELDMENT 2 1 0809411U WHEEL LIFT BOOM HINGE PIN 3 5 BOLT HHCS, 3/8-16 UNC x 1-1/4 4 5 NYLON LOCK NUT, 3/8-16 UNC 5 4 14710 KEEPER PIN 1.23 x 5.50 6 2 72A33013 LIFT CYLINDER 3/25 x 1.75 x 13.0
Section VI - PARTS AUTOGRIP II COMPONENTS
VI-28
Section VI - PARTS AUTOGRIP II COMPONENTS
VI-29
Section VI - PARTS AUTOGRIP II COMPONENTS
VI-29
CROSSBAR WELDMENT WHEEL RETAINER - LEFTWHEEL RETAINER - RIGHTWHEEL RETAINER CYLINDER PINARM PIVOT PIN WHEEL SPACER - LEFTWHEEL SPACER - RIGHT HOSE GUARDSCREW-PLUG CROSSBAR DETENT CROSSBAR PIN SNAP RING 2.500 INCH INTERNAL WHEEL RETAINER CYLINDER - LEFT WHEEL RETAINER CYLINDER - RIGHT L-ARM CYLINDER END BLOCK T-PIN 5/8 x 3 AUTOGRIP ARM CHAIN 5/16 x 1-1/4 SHOULDER SHCS 1/4-20 UNC 1/4-20 UNC NYLON LOCK NUT 3/8 ALLEN BOLT 5/8 NYLON LOCK NUT 3/4 NYLON LOCK NUT CHAIN CLEVIS 5/16 x 1 SHOULDER SHCS 1/4-20 UNC 1/4-20 UNC NYLON LOCK NUT5/16 FLAT WASHER SNAP-RING 1.000 INCH INTERNALBASKET TIRE STRAP - AUTO BASKET TIRE STRAP - TRUCKAUTOGRIP PINTLE ADAPTOR (OPTIONAL)PINTLE BALL HITCH (OPTIONAL)PINTLE HOOK (OPTIONAL)BOLT, HHCS 1/2-13 UNC x 1-3/4LOCK WASHER, 1/2HEX NUT 1/2-13 UNCBOLT, HHCS 3/4-10 UNC x 6-1/2LOCK WASHER 3/4AUTOGRIP TOWBALL ADAPTOR (OPTIONAL)TOWBALLNUT - 1" NF RAMCO LOCK
REF NO PARTNO. REQ'D NUMBER DESCRIPTION
644002644352644352644432644452697402L697402R64429264327644402862501720152L720152R7271628429187440
64443264441
86100I6528666287694520A3020A3020H
694510
83711
12345678910111213141516
17181920
212223
2425262728293031323334
111221122112222444242444222211144422111
CROSSBAR WELDMENT WHEEL RETAINER - LEFTWHEEL RETAINER - RIGHTWHEEL RETAINER CYLINDER PINARM PIVOT PIN WHEEL SPACER - LEFTWHEEL SPACER - RIGHT HOSE GUARDSCREW-PLUG CROSSBAR DETENT CROSSBAR PIN SNAP RING 2.500 INCH INTERNAL WHEEL RETAINER CYLINDER - LEFT WHEEL RETAINER CYLINDER - RIGHT L-ARM CYLINDER END BLOCK T-PIN 5/8 x 3 AUTOGRIP ARM CHAIN 5/16 x 1-1/4 SHOULDER SHCS 1/4-20 UNC 1/4-20 UNC NYLON LOCK NUT 3/8 ALLEN BOLT 5/8 NYLON LOCK NUT 3/4 NYLON LOCK NUT CHAIN CLEVIS 5/16 x 1 SHOULDER SHCS 1/4-20 UNC 1/4-20 UNC NYLON LOCK NUT5/16 FLAT WASHER SNAP-RING 1.000 INCH INTERNALBASKET TIRE STRAP - AUTO BASKET TIRE STRAP - TRUCKAUTOGRIP PINTLE ADAPTOR (OPTIONAL)PINTLE BALL ATTACHMENT (OPTIONAL)PINTLE HOOK ATTACHMENT (OPTIONAL)BOLT, HHCS 1/2-13 UNC x 1-3/4LOCK WASHER, 1/2HEX NUT 1/2-13 UNCBOLT, HHCS 3/4-10 UNC x 6-1/2LOCK WASHER 3/4AUTOGRIP TOWBALL ADAPTOR (OPTIONAL)TOWBALLNUT - 1" NF RAMCO LOCK
REF NO PARTNO. REQ'D NUMBER DESCRIPTION
644002644352644352644432644452697402L697402R64429264327644402862501720152L720152R7271628429187440
64443264441
86100I6528666287694520A3020A3020H
694510
83711
12345678910111213141516
17181920
212223
2425262728293031323334
111221122112222444242444222211144422111
REF PART # DESCRIPTION QPU 1 1A8002 INTERNAL SADDLE 12 1A821S SADDLE SHIM 23 1A825 FRAME MOUNTING BRACKET 24 1A828A INBOARD SADDLE TILT PIN 25 13068 PIN - TILT CYLINDER BASE 26 0750952 HINGE PIN - 1-1/2 x 41-3/8 17 0809533 HINGE ANGLE 18 721092 CYLINDER - CARRIER TILT 29 81451 BOLT 1/2-20 UNF x 3 GRADE 5 210 83324 NYLON LOCK NUT 1/2-20 UNF 211 84680 PIN EYE 2
Section VI - PARTS INBOARD TILT CYLINDERS
VI-30
REF PART # DESCRIPTION QPU 1 1A8002 INTERNAL SADDLE 12 1A821S SADDLE SHIM 23 1A825 FRAME MOUNTING BRACKET 24 1A828A INBOARD SADDLE TILT PIN 25 13068 PIN - TILT CYLINDER BASE 26 0750952 HINGE PIN - 1-1/2 x 41-3/8 17 0809533 HINGE ANGLE 18 721092 CYLINDER - CARRIER TILT 29 81451 BOLT 1/2-20 UNF x 3 GRADE 5 210 83324 NYLON LOCK NUT 1/2-20 UNF 211 84680 PIN EYE 2
Section VI - PARTS INBOARD TILT CYLINDERS
VI-30
Section VI - PARTSINBOARD OIL RESERVOIR GROUP
VI-31
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
11112211112
123
45678910
76310076213762707627182220812A8ADPTR202702-16 x 12ADPTR900598-877C92ADPTR900598-20763106
INBOARD OIL RESERVOIR WELDMENTFILLER BREATHER CAPFILTER ASSEMBLYREPLACEMENT FILTER ELEMENTLOCK WASHER 3/8 ZPBHCS 3/8-16 UNC x 7/8 SSADAPTOR 202702-16 x 12ADAPTOR 900598-8 (DRAIN PLUG)20 x 24 SUCTION HOSE FITTING 90°ADAPTOR 90059-20 (DRAIN PLUG)FRAME WIDTH SHIM
Section VI - PARTSINBOARD OIL RESERVOIR GROUP
VI-31
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
11112211112
123
45678910
76310076213762707627182220812A8ADPTR202702-16 x 12ADPTR900598-877C92ADPTR900598-20763106
INBOARD OIL RESERVOIR WELDMENTFILLER BREATHER CAPFILTER ASSEMBLYREPLACEMENT FILTER ELEMENTLOCK WASHER 3/8 ZPBHCS 3/8-16 UNC x 7/8 SSADAPTOR 202702-16 x 12ADAPTOR 900598-8 (DRAIN PLUG)20 x 24 SUCTION HOSE FITTING 90°ADAPTOR 90059-20 (DRAIN PLUG)FRAME WIDTH SHIM
NOTE: Brackets 10, 11 and 12are shown offset down for LCG carriers 12 and 16. Theycan be reversed to be offset up for conventional carriers.
Section VI - PARTS 12 GAL. OUTBOARD OIL TANK GROUP
VI-32
Section VI - PARTS 12 GAL. OUTBOARD OIL TANK GROUP
VI-32
12 GAL. OUTBOARD OIL TANK WELDMENTFILLER BREATHER CAP ASSEMBLYIN-TANK FILTER ASSEMBLY #16 SAE PORTLOCK WASHER 5/16 ZINC PLATEBHCS 5/16-18 UNC x 7/8 SS#8 O-RING PLUG-ADAPTOR 900898-8ADAPTOR 2061-20 x 24H (24 GPM)TOOL BOX AND OIL TANK MTG. BRACKET - LTOOL BOX AND OIL TANK MTG. BRACKET - ROIL TANK MOUNTING BRACKET - LEFT
REF PART # DESCRIPTION QPU
76211076213G76270LWSHR-0312BOLT-CS-0313X08750403113ADPTR2061-20x24H37855L37855R37858L
12345678910
1112211111
12 GAL. OUTBOARD OIL TANK WELDMENTFILLER BREATHER CAP ASSEMBLYIN-TANK FILTER ASSEMBLY #16 SAE PORTLOCK WASHER 5/16 ZINC PLATEBHCS 5/16-18 UNC x 7/8 SS#8 O-RING PLUG-ADAPTOR 900898-8ADAPTOR 2061-20 x 24H (24 GPM)TOOL BOX AND OIL TANK MTG. BRACKET - LTOOL BOX AND OIL TANK MTG. BRACKET - ROIL TANK MOUNTING BRACKET - LEFT
REF PART # DESCRIPTION QPU
76211076213G76270LWSHR-0312BOLT-CS-0313X08750403113ADPTR2061-20x24H37855L37855R37858L
12345678910
1112211111
NOTE: Brackets 10, 11 and 12are shown offset down for LCG carriers 12 and 16. Theycan be reversed to be offset up for conventional carriers.
Section VI - PARTS2 AIR VALVE CONTROL STATION
VI-33
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
12
3
4567891011
1814818149L18148R18221L18221R181459730071716-----
2-TOGGLE AIR VALVE CONTROL HOOD2-TOGGLE AIR VALVE CONTROL PANEL - LEFT2-TOGGLE AIR VALVE CONTROL PANEL - RIGHT2-TOGGLE AIR VALVE CONTROL PLACARD - LEFT2-TOGGLE AIR VALVE CONTROL PLACARD - RIGHTTOGGLE AIR VALVE GUARDCONTROL LIGHTTOGGLE AIR VALVEBOLT BHCS 5/16-18 UNC x 5/8NYLON LOCK NUT 5/16 UNCBOLT HHCS 5/16-18 UNC x 1BOLT BHCS 3/8-16 UNC x 1NYLON LOCK NUT 3/8-16 UNC
1111121246222
Section VI - PARTS2 AIR VALVE CONTROL STATION
VI-33
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
12
3
4567891011
1814818149L18148R18221L18221R181459730071716-----
2-TOGGLE AIR VALVE CONTROL HOOD2-TOGGLE AIR VALVE CONTROL PANEL - LEFT2-TOGGLE AIR VALVE CONTROL PANEL - RIGHT2-TOGGLE AIR VALVE CONTROL PLACARD - LEFT2-TOGGLE AIR VALVE CONTROL PLACARD - RIGHTTOGGLE AIR VALVE GUARDCONTROL LIGHTTOGGLE AIR VALVEBOLT BHCS 5/16-18 UNC x 5/8NYLON LOCK NUT 5/16 UNCBOLT HHCS 5/16-18 UNC x 1BOLT BHCS 3/8-16 UNC x 1NYLON LOCK NUT 3/8-16 UNC
1111121246222
Section VI - PARTS 6-SPOOL CONTROL STATION
VI-34 VI-34
Section VI - PARTS 6-SPOOL CONTROL STATION
VI-35
Section VI - PARTS 6-SPOOL CONTROL STATION
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
VI-35
Section VI - PARTS 6-SPOOL CONTROL STATION
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
1
2
3456789101112
131415161718192021222324
25262728293031323334353637
5 SPOOL/6 SPOOL CONTROL PLACARD-LEFTCONTROL PLACARD AUTOGRIP OVERLAY5 SPOOL/6 SPOOL CONTROL PLACARD-RIGHTCONTROL PLACARD AUTOGRIP OVERLAYLED CONTROL STATION LIGHT - 6 IN.SCREW, PHILLIPS #6-32 UNC x 7/8NYLON LOCK NUT #6-32 SSCONTROL PANEL - LEFTCONTROL PANEL - RIGHTCONTROL HOODNYLON LOCK NUT 5/16-18 UNCBHCS 5/16-18 UNC x 5/8CONTROL BOX ARM WELDMENT - 79.5 INCONTROL HANDLE 8" - GRAYCONTROL HANDLE 8" - REDCONTROL HANDLE 8" - BLUECONTROL ROD 28-1/2CONTROL ROD 37-3/4NYLON LOCK NUT #6-32 x 1PRESSURE GAUGE HYDRAULIC - 2 IN.SCREW PHILLIPS #6-32 x 1/2ANTI-TILT CONTROL ROD WELDMENTLOCK WASHER 3/8 SSBHCS 3/8-16 UNC x 3/4CONTROL HANDLE CROSS ROD 3/4 x 17VALVE BODY GRESEN 6 SPOOLHHCS 5/16-18 UNC x 2-3/4CONTROL STATION GAUGE FLUID TUBE - 5 SPCONTROL STATION GAUGE FLUID TUBE - 6 SPNYLON LOCK NUT 1/4-20 UNCHHCS 1/4-20 UNC x 3/4CONTROL STATION WIRE TUBE - 6 SPOOLPRESSURE GAUGE HOSENUT 3/8-24 HF RHCLEVIS - RIGHT HAND THREADCLEVIS PIN 3/8 x 1-1/8CONTROL HANDLE PIVOT BASESNAP RING 3/4 EXTERNAL1/2-13 UN JAM NUT ZPCLEVIS PIN AND LINK ASSEMBLYBELL CRANKCLEVIS - LEFT HAND THREAD
18212L1823718212R18237032016204000281040002620752652L0752652R075265104008320403144181286W0320048-GY0320048-RD0320048-BL7A528W7A538W04031470320157040002820809904040212104008787A5753-1774116811400752718-50752718-604003670403142183350320169040038884530846207A115586075E04004107A0107A12184540
1111244112232016246661614421311221161224124126612
1
2
3456789101112
131415161718192021222324
25262728293031323334353637
5 SPOOL/6 SPOOL CONTROL PLACARD-LEFTCONTROL PLACARD AUTOGRIP OVERLAY5 SPOOL/6 SPOOL CONTROL PLACARD-RIGHTCONTROL PLACARD AUTOGRIP OVERLAYLED CONTROL STATION LIGHT - 6 IN.SCREW, PHILLIPS #6-32 UNC x 7/8NYLON LOCK NUT #6-32 SSCONTROL PANEL - LEFTCONTROL PANEL - RIGHTCONTROL HOODNYLON LOCK NUT 5/16-18 UNCBHCS 5/16-18 UNC x 5/8CONTROL BOX ARM WELDMENT - 79.5 INCONTROL HANDLE 8" - GRAYCONTROL HANDLE 8" - REDCONTROL HANDLE 8" - BLUECONTROL ROD 28-1/2CONTROL ROD 37-3/4NYLON LOCK NUT #6-32 x 1PRESSURE GAUGE HYDRAULIC - 2 IN.SCREW PHILLIPS #6-32 x 1/2ANTI-TILT CONTROL ROD WELDMENTLOCK WASHER 3/8 SSBHCS 3/8-16 UNC x 3/4CONTROL HANDLE CROSS ROD 3/4 x 17VALVE BODY GRESEN 6 SPOOLHHCS 5/16-18 UNC x 2-3/4CONTROL STATION GAUGE FLUID TUBE - 5 SPCONTROL STATION GAUGE FLUID TUBE - 6 SPNYLON LOCK NUT 1/4-20 UNCHHCS 1/4-20 UNC x 3/4CONTROL STATION WIRE TUBE - 6 SPOOLPRESSURE GAUGE HOSENUT 3/8-24 HF RHCLEVIS - RIGHT HAND THREADCLEVIS PIN 3/8 x 1-1/8CONTROL HANDLE PIVOT BASESNAP RING 3/4 EXTERNAL1/2-13 UN JAM NUT ZPCLEVIS PIN AND LINK ASSEMBLYBELL CRANKCLEVIS - LEFT HAND THREAD
18212L1823718212R18237032016204000281040002620752652L0752652R075265104008320403144181286W0320048-GY0320048-RD0320048-BL7A528W7A538W04031470320157040002820809904040212104008787A5753-1774116811400752718-50752718-604003670403142183350320169040038884530846207A115586075E04004107A0107A12184540
1111244112232016246661614421311221161224124126612
Section VI - PARTS 9-SPOOL CONTROL STATION
VI-36 VI-36
Section VI - PARTS 9-SPOOL CONTROL STATION
VI-37
Section VI - PARTS 9-SPOOL CONTROL STATION
1
2
3456789101112
131415161718192021222324
25262728293031323334353637
CONTROL PLACARD 4-CAR AUTOGRIP - LEFTCONTROL PLACARD 4-CAR CARRIER - LEFTCONTROL PLACARD DUAL DECK - LEFTCONTROL PLACARD 4-CAR AUTOGRIP - RIGHTCONTROL PLACARD 4-CAR CARRIER - RIGHTCONTROL PLACARD DUAL DECK - RIGHTLED CONTROL STATION LIGHT - 6 IN.SCREW, PHILLIPS #6-32 UNC x 7/8NYLON LOCK NUT #6-32 SSCONTROL PANEL - LEFTCONTROL PANEL - RIGHTCONTROL HOODNYLON LOCK NUT 5/16-18 UNCBHCS 5/16-18 UNC x 5/8CONTROL BOX ARM WELDMENT - 79.5 INCONTROL HANDLE 8" - BLUECONTROL HANDLE 8" - REDCONTROL HANDLE 8" - GREENCONTROL HANDLE 8" - GRAYCONTROL ROD 28-1/2CONTROL ROD 37-3/4NYLON LOCK NUT #6-32 x 1PRESSURE GAUGE HYDRAULIC - 2 IN.SCREW PHILLIPS #6-32 x 1/2ANTI-TILT CONTROL ROD WELDMENTLOCK WASHER 3/8 SSBHCS 3/8-16 UNC x 3/4CONTROL HANDLE CROSS ROD 3/4 x 20-3/4VALVE BODY GRESEN 9 SPOOLHHCS 5/16-18 UNC x 2-3/4CONTROL STATION GAUGE FLUID TUBE - 7 SPCONTROL STATION GAUGE FLUID TUBE - 8 SPCONTROL STATION GAUGE FLUID TUBE - 9 SPNYLON LOCK NUT 1/4-20 UNCHHCS 1/4-20 UNC x 3/4CONTROL STATION WIRE TUBE - 9 SPOOLPRESSURE GAUGE HOSENUT 3/8-24 HF RHCLEVIS - RIGHT HAND THREADCLEVIS PIN 3/8 x 1-1/8CONTROL HANDLE PIVOT BASESNAP RING 3/4 EXTERNAL1/2-13 UN JAM NUT ZPCLEVIS PIN AND LINK ASSEMBLYBELL CRANKCLEVIS - LEFT HAND THREAD
18219L18218L18235L18219R18218R18235R032016204000281040002620752654L0752654R075265304008320403144181289W0320048-BL0320048-RD0320048-GR0320048-GY7A528W7A538W04031470320157040002820809904040212104008787A5753-2074119811400752718-70752718-80752718-904003670403142183360320169040038884530846207A115586075E04004107A0107A12184540
11111124411223201642666616144213111221191836184189918
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
VI-37
Section VI - PARTS 9-SPOOL CONTROL STATION
1
2
3456789101112
131415161718192021222324
25262728293031323334353637
CONTROL PLACARD 4-CAR AUTOGRIP - LEFTCONTROL PLACARD 4-CAR CARRIER - LEFTCONTROL PLACARD DUAL DECK - LEFTCONTROL PLACARD 4-CAR AUTOGRIP - RIGHTCONTROL PLACARD 4-CAR CARRIER - RIGHTCONTROL PLACARD DUAL DECK - RIGHTLED CONTROL STATION LIGHT - 6 IN.SCREW, PHILLIPS #6-32 UNC x 7/8NYLON LOCK NUT #6-32 SSCONTROL PANEL - LEFTCONTROL PANEL - RIGHTCONTROL HOODNYLON LOCK NUT 5/16-18 UNCBHCS 5/16-18 UNC x 5/8CONTROL BOX ARM WELDMENT - 79.5 INCONTROL HANDLE 8" - BLUECONTROL HANDLE 8" - REDCONTROL HANDLE 8" - GREENCONTROL HANDLE 8" - GRAYCONTROL ROD 28-1/2CONTROL ROD 37-3/4NYLON LOCK NUT #6-32 x 1PRESSURE GAUGE HYDRAULIC - 2 IN.SCREW PHILLIPS #6-32 x 1/2ANTI-TILT CONTROL ROD WELDMENTLOCK WASHER 3/8 SSBHCS 3/8-16 UNC x 3/4CONTROL HANDLE CROSS ROD 3/4 x 20-3/4VALVE BODY GRESEN 9 SPOOLHHCS 5/16-18 UNC x 2-3/4CONTROL STATION GAUGE FLUID TUBE - 7 SPCONTROL STATION GAUGE FLUID TUBE - 8 SPCONTROL STATION GAUGE FLUID TUBE - 9 SPNYLON LOCK NUT 1/4-20 UNCHHCS 1/4-20 UNC x 3/4CONTROL STATION WIRE TUBE - 9 SPOOLPRESSURE GAUGE HOSENUT 3/8-24 HF RHCLEVIS - RIGHT HAND THREADCLEVIS PIN 3/8 x 1-1/8CONTROL HANDLE PIVOT BASESNAP RING 3/4 EXTERNAL1/2-13 UN JAM NUT ZPCLEVIS PIN AND LINK ASSEMBLYBELL CRANKCLEVIS - LEFT HAND THREAD
18219L18218L18235L18219R18218R18235R032016204000281040002620752654L0752654R075265304008320403144181289W0320048-BL0320048-RD0320048-GR0320048-GY7A528W7A538W04031470320157040002820809904040212104008787A5753-2074119811400752718-70752718-80752718-904003670403142183360320169040038884530846207A115586075E04004107A0107A12184540
11111124411223201642666616144213111221191836184189918
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
Section VI - PARTSRAMSEY 234 HYDRAULIC WINCH
VI-38
Section VI - PARTSRAMSEY 234 HYDRAULIC WINCH
VI-38
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
1 1 0300261 LEVER 2 1 0300290 COUPLING 3 1 0300381 DRUM 4 1 0300398 YOKE 5 1 0300399 SCREW 6 2 0300447 GASKET 7 1 0300448 KEY 8 1 0300449 SCREW 9 1 0300450 KEY 10 1 0300451 SHAFT 11 1 0300452 CLUTCH HOUSING 12 5 0300453 BUSHING 13 1 0300454 SCREW 14 1 0300455 SPRING 15 1 0300456 BALL 16 1 0300458 SPACER 17 2 0300459 PLUG 18 1 0300460 HOUSING 19 1 0300461 PLUG 20 1 0300462 REDUCER 21 1 0300463 DRAG BRAKE 22 1 0300464 SPRING 23 16 0300465 SCREW 24 1 0300466 CAP 25 2 0300467 BEARING 26 1 0300468 WORM 27 1 0300471 SEAL 28 1 0300472 HUB 29 1 0300473 GEAR 30 6 0300474 WASHER 31 6 0300475 SCREW 32 1 0300476 GASKET 33 1 0600477 COVER 34 4 0300569 SCREW 35 1 0300694 CAP ADAPTER 36 1 0300695 SCREW 37 2 -- KEY 38 1 -- SHAFT 39 2 -- KEY 40 1 -- CLUTCH 41 1 0308608 TORSION SPRING * 1 0308698 4 TON WORM WINCH ASSEMBLY
* When ordering specify winch serial number.
Section VI - PARTSRAMSEY 234 HYDRAULIC WINCH
VI-39
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
1 1 0300261 LEVER 2 1 0300290 COUPLING 3 1 0300381 DRUM 4 1 0300398 YOKE 5 1 0300399 SCREW 6 2 0300447 GASKET 7 1 0300448 KEY 8 1 0300449 SCREW 9 1 0300450 KEY 10 1 0300451 SHAFT 11 1 0300452 CLUTCH HOUSING 12 5 0300453 BUSHING 13 1 0300454 SCREW 14 1 0300455 SPRING 15 1 0300456 BALL 16 1 0300458 SPACER 17 2 0300459 PLUG 18 1 0300460 HOUSING 19 1 0300461 PLUG 20 1 0300462 REDUCER 21 1 0300463 DRAG BRAKE 22 1 0300464 SPRING 23 16 0300465 SCREW 24 1 0300466 CAP 25 2 0300467 BEARING 26 1 0300468 WORM 27 1 0300471 SEAL 28 1 0300472 HUB 29 1 0300473 GEAR 30 6 0300474 WASHER 31 6 0300475 SCREW 32 1 0300476 GASKET 33 1 0600477 COVER 34 4 0300569 SCREW 35 1 0300694 CAP ADAPTER 36 1 0300695 SCREW 37 2 -- KEY 38 1 -- SHAFT 39 2 -- KEY 40 1 -- CLUTCH 41 1 0308608 TORSION SPRING * 1 0308698 4 TON WORM WINCH ASSEMBLY
* When ordering specify winch serial number.
Section VI - PARTSRAMSEY 234 HYDRAULIC WINCH
VI-39
Section VI - PARTSWINCH CLUTCH CONTROL
1 1 0301397 GREASE FITTING, 90° 2 1 0301532 "T" HANDLE 3 1 0301588 ADJUSTING YOKE 4 1 0400116 SCREW, 5/16"-18 x 1/2" SQ HD SET 5 2 0400126 SCREW, 3/8"-16 x 1" HEX HD CAP 6 2 0400392 NUT, 3/8"-16 NYLOK 7 1 0400410 NUT, 1/2"-13 JAM 8 4 0400492 WASHER, 1/2" FLAT 9 1 0400537 PIN, 1/2" x 1-1/2" CLEVIS 10 1 0400546 PIN, 1/8" x 1-1/4" COTTER 11 2 0400560 PIN, 5/32" x 1" ROLL 12 1 0710918 MOUNTING ANGLE 13 1 0805170 CONTROL ROD 14 1 0805151 BELL CRANK
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
VI-40
Section VI - PARTSWINCH CLUTCH CONTROL
1 1 0301397 GREASE FITTING, 90° 2 1 0301532 "T" HANDLE 3 1 0301588 ADJUSTING YOKE 4 1 0400116 SCREW, 5/16"-18 x 1/2" SQ HD SET 5 2 0400126 SCREW, 3/8"-16 x 1" HEX HD CAP 6 2 0400392 NUT, 3/8"-16 NYLOK 7 1 0400410 NUT, 1/2"-13 JAM 8 4 0400492 WASHER, 1/2" FLAT 9 1 0400537 PIN, 1/2" x 1-1/2" CLEVIS 10 1 0400546 PIN, 1/8" x 1-1/4" COTTER 11 2 0400560 PIN, 5/32" x 1" ROLL 12 1 0710918 MOUNTING ANGLE 13 1 0805170 CONTROL ROD 14 1 0805151 BELL CRANK
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
VI-40
Section VI - PARTS RAMSEY WINCH - 0940421-0810AM 8K SIERRA PLANETARY MANUAL SHIFT
VI-41
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
12345678910111213141516171819
0320127-0810AM094042208111280809640A901520080964181206
A9015250400491040012204001770400392040048007525270752684
RW33601084660
040040771812
RAMSEY SIERRA 8K PLANETARY WINCHRAMSEY SIERRA ROLLER GUIDE ASSEMBLYRAMSEY SIERRA FRONT MTG CHANNELROLLER ASSEMBLY - 1.75 DIAMETERROLLER ASSEMBLY - 1.75 DIAMETERROLLER GUIDE KEEPER PINBOLT 3/8-16 UNC x 5/8 BUTTON HEADROLLER GUIDE KEEPER PINWASHER 1/2 LOCKBOLT HHCS 3/8-16 UNC x 1-1/4BOLT HHCS 1/2-13 UNC x 1-1/4NYLON LOCK NUT 3/8-16 UNCFLAT WASHER 3/8 SAE ZPRAMSEY SIERRA T-HANDLE SUPPORT BRKTRAMSEY SIERRA REMOTE CLUTCH RODRAMSEY FREE SPOOL TEE HANDLEROLL PIN 1/8 X 7/8NUT HEX 1/2COUPLER-RAMSEY CLUTCH ROD EXTENSION
11121231858510111211
Section VI - PARTS RAMSEY WINCH - 0940421-0810AM 8K SIERRA PLANETARY MANUAL SHIFT
VI-41
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
12345678910111213141516171819
0320127-0810AM094042208111280809640A901520080964181206
A9015250400491040012204001770400392040048007525270752684
RW33601084660
040040771812
RAMSEY SIERRA 8K PLANETARY WINCHRAMSEY SIERRA ROLLER GUIDE ASSEMBLYRAMSEY SIERRA FRONT MTG CHANNELROLLER ASSEMBLY - 1.75 DIAMETERROLLER ASSEMBLY - 1.75 DIAMETERROLLER GUIDE KEEPER PINBOLT 3/8-16 UNC x 5/8 BUTTON HEADROLLER GUIDE KEEPER PINWASHER 1/2 LOCKBOLT HHCS 3/8-16 UNC x 1-1/4BOLT HHCS 1/2-13 UNC x 1-1/4NYLON LOCK NUT 3/8-16 UNCFLAT WASHER 3/8 SAE ZPRAMSEY SIERRA T-HANDLE SUPPORT BRKTRAMSEY SIERRA REMOTE CLUTCH RODRAMSEY FREE SPOOL TEE HANDLEROLL PIN 1/8 X 7/8NUT HEX 1/2COUPLER-RAMSEY CLUTCH ROD EXTENSION
11121231858510111211
Section VI - PARTS RAMSEY WINCH - 0940421-0810AA 8K SIERRA PLANETARY AIR SHIFT
VI-42
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
1234567891011121314
0320127-0810AA094042208111280809640A901520080964181206
A90152504004910400122040017704003920400480
070005433
RAMSEY SIERRA 8K PLANETARY WINCHRAMSEY SIERRA ROLLER GUIDE ASSEMBLYRAMSEY SIERRA FRONT MTG CHANNELROLLER ASSEMBLY - 1.75 DIAMETERROLLER ASSEMBLY - 1.75 DIAMETERROLLER GUIDE KEEPER PINBOLT 3/8-16 UNC x 5/8 BUTTON HEADROLLER GUIDE KEEPER PINWASHER 1/2 LOCKBOLT HHCS 3/8-16 UNC x 1-1/4BOLT HHCS 1/2-13 UNC x 1-1/4NYLON LOCK NUT 3/8-16 UNCFLAT WASHER 3/8 SAE ZPRAMSEY SIERRA AIR CYLINDER GUARD
111212318585101
Section VI - PARTS RAMSEY WINCH - 0940421-0810AA 8K SIERRA PLANETARY AIR SHIFT
VI-42
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
1234567891011121314
0320127-0810AA094042208111280809640A901520080964181206
A90152504004910400122040017704003920400480
070005433
RAMSEY SIERRA 8K PLANETARY WINCHRAMSEY SIERRA ROLLER GUIDE ASSEMBLYRAMSEY SIERRA FRONT MTG CHANNELROLLER ASSEMBLY - 1.75 DIAMETERROLLER ASSEMBLY - 1.75 DIAMETERROLLER GUIDE KEEPER PINBOLT 3/8-16 UNC x 5/8 BUTTON HEADROLLER GUIDE KEEPER PINWASHER 1/2 LOCKBOLT HHCS 3/8-16 UNC x 1-1/4BOLT HHCS 1/2-13 UNC x 1-1/4NYLON LOCK NUT 3/8-16 UNCFLAT WASHER 3/8 SAE ZPRAMSEY SIERRA AIR CYLINDER GUARD
111212318585101
VI-43
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
123456789101112
094042503085350320147032013704001260400482040309304031540400480040039204002380400491
RAMSEY HD234 WINCH MTG FRAME-GEN2RAMSEY WINCH HD234 AIR SHIFTWINCH MOTOR 5 CUBIC INCHRAMSEY ROLLER TENSIONER-HD234BOLT- HHCS 3/8-16 UNC x 1 ZPLOCK WASHER 3/8 ZPBOLT FHSCS 3/8-16 x 3/4 GRBBOLT HHCS 3/8-16 x 1-1/4 ZPFLAT WASHER 3/8 ZPNUT NYLOCK 3/8-16 ZPBOLT SHCS 1/2-13 x 1-1/2 GRBLOCK WASHER 1/2 ZP
111166222222
Section VI - PARTS RAMSEY HD234 AIR-SHIFT WINCH GROUP
VI-43
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
123456789101112
094042503085350320147032013704001260400482040309304031540400480040039204002380400491
RAMSEY HD234 WINCH MTG FRAME-GEN2RAMSEY WINCH HD234 AIR SHIFTWINCH MOTOR 5 CUBIC INCHRAMSEY ROLLER TENSIONER-HD234BOLT- HHCS 3/8-16 UNC x 1 ZPLOCK WASHER 3/8 ZPBOLT FHSCS 3/8-16 x 3/4 GRBBOLT HHCS 3/8-16 x 1-1/4 ZPFLAT WASHER 3/8 ZPNUT NYLOCK 3/8-16 ZPBOLT SHCS 1/2-13 x 1-1/2 GRBLOCK WASHER 1/2 ZP
111166222222
Section VI - PARTS RAMSEY HD234 AIR-SHIFT WINCH GROUP
Section VI - PARTS RAMSEY HD234 MANUAL-SHIFT WINCH GROUP W/SINGLE CLUTCH CONTROL ROD ASSEMBLY
VI-44
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
12345678910111213141516171819202122
0940425030025003201470320137040012604004820403093040315404004800400392040023804004910400116080517003015320400560030158804005370400492040054007109180505151
RAMSEY HD234 WINCH MTG FRAME-GEN2RAMSEY WINCH HD234 LEVER LOCK MANUAL SHIFTWINCH MOTOR 5 CUBIC INCHRAMSEY ROLLER TENSIONER-HD234BOLT- HHCS 3/8-16 UNC x 1 ZPLOCK WASHER 3/8 ZPBOLT FHSCS 3/8-16 x 3/4 GRBBOLT HHCS 3/8-16 x 1-1/4 ZPFLAT WASHER 3/8 ZPNUT NYLOCK 3/8-16 ZPBOLT SHCS 1/2-13 x 1-1/2 GRBLOCK WASHER 1/2 ZPSET SCREW SQHD 5/16-18 x 1/2 ZPRAMSEY WINCH CLUTCH CONTROL RODMILLER T-HANDLEROLL PIN 5/32 x 1ADJUSTABLE YOKECLEVIS PIN 1/2 x 1-1/2 ZPWASHER 1/2 FLATCOTTER PIN 3/32 x 1RAMSEY CLUTCH HANDLE MOUNTING ANGLEBELL CRANK ARM
1111662222221111113111
Section VI - PARTS RAMSEY HD234 MANUAL-SHIFT WINCH GROUP W/SINGLE CLUTCH CONTROL ROD ASSEMBLY
VI-44
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
12345678910111213141516171819202122
0940425030025003201470320137040012604004820403093040315404004800400392040023804004910400116080517003015320400560030158804005370400492040054007109180505151
RAMSEY HD234 WINCH MTG FRAME-GEN2RAMSEY WINCH HD234 LEVER LOCK MANUAL SHIFTWINCH MOTOR 5 CUBIC INCHRAMSEY ROLLER TENSIONER-HD234BOLT- HHCS 3/8-16 UNC x 1 ZPLOCK WASHER 3/8 ZPBOLT FHSCS 3/8-16 x 3/4 GRBBOLT HHCS 3/8-16 x 1-1/4 ZPFLAT WASHER 3/8 ZPNUT NYLOCK 3/8-16 ZPBOLT SHCS 1/2-13 x 1-1/2 GRBLOCK WASHER 1/2 ZPSET SCREW SQHD 5/16-18 x 1/2 ZPRAMSEY WINCH CLUTCH CONTROL RODMILLER T-HANDLEROLL PIN 5/32 x 1ADJUSTABLE YOKECLEVIS PIN 1/2 x 1-1/2 ZPWASHER 1/2 FLATCOTTER PIN 3/32 x 1RAMSEY CLUTCH HANDLE MOUNTING ANGLEBELL CRANK ARM
1111662222221111113111
Section VI - PARTSCABLE TENSIONER ASSEMBLY
(STANDARD 4-TON WINCH)
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
7
1 2 0301729 TENSIONING SPRING 2 2 0400126 SCREW, 3/8"-16 x 1" HEX HD CAP 3 2 0400130 SCREW, 3/8"-16 x 3-1/2" HEX HD CAP 4 2 0400480 WASHER, 3/8" FLAT 5 4 0400392 NUT, 3/8"-16 HEX NYLOK 6 2 0400554 ROLL PIN, 3/8" x 1" 7 1 0800908 TENSIONING PLATE 8 1 0800909 CABLE TENSIONER BRACKET 1 124001329 CABLE TENSIONER ASSEMBLY
VI-45
Section VI - PARTSCABLE TENSIONER ASSEMBLY
(STANDARD 4-TON WINCH)
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
7
1 2 0301729 TENSIONING SPRING 2 2 0400126 SCREW, 3/8"-16 x 1" HEX HD CAP 3 2 0400130 SCREW, 3/8"-16 x 3-1/2" HEX HD CAP 4 2 0400480 WASHER, 3/8" FLAT 5 4 0400392 NUT, 3/8"-16 HEX NYLOK 6 2 0400554 ROLL PIN, 3/8" x 1" 7 1 0800908 TENSIONING PLATE 8 1 0800909 CABLE TENSIONER BRACKET 1 124001329 CABLE TENSIONER ASSEMBLY
VI-45
Section VI - PARTSCABLE ROLLER ASSEMBLY
1 -- 0900892 CABLE ROLLER ASSEMBLY 2 2 0400177 SCREW, 1/2"-13 x 1-1/4" HEX HD 3 2 0400408 NUT, 1/2"-13 NYLOK 4 1 0805037 CABLE ROLLER GUIDE WELDMENT
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
VI-46
Section VI - PARTSCABLE ROLLER ASSEMBLY
1 -- 0900892 CABLE ROLLER ASSEMBLY 2 2 0400177 SCREW, 1/2"-13 x 1-1/4" HEX HD 3 2 0400408 NUT, 1/2"-13 NYLOK 4 1 0805037 CABLE ROLLER GUIDE WELDMENT
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
VI-46
VI-47
Section VI - PARTS WARN WINCH - MANUAL FREE SPOOL
VI-47
Section VI - PARTS WARN WINCH - MANUAL FREE SPOOL
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
123
4567891011121314151617181920212223
111111121111112111132211
080964408096390308936-0908AM0308936-1208AM
718732
71875
718737187310751267
075133771W7382771W738260751268
08096410809640A9R281A902095
MTG FRAME WELDMENT - FRONTMTG FRAME WLDMNT - ROLLER GUIDE REAR WINCH 9K, 8 IN. DRUM MANUAL SHIFTWINCH 12K, 8 IN. DRUM MANUAL SHIFTNYLON LOCK NUT 3/8-16 UNCROD END BEARINGHEX NUT 3/8-16 UNCHEX NUT 1/2-13 UNCFLAT WASHER 1/2WINCH SPRINGSPLIT PIN 3/16 x 1WINCH CLUTCH RODWINCH CLUTCH ROD KNOBWINCH - MANUAL FREE SPOOL BRACKETBOLT, SHCS 3/8-16 UNC x 1TENSION PLATE PIVOT RODTENSION SPRINGTENSION SPRINGTENSION PLATEBOLT, BHCS 3/8-16 UNC x 5/8ROLLER GUIDE KEEPER PINROLLER GUIDE BUSHING 1.75 x 7.875ROLLER GUIDE BUSHING 1.75 x 5.625ROLLER GUIDE KEEPER PIN
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
123
4567891011121314151617181920212223
111111121111112111132211
080964408096390308936-0908AM0308936-1208AM
718732
71875
718737187310751267
075133771W7382771W738260751268
08096410809640A9R281A902095
MTG FRAME WELDMENT - FRONTMTG FRAME WLDMNT - ROLLER GUIDE REAR WINCH 9K, 8 IN. DRUM MANUAL SHIFTWINCH 12K, 8 IN. DRUM MANUAL SHIFTNYLON LOCK NUT 3/8-16 UNCROD END BEARINGHEX NUT 3/8-16 UNCHEX NUT 1/2-13 UNCFLAT WASHER 1/2WINCH SPRINGSPLIT PIN 3/16 x 1WINCH CLUTCH RODWINCH CLUTCH ROD KNOBWINCH - MANUAL FREE SPOOL BRACKETBOLT, SHCS 3/8-16 UNC x 1TENSION PLATE PIVOT RODTENSION SPRINGTENSION SPRINGTENSION PLATEBOLT, BHCS 3/8-16 UNC x 5/8ROLLER GUIDE KEEPER PINROLLER GUIDE BUSHING 1.75 x 7.875ROLLER GUIDE BUSHING 1.75 x 5.625ROLLER GUIDE KEEPER PIN
VI-48
Section VI - PARTSWARN WINCH - AIR FREE SPOOL
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
123
45678910111213
11111112111111
080964408096390308936-0908AA0308936-1208AA
-075133771W7382771W73826075126808096400809641A9R281A902095
-
MTG FRAME WELDMENT - FRONTMTG FRAME WLDMNT - ROLLER GUIDE REAR WARN WINCH, 9K, 8 IN. DRUM, AIR SHIFTWARN WINCH - 12K, 8 IN. DRUM, AIR SHIFTBOLT, SHCS 3/8-16 UNC x 1WARN TENSION PLATE PIVOT RODWARN TENSION SPRINGWARN TENSION SPRINGWARN TENSION PLATEROLLER GUIDE BUSHING 1.75 x 7.875ROLLER GUIDE KEEPER PINROLLER GUIDE BUSHING 1.75 x 5.625ROLLER GUIDE KEEPER PINBOLT, BHCS 3/8-16 UNC x 5/8
VI-48
Section VI - PARTSWARN WINCH - AIR FREE SPOOL
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
123
45678910111213
11111112111111
080964408096390308936-0908AA0308936-1208AA
-075133771W7382771W73826075126808096400809641A9R281A902095
-
MTG FRAME WELDMENT - FRONTMTG FRAME WLDMNT - ROLLER GUIDE REAR WARN WINCH, 9K, 8 IN. DRUM, AIR SHIFTWARN WINCH - 12K, 8 IN. DRUM, AIR SHIFTBOLT, SHCS 3/8-16 UNC x 1WARN TENSION PLATE PIVOT RODWARN TENSION SPRINGWARN TENSION SPRINGWARN TENSION PLATEROLLER GUIDE BUSHING 1.75 x 7.875ROLLER GUIDE KEEPER PINROLLER GUIDE BUSHING 1.75 x 5.625ROLLER GUIDE KEEPER PINBOLT, BHCS 3/8-16 UNC x 5/8
VI-49
Section VI - PARTSRAMSEY H400 WINCH GROUP
VI-49
Section VI - PARTSRAMSEY H400 WINCH GROUP
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
12345678910111213141516
12112212102412211
09403490701172-H40007521510752152--0302149----0302148-ADPTR2062-08X0809011960809705
RAMSEY H400 MOUNTING FRAMESHIM-RAMSEY H400RAMSEY MOTOR GUARD-VERTICAL CHANNELMOTOR GUARD COVER PLATEWASHER 3/8 LOCKBOLT - HEX 3/8-16 x 3/4RAMSEY H400 WINCHBOLT- HEX 7/16-14 UNC x 1-1/4WASHER 7/16 LOCKBOLT - FSCS 7/16-14 UNC x 3/4BOLT - HEX 7/16-14 UNC x 1-3/4RAMSEY H400 WINCH MOTORBOLT - HEX 1/2-13 UNC x 1-1/4
CABLE TENSIONER ASSEMBLY BELL CRANK WELDMENT - RAMSEY H400
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
12345678910111213141516
12112212102412211
09403490701172-H40007521510752152--0302149----0302148-ADPTR2062-08X0809011960809705
RAMSEY H400 MOUNTING FRAMESHIM-RAMSEY H400RAMSEY MOTOR GUARD-VERTICAL CHANNELMOTOR GUARD COVER PLATEWASHER 3/8 LOCKBOLT - HEX 3/8-16 x 3/4RAMSEY H400 WINCHBOLT- HEX 7/16-14 UNC x 1-1/4WASHER 7/16 LOCKBOLT - FSCS 7/16-14 UNC x 3/4BOLT - HEX 7/16-14 UNC x 1-3/4RAMSEY H400 WINCH MOTORBOLT - HEX 1/2-13 UNC x 1-1/4
CABLE TENSIONER ASSEMBLY BELL CRANK WELDMENT - RAMSEY H400
VI-50VI-50
Section VI - PARTSBODY LOCK ASSEMBLY - 364220K
Section VI - PARTSBODY LOCK ASSEMBLY - 364220K
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
1 1 364220 LCG BODY LOCK WELDMENT-SETBACK CAPABLE 2 1 36315L BODY LOCK HOLD-DOWN - LEFT 3 1 36315R BODY LOCK HOLD-DOWN - RIGHT 4 2 7B130 GREASE FITTING 1/4-28 5 2 36310 ROLLER WHEEL 6 4 FLAT WASHER 1 7 2 NYLON LOCK NUT, 7/8-14 UNF 8 2 0809183 MOUNTING BRACKET 9 4 BOLT, 5/8-11 HHCS UNC x 2 GRADE 5 10 8 FLAT WASHER 5/8 11 8 NYLON LOCK NUT, 5/8-11 UNC 12 6 BOLT, HHCS 1/2-20 UNF x 1-1/4 13 6 FLAT WASHER, 1/2 IN. 14 6 NYLON LOCK NUT, 1/2-20 UNF 15 4 CARRIAGE BOLT 5/8-11 x 1-3/4
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
1 1 364220 LCG BODY LOCK WELDMENT-SETBACK CAPABLE 2 1 36315L BODY LOCK HOLD-DOWN - LEFT 3 1 36315R BODY LOCK HOLD-DOWN - RIGHT 4 2 7B130 GREASE FITTING 1/4-28 5 2 36310 ROLLER WHEEL 6 4 - FLAT WASHER 1 7 2 - NYLON LOCK NUT, 7/8-14 UNF 8 2 0809183 MOUNTING BRACKET 9 4 - BOLT, 5/8-11 HHCS UNC x 2 GRADE 5 10 8 - FLAT WASHER 5/8 11 8 - NYLON LOCK NUT, 5/8-11 UNC 12 6 - BOLT, HHCS 1/2-20 UNF x 1-1/4 13 6 - FLAT WASHER, 1/2 IN. 14 6 - NYLON LOCK NUT, 1/2-20 UNF 15 4 - CARRIAGE BOLT 5/8-11 x 1-3/4
VI-51
Section VI - PARTS DIRECT MOUNT PUMP - 18 GPM
REF PART # DESCRIPTION QPU12
345
0320144SI4604-20 x 16S14603- 20 x 26F77620779A70909434
18 GPM , 1 IN.15 SPLINE SHAFT, SAE 4-BOLT FLANGE#16-45 M O-RING x 1-1/4 M NIPPLE#16 M O-RING x 1-1/4 NIPPLE1-1/4 O-RING PLUG 900598-20#16 M O-RING X 3/4 MJICPRESSURE TRANSDUCER (OPTIONAL)
111211
VI-51
Section VI- PARTS DIRECT MOUNT PUMP - 18 GPM
REF PART # DESCRIPTION QPU12
345
0320144SI4604-20 x 16S14603- 20 x 26F77620779A70909434
18 GPM , 1 IN.15 SPLINE SHAFT, SAE 4-BOLT FLANGE#16-45 M O-RING x 1-1/4 M NIPPLE#16 M O-RING x 1-1/4 NIPPLE1-1/4 O-RING PLUG 900598-20#16 M O-RING X 3/4 MJICPRESSURE TRANSDUCER (OPTIONAL)
111211
REF PART # DESCRIPTION QPU 1 0751034L MUDFLAP MOUNTING BRACKET (LH) 1 0751034R MUDFLAP MOUNTING BRACKET (RH) 12 0308419 MUDFLAP 24 x 24 13 0750340 MUDFLAP SUPPORT BAR 14 BOLT HHCS 3/8-16 UNC x 1-1/2 45 3/8 FLAT WASHER 166 3/8-16 NYLON LOCK NUT 167 BOLT HHCS 3/8-16 UNC x 1-1/.4 4
Section VI - PARTS MUDFLAP COMPONENTS
VI-52
REF PART # DESCRIPTION QPU 1 0751034L MUDFLAP MOUNTING BRACKET (LH) 1 0751034R MUDFLAP MOUNTING BRACKET (RH) 12 0308419 MUDFLAP 24 x 24 13 0750340 MUDFLAP SUPPORT BAR 14 BOLT HHCS 3/8-16 UNC x 1-1/2 45 3/8 FLAT WASHER 166 3/8-16 NYLON LOCK NUT 167 BOLT HHCS 3/8-16 UNC x 1-1/.4 4
Section VI - PARTS MUDFLAP COMPONENTS
VI-52
VI-53
Section VI - PARTS OPTIONAL DASHBOARD PANEL
Battery High AmpCircuit Breaker
Auxilary Power Protector
10 position Junction Box
Power UP Switch Panel (backside)
From Factory Harness
BatteryLeft Turn
Right TurnBack Up
PTOB
eaconFlashW
ork Up
Work D
own
Ignition (Red)
MarkerLeft Turn
Right TurnBack Up
40A20A20A20A
VI-53
Section VI - PARTS OPTIONAL DASHBOARD PANEL
Battery High AmpCircuit Breaker
Auxilary Power Protector
10 position Junction Box
Power UP Switch Panel (backside)
From Factory Harness
BatteryLeft Turn
Right TurnBack Up
PTOB
eaconFlashW
ork Up
Work D
own
Ignition (Red)
MarkerLeft Turn
Right TurnBack Up
40A20A20A20A
VI-54
Section VI - PARTS LIGHT KIT
REF. PART NO. NUMBER DESCRIPTION
1 0311498 LIGHT 6" OVAL RED LED - STOP/TURN 2 0311500 LIGHT 6" OVAL REVERSE LED 3 3011503 LIGHT 6" GROMMET
1 0311512 LIGHT 2.5" RED REFLEX LED (MCL59RB) 2 0311513 LIGHT 2.5" AMBER REFLEX LED (MCL59AB) 3 0311516 LIGHT 2.5" GROMMET
REF. PART NO. NUMBER DESCRIPTION
VI-54
Section VI - PARTS LIGHT KIT
REF. PART NO. NUMBER DESCRIPTION
1 0311498 LIGHT 6" OVAL RED LED - STOP/TURN 2 0311500 LIGHT 6" OVAL REVERSE LED 3 3011503 LIGHT 6" GROMMET
1 0311512 LIGHT 2.5" RED REFLEX LED (MCL59RB) 2 0311513 LIGHT 2.5" AMBER REFLEX LED (MCL59AB) 3 0311516 LIGHT 2.5" GROMMET
REF. PART NO. NUMBER DESCRIPTION
VI-55
Section VI - PARTS LIGHT KIT
REF. PART NO. NUMBER DESCRIPTION
1 0311514 LIGHT 2.5" ROUND CLEAR/RED LED MARKER LIGHT 2 0311515 LIGHT 2.5" ROUND CLEAR/AMBER LED MARKER LIGHT 3 3011516 LIGHT 2.5" GROMMET
VI-55
Section VI - PARTS LIGHT KIT
REF. PART NO. NUMBER DESCRIPTION
1 0311514 LIGHT 2.5" ROUND CLEAR/RED LED MARKER LIGHT 2 0311515 LIGHT 2.5" ROUND CLEAR/AMBER LED MARKER LIGHT 3 3011516 LIGHT 2.5" GROMMET
1 97300 CONTROL STATION LIGHT
REF. PART NO. NUMBER DESCRIPTION
1 97300 CONTROL STATION LIGHT
REF. PART NO. NUMBER DESCRIPTION
VI-56
Section VI - PARTS LIGHT KIT
REF. PART NO. NUMBER DESCRIPTION
1 0311520 RED 3/4 LED LIGHT
REF. PART NO. NUMBER DESCRIPTION
1 0311519 RED 3/4 LED ICC LIGHT
VI-56
Section VI - PARTS LIGHT KIT
REF. PART NO. NUMBER DESCRIPTION
1 0311520 RED 3/4 LED LIGHT
REF. PART NO. NUMBER DESCRIPTION
1 0311519 RED 3/4 LED ICC LIGHT
VI-57
Section VI - PARTS LIGHT KIT
REF. PART NO. NUMBER DESCRIPTION
1 0311521 AMBER 3/4 ROUND LED LIGHT
REF. PART NO. NUMBER DESCRIPTION
1 0311522 CLEAR/RED 3/4 ROUND LED LIGHT
REF. PART NO. NUMBER DESCRIPTION
1 0311523 CLEAR/AMBER 3/4 ROUND LED LIGHT
VI-57
Section VI - PARTS LIGHT KIT
REF. PART NO. NUMBER DESCRIPTION
1 0311521 AMBER 3/4 ROUND LED LIGHT
REF. PART NO. NUMBER DESCRIPTION
1 0311522 CLEAR/RED 3/4 ROUND LED LIGHT
REF. PART NO. NUMBER DESCRIPTION
1 0311523 CLEAR/AMBER 3/4 ROUND LED LIGHT
VI-58
Section VI - PARTS LIGHT KIT
REF. PART NO. NUMBER DESCRIPTION
1 0308359 MARKER LIGHT RED REFLEX LED
REF. PART NO. NUMBER DESCRIPTION
1 0308360 MARKER LIGHT AMBER REFLEX LED
VI-58
Section VI - PARTS LIGHT KIT
REF. PART NO. NUMBER DESCRIPTION
1 0308359 MARKER LIGHT RED REFLEX LED
REF. PART NO. NUMBER DESCRIPTION
1 0308360 MARKER LIGHT AMBER REFLEX LED
VI-59
Section VI - PARTS LIGHT KIT
1 0308969R MARKER LIGHT RED REFLEX LED
REF. PART NO. NUMBER DESCRIPTION
REF. PART NO. NUMBER DESCRIPTION
1 0308969A MARKER LIGHT AMBER REFLEX LED
VI-59
Section VI - PARTS LIGHT KIT
1 0308969R MARKER LIGHT RED REFLEX LED
REF. PART NO. NUMBER DESCRIPTION
REF. PART NO. NUMBER DESCRIPTION
1 0308969A MARKER LIGHT AMBER REFLEX LED
VI-60
Section VI - PARTS LIGHT KIT
REF. PART NO. NUMBER DESCRIPTION
1 0312578 MILLENIUM MARKER LIGHT CLEAR/AMBER
REF. PART NO. NUMBER DESCRIPTION
1 0312579 MILLENIUM MARKER LIGHT CLEAR/RED
VI-60
Section VI - PARTS LIGHT KIT
REF. PART NO. NUMBER DESCRIPTION
1 0312578 MILLENIUM MARKER LIGHT CLEAR/AMBER
REF. PART NO. NUMBER DESCRIPTION
1 0312579 MILLENIUM MARKER LIGHT CLEAR/RED
VI-61
Section VI - PARTS LIGHT KIT
REF. PART NO. NUMBER DESCRIPTION
1 0308491 REFLECTOR - AMBER
REF. PART NO. NUMBER DESCRIPTION
1 0308490 REFLECTOR - RED
VI-61
Section VI - PARTS LIGHT KIT
REF. PART NO. NUMBER DESCRIPTION
1 0308491 REFLECTOR - AMBER
REF. PART NO. NUMBER DESCRIPTION
1 0308490 REFLECTOR - RED
VI-62
1 0311510 RECTANGULAR REFLEX BACK UP 1 0311511 RECTANGULAR REFLEX BACK UP GROMMET
REF. PART NO. NUMBER DESCRIPTION
Section VI - PARTS LIGHT KIT
VI-62
1 0311510 RECTANGULAR REFLEX BACK UP 1 0311511 RECTANGULAR REFLEX BACK UP GROMMET
REF. PART NO. NUMBER DESCRIPTION
Section VI - PARTS LIGHT KIT
VI-63
Section VI - PARTS MANUAL SLIDEWINDER (SHORT TRACK)
REF PART # DESCRIPTION QPU 1 315210 SLIDE TRACK - SHORT 12 315225 CABLE GUIDE 13 69125 6 x 1 PULLEY 24 315310 SLIDE CARRIAGE 15 315325 CABLE GUIDE 16 315330 PULLEY PIN 17 315323 FRONT SLIDE PAD 18 711096 SERIES 9 WINCH - 6.5 INCH DRUM 1 711126 SERIES 12 WINCH - 6.5 INCH DRUM 19 A90065 CABLE TENSIONER PLATE 110 315320 SLIDE PAD 211 315230 PULLEY PIN 112 A9018S TENSION SPRING 40 LB/INCH 213 7189065 AIR LINE TRANSFER BRACKET 1
VI-63
Section VI - PARTS MANUAL SLIDEWINDER (SHORT TRACK)
REF PART # DESCRIPTION QPU 1 315210 SLIDE TRACK - SHORT 12 315225 CABLE GUIDE 13 69125 6 x 1 PULLEY 24 315310 SLIDE CARRIAGE 15 315325 CABLE GUIDE 16 315330 PULLEY PIN 17 315323 FRONT SLIDE PAD 18 711096 SERIES 9 WINCH - 6.5 INCH DRUM 1 711126 SERIES 12 WINCH - 6.5 INCH DRUM 19 A90065 CABLE TENSIONER PLATE 110 315320 SLIDE PAD 211 315230 PULLEY PIN 112 A9018S TENSION SPRING 40 LB/INCH 213 7189065 AIR LINE TRANSFER BRACKET 1
Section VI - PARTS MANUAL SLIDEWINDER
(LONG TRACK)
VI-64
1 1 315214 SLIDE TRACK - LONG 2 1 315225 CABLE GUIDE 3 2 69125 6 x 1 PULLEY 4 1 315310 SLIDE CARRIAGE 5 1 315325 CABLE GUIDE 6 1 315330 PULLEY PIN 7 1 315323 FRONT SLIDE PAD 8 1 711096 SERIES 9 WINCH - 6.5 INCH DRUM 1 711126 SERIES 12 WINCH - 6.5 INCH DRUM 9 1 A90065 CABLE TENSIONER PLATE 10 2 315320 SLIDE PAD 11 1 315230 PULLEY PIN 12 2 A90185 CABLE TENSIONER SPRING 13 1 7189065 AIR LINE TRANSFER BRACKET
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
Section VI - PARTS MANUAL SLIDEWINDER
(LONG TRACK)
VI-64
1 1 315214 SLIDE TRACK - LONG 2 1 315225 CABLE GUIDE 3 2 69125 6 x 1 PULLEY 4 1 315310 SLIDE CARRIAGE 5 1 315325 CABLE GUIDE 6 1 315330 PULLEY PIN 7 1 315323 FRONT SLIDE PAD 8 1 711096 SERIES 9 WINCH - 6.5 INCH DRUM 1 711126 SERIES 12 WINCH - 6.5 INCH DRUM 9 1 A90065 CABLE TENSIONER PLATE 10 2 315320 SLIDE PAD 11 1 315230 PULLEY PIN 12 2 A90185 CABLE TENSIONER SPRING 13 1 7189065 AIR LINE TRANSFER BRACKET
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
Section VI - PARTS LCG RETRACTABLE LADDER
VI-65
Section VI - PARTS LCG RETRACTABLE LADDER
VI-65
123456789101112
LADDER ASSEMBLYLADDER CARRIAGEUPPER RUNG ASSEMBLYLOWER RUNG ASSEMBLYFRAME MOUNTING BRACKET - OPTIONALWHEELRETAINING RING 1.00 EXTERNALFLAT WASHER 1 x 1.50RETAINING BOLT 5/8-11 x 1-1/2WEAR PADRETAINING TUBEALLEN HEAD BOLT 3/8-16 x 1NYLON LOCK NUT 3/8-16
REF PART # DESCRIPTION
3900003910103910203910303910503631086100E827103910263910183910158121183211
1111122224244
123456789101112
LADDER ASSEMBLYLADDER CARRIAGEUPPER RUNG ASSEMBLYLOWER RUNG ASSEMBLYFRAME MOUNTING BRACKET - OPTIONALWHEELRETAINING RING 1.00 EXTERNALFLAT WASHER 1 x 1.50RETAINING BOLT 5/8-11 x 1-1/2WEAR PADRETAINING TUBEALLEN HEAD BOLT 3/8-16 x 1NYLON LOCK NUT 3/8-16
REF PART # DESCRIPTION
3900003910103910203910303910503631086100E827103910263910183910158121183211
1111122224244
REF PART # DESCRIPTION QPU 1 54658 ROTARY PADDLE LATCH 1 54657 GASKET FOR PADDLE LATCH 1 81111 #8-32 X 1/2 STAINLESS ONE WAY SCREW 4 83111 #8-32 STAINLESS KEPT NUT 42 376182 STRIKER PIN MOUNTING PLATE 1 54659 STRIKER PIN 1 81115 STAINLESS CARRIAGE BOLT 5/16-18 x 3/4 2 82110 FLAT WASHER 5/16 4 82130 LOCK WASHER 5/16 2 83110 NUT 5/16-18 2 83125 NYLON LOCK NUT 5/16-18 13 377100W BOX WELDMENT 14 37741 DOOR WELDMENT 1 37740 DOOR ASSEMBLY 1 81100 STAINLESS CARRIAGE BOLT 1/4-20 x 3/4 6 83105 NYLON LOCK NUT 1/4-20 65 37744 DOOR REINFORCEMENT 16 37735 HINGE 1 811014 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 7/8 2 811012 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 3/4 3 811010 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 5/8 5 83105 NYLON LOCK NUT 1/4-20 107 37760 TANDEM BOX SPACER CHANNEL (OPTIONAL) 18 37855R TANK AND TOOLBOX MT BRACKET-RIGHT 19 37855L TANK AND TOOLBOX MT BRACKET-LEFT 110 5A221 LANYARD-21 INCH 211 37770 SHELF 112 030002300 TOOL BOX MAT 33" 1
VI-66
Section VI - PARTS 33" ALUMINUM TOOLBOX - 377000
NOTE: 377000 DOES NOT INCLUDE MOUNTING BRACKETS
REF PART # DESCRIPTION QPU 1 54658 ROTARY PADDLE LATCH 1 54657 GASKET FOR PADDLE LATCH 1 81111 #8-32 X 1/2 STAINLESS ONE WAY SCREW 4 83111 #8-32 STAINLESS KEPT NUT 42 376182 STRIKER PIN MOUNTING PLATE 1 54659 STRIKER PIN 1 81115 STAINLESS CARRIAGE BOLT 5/16-18 x 3/4 2 82110 FLAT WASHER 5/16 4 82130 LOCK WASHER 5/16 2 83110 NUT 5/16-18 2 83125 NYLON LOCK NUT 5/16-18 13 377100W BOX WELDMENT 14 37741 DOOR WELDMENT 1 37740 DOOR ASSEMBLY 1 81100 STAINLESS CARRIAGE BOLT 1/4-20 x 3/4 6 83105 NYLON LOCK NUT 1/4-20 65 37744 DOOR REINFORCEMENT 16 37735 HINGE 1 811014 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 7/8 2 811012 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 3/4 3 811010 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 5/8 5 83105 NYLON LOCK NUT 1/4-20 107 37760 TANDEM BOX SPACER CHANNEL (OPTIONAL) 18 37855R TANK AND TOOLBOX MT BRACKET-RIGHT 19 37855L TANK AND TOOLBOX MT BRACKET-LEFT 110 5A221 LANYARD-21 INCH 211 37770 SHELF 112 030002300 TOOL BOX MAT 33" 1
VI-66
Section VI - PARTS 33" ALUMINUM TOOLBOX - 377000
NOTE: 377000 DOES NOT INCLUDE MOUNTING BRACKETS
REF PART # DESCRIPTION QPU 1 54658 ROTARY PADDLE LATCH 1 54657 GASKET FOR PADDLE LATCH 1 81111 #8-32 X 1/2 STAINLESS ONE WAY SCREW 4 83111 #8-32 STAINLESS KEPT NUT 42 376182 STRIKER PIN MOUNTING PLATE 1 54659 STRIKER PIN 1 81115 STAINLESS CARRIAGE BOLT 5/16-18 x 3/4 2 82110 FLAT WASHER 5/16 4 82130 LOCK WASHER 5/16 2 83110 NUT 5/16-18 2 83125 NYLON LOCK NUT 5/16-18 13 378100W BOX WELDMENT 14 37841 DOOR WELDMENT 1 37840 DOOR ASSEMBLY 1 81100 STAINLESS CARRIAGE BOLT 1/4-20 x 3/4 6 83105 NYLON LOCK NUT 1/4-20 65 37844 DOOR REINFORCEMENT 16 37835 HINGE 1 811014 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 7/8 2 811012 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 3/4 3 811010 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 5/8 5 83105 NYLON LOCK NUT 1/4-20 107 37760 TANDEM BOX SPACER CHANNEL (OPTIONAL) 18 37855R TANK AND TOOLBOX MT BRACKET-RIGHT 19 37855L TANK AND TOOLBOX MT BRACKET-LEFT 110 5A221 LANYARD-21 INCH 211 37670 SHELF 112 030002301 TOOL BOX MAT 49" 1
VI-67
Section VI - PARTS 49" ALUMINUM TOOLBOX - 378000
NOTE: 378000 DOES NOT INCLUDE MOUNTING BRACKETS
REF PART # DESCRIPTION QPU 1 54658 ROTARY PADDLE LATCH 1 54657 GASKET FOR PADDLE LATCH 1 81111 #8-32 X 1/2 STAINLESS ONE WAY SCREW 4 83111 #8-32 STAINLESS KEPT NUT 42 376182 STRIKER PIN MOUNTING PLATE 1 54659 STRIKER PIN 1 81115 STAINLESS CARRIAGE BOLT 5/16-18 x 3/4 2 82110 FLAT WASHER 5/16 4 82130 LOCK WASHER 5/16 2 83110 NUT 5/16-18 2 83125 NYLON LOCK NUT 5/16-18 13 378100W BOX WELDMENT 14 37841 DOOR WELDMENT 1 37840 DOOR ASSEMBLY 1 81100 STAINLESS CARRIAGE BOLT 1/4-20 x 3/4 6 83105 NYLON LOCK NUT 1/4-20 65 37844 DOOR REINFORCEMENT 16 37835 HINGE 1 811014 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 7/8 2 811012 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 3/4 3 811010 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 5/8 5 83105 NYLON LOCK NUT 1/4-20 107 37760 TANDEM BOX SPACER CHANNEL (OPTIONAL) 18 37855R TANK AND TOOLBOX MT BRACKET-RIGHT 19 37855L TANK AND TOOLBOX MT BRACKET-LEFT 110 5A221 LANYARD-21 INCH 211 37670 SHELF 112 030002301 TOOL BOX MAT 49" 1
VI-67
Section VI - PARTS 49" ALUMINUM TOOLBOX - 378000
NOTE: 378000 DOES NOT INCLUDE MOUNTING BRACKETS
REF PART # DESCRIPTION QPU 1 54658 ROTARY PADDLE LATCH 1 54657 GASKET FOR PADDLE LATCH 1 81111 #8-32 X 1/2 STAINLESS ONE WAY SCREW 4 83111 #8-32 STAINLESS KEPT NUT 42 376182 STRIKER PIN MOUNTING PLATE 1 54659 STRIKER PIN 1 81115 STAINLESS CARRIAGE BOLT 5/16-18 x 3/4 2 82110 FLAT WASHER 5/16 4 82130 LOCK WASHER 5/16 2 83110 NUT 5/16-18 2 83125 NYLON LOCK NUT 5/16-18 13 379100W BOX WELDMENT 14 37941 DOOR WELDMENT 1 37940 DOOR ASSEMBLY 1 81100 STAINLESS CARRIAGE BOLT 1/4-20 x 3/4 6 83105 NYLON LOCK NUT 1/4-20 65 37944 DOOR REINFORCEMENT 16 37935 HINGE 1 811014 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 7/8 2 811012 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 3/4 3 811010 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 5/8 5 83105 NYLON LOCK NUT 1/4-20 107 37760 TANDEM BOX SPACER CHANNEL (OPTIONAL) 18 37855R TANK AND TOOLBOX MT BRACKET-RIGHT 19 37855L TANK AND TOOLBOX MT BRACKET-LEFT 110 5A221 LANYARD-21 INCH 211 37970 SHELF 112 030002302 TOOL BOX MAT 65" 1
VI-68
Section VI - PARTS 65" ALUMINUM TOOLBOX - 379000
NOTE: 379000 DOES NOT INCLUDE MOUNTING BRACKETS
REF PART # DESCRIPTION QPU 1 54658 ROTARY PADDLE LATCH 1 54657 GASKET FOR PADDLE LATCH 1 81111 #8-32 X 1/2 STAINLESS ONE WAY SCREW 4 83111 #8-32 STAINLESS KEPT NUT 42 376182 STRIKER PIN MOUNTING PLATE 1 54659 STRIKER PIN 1 81115 STAINLESS CARRIAGE BOLT 5/16-18 x 3/4 2 82110 FLAT WASHER 5/16 4 82130 LOCK WASHER 5/16 2 83110 NUT 5/16-18 2 83125 NYLON LOCK NUT 5/16-18 13 379100W BOX WELDMENT 14 37941 DOOR WELDMENT 1 37940 DOOR ASSEMBLY 1 81100 STAINLESS CARRIAGE BOLT 1/4-20 x 3/4 6 83105 NYLON LOCK NUT 1/4-20 65 37944 DOOR REINFORCEMENT 16 37935 HINGE 1 811014 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 7/8 2 811012 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 3/4 3 811010 SS SOCKET BUTTON HEAD BOLT 1/4-20 x 5/8 5 83105 NYLON LOCK NUT 1/4-20 107 37760 TANDEM BOX SPACER CHANNEL (OPTIONAL) 18 37855R TANK AND TOOLBOX MT BRACKET-RIGHT 19 37855L TANK AND TOOLBOX MT BRACKET-LEFT 110 5A221 LANYARD-21 INCH 211 37970 SHELF 112 030002302 TOOL BOX MAT 65" 1
VI-68
Section VI - PARTS 65" ALUMINUM TOOLBOX - 379000
NOTE: 379000 DOES NOT INCLUDE MOUNTING BRACKETS
Section VI - PARTS 36" STEEL TOOLBOX - 174016030S
VI-69
REF PART # DESCRIPTION QPU
NOTE: 174016030S DOES NOT INCLUDE MOUNTING BRACKETS
DOOR ASSEMBLYBOX WELDMENTSTEEL TOOLBOX INSIDE PANELSTEEL TOOLBOX 36 IN. SHELFTOOL BOX MAT 36 IN.TOOL BOX AND OIL TANK MTG. BRACKET - LTOOL BO X AND OIL TANK MTG. BRACKET - RTANDEM BOX SPACER CHANNEL (OPTIONAL)
174016030D174016030S-BOX0700291807002919-36030880137855L37855R37760
12345678
11211111
Section VI - PARTS 36" STEEL TOOLBOX - 174016030S
VI-69
REF PART # DESCRIPTION QPU
NOTE: 174016030S DOES NOT INCLUDE MOUNTING BRACKETS
DOOR ASSEMBLYBOX WELDMENTSTEEL TOOLBOX INSIDE PANELSTEEL TOOLBOX 36 IN. SHELFTOOL BOX MAT 36 IN.TOOL BOX AND OIL TANK MTG. BRACKET - LTOOL BO X AND OIL TANK MTG. BRACKET - RTANDEM BOX SPACER CHANNEL (OPTIONAL)
174016030D174016030S-BOX0700291807002919-36030880137855L37855R37760
12345678
11211111
Section VI - PARTS 48" STEEL TOOLBOX - 174016031S
VI-70
REF PART # DESCRIPTION QPU
NOTE: 174016031S DOES NOT INCLUDE MOUNTING BRACKETS
DOOR ASSEMBLYBOX WELDMENTSTEEL TOOLBOX INSIDE PANELSTEEL TOOLBOX 48 IN. SHELFTOOL BOX MAT 48 IN.TOOL BOX AND OIL TANK MTG. BRACKET - LTOOL BO X AND OIL TANK MTG. BRACKET - RTANDEM BOX SPACER CHANNEL (OPTIONAL)
174016031D174016031S-BOX0700291807002919-48030875837855L37855R37760
12345678
11211111
Section VI - PARTS 48" STEEL TOOLBOX - 174016031S
VI-70
REF PART # DESCRIPTION QPU
NOTE: 174016031S DOES NOT INCLUDE MOUNTING BRACKETS
DOOR ASSEMBLYBOX WELDMENTSTEEL TOOLBOX INSIDE PANELSTEEL TOOLBOX 48 IN. SHELFTOOL BOX MAT 48 IN.TOOL BOX AND OIL TANK MTG. BRACKET - LTOOL BO X AND OIL TANK MTG. BRACKET - RTANDEM BOX SPACER CHANNEL (OPTIONAL)
174016031D174016031S-BOX0700291807002919-48030875837855L37855R37760
12345678
11211111
VI-71
Section VI - PARTS 60" STEEL TOOLBOX - 174016023S
NOTE: 174016023S DOES NOT INCLUDE MOUNTING BRACKETS
1 174016023 DOOR ASSEMBLY 12 174016023S-BOX BOX WELDMENT 13 07002918 STEEL TOOLBOX INSIDE PANEL 24 07002919-60 STEEL TOOLBOX 60" SHELF 15 0308837 TOOLBOX MAT 60" 16 37855R TOOLBOX AND OIL TANK MTG BRACKET-RH 17 37855L TOOLBOX AND OIL TANK MTG BRACKET-LH 18 37760 TANDEM BOX SPACER CHANNEL (OPT) 1
REF PART # DESCRIPTION QPU
VI-71
Section VI - PARTS 60" STEEL TOOLBOX - 174016023S
NOTE: 174016023S DOES NOT INCLUDE MOUNTING BRACKETS
1 174016023 DOOR ASSEMBLY 12 174016023S-BOX BOX WELDMENT 13 07002918 STEEL TOOLBOX INSIDE PANEL 24 07002919-60 STEEL TOOLBOX 60" SHELF 15 0308837 TOOLBOX MAT 60" 16 37855R TOOLBOX AND OIL TANK MTG BRACKET-RH 17 37855L TOOLBOX AND OIL TANK MTG BRACKET-LH 18 37760 TANDEM BOX SPACER CHANNEL (OPT) 1
REF PART # DESCRIPTION QPU
Section VI-PARTS FRAME MOUNTED PYLON - 0940455-102 LCG BASE ASSEMBLY
VI-72
Section VI-PARTS FRAME MOUNTED PYLON - 0940455-102 LCG BASE ASSEMBLY
VI-72
GRAB HANDLES AND CHAIN HANGERS ARE OPTIONAL PYLON EQUIPMENT GRAB HANDLES AND CHAIN HANGERS ARE OPTIONAL PYLON EQUIPMENT
VI-73
Section VI - PARTS FRAME MOUNTED PYLON - 0940455-102
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
12345678910
11
121314
0811186-10207527510752730040040804030400403058031151103115090311506354614-050354614-100354614-150354614-075/175354614-050/175354614-150/1750811185-480811185-500811185-520811185-560811185-600811185-630811185-68040305804030400400408
FMP CONVENTIONAL CHAIN TRAY BASE - 102PYLON MTG BRACKET, FMP CONVSHIM, 16 GAGE, FMP BASENYLON LOCK NUT 1/2-13 UNCFLAT WASHER 1/2 SAE ZPBOLT HHCS 1/2-13 x 1-3/4 GR8 PLAINCARRIER TAIL LIGHT GROMMETLIGHT RECT REVERSE LEDLIGHT PIGTAIL 2 PRONG 18 IN. LEADFMP 1/2 IN. SPACER SERIES 12 LCGFMP 1 IN. SPACER SERIES 16 LCGFMP 1-1/2 IN. SPACER SERIES 20 LCGFMP 2-1/2 IN. SPACER SERIES 20 LCG WOODFMP 2-1/4 IN. SPACER SERIES 30 LCGFMP 3-1/4 IN. SPACER SERIES 30 LCG WOODFMP 12 PYLON-48FMP 12 PYLON-50FMP 12 PYLON-52FMP 12 PYLON-56FMP 12 PYLON-60FMP 12 PYLON-63FMP 12 PYLON-68BOLT HHCS 1/2-13 x 1-3/4 GR8 PLAINFLAT WASHER 12 SAE ZPNYLON LOCK NUT 1/2-13 UNC
1221632162222
1
6126
VI-73
Section VI - PARTS FRAME MOUNTED PYLON - 0940455-102
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
12345678910
11
121314
0811186-10207527510752730040040804030400403058031151103115090311506354614-050354614-100354614-150354614-075/175354614-050/175354614-150/1750811185-480811185-500811185-520811185-560811185-600811185-630811185-68040305804030400400408
FMP CONVENTIONAL CHAIN TRAY BASE - 102PYLON MTG BRACKET, FMP CONVSHIM, 16 GAGE, FMP BASENYLON LOCK NUT 1/2-13 UNCFLAT WASHER 1/2 SAE ZPBOLT HHCS 1/2-13 x 1-3/4 GR8 PLAINCARRIER TAIL LIGHT GROMMETLIGHT RECT REVERSE LEDLIGHT PIGTAIL 2 PRONG 18 IN. LEADFMP 1/2 IN. SPACER SERIES 12 LCGFMP 1 IN. SPACER SERIES 16 LCGFMP 1-1/2 IN. SPACER SERIES 20 LCGFMP 2-1/2 IN. SPACER SERIES 20 LCG WOODFMP 2-1/4 IN. SPACER SERIES 30 LCGFMP 3-1/4 IN. SPACER SERIES 30 LCG WOODFMP 12 PYLON-48FMP 12 PYLON-50FMP 12 PYLON-52FMP 12 PYLON-56FMP 12 PYLON-60FMP 12 PYLON-63FMP 12 PYLON-68BOLT HHCS 1/2-13 x 1-3/4 GR8 PLAINFLAT WASHER 12 SAE ZPNYLON LOCK NUT 1/2-13 UNC
1221632162222
1
6126
VI-74
Section VI - PARTS BED MOUNTED CAB PROTECTOR
2 x 5 PERIMETER TUBE CAB PROTECTOR - 38"2 x 5 PERIMETER TUBE CAB PROTECTOR - 42"2 x 5 PERIMETER TUBE CAB PROTECTOR - 45"2 x 5 PERIMETER TUBE CAB PROTECTOR - 48"2 x 5 PERIMETER TUBE CAB PROTECTOR - 50"2 x 5 PERIMETER TUBE CAB PROTECTOR - 52"2 x 5 PERIMETER TUBE CAB PROTECTOR - 54"2 x 5 PERIMETER TUBE CAB PROTECTOR - 57"2 x 5 PERIMETER TUBE CAB PROTECTOR - 60"2 x 5 PERIMETER TUBE CAB PROTECTOR - 64"1/2 -13 x 1-3/4 HHCS GR 5 Z1/2 -13 x 2 HHCS1/2 -13 NYLON LOCK NUT ZINC1/2 USS FLAT WASHER ZINC3/8 -16 x 1-1/2 HHCS GR 5 Z3/8 -16 NYLON LOCK NUT ZINC3/8 - USS FLAT WASHER ZINC
1
24612224
0809558-380809558-420809558-450809558-480809558-500809558-520809558-540809558-570809558-600809558-640400211040018804004080400492040013204003920400480
1
2345678
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
VI-74
Section VI - PARTS BED MOUNTED CAB PROTECTOR
2 x 5 PERIMETER TUBE CAB PROTECTOR - 38"2 x 5 PERIMETER TUBE CAB PROTECTOR - 42"2 x 5 PERIMETER TUBE CAB PROTECTOR - 45"2 x 5 PERIMETER TUBE CAB PROTECTOR - 48"2 x 5 PERIMETER TUBE CAB PROTECTOR - 50"2 x 5 PERIMETER TUBE CAB PROTECTOR - 52"2 x 5 PERIMETER TUBE CAB PROTECTOR - 54"2 x 5 PERIMETER TUBE CAB PROTECTOR - 57"2 x 5 PERIMETER TUBE CAB PROTECTOR - 60"2 x 5 PERIMETER TUBE CAB PROTECTOR - 64"1/2 -13 x 1-3/4 HHCS GR 5 Z1/2 -13 x 2 HHCS1/2 -13 NYLON LOCK NUT ZINC1/2 USS FLAT WASHER ZINC3/8 -16 x 1-1/2 HHCS GR 5 Z3/8 -16 NYLON LOCK NUT ZINC3/8 - USS FLAT WASHER ZINC
1
24612224
0809558-380809558-420809558-450809558-480809558-500809558-520809558-540809558-570809558-600809558-640400211040018804004080400492040013204003920400480
1
2345678
REF. NO. PART NO. REQ'D NUMBER DESCRIPTION
SCHEMATICS CAR CARRIER L-ARM CYLINDER HOSE ROUTING AUTOGRIP II
Yellowisdividedflowforrightarmclose.GreenisdividedflowforleftarmclosePurpleisreturncombinedflow.
SCHEMATICS CAR CARRIER L-ARM CYLINDER HOSE ROUTING AUTOGRIP II